WWYK143004_CU513.pdf
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- Attached to
- Tinker AFB MAC BOA - WWYK240176 - Replace Industrial Waste Lift Stations 6N & 6S, B62501
- Solicitation number
- FA813726R0043
About this file
This is a technical drawing specification document for an Industrial Waste Lift Station, specifically sheet CU513 for the KC-46A Depot Maintenance Complex Support Infrastructure project at Tinker Air Force Base in Oklahoma City. The drawing was prepared by Burns & McDonnell for the U.S. Army Corps of Engineers Tulsa District under contract W912BV-16-C-0029.
The specification details the design and construction requirements for a wet well and valve vault system, including specific components such as ductile iron pipe (DIP) discharge piping with check valves, dismantling joints, plug valves, air relief valves, gate valves, and spool fittings in various sizes (primarily 4-inch and 8-inch diameter). Key construction requirements include concrete protective coating using Tnemec Series 218 primer and Series 435 finish coat, fiberglass reinforced plastic (FRP) wet well and valve vault structures conforming to ASTM D 3753, stainless steel fasteners and pipe supports, and comprehensive exfiltration testing not to exceed 1.14 gallons per day per vertical foot. The contractor must verify all dimensions and fitting sizes with equipment manufacturers, ensure the wet well and valve vault top support a 300 PSF live load, compact backfill to 95% maximum dry density, and install specialized signage regarding confined space entry requirements and Class I, Division 1 hazardous atmospheres. The document includes detailed sectional plans, pipe support specifications (PS-1 and PS-2), and base bid provisions for concrete fillets in place of future pump installations.
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Text version
7'-0" x 3'-6"
(MIN)
NOTE 8
ALUMINUM
ACCESS
HATCH
10" FROM
1WMH-1A
INV. EL. 1263.42'
ALUMINUM
ACCESS
HATCH
GROUND LEVEL
LIFT-OUT CHAIN
WITH 1/4" SST
LIFTING BAIL
HWL ALARM ON 1263.42'
PUMP OFF 1257.42'
LOW WATER ALARM 1256.92'
2" GUIDE RAILS,
SCHEDULE 40 SST
BOTTOM EL 1253.92'
#6 @ 12 EW EF
2-#6 W/30 LS
8" DIP DISCHARGE PIPE
VALVE VAULT
TOP MOUNT
4"
VENT PIPE
INSECT
SCREEN
GROUND LEVEL
8"
CONDUIT STUB
(ROTATED FOR
CLARITY)
4" x 8" REDUCER
EL
3'-0"
STD 90° HOOK
(TYP)
#5 DOWELS
@ 12 EF
#5 (TYP)
2' '-0
10'-0"
5'-0" 5'-0"
20'-0"
4'-6" SQUARE (MIN)
4" CAM LOK FITTING
WITH DUST CAP
BLIND FLANGE
TAP FOR 4" SPOOL
8" CHECK
VALVE (CV)
8"
DISMANTLING
JOINT (DJ)
AIR RELIEF
VALVE
1"
GATEVALVE
4" PLUG
VALVE
8" PLUG
VALVE (PV)
PS-1
4"DIA.
FLGxFLG
SPOOL
8"x4" TEE
8" TEE
PS-1
3" ANTI-FLOATATION
FLANGE (VERIFY SIZE
WITH MANUFACTURER)
#5@12 EW EF
2" C
C (T
YP
3" C
C (T
YP
2" CC
(TYP)
EL 1268.60"
#5 (TYP)
CL EL. 1270.60
8" DI DISCHARGE FLANGE
1' -6
1'
-0 " 2 '-6
DIP HDPE
RIM ELEV. 1274.00
SST FASTENERS
GROUND LEVEL
FLAP
VALVE
2" (T
YP
4' -6
2" C
C (T
YP
3" ANTI-FLOATATION
FLANGE (VERIFY SIZE
WITH MANUFACTURER)
8' -0
2'
-3
VALVE
VAULT
0.
PUMP ON 1262.92'
PS-2 (NOTE 9)
4'-0"
2" CC (TYP)
2" C
C (T
YP
SEE PLANS FOR PIPE
SIZE, AND LOCATION
RISER PIPE CLAMP
1 X 1X 14 WELDED
LUG (TYP OF 4)
L3 X 3 X 14, WELDED
BETWEEN SUPPORT BRACKETS
STAINLESS STEEL,
WELDED PIPE SUPPORT
BRACKET (LOCATE AS
REQD TO PROVIDE
PROPER SUPPORT MIN.
SIZE L3 X 3 X 1/4)
4"Ø SST BOLT
MOUNTING PLATFORM 1
BY FRP WET WELL
MANUFACTURER
VA
R
IE
S
SEE THIS DRAWING FOR
PIPE SIZE, CL ELEVATION
AND PIPE SUPPORT LOCATION.
PIPE OD, SEE PLANS
ADJUST PIPE SADDLE
SUPPORT (SEE NOTES)
THE REDUCER BUSHING
AND NIPPLE (SIZE AS
REQUIRED)
SCH 40 STEEL PIPE, SIZE
DETERMINED BY PIPE SADDLE
NOTE:
1. WHERE PIPE SUPPORT IS INDICATED TO BE LOCATED
UNDER VALVE, PROVIDE ADJUSTABLE PLATE SUPPORT
IN LIEU OF SADDLE SUPPORT.
2"
CC (TYP)
12" (TYP)
2"
FRP WALL
3" C
C
1 1/2" TYP
1 1/2" TYP
2' -3
2'-3"2'-3"
9'-0"
3'-0"
2' -6
(T
YP
9'-0"
4'-0" 2'-3"2'-3"
3/4"Ø SST BOLT
MOUNTING PLATFORM
1 BY FRP WET WELL
MANUFACTURER
WET WELL
VALVE VAULT BASE PLAN
PIPE SUPPORT PS-1
PIPE SUPPORT PS-2
SCALE: NTS
INDUSTRIAL WASTE LIFT STATIONA1
GENERAL NOTES:
1. ALL DIMENSIONS, AND FITTING SIZES, TO BE VERIFIED WITH EQUIPMENT
MANUFACTURER BY CONTRACTOR.
2. WET WELL AND VALVE VAULT TOP SHALL BE DESIGNED BY EQUIPMENT
MANUFACTURER FOR 300 PSF LIVE LOAD.
3. WET WELL BACKFILL SHALL BE COMPACTED TO 95% OF MAXIMUM DRY
DENSITY.
4. SIGNAGE:
A. MOUNT SIGN ON UNDERSIDE OF HATCH FOR WET WELL AND VALVE
VAULT.
B. PROVIDE SIGNAGE OF REINFORCED FIBERGLASS, 1/8" THICKNESS,
SPECIFICALLY DESIGNED FOR EXTERIOR USE.
C. COPY SHALL BE ENGRAVED INTO 3-PLY LAMINATE CONSTRUCTION,
EXPOSING CONTRASTING COLOR CORE.
D. COLORS SHALL BE SELECTED FROM MANUFACTURER'S STANDARDS.
E. SIGN SHALL HAVE 1" HIGH LETTERING USING STANDARD, BOLD,
CONDENSED, UPPERCASE STYLE LETTERS.
F. MOUNTING SYSTEM SHALL BE WITH ALL ALUMINUM POP-RIVETS.
G. MOUNT SIGN THAT SAYS, "WET WELL AND VALVE VAULT REQUIRE
CONFINED SPACE ENTRY PERMIT" ON THE UNI-STRUT RACK FOR THE
LIFT STATION CONTROLS, AND THE FOLLOWING INFORMATION.
WARNING: CLASS I, DIV. 1 PORTABLE VENTILATION REQUIRED WHEN
OCCUPIED. VAULT AIR SHALL BE PURGED BEFORE ENTERING. PERSONAL
BREATHING AIR APPARATUS SHALL BE USED WHEN ENTERING VAULT.
5. EXFILTRATION TESTING OF WET WELL SHALL BE PERFORMED BY
CONTRACTOR AND SHALL BE TESTED SEPARATELY FROM THE PIPE.
A. WET WELL SHALL BE TESTED BY PLUGGING ALL OPENINGS IN A
WATERTIGHT MANNER WHICH WILL WITHSTAND THE HYDROSTATIC
PRESSURE WHEN WET WELL IS FILLED WITH WATER.
B. TESTING SHALL COMMENCE 12 HOURS AFTER WET WELL HAS
CONTAINED THE TEST WATER.
C. WET WELL HAVING A DEPTH GREATER THAN 25-FT SHALL BE TESTED
FOR ONLY 25-FT HEAD OF WATER. MANHOLES 25-FT DEEP OR LESS
SHALL BE TESTED FULL OF WATER.
D. EXFILTRATION SHALL NOT EXCEED 1.14 GALLONS PER DAY PER
VERTICAL FOOT OF WET WELL.
E. DEWATER WET WELL UPON COMPLETION OF TESTING.
6. FRP WETWELL AND VALVE VAULT SHALL CONFORM TO ASTM D 3753.
7. FOR CONTROL PANEL, CONDUIT ROUTING, STILLING WELL, AND OTHER
ELECTRICAL REQUIREMENTS REFER TO ELECTRICAL SHEETS.
8. CONTRACTOR SHALL VERIFY WITH MANUFACTURER REINFORCEMENT
WILL NOT INTERFERE WITH ANTI-FLOTATION FLANGE.
9. LOCATE PS-2 AT MIDPOINT OF VERTICAL LINE.
10. SEE INDUSTRIAL WASTE SYSTEM FLOW DIAGRAM ON CU122.
#6 DOWELS @ 12 EF (TYP)
#5 DOWELS @ 12 EF (TYP)
LIFT OUT
ASSEMBLY
SECTION VIEW A
SLAB BARS
NOT SHOWN
FOR CLARITY
4"
DRAIN PIPE
CCV
CCV
PV
8" DIP
CCV
PV
2' -0
2'
-0
9'-0"
8' -0
SUBMERSIBLE
PUMPS
PVMJ
MJ
MJ
MJ
MJ
10'-0"
DJ
DJ
DJMJ
LOCATION POINT ON PLANS
10" IW
LOCATION POINT ON PLANS
8" x 8" x 6" TEE WITH
E-CONNECTION POINT
8" x 8" x 8" x 8" CROSS
8" DIP
PLAN VIEW
A
CU513
CONCRETE
FILLET
RIM ELEV.
1274.00
CONCRETE FILLETCONCRETE FILLET EL 1257.92'
FRP WET WELL
FRP WET WELL
CAP AT
FLANGE FOR
FUTURE
CAP AT FLANGE
FOR FUTURE
FUTURE PUMP
AND PIPING (NIC)
CAP AT FLANGE FOR FUTURE
FUTURE PIPING
(NIC)
WET WELL FILLET DETAILNOTES:
1. BASE BID - CONTRACTOR TO PROVIDE 3 CONCRETE FILLETS AS SHOWN IN PLACE OF FUTURE PUMP.
2. CONTRACTOR SHALL FIELD VERIFY ALL DIMENSIONS AND COORDINATE WITH PUMP MANUFACTURER.
3. CONCRETE PROTECTIVE COATING:
A. SURFACE PREPARATION:
FOLLOWING MANUFACTURERS RECOMMENDATION CLEAN AND DRY PER ASTM D4258. VERIFY CONCRETE DRYNESS AND PREPARE CONCRETE SURFACES IN ACCORDANCE WITH NACE NO. 6/SSPC-SP13 JOINT SURFACE PREPARATION STANDARDS AND ICRI TECHNICAL GUIDELINES. ABRASIVE BLAST, SHOT-BLAST OR MECHANICALLY ABRADE CONCRETE SURFACES TO REMOVE LAITANCE, CURING COMPOUNDS, HARDENERS, SEALERS AND OTHER CONTAMINANTS AND TO PROVIDE A MINIMUM ICRI-CSP 5 OR GREATER SURFACE
PROFILE.
B. PRIME COAT:
APPLY 1 COAT TNEMEC SERIES 218. FILL BUG HOLES AND PARGE COAT 1/16" - 1/4" THICK.
C. FINISH COAT:
APPLY 1 COAT OF SERIES 435 PERMA-GLAZE @ 30 TO 40 MILS D.F.T.
3-3/4" DIA. STAINLESSS STEEL EYELETS
W/ HILT-HIT 200 A MAX ADHESIVE
ANCHOR SYSTEM EMBED 7" MIN
3-3/4" DIA. STAINLESSS STEEL EYELETS
W/ HILT-HIT 200 A MAX ADHESIVE
ANCHOR SYSTEM EMBED 7" MIN
EL. 1257.92
EL. 1253.92
SECTION
PLAN
3'-4" 3'-4" 3'-4"
SET POINT 1260.60'
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US Army Corps of Engineers Tulsa District
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IDENTIFICATION
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SHEET
IF SHEET IS LESS THAN 42 X 30
REDUCED PRINT - USE GRAPHIC SCALE
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AS-BUILT (CWG)
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CU513
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7/ 1/
ABBREVIATIONS
PS
PV
PE
MJ
INV
EL
DIP
DJ
CV
DIA
MECHANICAL JOINT
PIPE SUPPORT
PLUG VALVE
PLAIN END
CHECK VALVE
DIAMETER
DUCTILE IRON PIPE
ELEVATION
INVERT (BOTTOM
CL CENTERLINE
TYPICALTYP
DISMANTLING JOINT
P PUMP
FLG FLANGE JOINT
CUSHIONED SWINGCCV
BLIND FLANGEBF
PUMP GUIDE RAILSPGR
INFLUENTINF
EFFLUENTEFF
PVC POLYVINYL CHLORIDE PIPE
INSIDE DIA PIPE)
CHECK VALVE
TOP OF CONCRETETOC
HWL HIGH WATER LEVEL
LWL LOW WATER LEVEL
FRP FIBERGLASS REINFORCED PLASTIC
2.
SL
O
PE
T
O P
AT
WALL PIPEWP
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