Attach 27 chilled water enhancements- amend 003.pdf

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NIST Building 42 Central Utility Plant - Cooling Tower Upgrade
Solicitation number
1333ND21RNB190002
Issued by

About this file

This solicitation requests proposals for the design and renovation of cooling towers at the National Institute of Standards and Technology Building 42 Central Utility Plant. The selected contractor will provide all labor, materials, and equipment to upgrade the existing cooling towers in accordance with the statement of work and technical specifications. Proposals are due by the date specified in the synopsized requirement originally posted under a different solicitation number. The Department of Commerce National Institute of Standards and Technology is the contracting agency.

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Attach D_KeyPersonnelStatement.pdf PDF
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P:\2013\130045 -- NIST - CUP Control Modifications\Submittals\Mechanical\15755.01.01 Heat Exchangers\15755.01.01 Rev 1\CSRS 15755.01.01 Rev 1 Heat Exchanger.doc

Construction Submittal Review Sheet

Project Name: NIST CUP Controls Project Date Returned: 12/03/2015

SBEC#:

130045 Contractor

Log #: 001

Submittal Description: 15755.01.01 Rev 1 Heat Exchanger

Architect Log #:

Page: 1 of 1 Date Received: 11/17/2015

Item: Manufacturer: Reviewed Make Corrections

Noted

Rejected Revise and Resubmit

Submit Specified

Item

Remarks

Heat Exchanger Alfa Laval X 1

Remarks:

1. Provide bound instruction manual that describes the order of plates types that the heat exchanger is configured for.

2.

3.

4.

5.

6.

7.

Note: This review is only for general conformance with the design concept of the project and general compliance with the information given in the Contract Documents. Corrections or comments made concerning the shop drawing during this review do not relieve contractor from compliance with the requirements of the plans and specifications. Review of a specific item shall not include approval of an assembly of which the item is a component. Contractor is responsible for: dimensions to be confirmed and correlated at fabrication processes or to the means, methods, techniques, sequences and procedures of construction;

coordination of their work with that of all other trades; and for performing all work in a safe and satisfactory manner.

Signed (Mechanical): Scott Hodgson, P.E. Date: 12/03/2015

Signed (Electrical): N/A Date: N/A

NIST agrees with the SBEC Response.

Joe Carbone, Alternate COR December 7, 2015

TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA, MATERIAL SAMPLES,

OR

MANUFACTURER’S CERTIFICATES OF COMPLIANCE

(Read instructions on the reverse side prior to initiating this form)

DATE

11-15-2015

TRANSMITTAL NO.

SECTION I - REQUEST FOR APPROVAL OF THE FOLLOWING ITEMS (This section will be initiated by the contractor)

TO:

Jessica Caraway/Joe Carbone/ Tina Jorae

FROM:

Johnson Controls, Inc.

CONTRACT NO.

YB1323-15-CN-0020

CHECK ONE:

THIS IS A NEW TRANSMITTAL

THIS IS A RESUBMITTAL OF TRANSMITTAL:

SPECIFICATION SEC. NO. (Cover only one section with each transmittal) PROJECT TITLE AND LOCATION: ESPC Project YB1323-15-CN-0020 NIST Boulder, CO

Item No.

DESCRIPTION OF ITEM SUBMITTED

(Type size, model number/etc.)

MFG OR CONTR.

CAT., CURVE

NO.

OF

CONTRACTOR REFERENCE

DOCUMENT

FOR

CONTRACTOR

VARIATION

(See

FOR CE USE

a.

b.

DRAWING OR

BROCHURE NO.

(See instruction No. 8) c.

COPIES

d.

SPEC.

PARA. NO.

e.

DRAWING

SHEET NO.

f.

USE CODE

g.

Instruction No. 6) h.

CODE

i.

001 ECM 2.1 Central Utility Plant Upgrades, Install new plates to bring existing Flat Plate up to specified performance per CUP drawings Mechanical M1-01

NIST – B42 PHE

Upgrade

REMARKS

I certify that the above-submitted items have been reviewed in detail and are correct and in strict conformance with the contract drawings and specifications except as otherwise stated.

Quality Representative Name

Edward Magan

NAME AND SIGNATURE OF CONTRACTOR

11-15-2015

SECTION II - APPROVAL ACTION

ENCLOSURES RETURNED (List by Item No.)

NAME, TITLE AND SIGNATURE OF APPROVING AUTHORITY DATE

shodgson Engineering Review

SHEET ___1_ OF _1___

INSTRUCTIONS

1. Section I will be initiated by the Contractor in the required number of copies.

2. Each transmittal shall be numbered consecutively in the space provided for “Transmittal No.”. This number, in addition to the contract number, will form a serial number for identifying each submittal. For new submittals or re-submittals, mark the appropriate box; on re-submittals insert transmittal number of last submission as well as the new submittal number.

3. The “Item No.” is to be a sequential number assigned to each item on a particular submittal. Later reference to that number can be made by also referencing to the submittal number.

4. Submittals requiring expeditious handling will be submitted on a separate form.

5. Separate submittal forms will be used for submittals under separate specification sections (mechanical, electrical, structural etc).

6. A check shall be placed in the “Variation” column when a submittal deviates from the plans and specifications or from items identified in the Contract. A written statement to that effect shall be included in the space provided for “Remarks.”

7. The submittal form is self-transmittal therefore a letter of transmittal is not required to be issued with the form.

8. When a sample of material or Manufacturer’s Certificate of Compliance is transmitted, indicate “Sample” or “Certificate” in column c, Section I.

9. The approving authority will assign action codes as indicated below in space provided in Section I, column “i”, to each item submitted. In addition they will ensure enclosures are indicated and attached to the form prior to return to the contractor. The Contractor will assign action codes as indicated below in Section I, column “g”, to each item submitted.

THE FOLLOWING ACTION CODES ARE GIVEN TO ITEMS SUBMITTED

A Approved as submitted E Disapproved (See attached)

B Approved, except as noted on drawings F Receipt acknowledged

C Approved, except as noted on drawings FX Receipt acknowledged, does not comply. Refer to resubmission required. as noted with contract requirement

D Will be returned by separate correspondence G Other (Specify)

10. Government approval of items does not relieve the contractor from complying with all the requirements of the contract plans and specifications.

P:\2014\140037 -- NIST - CUP Control Modifications (JCI)\Submittals\Chiller Impeller Replacement Submittal\CSRS Chiller Impeller Replacement.doc

Construction Submittal Review Sheet

Project Name: NIST CUP Controls Project Date Returned: 10/15/2015

SBEC#: 140037

Contractor Log #: 001

Submittal Description:

ECM 2.1 CUP Upgrades Corrective Measure 1.2 Replace Chiller Impellers

Architect Log #:

Page: 1 of 1 Date Received: 10/9/2015

Item: Manufacturer: Reviewed Make Corrections

Noted

Rejected Revise and Resubmit

Submit Specified

Item

Remarks

Chiller Impellor Replacement

Carrier X 1, 2, 3, 4, Remarks:

1. Provide one (1) year warranty including all parts, labor, materials, transportation and shipping charges for the entire retrofitted chiller with no cost to Owner per 15685, 1.6, A.

2. Provide 2 year maintenance service after one year warranty per 15685, 1.7, A.

3. Provide any additional refrigerant if required.

4. Provide a factory certified run report after installation and start-up, per specifications.

5. Provide factory training, per specifications.

6.

7.

Note: This review is only for general conformance with the design concept of the project and general compliance with the information given in the Contract Documents. Corrections or comments made concerning the shop drawing during this review do not relieve contractor from compliance with the requirements of the plans and specifications. Review of a specific item shall not include approval of an assembly of which the item is a component. Contractor is responsible for: dimensions to be confirmed and correlated at fabrication processes or to the means, methods, techniques, sequences and procedures of construction;

coordination of their work with that of all other trades; and for performing all work in a safe and satisfactory manner.

Signed (Mechanical): Date: 10/15/2015

Signed (Electrical): N/A Date: N/A

NIST agrees with SBEC review. SBEC "Reviewed" comments are approved by NIST, SBEC "Make Corrections Noted" are approved as noted by NIST. ~ Jessica Caraway, P.E., COR ~ October 19, 2015

Scott Hodgson, P.E.10/15/15

X

Scope

ECM 2.1: Central Utility Plant Upgrades

1. SUMMARY DESCRIPTION OF THE ECM

This ECM will improve the Cooling Plant equipment and system deficiencies and performance of the Building 42 Central Utility Plant (CUP) by increasing the lift capacity of all four chillers. These improvements will also increase the heat rejection capacity on two of the four cooling towers, add balancing valves to system components, expanding system control capabilities, and enabling the flat-plate heat exchanger for free cooling. This ECM also includes a system test and balance, and reprogramming of the cooling system controls sequencing to provide stable and efficient automated control which will be established and demonstrated through a full functional commissioning process. Energy savings will be realized by improving the plant control sequences including utilization the water-side economizer cycle for free cooling and the installation Johnson Controls’ Chiller Plant Optimization-10 (CPO-10) software to the Metasys® Building Automation System (BAS).

Corrective Measure 1B: Replace chiller impellers

Johnson Controls will provide and replace the impellers and impeller shrouds in all four of the existing chillers to allow them to operate with a warmer CW temperature without surging. The existing compressor motors will remain in service. This work will be performed by a Carrier factory authorized chiller mechanic. The new impeller selections will allow the chillers to operate at a CW inlet temperature of 80°F while producing 42°F chilled water at a 13°F delta-T.

The existing chiller schedule is listed in the table below.

Bldg 42 Chiller Schedule

Tag Make Chiller Model S/N Compressor Model Refrigerant Vintage

CCH‐021 Carrier 19XR‐7575503ELS64‐ 1006Q72429 02XR‐503ELS64‐ R‐134A 2006

CCH‐022 Carrier 19XR‐7575503ELS64‐ 0706Q72428 02XR‐503ELS64‐ R‐134A 2006

CCH‐023 Carrier 19XRV7576503MDH64‐ 2811Q20848 02XR‐503MDH64‐ R‐134A 2011

CCH‐024 Carrier 19XRV7576503MDH64‐ 5111Q21338 02XR‐503MDH64‐ R‐134A 2011

Carrier Proposal: SFDC 00102408 Rev 08.12.2015

August 12, 2015

Ed Magan Johnson Controls International 10289 W. Centennial Road Littleton, CO 80127

Carrier Commercial Service is pleased to offer the materials, equipment and services detailed in this proposal for the prices stated.

Project Location: National Institute of Standards and Technology, 325 Broadway, Boulder, CO 80305

Equipment Serviced: Carrier Centrifugal Chillers identified as;

Chiller 21 19XR7575503ELS64 1006Q72429

Chiller 22 19XR7575503ELS64 0706Q72428

Chiller 23 19XRV7576503MDH64 2811Q20848

Chiller 24 19XRV7576503MDH64 5111Q21338

Scope of Service: Upgrade qty (4) Carrier centrifugal chillers for higher lift performance

Included (Typical of 4 Chillers) :

Front end inspection and compressor modification:

o Report to customer upon arrival o Review operating logs o Lock-out and tag-out equipment o Perform leak test with electronic leak detector – notify owner of any leaks found o Transfer R-134a into appropriate cylinders and verify weight against design charge – notify owner of any discrepancies in the actual charge o Remove the front side suction elbow to access the front end o Check and record the high speed thrust clearance o Replace the following internal compressor parts – impeller, shroud, inner diffuser, outer diffuser and labby seal o Remove and inspect the entire high speed assembly – notify owner of any issues found o Reset the thrust clearance to factory design – assumes no issues with the high speed assembly o Reassemble the front end of the compressor with OEM gaskets and o-rings o Drain oil and replace the oil filter o Pressurize and leak test all areas that were serviced o Evacuate to proper levels o Add new charge of oil o Return the previously recovered R-134a back into the chiller o Perform start-up and check operation o Provide one 8 hour day for commissioning o Return unit to operation

Clarifications / Exclusions:

o These compressor modifications are in accordance with new operating parameters – see Attachment 1 & Attachment 2 for details.

o Compressor work is limited to replacing the parts identified above. All other chiller and/or compressor work is excluded.

o All motor work is excluded.

o Leak repairs on areas not disassembled by Carrier are excluded.

o Refrigerant, overtime labor, permits, waste oil disposal, tube cleaning, expedited freight, engineering, structural modifications, temporary heating/cooling, core cuts, painting, cutting/patching, glycol drain/fill and any repairs or materials not specifically listed above as included are excluded.

Pricing Details

Unit Pricing Per Chiller o Labor $ 19,750 o Materials:

Impeller, 02XR5502188

Shroud, 02XR5502158

Labyrinth Seal, 02XR55014805

Inner Diffuser, 02XR5500759

Outer Diffuser, 02XR5500459

Oil, PP23BZ103005

O-Rings, Gaskets, Drier, Strainers

$ 32,100 (excluding tax)

Total Price per Chiller $ 51,850

Total Price for (4) Chillers $ 207,400

Total Investment Price for the work detailed above ………………..$ 207,400.00 (Excluding Tax)

This document, including the pricing, scope of work and all information contained herein, is the property of Carrier Corporation and is confidential. Its contents may not be revealed to anyone except those employees and employers of the addressee that are directly involved in the purchasing decision. Its contents may not be used in solicitation of other suppliers or vendors.

Acceptance is subject to standard Carrier terms, see pages 3 & 4 for details. This proposal is good for 60 days.

After that date, please contact the undersigned for an extension or for a revised quotation. Should you have any questions regarding our offer or scope, please contact me in the office at (303) 796-0799 X1416, or on my mobile at (303) 419-6465 or e-mail at michael.norris@carrier.utc.com

Thank you in advance for your consideration of our equipment and services.

CARRIER CORPORATION CUSTOMER ACCEPTANCE

Mike Norris Sales Team Lead Signature Date

Carrier Approval (Required) Name (printed)

Justin Carey Title Territory Service Manager

Purchase Order Number # mailto:michael.norris@carrier.utc.com

CARRIER CORPORATION

TERMS AND CONDITIONS OF SALE – EQUIPMENT AND/OR SERVICE

1. PAYMENT AND TAXES- Payment shall be made net 30 days from date of invoice. Carrier reserves the right to require cash payment or other alternative method of payment prior to shipment or completion of work if Carrier determines, in its sole discretion, that Customer or Customer's assignee’s financial condition at any time does not justify continuance of the net 30 days payment term. In addition to the price, the Customer shall also pay Carrier any taxes or government charges arising from this Agreement.

2. EXTRAS- Equipment, parts or labor in addition to those specified in this Agreement will be provided upon receipt of Customer’s written authorization and paid for as an extra and subject to the terms of this Agreement.

3. RETURNS- No items will be accepted for return without prior written authorization. Returned goods may be subject to a restocking charge. Special order and non-stock items cannot be returned.

4. SHIPMENT- All shipments shall be F.O.B. shipping point, freight prepaid and allowed to the job site. Shipment dates quoted are approximate. Carrier does not guarantee a particular date for shipment or delivery.

5. PARTIAL SHIPMENT- Carrier shall have the right to ship any portion of the equipment included in this Agreement and invoice Customer for such partial shipment.

6. DELAYS– In the event Carrier is delayed in manufacturing, shipping or delivery by causes beyond the control and without the fault or negligence of Carrier, including but not restricted to acts of God, acts of a public enemy, acts of government, acts of terrorism, fires, floods, epidemics, quarantine restrictions, freight embargoes, supplier delays, strikes, or labor difficulties, Carrier agrees to notify Customer in writing as soon as practicable of the causes of such delay and Carrier shall further be entitled to an extension of the time equivalent to the duration of any such delay and a reasonable time in which to recover from said delay to resume production.

7. WARRANTY- Carrier warrants that all equipment manufactured by Carrier Corporation and all Carrier equipment, parts or components supplied hereunder will be free from defects in material and workmanship. Carrier shall at its option repair or replace, F.O.B. point of sale, any equipment, part or component sold by Carrier and determined to be defective within one (1) year from the date of initial operation or eighteen (18) months from date of shipment, whichever is earlier. Carrier does not warrant products not manufactured by Carrier Corporation, but it does pass on to Customer any available manufacturer’s warranty for those products. Carrier warrants that all service provided by Carrier hereunder shall be performed in a workmanlike manner. In the event any such service is determined to be defective within ninety (90) days of completion of that service, Carrier shall at its option re-perform or issue a credit for such service, Carrier’s obligation to repair or replace any defective equipment, parts or components during the warranty period shall be Customer’s exclusive remedy. Carrier shall not be responsible for labor charges for removal or reinstallation of defective equipment, parts or components, for charges for transportation, handling and shipping or refrigerant loss, or for repairs or replacement of such equipment, parts or components, required as a consequence of faulty installation, misapplication, vandalism, abuse, exposure to chemicals, improper servicing, unauthorized alteration or improper operation by persons other than Carrier. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED OR STATUTORY INCLUDING THE IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

8. WORKING HOURS– All services performed under this Agreement including major repairs, are to be provided during Carrier’s normal working hours unless otherwise agreed.

9. ADDITIONAL SERVICE- Services or parts requested by Customer in addition to those specified in this Agreement will be provided upon receipt of Customer’s written authorization and invoiced at Carrier’s prevailing labor rates and parts charges. Additional services or parts shall be supplied under the terms of this Agreement.

10. CUSTOMER RESPONSIBILITIES (Service Contracts only) – Customer shall:

Provide safe and reasonable equipment access and a safe work environment.

Permit access to Customer’s site, and use of building services including but not limited to: water, elevators, receiving dock facilities, electrical service and local telephone service.

Keep areas adjacent to equipment free of extraneous material, move any stock, fixtures, walls or partitions that may be necessary to perform the specified service.

Promptly notify Carrier of any unusual operating conditions.

Upon agreement of a timely mutual schedule, allow Carrier to stop and start equipment necessary to perform service.

Provide adequate water treatment.

Provide the daily routine equipment operation (if not part of this Agreement) including availability of routine equipment log readings.

Where Carrier’s remote monitoring service is provided, provide and maintain a telephone line with long distance direct dial and answer capability.

Operate the equipment properly and in accordance with instructions.

Promptly address any issues that arise related to mold, fungi, mildew or bacteria.

Identify and label any asbestos containing material that may be present. The customer will provide, in writing, prior to the start of a job, a signed statement regarding the absence or presence of asbestos for any job where the building or the equipment to be serviced is older than 1981. Should this document state that no asbestos is present, the customer will also provide in writing the method used to determine the absence of asbestos.

11. EXCLUSIONS– Carrier is not responsible for items not normally subject to mechanical maintenance including but not limited to: duct work, casings, cabinets, fixtures, structural supports, grillage, water piping, steam piping, drain piping, cooling tower fil l, boiler tubes, boiler refractory, disconnect switches and circuit breakers. Carrier is not responsible for repairs, replacements, alterations, additions, adjustments, repairs by others, unscheduled calls or emergency calls, any of which may be necessitated by negligent operation, abuse, misuse, prior improper maintenance, vandalism, obsolescence, building system design, damage due to freezing weather, chemical/electrochemical attack, corrosion, erosion, deterioration due to unusual wear and tear, any damage related to the presence of mold, fungi, mildew, or bacteria, damage caused by power reductions or failures or any other cause beyond Carrier’s control. Carrier shall not be required to perform tests, install any items of equipment or make modifications that may be recommended or directed by insurance companies, government, state, municipal or other authority. However, in the event any such recommendations occur, Carrier, at its option, may submit a proposal for Customer’s consideration in addition to this Agreement. Carrier shall not be required to repair or replace equipment that has not been properly maintained.

12. EQUIPMENT CONDITION & RECOMMENDED SERVICE (Service Contracts only) – Upon the initial scheduled operating and/or initial annual stop inspection, should Carrier determine the need for repairs or replacement, Carrier will provide Customer in writing an

‘equipment condition’ report including recommendations for corrections and the price for repairs in addition to this Agreement. In the event Carrier recommends certain services (that are not included herein or upon initial inspection) and if Customer does not elect to have such services properly performed in a timely fashion, Carrier shall not be responsible for any equipment or control failures, operability or any long-term damage that may result. Carrier at its option will either continue to maintain equipment and/or controls to the best of its ability, without any responsibility, or remove such equipment from this Agreement, adjusting the price accordingly.

13. PROPRIETARY RIGHTS (Service Contracts only)- During the term of this Agreement and in combination with certain services, Carrier may elect to install, attach to Customer equipment, or provide portable devices (hardware and/or software) that shall remain the personal proprietary property of Carrier. No devices installed, attached to real property or portable device(s) shall become a fixture of the Customer locations. Customer shall not acquire any interest, title or equity in any hardware, software, processes, and other intellectual or proprietary rights to devices that are used in connection with providing service on Customer equipment.

14. LIMITATION OF LIABILITY- Under no circumstances shall Carrier be liable for any incidental, special or consequential damages, including loss of revenue, loss of use of equipment or facilities, or economic damages based on strict liability or negligence. Carrier shall be liable for damage to property, other than equipment provided under this Agreement, and to persons, to the extent that Carrier’s negligent acts or omissions directly contributed to such injury or property damage. Carrier’s maximum liability for any reason (except for personal injuries) shall consist of the refunding of all moneys paid by Customer to Carrier under this Agreement.

15. CANCELLATION- Customer may cancel this Agreement only with Carrier’s prior written consent, and upon payment of reasonable cancellation charges. Such charges shall take into account costs and expenses incurred, and purchases or contract commitments made by Carrier and all other losses due to the cancellation including a reasonable profit.

16. CUSTOMER TERMINATION FOR CARRIER NON-PERFORMANCE – Customer shall have the right to terminate this Agreement for Carrier’s non-performance provided Carrier fails to cure such non-performance within 30 days after having been given prior written notice of the non-performance. Upon early termination or expiration of this Agreement, Carrier shall have free access to enter Customer locations to disconnect and remove any Carrier personal proprietary property or devices as well as remove any and all Carrier-owned parts, tools and personal property. Additionally, Customer agrees to pay Carrier for all incurred but unamortized service costs performed by Carrier including overheads and a reasonable profit.

17. CARRIER TERMINATION – Carrier reserves the right to discontinue its service any time payments have not been made as agreed or if alterations, additions or repairs are made to equipment during the term of this Agreement by others without prior agreement between Customer and Carrier.

18. CLAIMS- Any suits arising from the performance or nonperformance of this Agreement, whether based upon contract, negligence, and strict liability or otherwise, shall be brought within one (1) year from the date the claim arose.

19. GOVERNMENT PROCUREMENTS- The components, equipment and services provided by Carrier are “commercial items” as defined in Section 2.101 of the Federal Acquisition Regulations ("FAR"), and the prices of such components, equipment and services are based on Carrier's commercial pricing policies and practices (which do not consider any special requirements of U.S. Government cost principles, FAR Part 31, or any similar procurement regulations). As such, Carrier will not agree to provide or certify cost or pricing data, nor will Carrier agree to comply with the Cost Accounting Standards (CAS). In addition, no federal government procurement regulations, such as FARs or DFARs, shall apply to this Agreement except those regulations expressly accepted in writing by Carrier.

20. HAZARDOUS MATERIALS- Carrier is not responsible for the identification, detection, abatement, encapsulating or removal of asbestos, products or materials containing asbestos, similar hazardous substances, or mold, fungi, mildew, or bacteria. If Carrier encounters any asbestos or other hazardous material while performing this Agreement, Carrier may suspend its work and remove its employees from the project, until such material and any hazards associated with it are abated. The time for Carrier’s performance shall be extended accordingly, and Carrier shall be compensated for the delay.

21. WASTE DISPOSAL - Customer is wholly responsible for the removal and proper disposal of waste oil, refrigerant and any other material generated during the term of this Agreement.

22. SUPERSEDURE, ASSIGNMENT and MODIFICATION- This Agreement contains the complete and exclusive statement of the agreement between the parties and supersedes all previous or contemporaneous, oral or written, statements. Customer may assign this Agreement only with Carrier’s prior written consent. No modification to this Agreement shall be binding unless in writing and signed by both parties.

23. CUSTOMER CONSENT - Customer consents and agrees that Carrier may, from time to time, publicize Carrier related projects with Customer, including the value of such projects, in all forms and media for advertising, trade, and any other lawful purposes.

24. FOR WORK BEING PERFORMEND IN CALIFORNIA: Contractors are required by law to be licensed and regulated by the Contractors’ State License Board which has jurisdiction to investigate complaints against contractors if a complaint regarding a patent act or omission is filed within four years of the date of the alleged violation. A complaint regarding a latent act or omission pertaining to structural defects must be filed within 10 years of the date of the alleged violation. Any questions concerning a contractor may be referred to the Registrar, Contractors’ State License Board, P.O. Box 26000, Sacramento, California 95826.

AquaEdge Chiller Performance Outputs Project Name: Nist 2015 08/12/2015 Sales Office: CCS Engineering 04:40 PM

Tag Name: 2006 Vintage 586 constant 75F

Chiller Chiller Model 19XR-7575586ELS64 Starter / VFD VFD - Freestanding Refrigerant Type R-134a Isolation Valve Installed Hot Gas Bypass Not Installed Operation Type Cooling Cooler Size 75 Waterbox Type Marine Waterbox, 150 psi Passes 2 Nozzle Arrangement D (Nozzles on Compressor End) Tubing Super E1 (SUPE1), .025 in, Copper Fluid Type Fresh Water Fouling Factor (hr-sqft-F)/BTU 0.00010 Tube Quantity 644 Compressor Size 586 Map ID 39

Weights Total Rigging Weight 41652 lb Total Operating Weight 48579 lb Refrigerant Weight 2315 lb

Condenser Size 75 Waterbox Type Marine Waterbox, 150 psi Passes 2 Nozzle Arrangement Will Advise Tubing Spike Fin III (SPK3), .025 in, Copper Fluid Type Fresh Water Fouling Factor (hr-sqft-F)/BTU 0.00025 Tube Quantity 781 Motor Size ELS Line Voltage/Hertz 460-3-60 Flow Controls Float Valve Size 15 Flasc Orifice 70

Output Type Full Load Part Load Part Load Part Load Part Load Part Load Part Load Part Load Part Load Part Load

Percent Load 100.00 90.00 80.00 70.00 60.00 50.00 40.00 30.00 20.00 10.00

Chiller Capacity 1220.0 Tons 1098.0 Tons 976.0 Tons 854.0 Tons 732.0 Tons 610.0 Tons 488.0 Tons 366.0 Tons 244.0 Tons 122.0 Tons

Chiller Input kW 618.4 kW 524.7 kW 450.9 kW 397.6 kW 355.0 kW 317.4 kW 276.2 kW 236.8 kW 212.5 kW 214.9 kW

Chiller Input Power 0.507 kW/Ton 0.478 kW/Ton 0.462 kW/Ton 0.466 kW/Ton 0.485 kW/Ton 0.520 kW/Ton 0.566 kW/Ton 0.647 kW/Ton 0.871 kW/Ton 1.761 kW/Ton

Chiller COP 6.94 7.36 7.61 7.55 7.25 6.76 6.21 5.44 4.04 2.00

Cooler

Entering Temp. 55.41 F 54.07 F 52.73 F 51.39 F 50.05 F 48.71 F 47.36 F 46.02 F 44.68 F 43.34 F

Leaving Temp. 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F

Flow Rate 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm

Pressure Drop 26.0 ft wg 26.1 ft wg 26.1 ft wg 26.2 ft wg 26.3 ft wg 26.3 ft wg 26.4 ft wg 26.5 ft wg 26.5 ft wg 26.6 ft wg

Condenser

Heat Rejection 16684 MBH 14911 MBH 13202 MBH 11562 MBH 9957 MBH 8369 MBH 6768 MBH 5174 MBH 3630 MBH 2176 MBH

Leaving Temp. 87.47 F 86.14 F 84.87 F 83.64 F 82.44 F 81.25 F 80.06 F 78.87 F 77.71 F 76.63 F

Entering Temp. 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F

Flow Rate 2685.0 gpm 2685.0 gpm 2685.0 gpm 2685.0 gpm 2685.0 gpm 2685.0 gpm 2685.0 gpm 2685.0 gpm 2685.0 gpm 2685.0 gpm

AquaEdge Chiller Builder v4.89 Page 1 of 3

Attachment 1

Sales Office: CCS Engineering 04:40 PM

Pressure Drop 25.4 ft wg 25.4 ft wg 25.4 ft wg 25.5 ft wg 25.5 ft wg 25.6 ft wg 25.6 ft wg 25.6 ft wg 25.7 ft wg 25.7 ft wg

Motor

Motor Rated Load Amps 993.3 869.5 769.5 698.8 643.5 593.9 535.7 479.8 446.7 456.0

Motor OLTA 1073

Motor LRDA 6686

Chiller Rated Line Amps 864.5 751.1 661.5 597.0 549.0 506.3 455.0 404.0 375.7 398.8

Chiller Inrush Amps 865

Max Fuse/CB Amps 1600

Min Circuit Ampacity 1081

Compressor

Flow Fraction 0.89 0.79 0.70 0.61 0.52 0.43 0.35 0.26 0.17 0.09

Head Fraction 0.78 0.75 0.72 0.70 0.68 0.66 0.64 0.63 0.62 0.66

Discharge Temp 102.29 F 99.49 F 97.69 F 97.52 F 98.77 F 101.40 F 105.30 F 111.71 F 130.66 F 209.12 F

Control Parameters

Surge/HGBP GVmin 5%

Surge/HGBP Delta Tsmin

46.93 F

Surge Line Shape Factor -0.06

Surge/HGBP GVmax 100%

Surge/HGBP Delta Tsmax

61.04 F

GV1_25 (%) 0

GV1_50 (%) 20.2

GV1_75 (%) 34.9

SRD1_25 (%) 93.2

SRD1_50 (%) 46

SRD1_75 (%) 24

LF1_25 (Delta T) 51.13 F

LF1_100 (Delta T) 64.64 F

LF2_25 (Delta T) 24.09 F

Cooler Min DP 2.9 psi

Condenser Min DP 2.4 psi

Heat Exchangers

Condensing Temp 90.40 F 88.33 F 86.52 F 84.90 F 83.36 F 81.92 F 80.64 F 79.28 F 78.01 F 76.87 F

Cooler Wall Temp 41.65 F 41.68 F 41.71 F 41.74 F 41.77 F 41.80 F 41.83 F 41.86 F 41.89 F 41.92 F

Suction Temp 41.31 F 41.37 F 41.43 F 41.49 F 41.54 F 41.60 F 41.66 F 41.71 F 41.76 F 41.78 F

AquaEdge Chiller Builder v4.89 Page 2 of 3

Sales Office: CCS Engineering 04:40 PM

Cooler Freeze Temp 32.40 F

Cooler Tube Vel 6.49 ft/s 6.49 ft/s 6.49 ft/s 6.49 ft/s 6.49 ft/s 6.49 ft/s 6.49 ft/s 6.49 ft/s 6.49 ft/s 6.49 ft/s

Cond Tube Vel 7.03 ft/s 7.03 ft/s 7.03 ft/s 7.03 ft/s 7.03 ft/s 7.03 ft/s 7.03 ft/s 7.03 ft/s 7.03 ft/s 7.03 ft/s

Cooler

Fouling Temp Adj 0.22 F 0.20 F 0.18 F 0.16 F 0.14 F 0.12 F 0.10 F 0.08 F 0.06 F 0.04 F

Condenser

Fouling Temp Adj 0.89 F 0.75 F 0.63 F 0.52 F 0.42 F 0.32 F 0.27 F 0.19 F 0.13 F 0.08 F

ASHRAE 90.1

Efficiency Requirements

ASHRAE 90.1 Max.

Input Power

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

ASHRAE 90.1 Max.

IPLV/NPLV

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Messages:

( 1) Certified in accordance with the AHRI Water-Cooled Water Chilling Packages Using Vapor Compression Cycle Certification Program, which is based on AHRI Standard 550/590 (I-P) and AHRI Standard 551/591 (SI).Certified units may be found in the AHRI Directory at www.ahridirectory.org.

AquaEdge Chiller Builder v4.89 Page 3 of 3

Project Name: NIST 08/12/2015 Sales Office: Carrier Commercial Service 03:49 PM

Tag Name: 19XRV7576 constant 75F

Chiller Chiller Model 19XRV7576586MDH64 Starter / VFD VFD - Unit Mounted (Active Rectifier) Refrigerant Type R-134a Isolation Valve Installed Hot Gas Bypass Not Installed Operation Type Cooling Cooler Size 75 Waterbox Type Marine Waterbox, 150 psi Passes 2 Nozzle Arrangement D (Nozzles on Compressor End) Tubing Super E3 (SUPE3), .025 in, Copper Fluid Type Fresh Water Fouling Factor (hr-sqft-F)/BTU 0.00010 Compressor Size 586

Weights Total Rigging Weight 45875 lb Total Operating Weight 52992 lb Refrigerant Weight 2315 lb Condenser Size 76 Waterbox Type Marine Waterbox, 150 psi Passes 2 Nozzle Arrangement Will Advise Tubing Spike Fin III (SPK3), .025 in, Copper Fluid Type Fresh Water Fouling Factor (hr-sqft-F)/BTU 0.00025 Motor Size MDH Line Voltage/Hertz 480-3-60 Flow Controls Float Valve Size 15 Flasc Orifice 71

Output Type Full Load Part Load Part Load Part Load Part Load Part Load Part Load Part Load Part Load Part Load

Percent Load 100.00 90.00 80.00 70.00 60.00 50.00 40.00 30.00 20.00 10.00

Chiller Capacity 1,220 Tons 1,098 Tons 976 Tons 854 Tons 732 Tons 610 Tons 488 Tons 366 Tons 244 Tons 122 Tons

Chiller Input kW 605 kW 512 kW 438 kW 386 kW 347 kW 311 kW 272 kW 236 kW 213 kW 219 kW

Chiller Input Power 0.496 kW/Ton 0.466 kW/Ton 0.448 kW/Ton 0.452 kW/Ton 0.473 kW/Ton 0.510 kW/Ton 0.557 kW/Ton 0.645 kW/Ton 0.875 kW/Ton 1.797 kW/Ton

Chiller COP 7.09 7.55 7.84 7.77 7.43 6.90 6.31 5.45 4.02 1.96

Cooler

Entering Temp. 55.41 F 54.07 F 52.73 F 51.39 F 50.05 F 48.71 F 47.36 F 46.02 F 44.68 F 43.34 F

Leaving Temp. 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F 42.00 F

Flow Rate 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm 2175.0 gpm

Pressure Drop 27.9 ft wg 27.9 ft wg 28.0 ft wg 28.1 ft wg 28.1 ft wg 28.2 ft wg 28.3 ft wg 28.4 ft wg 28.4 ft wg 28.5 ft wg

Condenser

Leaving Temp. 86.13 F 84.94 F 83.80 F 82.71 F 81.64 F 80.58 F 79.51 F 78.45 F 77.42 F 76.46 F

Entering Temp. 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F 75.00 F

Flow Rate 2995.7 gpm 2995.7 gpm 2995.7 gpm 2995.7 gpm 2995.7 gpm 2995.7 gpm 2995.7 gpm 2995.7 gpm 2995.7 gpm 2995.7 gpm

Pressure Drop 25.8 ft wg 25.8 ft wg 25.9 ft wg 25.9 ft wg 25.9 ft wg 26.0 ft wg 26.0 ft wg 26.0 ft wg 26.1 ft wg 26.1 ft wg

AquaEdge Chiller Builder v4.89 Page 1 of 2

Attachment 2

Project Name: NIST 08/12/2015 Sales Office: Carrier Commercial Service 03:49 PM

Motor

Motor Rated Load Amps 940 821 722 655 604 558 504 455 425 440

Chiller Rated Line Amps 762 657 582 529 489 454 412 371 348 373

Chiller Inrush Amps 762

Max Fuse/CB Amps 1600

Min Circuit Ampacity 952

Messages:

( 1) Certified in accordance with the AHRI Water-Cooled Water Chilling Packages Using Vapor Compression Cycle Certification Program, which is based on AHRI Standard 550/590 (I-P) and AHRI Standard 551/591 (SI).Certified units may be found in the AHRI Directory at www.ahridirectory.org.

AquaEdge Chiller Builder v4.89 Page 2 of 2

Griffith Engineering Service P.O.Box 1237 Castle Rock, Colorado 80104 Telephone (303) 688-5054

Project: NIST - Chilled Water Plant

Location: Boulder, Colorado

Architect:

Mechanical Engineer: Shaffer Baucom Engineering and Consulting

Contractor: Johnson Controls, INC.

Balancing Crew: G.N. Griffith, Justin Griffith, Chelton Griffith Date: Sep-2016

Velometer: Alnor EBT 731, Alnor EBT 721, Shortridge ADM 870, Alnor 6000 BP

Anemometer: Davis A/2 Ball Bearing

Speed Indicator: Biddle 9920

Ammeter / Voltmeter: Fluke 30 / Fluke 33 RMS

Manometer: Shortridge ADM 870, Alnor EBT 721, Alnor EBT 731

Magnehelic Gage: Dwyer 0-0.5", 0-1.0", 0-2.0", 0-4.0" W.C.

Pressure Gage: U.S. Gauge -30" Hg. to 60 PSI, 0-200 PSI, Alnor HM 670

Differential Pressure Gage: Alnor HM 670, Gerand 0-200", 0-50' W.C.

Pyrometer: Fluke 51-II, Alnor 2300 E Dual Range

Thermometers: Fluke 51-II, Tel-Tru 0-220 F, 40-140 F Bimetallic

Method of Test and Balance:

- Chilled water flow rates were measured with a differential pressure meter on the installed flow elements.

- Pressures were read utilizing the P&T ports on the equipment.

Notes Regarding Test and Balance:

- Test and Balance data was partially performed on 2 separate trips. Some of the BAS flow stations do not match the flows read utilizing the venturi's.

- Error in the BAS stations appears to be a consistant percentage from 2000 GPM to 3500 GPM.

Project Altitude: 5,600'

Velometer Correction:

Static Pressure Correction: 1.232

Recorded Pressure Readings are Measured.

General Information

Instruments Used

Project: NIST - Chilled Water Plant Date: Sep-2016

Equipment Information

Unit Number: PMP-011 (CHILLED) Manufacturer: AURORA

Model Number: 8 x 10 x 15A Serial Number: 06-1356226-1

Rating: 2,700 GPM @ 150' Hd Initial RPM:

Motor Data

Manufacturer: RELIANCE Horsepower: 125 P.F. / EFF: ----- / 86.9

Type: P Phase: 3 Rated Speed: 1785

Measured Volts: Service Factor: 1.15 Rated Volts: 460

Measured Amps: Frame: 405 TS Rated Amps: 141

Final Amps:

Starter Data

Make: Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other:

Drive Data

Type: Direct Drive

Pressure Information

Pump In Out Rise

Pump Shutoff In Out Rise

In Out Drop

In Out Drop

In Out Drop

In Out Drop

Remarks Regarding Test and Balance

NO BALANCE INFORMATION TAKEN 9/14/16

Equipment Data

Unit Number: PMP-012 (CHILLED) Manufacturer: AURORA

Model Number: 8 x 10 x 15A Serial Number: 06-1356226-2

Rating: 2,700 GPM @ 140' Hd Initial RPM:

Motor Data

Manufacturer: RELIANCE Horsepower: 125 P.F. / EFF: ----- / 86.9

Type: P Phase: 3 Rated Speed: 1785

Measured Volts: Service Factor: 1.15 Rated Volts: 460

Measured Amps: Frame: 405 TS Rated Amps: 141

Final Amps:

Starter Data

Make: Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other:

Drive Data

Type: Direct Drive

Pressure Information

Pump In Out Rise

Pump Shutoff In Out Rise

In Out Drop

In Out Drop

In Out Drop

In Out Drop

Remarks Regarding Test and Balance

NO BALANCE INFORMATION TAKEN 9/14/16

Unit Number: PMP-013 (CHILLED) Manufacturer: AURORA

Model Number: 8 x 10 x 15A Serial Number: 11-2062178

Rating: 2,695 GPM @ 142' Hd Initial RPM:

Motor Data

Manufacturer: BALDOR Horsepower: 125 P.F. / EFF: 87.0 / 95.4

Type: SUPER E Phase: 3 Rated Speed: 1785

Measured Volts: 480 Service Factor: 1.15 Rated Volts: 460

Measured Amps: 100.7 @ 52.3 Hz - 2 PUMPSFrame: 405 Rated Amps: 141

Final Amps: 130.5 @ 60 Hz - 1 PUMP

Starter Data

Make: ABB Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other: VARIABLE FREQUENCY DRIVE

Drive Data

Type: Direct Drive

Pressure Information

1 Pump In 31.0 PSI Out 85.0 PSI Rise 54.0 PSI = 124.7' Hd

Pump Shutoff In Out Rise

In Out Drop

CH-1 In 71.0 PSI Out 54.0 PSI Drop 17.0 PSI = 39.3' Hd

In Out Drop

In Out Drop

Remarks Regarding Test and Balance

FLOW MEASURED AT CH-1

MEASURED GPM: FLOW DESIGN 1000H @ 58" = 3,050 GPM BAS READING = 2,530 GPM

SYSTEM DIFFERENTIAL PRESSURE SETPOINT = 26.5 PSI. MAINTAINED 20.8 PSI DURING TESTING.

Unit Number: PMP-014 (CHILLED) Manufacturer: AURORA

Model Number: 8 x 10 x 15A Serial Number: 12-2175238

Rating: 2,695 GPM @ 142' Hd Initial RPM:

Motor Data

Manufacturer: BALDOR Horsepower: 125 P.F. / EFF: 87.0 / 95.4

Type: SUPER E Phase: 3 Rated Speed: 1785

Measured Volts: 480 Service Factor: 1.15 Rated Volts: 460

Measured Amps: 103.1 @ 52.3 Hz - 2 PUMPSFrame: 405 Rated Amps: 141

Final Amps: 133 @ 60 Hz - 1 PUMP

Starter Data

Make: ABB Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other: VARIABLE FREQUENCY DRIVE

Drive Data

Type: Direct Drive

Pressure Information

1 Pump In 31.0 PSI Out 86.0 PSI Rise 55.0 PSI = 127.1' Hd

Pump Shutoff In Out Rise

In Out Drop

CH-4 In 74.5 PSI Out 56.0 PSI Drop 18.5 PSI = 42.7' Hd

In Out Drop

In Out Drop

Remarks Regarding Test and Balance

FLOW MEASURED AT CH-4

MEASURED GPM: FLOW DESIGN 1000H @ 62" = 3,150 GPM BAS READING = 2,600 GPM

SYSTEM DIFFERENTIAL PRESSURE SETPOINT = 26.5 PSI. MAINTAINED 21.0 PSI DURING TESTING.

Unit Number: PMP-031 (CONDENSER) Manufacturer: AURORA

Model Number: 12 x 14 x 18A Serial Number: 06-1356911-1

Rating: 6,024 GPM @ 115' Hd Initial RPM:

Motor Data

Manufacturer: RELIANCE Horsepower: 250 P.F. / EFF: 85.5 / 95.4

Type: P Phase: 3 Rated Speed: 1190

Measured Volts: 480 Service Factor: 1.15 Rated Volts: 460

Measured Amps: Frame: 449T Rated Amps: 285

Final Amps:

Starter Data

Make: Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other: VARIABLE FREQUENCY DRIVE

Drive Data

Type: Direct Drive

Pressure Information

Pump In Out Rise

Pump Shutoff In Out Rise

In Out Drop

In Out Drop

In Out Drop

In Out Drop

Remarks Regarding Test and Balance

NO BALANCE INFORMATION TAKEN 9/14/16

Unit Number: PMP-032 (CONDENSER) Manufacturer: AURORA

Model Number: 12 x 14 x 18A Serial Number: 06-1356911-2

Rating: 6,024 GPM @ 115' Hd Initial RPM:

Motor Data

Manufacturer: RELIANCE Horsepower: 250 P.F. / EFF: 85.5 / 95.4

Type: P Phase: 3 Rated Speed: 1190

Measured Volts: 480 Service Factor: 1.15 Rated Volts: 460

Measured Amps: 150 @ 45 Hz Frame: 449T Rated Amps: 285

Final Amps: 150 @ 45 Hz

Starter Data

Make: Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other: VARIABLE FREQUENCY DRIVE

Drive Data

Type: Direct Drive

Pressure Information

Pump - CH-4 In 3.5 PSI Out 37.5 PSI Rise 34.0 PSI = 78.5' Hd

Pump - CH-1 In 3.5 PSI Out 37.5 PSI Rise 34.0 PSI = 78.5' Hd

CCH-024 In 27.0 PSI Out 12.5 PSI Drop 14.5 PSI = 33.5' Hd

CCH-024 BAS D.P. = 11.9 PSI

CCH-021 In 28.0 PSI Out 18.2 PSI Drop 9.8 PSI = 22.6' Hd

CCH-021 BAS D.P. = 9.0 PSI

Remarks Regarding Test and Balance

MEASURED FLOW - CCH-024 = FLOW DESIGN 1200H @ 51" = 3,490 GPM, BAS - CCH024 = 2,900 GPM, BAS - TOWER = 3,210 GPM

MEASURED FLOW - CCH-021 = FLOW DESIGN 1200H @ 51" = 3,490 GPM, BAS - CCH021 = 2,290 GPM, BAS - TOWER = 3,130 GPM

DATA WITH 1 PUMP, 1 TOWER, 1 CHILLER

Unit Number: PMP-033 (CONDENSER) Manufacturer: AURORA

Model Number: 12 x 14 x 18A Serial Number: 12-2175239

Rating: 6,023 GPM @ 116' Hd Initial RPM:

Motor Data

Manufacturer: BALDOR Horsepower: 250 P.F. / EFF: 86.0 / 95.8

Type: SUPER E Phase: 3 Rated Speed: 1190

Measured Volts: 480 Service Factor: 1.15 Rated Volts: 460

Measured Amps: Frame: 449T Rated Amps: 285

Final Amps:

Starter Data

Make: Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other:

Drive Data

Type: Direct Drive

Pressure Information

Pump In Out Rise

Pump Shutoff In Out Rise

In Out Drop

In Out Drop

In Out Drop

In Out Drop

Remarks Regarding Test and Balance

NO BALANCE INFORMATION TAKEN 9/14/16

Unit Number: CCH-021 Manufacturer: CARRIER

Model Number: Serial Number:

Rating: 1,220 TONS Initial RPM:

Pressure Information

CH-1 CHILLED In 71.0 PSI Out 54.0 PSI Drop 17.0 PSI = 39.3' Hd

CH-1 COND. In 28.0 PSI Out 18.2 PSI Drop 9.8 PSI = 22.6' Hd

CHILLED FLOW MEASURED WITH PMP-013 OPERATING - ATTEMPTING TO MAINTAIN 26.5 PSI SETPOINT

COND. FLOW MEASURED WITH PMP-032 @ 45 Hz, FLOWING THRU 1 COOLING TOWER.

Design Temperature and Flow Information

CHILLED In 55.4 o

Out 42 o

2,175 GPM

CONDENSER In 75 o

Out 87.6 o

2,658 GPM

Remarks Regarding Test and Balance

MEASURED CHILLED GPM: FLOW DESIGN 1000H @ 58" = 3,050 GPM BAS READING = 2,530 GPM

MEASURED COND. GPM: FLOW DESIGN 1200H @ 51" = 3,490 GPM BAS READING = 2,290 GPM

TOWER COND WATER READING - BAS = 3,130 GPM.

Unit Number: CCH-022 Manufacturer: CARRIER

Model Number: Serial Number:

Rating: 1,220 TONS Initial RPM:

Pressure Information

CH-1 CHILLED In Out Drop

CH-1 COND. In Out Drop

Design Temperature and Flow Information

CHILLED In 55.4 o

Out 42 o

2,175 GPM

CONDENSER In 75 o

Out 87.6 o

2,658 GPM

Remarks Regarding Test and Balance

CHILLER IS DOWN FOR REPAIRS

Unit Number: CCH-023 Manufacturer: CARRIER

Model Number: Serial Number:

Rating: 1,220 TONS Initial RPM:

Pressure Information

CH-1 CHILLED In Out Drop

CH-1 COND. In Out Drop

Temperature Information

CHILLED In 55.4 Out 42 2,175 GPM

CONDENSER In 75 Out 84.9 2,995 GPM

Remarks Regarding Test and Balance

CHILLER IS DOWN FOR REPAIRS

Unit Number: CCH-024 Manufacturer: CARRIER

Model Number: Serial Number:

Rating: 1,220 TONS Initial RPM:

Pressure Information

CH-1 CHILLED In 71.0 PSI Out 54.0 PSI Drop 17.0 PSI = 39.3' Hd

CH-1 COND. In 28.0 PSI Out 18.2 PSI Drop 9.8 PSI = 22.6' Hd

CHILLED FLOW MEASURED WITH PMP-013 OPERATING - ATTEMPTING TO MAINTAIN 26.5 PSI SETPOINT

COND. FLOW MEASURED WITH PMP-032 @ 45 Hz, FLOWING THRU 1 COOLING TOWER.

Design Temperature and Flow Information

CHILLED In 55.4 o

Out 42 o

2,175 GPM

CONDENSER In 75 o

Out 87.6 o

2,658 GPM

Remarks Regarding Test and Balance

MEASURED CHILLED GPM: FLOW DESIGN 1000H @ 58" = 3,050 GPM BAS READING = 2,530 GPM

MEASURED COND. GPM: FLOW DESIGN 1200H @ 51" = 3,490 GPM BAS READING = 2,290 GPM

TOWER COND WATER READING - BAS = 3,130 GPM.

Unit Number: CT-041 Manufacturer: EVAPCO

Model Number: AT-224-718 Serial Number:

Rating: 2,658 GPM Initial RPM:

Motor Data

Manufacturer: Horsepower: P.F. / EFF:

Type: Phase: Rated Speed:

Measured Volts: Service Factor: Rated Volts:

Measured Amps: Frame: Rated Amps:

Starter Data

Make: Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other:

Remarks Regarding Test and Balance

MEASURED GPM: FLOW DESIGN 1200H @ 42" = 3,150 GPM, BAS = 3,020 GPM

DATA TAKEN 8/8/16 WITH PMP-031 @ 59 Hz AND 2 CHILLERS, 2 TOWERS OPERATING

Unit Number: CT-042 Manufacturer: EVAPCO

Model Number: AT-224-718 Serial Number:

Rating: 2,658 GPM Initial RPM:

Motor Data

Manufacturer: Horsepower: P.F. / EFF:

Type: Phase: Rated Speed:

Measured Volts: Service Factor: Rated Volts:

Measured Amps: Frame: Rated Amps:

Starter Data

Make: Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other:

Remarks Regarding Test and Balance

MEASURED GPM: FLOW DESIGN 1200H @ 42" = 3,150 GPM, BAS = 3,000 GPM

DATA TAKEN 8/8/16 WITH PMP-031 @ 59 Hz AND 2 CHILLERS, 2 TOWERS OPERATING

Unit Number: CT-043 Manufacturer: EVAPCO

Model Number: AT-224-718 Serial Number:

Rating: 2,658 GPM Initial RPM:

Motor Data

Manufacturer: Horsepower: 50 P.F. / EFF:

Type: Phase: Rated Speed:

Measured Volts: Service Factor: Rated Volts:

Measured Amps: Frame: Rated Amps:

Starter Data

Make: Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other:

Remarks Regarding Test and Balance

MEASURED GPM: FLOW DESIGN 1200H @ 40" = 3,090 GPM, BAS = 3,100 GPM

DATA TAKEN 8/8/16 WITH PMP-031 @ 59 Hz AND 2 CHILLERS, 2 TOWERS OPERATING

Unit Number: CT-044 Manufacturer: EVAPCO

Model Number: AT-224-718 Serial Number:

Rating: 2,658 GPM Initial RPM:

Motor Data

Manufacturer: Horsepower: 50 P.F. / EFF:

Type: Phase: Rated Speed:

Measured Volts: Service Factor: Rated Volts:

Measured Amps: Frame: Rated Amps:

Starter Data

Make: Model:

Size: Enclosure Class:

Thermals: (Existing) Amp Rating:

Thermals: (Required) Amp Rating:

Other:

Remarks Regarding Test and Balance

MEASURED GPM: FLOW DESIGN 1200H @ 40" = 3,090 GPM, BAS = 3,100 GPM

DATA TAKEN 8/8/16 WITH PMP-031 @ 59 Hz AND 2 CHILLERS, 2 TOWERS OPERATING

P:\2014\140037 -- NIST - CUP Control Modifications (JCI)\Submittals\Cooling Tower Mat. Re-Submittal\CSRS - Cooling Tower Mat. Re-Submittal.doc

Construction Submittal Review Sheet

Project Name: NIST CUP Controls Project Date Returned: 10/26/2015

SBEC#: 140037

Contractor Log #: 008

Submittal Description:

ECM 2.1 CUP Upgrades Corrective Measure 3B Increase the Capacity of the 2006 Vintage Cooling Towers Re-submittal

Architect Log #:

Page: 1 of 1 Date Received: 10/21/2015

Item: Manufacturer: Reviewed Make Corrections

Noted

Rejected Revise and Resubmit

Submit Specified

Item

Remarks

Cooling Tower Retrofit Sys-Kool / Evapco X

Remarks:

1.

2.

3.

4.

5.

6.

7.

Note: This review is only for general conformance with the design concept of the project and general compliance with the information given in the Contract Documents. Corrections or comments made concerning the shop drawing during this review do not relieve contractor from compliance with the requirements of the plans and specifications. Review of a specific item shall not include approval of an assembly of which the item is a component. Contractor is responsible for: dimensions to be confirmed and correlated at fabrication processes or to the means, methods, techniques, sequences and procedures of construction;

coordination of their work with that of all other trades; and for performing all work in a safe and satisfactory manner.

Signed (Mechanical): Date: 10/26/2015

Signed (Electrical): N/A Date: N/A

NIST agrees with SBEC review. SBEC "Reviewed" comments are approved by NIST, SBEC "Make Corrections Noted" are approved as noted by NIST. ~ Jessica Caraway, P.E., COR ~ October 27, 2015

TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA, MATERIAL SAMPLES,

OR

MANUFACTURER’S CERTIFICATES OF COMPLIANCE

(Read instructions on the reverse side prior to initiating this form)

DATE

10-21-2015

TRANSMITTAL NO.

SECTION I - REQUEST FOR APPROVAL OF THE FOLLOWING ITEMS (This section will be initiated by the contractor)

TO:

Jessica Caraway/Joe Carbone/ Tina Jorae

FROM:

Johnson Controls, Inc.

CONTRACT NO.

YB1323-15-CN-0020

CHECK ONE:

THIS IS A NEW TRANSMITTAL

THIS IS A RESUBMITTAL OF TRANSMITTAL:

SPECIFICATION SEC. NO. (Cover only one section with each transmittal) PROJECT TITLE AND LOCATION: ESPC Project YB1323-15-CN-0020 NIST Boulder, CO

Item No.

DESCRIPTION OF ITEM SUBMITTED

(Type size, model number/etc.)

MFG OR CONTR.

CAT., CURVE

NO.

OF

CONTRACTOR REFERENCE

DOCUMENT

FOR

CONTRACTOR

VARIATION

(See

FOR CE USE

a. b.

DRAWING OR

BROCHURE NO.

(See instruction No. 8) c.

COPIES

d.

SPEC.

PARA. NO.

e.

DRAWING

SHEET NO.

f.

USE CODE

g.

Instruction No. 6) h.

CODE

i.

001 ECM 2.1 Central Utility Plant Upgrades, Corrective Measure 3B Increase the Capacity of the 2006 Vintage Cooling Towers

SYS-KOOL Submittal Package

002 The specification sheet has been revised to match the design drawings specifications as requested for this re-submittal. A complete submittal is included.

SYS-KOOL re-submittal Package

REMARKS I certify…

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