Attachment D - DWG 2551m0003 Rev 5.pdf

PDF 3 MB Posted

Attached to
EIC HSR BPM Button Assembly
Solicitation number
438477
Issued by

About this file

This document is an attachment (Drawing 2551m0003 Rev 5) related to a federal contract opportunity for the design and fabrication of 18mm button beam position monitor (BPM) assemblies for the Electron-Ion Collider (EIC) Hadron Storage Ring (HSR).

The key details are:

  • The scope is for up to three subcontracts for 35 preproduction components, with options for up to 1,355 production components. One subcontract for the production components will be exercised.
  • The work is for the Department of Energy Office of Science.
  • The drawing provides detailed specifications for the BPM button assembly, including materials, fabrication, plating, dimensional tolerances, and ultra-high vacuum requirements.
  • The drawing includes multiple views, details, and notes to define the design and critical characteristics of the assembly.

View the file

Other files

File Type Posted
RFP 438477 - Amendment No. 7 12DEC24.pdf PDF
RFP 438477 - Amendment No. 6 22NOV24.pdf PDF
1. RFP 438477 - Amendment No. 5 07AUG24.pdf PDF
Attachment H - Changes to DWG 2551M0003 Rev 2 - 5.pdf PDF
Enclosure 3 - Proposal Pricing Page.pdf PDF
Attachment B - SOW for the EIC HSR BPM Button Assembly.pdf PDF
Attachment C - Technical Specification for the EIC HSR BPM Button Assembly.pdf PDF
Attachment G - EIC-VSG-SPC-023 Tech Spec Rev 0 04-18-2024.pdf PDF
RFP 438477 - Amendment No. 4 07AUG24.pdf PDF
RFP 438477 - Amendment No. 3 05AUG24.pdf PDF
RFP 438477 - Amendment No. 2 26JUL24.pdf PDF
RFP 438477 - Amendment No. 1 19JUL24.pdf PDF
Attachment G - Specification for Fabrication and Cleaning CAD-1119.pdf PDF
3. Enclosure 2 - Annual Representations - Certifications.pdf PDF
Attachment B - SOW for the EIC HSR BPM Button Assembly.pdf PDF
Attachment G - Specification for Fabrication and Cleaning of CAD Vacuum Chamber Assemblies and Vacuum Components CAD-1119.pdf PDF
Attachment C Technical Specification for the EIC HSR BPM Button Assembly Rev 2.pdf PDF
Attachment D - DWG 2551m0003 Rev 2 5-29-2024.pdf PDF
Attachment F - Patent Certification.pdf PDF
1. Request for Proposal 438477.pdf PDF
2. Enclosure 1 - Draft Subcontract.pdf PDF
4. Enclosure 3 - Proposal Pricing Page.pdf PDF
Attachment E - BNL QA 101 Form - 438477.pdf PDF
Attachment A - BSA_NonCommercial_Items_Rev22_Sep_2022.pdf PDF
Show all 24

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

A

B

C

D

6 5

G

E

F

NOTES:

H

8 6 5

24 3 1

A

D W G

N O

R E V S H T

O F

C

D

2 4 3

G

E

F

H

CREO

ELECTRON-ION COLLIDER

SCALE:

DRAWING NUMBER:

FINISH

APPLICATION

CATEGORY

Q.A.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

USED ON DRAWING NO. QTY. PER ASS'Y.

BREAK SHARP EDGES

ANGULAR TOLERANCE �#�1�$�

DECIMAL TOLERANCES

.X �#� .030

.XX �#� .015

.XXX �#� .005

ACCORDANCE WITH

ASME Y14.5 2009

INTERPRET IN GENERAL

E

SIZE

SHEET OFWEIGHT:

UPTON, N.Y. 11973

REV.

.03 MAX. MIN. 015

BROOKHAVEN NATIONAL LABORATORYE I C

2X 30�$�

30�$�

1.625

6X THRU.266+.004

-.001

.82

2.00

.821 .001

.35

6X 60�$�

.120

( )100�$�

( ).548

( ).038

(�n� ).745

( )40�$�

100�$�

( ).548

( ).199

RADIAL GAP

SEE NOTE 14

.018 .002

(2X ).018

.068

( ).068

.066

( ).120

( ).548

(�n� ).741

.745 .002

20�$�

1.300 .002

1.090 .002

(�n� ).709

.046 .005

.026 .002

.040 .001

90�$�

MIN.3

HEIGHT SHOULD BE

MINIMIZED DEPENDING

ON FABRICATION PROCESS

AND WELDING

.75

.548 .001

WIDTH SHOWN.06

.118 .002

.079 .002

(�n� ).709( ).022

.271 .002

.709 .002

120�$�

M

REVISION APPROVALS

SUPVENGDESCHKBYDATEDESCRIPTIONECN NO.REV

04/02/24INITIAL RELEASE-1

DGCHFMVDKM05/29/24ADD'L RADIAL GAP SPECS-2

DGCHFMVDVC08/29/24CHANGED FEMALE SMA

CONNECTION TO MALE SMA

-3

DGCHFMVDVC08/30/24CHANGED MALE SMA

CONNECTION TO RP-FEMALE SMA

-4

DGCHFMVDKM11/07/24SPEC BEAM-FACING CHAMFERS,

MISC. IMPROVEMENTS

-5

HADRON STORAGE RING

BEAM INSTRUMENTATION

18 MM BUTTON BPM

2551M0003 3/1

0.369

2601M0140

1 1 A2DEPARTMENT

CHAIR

SAFETY / RSC

Q.A.

DIVISION

HEAD

CEE / CME

SUPERVISOR

APPROVAL D. GASSNER 04/02/24

ENG / PHY

APPROVAL C. HETZEL 04/02/24

DESIGN

APPROVAL F. MICOLON 04/02/24

CHECKED

BY V. DE MONTE 04/02/24

DRAWN BY K. MATSUSHIMA 04/02/24

FOR QUOTATION PURPOSES ONLY

1. MATERIAL: HOUSING: STAINLESS STEEL AISI 316L

BUTTON: SOLID Cu 101/102 OR Cu-PLATED 316L (REFER TO SPECS).

2. FABRICATE IN ACCORDANCE WITH BNL SPECIFICATION EIC-VSG-SPC-023. REFER

TO EIC-ISG-SOW-008 AND EIC-ISG-SPC-005 FOR ADD'L ASSEMBLY REQUIREMENTS.

3. LASER ENGRAVE WITH BNL PART NUMBER, REVISION LETTER, AND SERIAL NUMBER

WITH MINIMUM .12" HIGH CHARACTERS. LOCATE APPROX AS SHOWN.

4. ASSEMBLY DIMENSIONS AND MATERIALS NOT DETAILED HERE, NOR IN DOCS

LISTED IN NOTE 2 ARE AT MANUFACTURER'S DISCRETION WITH BSA APPROVAL.

5. ASSEMBLY TO BE USED IN ULTRA-HIGH VACUUM ENVIRONMENT AND MUST BE UHV

COMPATIBLE.

6. ASSEMBLY MUST PASS A HELIUM LEAK TEST OF 2x10^-10 STD CC/SEC He.

7. ASSEMBLY MUST BE COMPATIBLE TO CRYOGENIC TEMPERATURES OF 4 K (-269�$�C)

AND BAKEABLE TO 573 K (300�$�C).

8. NON-PLATED SURFACES MUST BE MASKED OR OTHERWISE SHIELDED FROM

PLATING.

9. CONDUCTOR AND HOUSING BORE TO FORM A 50 OHM IMPEDANCE LINE. EXACT

DIMENSIONS OF THESE FEATURES ARE AT MANUFACTURER'S DISCRETION WITH

BSA APPROVAL.

10. ALL WELD/BRAZE DETAILS TO BE REVIEWED AND APPROVED IN ADVANCE BY BSA.

11. PLATING TO BE 99.9% PURE Cu, WITH NO BRIGHTENERS OR ADDITIVES.

FABRICATION SHOULD BE IN ACCORDANCE WITH SPEC MIL-C-14450B CLASS 0.

12. COPPER PLATE (THICKNESS .0010�#�.0005) ALL 316L BUTTON SURFACES EXCEPT

INSIDE OF STEM HOLE (SEE SECTION G-G). FINAL DIMENSIONS OF PLATED

BUTTON SHALL MATCH DIMENSIONS SHOWN.

13. TRAPPED VOLUME INSIDE BPM MUST BE VENTED. METHOD MUST NOT INTERFERE

WITH 50 OHM IMPEDANCE OR BPM STRUCTURAL INTEGRITY. MANUFACTURER

MAY PROPOSE ALTERNATE OUTGASSING METHODS WITH BSA APPROVAL.

14. MINIMIZE RADIAL GAP UP TO .010 IN ACCORDANCE WITH BNL SPEC

EIC-ISG-SPC-005, AND WITH BSA APPROVAL.

15. EACH LEAK CHECK GROOVE MUST INTERSECT WITH FLANGE OD AND 1.300" SEAL

GROOVE ID.

MIN CROSS-SECTION DIM: .02 WIDE BY .02 TALL.

MAX CROSS-SECTION DIM: .06 WIDE BY .04 TALL (SHOWN).

BUTTON DETAIL

SCALE 5/1

THIS INFORMATION IS CONTROLLED BY THE

U.S. DEPARTMENT OF COMMERCE EXPORT CONTROL

ADMINISTRATION REGULATIONS 15 CFR PARTS 730-774

AS EAR99 TECHNOLOGY

2X LEAK CHECK GROOVE

SEE NOTE 15

SECTION A-A

SEE NOTE 10

SEE DETAIL B

RP-SMA FEMALE

CONNECTOR

BUTTON FLUSH TO

DATUM D WITHIN

+.000/-.005

FLAT FACE

OF BUTTON

SEE DETAIL A

VENT HOLE

SEE NOTE 13

SEE NOTE 9

SEE NOTE 3

2X .020 X 45�$�

FINAL DIMENSIONS SHOWN. SEE NOTES 8, 11, 12 FOR Cu PLATED 316L BUTTON ONLY.

.005 MAX X 45�$��#� 2�$�

CHAMFER

SECTION G-G

DO NOT Cu PLATE

SEE NOTE 12

ISOMETRIC VIEW

NOT TO SCALE

ISOMETRIC VIEWS

NOT TO SCALE

2X .005/.010 X 45�$�

DETAIL B

SCALE 8/1

2X .005 X 45�$�

.005 MAX X 45�$��#� 2�$�

CHAMFER 2X .005 MAX X 45�$�

DETAIL A

SCALE 12/1

R .010

MAX

MODIFIED ASTM E2734M-10

2 1/8" OD FLANGE

R .005

MAX

R .004/.008

32A

C

B

D

D

A

APPROVED R&D

ELEC APPVL IN

W

INDCHILL

Sheet 1
Views
FRONT
RIGHT
TOP
new_view_6
right_7
top_8
right_10
new_view_14
new_view_16
B
A
new_view_30

File details come from the government source that posted it. Updated .