Am-0007_W9128F20R0002.pdf

PDF 5 MB Posted

Attached to
Consolidated Space Operations Facility, Schriever AFB, Colorado
Solicitation number
W9128F20R0002
Issued by

About this file

This notice is for a solicitation for construction of a Consolidated Space Operations Facility at Schriever Air Force Base in Colorado. The project involves constructing a two-story CSOF building with reinforced concrete, steel structure, and low slope roof, as well as a one-story entry control facility. The contractor must commence work within 10 days of notice to proceed and complete the project within 1400 calendar days, with liquidated damages for failure to meet the deadline. Performance and payment bonds are required. The solicitation package includes specifications, drawings, and instructions for offerors.

View the file

Other files

File Type Posted
Am-0012_W9128F20R0002.pdf PDF
Am-0011_W9128F20R0002.pdf PDF
Am-0010_W9128F20R0002.pdf PDF
Am-0009_W9128F20R0002.pdf PDF
Am-0009_W9128F20R0002_Drawings-Reissued.pdf PDF
Am-0008_W9128F20R0002_Drawings_(Reissued).pdf PDF
Am-0008_W9128F20R0002.pdf PDF
CSOF Part 1_Modeling Files_90 Percent Corrected Download Instructions.pdf PDF
Modeling Files - 90 Percent Corrected Disclaimer.pdf PDF
Am-0004_W9128F20R0002.pdf PDF
CSOF Part 9_Modeling Files_90 Percent Corrected.zip ZIP file
CSOF Part 2_Modeling Files_90 Percent Corrected.zip ZIP file
ECP_Modeling Files_90 Percent Corrected.zip ZIP file
CSOF Part 10_Modeling Files_90 Percent Corrected.zip ZIP file
Am-0005_W9128F20R0002.pdf PDF
Am-0006_W9128F20R0002.pdf PDF
CSOF Part 1_Modeling Files_90 Percent Corrected.pdf PDF
CSOF Part 7_Modeling Files_90 Percent Corrected.zip ZIP file
CSOF Part 3_Modeling Files_90 Percent Corrected.zip ZIP file
CSOF Part 6_Modeling Files_90 Percent Corrected.zip ZIP file
Am-0003_W9128F20R0002.pdf PDF
CSOF Part 5_Modeling Files_90 Percent Corrected.zip ZIP file
CSOF Part 8_Modeling Files_90 Percent Corrected.zip ZIP file
CSOF Part 4_Modeling Files_90 Percent Corrected.zip ZIP file
Am-0002_W9128F20R0002_Drawings-(Revised).pdf PDF
W9128F20R0002_Am0002_Final_Div00_Specs_Drawings.pdf PDF
CSOF Virtual Site Visit_Attendee POCs_01Apr2021.pdf PDF
W9128F20R0002_Am0001_Final.pdf PDF
CSOF_DRAWINGS_Volume 1_LS-Civil-Landscape.pdf PDF
90-Percent-Corrected_V3-SPECS_W9128F20R0002_ECP.pdf PDF
CSOF_DRAWINGS_Volume 8_Comm-Security.pdf PDF
ECP_DRAWINGS.pdf PDF
CSOF_DRAWINGS_Volume 4_Interiors.pdf PDF
Div00_W9128F20R0002.pdf PDF
90-Percent-Corrected_V1-SPECS_W9128F20R0002_CSOF-General.pdf PDF
90-Percent-Corrected_V2-SPECS_W9128F20R0002_CSOF.pdf PDF
CSOF_DRAWINGS_Volume 7_Electrical.pdf PDF
CSOF_DRAWINGS_Volume 6_Process-Mechanical.pdf PDF
CSOF Site Photo Package compressed.pdf PDF
CSOF_DRAWINGS_Volume 3_Architectural.pdf PDF
CSOF_DRAWINGS_Volume 5_Fire-Plumbing.pdf PDF
CSOF_DRAWINGS_Volume 2_Structural.pdf PDF
Show all 42

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods:

(a) By completing items 8 and 15, and returning or (c) By separate letter or electronic communication which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by letter or electronic communication, provided each letter or electronic communication makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

E. IMPORTANT: Contractor is not is required to sign this document and return copies to the issuing office.

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT 1. CONTRACT ID CODE

2. AMENDMENT/MODIFICATION NUMBER 3. EFFECTIVE DATE 4. REQUISITION/PURCHASE REQUISITION NUMBER 5. PROJECT NUMBER (If applicable)

7. ADMINISTERED BY (If other than Item 6) CODE

STANDARD FORM 30 (REV. 11/2016)

Prescribed by GSA FAR (48 CFR) 53.243

FACILITY CODE

9A. AMENDMENT OF SOLICITATION NUMBER

9B. DATED (SEE ITEM 11)

10A. MODIFICATION OF CONTRACT/ORDER NUMBER

10B. DATED (SEE ITEM 13)

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers is extended. is not extended.

12. ACCOUNTING AND APPROPRIATION DATA (If required) copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NUMBER AS DESCRIBED IN ITEM 14.

CHECK ONE A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT ORDER

NUMBER IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation data, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15C. DATE SIGNED

15A. NAME AND TITLE OF SIGNER (Type or print)

16C. DATE SIGNED

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

PAGE OF PAGES

6. ISSUED BY CODE

8. NAME AND ADDRESS OF CONTRACTOR (Number, street, county, State and ZIP Code) (X)

CODE

15B. CONTRACTOR/OFFEROR

(Signature of person authorized to sign)

16B. UNITED STATES OF AMERICA

(Signature of Contracting Officer)

Previous edition unusable

W9128F

CONSOLIDATED SPACE OPERATIONS FACILITY, PNGLEN203001 (FY20), SCHRIEVER AFB, COLORADO

See attached documentation for content of the amendment revisions to solicitation

Date for receipt of Volume II proposals is 10 JUN 2021 at 1400 hours

Government Point of Contact: Melissa Harlon, Contract Specialist, Melissa.R.Harlon@usace.army.mil

U.S.ARMY CORPS OF ENGINEERS, OMAHA DIST

Attn: CONTRACTING DIVISION (CENWO-CT-M)

1616 CAPITOL AVENUE

OMAHA, NE 68102-4901

See Item 6

W9128F20R0002

19 May 21

23-Mar-2021

19 May 21

Am #0007 - 1

Am #0007 - 2 (Continuation SF 30)

19 MAY 2021

Solicitation No. W9128F 20 R 0002

Date of Issue: 23 MAR 2021 New Date of Receiving Volume II Proposals: 10 JUN 2021

SUBJECT: Amendment No. 0007 to Request for Proposal Solicitation Package for Construction of CONSOLIDATED SPACE OPERATIONS FACILITY.

TO: Prospective Offerors and Others Concerned

1. The specifications and drawings for subject project are hereby modified as follows (revise all specification indices, attachment lists, and drawing indices accordingly).

a. Specifications. (Descriptive Changes.)

DIVISION 00 SPECIFICATIONS:

(1) Section 00 10 00 - SOLICITATION, delete the required response date/time and substitute 10 Jun 2021, 02:00 PM.

b. Specifications (New and/or Revised and Reissued). Delete and substitute or add specification sections as noted below. The substituted sections are revised and reissued with this amendment. For convenience, on the revised specification pages, changes have been identified with highlighting unless section is noted as new or completely reissued; all portions of the revised specification pages apply regardless of whether changes are shown with highlighting.

VOLUME 2 SPECIFICATIONS – CSOF:

Pages or Sections Deleted Pages or Sections Substituted or Added 11 13 19.13 ** (section deleted) ** 23 11 25 (new section added) 23 64 26 23 64 26 ** 33 82 00AT1 – MIL-STD-188-125-1 (new attachment added)

c. Drawings (Reissued). The following drawings are revised with latest revision date as shown in the drawing border and reissued with this amendment.

CSOF PACKAGE - VOLUME 1 OF 8 – LIFE SAFETY, CIVIL, LANDSCAPE:

(1) Sheet CU114, CIVIL UTILITY PLAN - SHEET 7

CSOF PACKAGE - VOLUME 2 OF 8 – STRUCTURAL:

(1) Sheet S-502, FOUNDATION SECTIONS AND DETAILS

(2) Sheet S-504, FOUNDATION SECTIONS AND DETAILS

(3) Sheet S-600, FOUNDATION SCHEDULE AND DETAILS

CSOF PACKAGE – VOLUME 3 of 8 – ARCHITECTURAL:

(1) Sheet A-500, INTERIOR PARTITION TYPES

Am #0007 - 3 (Continuation SF 30)

(2) Sheet A-501, INTERIOR PARTITION TYPES

(3) Sheet A-502, INTERIOR PARTITION TYPES

(4) Sheet A-532, ROOF DETAILS

CSOF PACKAGE – VOLUME 4 of 8 – INTERIOR DESIGN:

(1) Sheet I-407, ENLARGED PLANS & ELEVATIONS

(2) Sheet I-502, INTERIOR DETAILS & ELEVATIONS

(3) Sheet IN602, MATERIALS & FINISH LEGEND

CSOF PACKAGE – VOLUME 7 of 8 – ELECTRICAL:

(1) Sheet E-607, DC SYSTEM ONE-LINE DIAGRAM

CSOF PACKAGE – VOLUME 8 of 8 –TELECOMMUNICATIONS, AUDIO VISUAL, SECURITY:

(1) Sheet T-617, OUTSIDE PLANT CABLING SCHEDULE - SHEET 1

ECP PACKAGE:

(1) Sheet EL601E, LIGHTING CONTACTOR SCHEMATIC

2. This amendment is a part of the proposing papers and its receipt shall be acknowledged. All other conditions and requirements of the request for proposal remain unchanged.

3. Electronic Proposals. Provide proposals via the instructions provided in Section 00 22 00 of the Request for Proposal.

4. Offers will be received until 2:00 p.m., local time at place of receiving proposals, 10 JUN 2021.

Attachments:

Specifications listed in 1.b., above Drawings listed in 1.c., above Modeling Files - 90% Corrected (under separate cover) – see disclaimer included with files

U.S. Army Corps of Engineers, Omaha District 1616 Capitol Avenue Omaha, Nebraska 68102 4901

19 MAY 2021

nep/2160

This page was intentionally left blank for duplex printing.

Consolidated Space Operations Facility - Schriever AFB, CO SH50

SECTION TABLE OF CONTENTS

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

SECTION 23 11 25

FACILITY GAS PIPING

11/08

PART 1 GENERAL

1.1 SUMMARY

1.2 REFERENCES

1.3 SYSTEM DESCRIPTION

1.3.1 Gas Facility System and Equipment Operation

1.3.2 Gas Facility System Maintenance

1.3.3 Gas Facility Equipment Maintenance

1.4 SUSTAINABILITY REQUIREMENTS

1.5 SUBMITTALS

1.6 QUALITY ASSURANCE

1.6.1 Welding Qualifications

1.6.2 Jointing Thermoplastic and Fiberglass Piping

1.6.3 Shop Drawings

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

2.2 GAS PIPING SYSTEM AND FITTINGS

2.2.1 Steel Pipe, Joints, and Fittings

2.2.2 Sealants for Steel Pipe Threaded Joints

2.2.3 Warning and Identification

2.2.4 Flange Gaskets

2.2.5 Pipe Threads

2.2.6 Escutcheons

2.2.7 Insulating Pipe Joints

2.2.7.1 Insulating Joint Material

2.2.7.2 Threaded Pipe Joints

2.2.7.3 Flanged Pipe Joints

2.3 VALVES

2.3.1 Valves 2 Inches and Smaller

2.3.2 Valves 2-1/2 Inches and Larger

2.4 RISERS

2.5 PIPE HANGERS AND SUPPORTS

2.6 AUTOMATIC GAS SHUT-OFF

2.7 BOLTING (BOLTS AND NUTS)

2.8 GASKETS

2.9 IDENTIFICATION FOR ABOVEGROUND PIPING

PART 3 EXECUTION

3.1 EXAMINATION

3.2 EXCAVATION AND BACKFILLING

3.3 GAS PIPING SYSTEM

3.3.1 Protection and Cleaning of Materials and Components

3.3.2 Workmanship and Defects

SECTION 23 11 25 Page 1Am #0007

3.4 PROTECTIVE COVERING

3.4.1 Aboveground Metallic Piping Systems

3.4.1.1 Ferrous Surfaces

3.5 INSTALLATION

3.5.1 Metallic Piping Installation

3.5.2 Connections Between Metallic and Plastic Piping

3.5.3 Concealed Piping in Buildings

3.5.3.1 Piping and Tubing in Partitions

3.5.4 Aboveground Piping

3.5.5 Final Gas Connections

3.5.6 Seismic Requirements

3.6 PIPE JOINTS

3.6.1 Threaded Metallic Joints

3.6.2 Welded Metallic Joints

3.7 PIPE SLEEVES

3.8 PIPES PENETRATING WATERPROOFING MEMBRANES

3.9 ESCUTCHEONS

3.10 SPECIAL REQUIREMENTS

3.11 BUILDING STRUCTURE

3.12 PIPING SYSTEM SUPPORTS

3.13 ELECTRICAL BONDING AND GROUNDING

3.14 SHUTOFF VALVE

3.15 GAS SERVICE INSTALLATION

3.16 TESTING

3.16.1 Pressure Tests

3.16.2 Test With Gas

3.16.3 Purging

3.16.4 Labor, Materials and Equipment

3.17 PIPE COLOR CODE MARKING

-- End of Section Table of Contents --

SECTION 23 11 25 Page 2Am #0007

SECTION 23 11 25

FACILITY GAS PIPING

11/08

PART 1 GENERAL

1.1 SUMMARY

This specification section applies to gas piping installed within buildings incidental underground piping under building, above ground steel piping and corrugated stainless steel tubing (CSST) both outside (up to 5 feet beyond exterior walls) and within buildings in compliance with NFPA 54 /AGA Z223.1, "National Fuel Gas Code".

1.2 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN GAS ASSOCIATION (AGA)

AGA XR0603 (2006; 8th Ed) AGA Plastic Pipe Manual for Gas Service

AGA Z223.1 (2012) National Fuel Gas Code

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI Z21.93/CSA 6.30 (2017) Excess Flow Valves for Natural Gas and Propane Gas with Pressures up to 5 psig

AMERICAN PETROLEUM INSTITUTE (API)

API RP 1110 (2013; R 2018) Recommended Practice for the Pressure Testing of Steel Pipelines for the Transportation of Gas, Petroleum Gas, Hazardous Liquids, Highly Volatile Liquids, or Carbon Dioxide

API RP 2009 (2002; R 2007; 7th Ed) Safe Welding, Cutting, and Hot Work Practices in Refineries, Gasoline Plants, and Petrochemical Plants

API Spec 6D (June 2018, 4th Ed; Errata 1 July 2018;

Errata 2 August 2018) Specification for Pipeline and Piping Valves

API Std 598 (2009) Valve Inspecting and Testing

API Std 607 (2016) Fire Test for Quarter-turn Valves and Valves Equipped with Non-metallic Seats

SECTION 23 11 25 Page 3Am #0007

AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)

ASCE 25-16 (2016) Earthquake-Activated Automatic Gas Shutoff Devices

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME A13.1 (2015) Scheme for the Identification of Piping Systems

ASME B1.1 (2003; R 2018) Unified Inch Screw Threads (UN and UNR Thread Form)

ASME B1.20.1 (2013; R 2018) Pipe Threads, General Purpose (Inch)

ASME B16.1 (2015) Gray Iron Pipe Flanges and Flanged Fittings Classes 25, 125, and 250

ASME B16.3 (2016) Malleable Iron Threaded Fittings, Classes 150 and 300

ASME B16.5 (2017) Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch Standard

ASME B16.9 (2018) Factory-Made Wrought Buttwelding Fittings

ASME B16.11 (2016) Forged Fittings, Socket-Welding and Threaded

ASME B16.21 (2016) Nonmetallic Flat Gaskets for Pipe Flanges

ASME B16.33 (2012; R 2017) Manually Operated Metallic Gas Valves for Use in Gas Piping Systems Up to 125 psi, (Sizes NPS 1/2 - NPS 2)

ASME B16.39 (2014) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300

ASME B18.2.1 (2012; Errata 2013) Square and Hex Bolts and Screws (Inch Series)

ASME B18.2.2 (2015) Nuts for General Applications:

Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)

ASME B31.8 (2018; Supplement 2018) Gas Transmission and Distribution Piping Systems

ASME B31.9 (2017) Building Services Piping

ASME B36.10M (2015; Errata 2016) Welded and Seamless Wrought Steel Pipe

ASME BPVC SEC IX (2017; Errata 2018) BPVC Section IX-Welding, Brazing and Fusing

SECTION 23 11 25 Page 4Am #0007

Qualifications

ASME BPVC SEC VIII D1 (2017) BPVC Section VIII-Rules for Construction of Pressure Vessels Division 1

AMERICAN WELDING SOCIETY (AWS)

AWS A5.8/A5.8M (2019) Specification for Filler Metals for Brazing and Braze Welding

AWS WHB-2.9 (2004) Welding Handbook; Volume 2, Welding Processes, Part 1

ASTM INTERNATIONAL (ASTM)

ASTM A53/A53M (2018) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

ASTM A105/A105M (2018) Standard Specification for Carbon Steel Forgings for Piping Applications

ASTM A193/A193M (2019) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service and Other Special Purpose Applications

ASTM A194/A194M (2018) Standard Specification for Carbon Steel, Alloy Steel, and Stainless Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or Both

CSA GROUP (CSA)

ANSI LC 1/CSA 6.26 (2018) Fuel Gas Piping Systems Using Corrugated Stainless Steel Tubing (CSST)

FM GLOBAL (FM)

FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/

MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS

INDUSTRY (MSS)

MSS SP-25 (2018) Standard Marking System for Valves, Fittings, Flanges and Unions

MSS SP-58 (2018) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and Installation

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 54 (2018) National Fuel Gas Code

NFPA 70 (2020; ERTA 20-1 2020; ERTA 20-2 2020; TIA

20-1; TIA 20-2; TIA 20-3; TIA 20-4)

National Electrical Code

SECTION 23 11 25 Page 5Am #0007

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning

U.S. DEPARTMENT OF DEFENSE (DOD)

MIL-STD-101 (2014; Rev C) Color Code for Pipelines and for Compressed Gas Cylinders

UFC 3-301-01 (2019) Structural Engineering

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

49 CFR 192 Transportation of Natural and Other Gas by Pipeline: Minimum Federal Safety Standards

UNDERWRITERS LABORATORIES (UL)

UL FLAMMABLE & COMBUSTIBLE (2012) Flammable and Combustible Liquids and Gases Equipment Directory

1.3 SYSTEM DESCRIPTION

The gas piping system includes natural gas piping and appurtenances from point of connection with supply system, as indicated, to gas operated equipment within the facility. Submit operation and maintenance data in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA, in three separate packages.

1.3.1 Gas Facility System and Equipment Operation

Include shop drawings showing piping layout, locations of system valves, gas line markers; step-by-step procedures for system start up, operation and shutdown (index system components and equipment to the system drawings); isolation procedures including valve operation to shutdown or isolate each section of the system (index valves to the system maps and provide separate procedures for normal operation and emergency shutdown if required to be different). Submit Data package No. 4.

1.3.2 Gas Facility System Maintenance

Include maintenance procedures and frequency for system and equipment;

identification of pipe materials and manufacturer by locations, pipe repair procedures, and jointing procedures at transitions to other piping material or material from a different manufacturer. Submit Data Package No.4.

1.3.3 Gas Facility Equipment Maintenance

Include identification of valves, shut-offs, disconnects, and other equipment by materials, manufacturer, vendor identification and location;

maintenance procedures and recommended tool kits for valves and equipment;

recommended repair methods (i.e., field repair, factory repair, or replacement) for each valve and piece of equipment; and preventive maintenance procedures, possible failure modes and troubleshooting guide.

Submit Data Package No. 3.

SECTION 23 11 25 Page 6Am #0007

1.4 SUSTAINABILITY REQUIREMENTS

Materials in this technical specification may contribute towards contract compliance with sustainability requirements. See Section 01 33 29 SUSTAINABILITY REPORTING for project requirements.

1.5 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Gas Piping System; G

SD-03 Product Data

Gas Equipment Connectors; G

Gas Piping System; G

Pipe Coating Materials; G

Risers; G

Valves; G

Warning and Identification Tape; G

SD-06 Test Reports

Testing; G

Pressure Tests; G

Test with Gas; G

SD-07 Certificates

Welders Procedures and Qualifications; G

Assigned Number, Letter, or Symbol; G

SD-08 Manufacturer's Instructions

PE Pipe and Fittings; G

Pipe Coating Materials; G

SD-10 Operation and Maintenance Data

Gas Facility System and Equipment Operation; G

Gas Facility System Maintenance; G

Gas Facility Equipment Maintenance; G

SECTION 23 11 25 Page 7Am #0007

1.6 QUALITY ASSURANCE

Submit manufacturer's descriptive data and installation instructions for approval for compression-type mechanical joints used in joining dissimilar materials and for insulating joints. Mark all valves, flanges and fittings in accordance with MSS SP-25.

1.6.1 Welding Qualifications

a. Weld piping in accordance with qualified procedures using performance qualified welders and welding operators in accordance with API RP 2009, ASME BPVC SEC IX, and ASME B31.9. Welding procedures qualified by others, and welders and welding operators qualified by another employer may be accepted as permitted by ASME B31.9. Notify the Contracting Officer at least 24 hours in advance of tests, and perform at the work site if practicable.

b. Submit a certified copy of welders procedures and qualifications metal and PE in conformance with ASME B31.9 for each welder and welding operator. Submit the assigned number, letter, or symbol that will be used in identifying the work of each welder to the Contracting Officer.

Weld all structural members in conformance with AWS A5.8/A5.8M, and

AWS WHB-2.9.

1.6.2 Jointing Thermoplastic and Fiberglass Piping

Perform all jointing of piping using qualified joiners and qualified procedures in accordance with AGA XR0603. Furnish the Contracting Officer with a copy of qualified procedures and list of and identification symbols of qualified joiners. Submit manufacturer's installation instructions and manufacturer's visual joint appearance chart, including all PE pipe and fittings.

1.6.3 Shop Drawings

Submit drawings for complete Gas Piping System, within 30 days of contract award, showing location, size and all branches of pipeline; location of all required shutoff valves; and instructions necessary for the installation of gas equipment connectors and supports.

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

Provide materials and equipment which are the standard products of a manufacturer regularly engaged in the manufacture of the products and that essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening. Asbestos or products containing asbestos are not allowed. Submit catalog data and installation instructions for pipe, valves, all related system components, pipe coating materials and application procedures. Conform to NFPA 54 and with requirements specified herein. Provide supply piping to appliances or equipment at least as large as the inlets thereof.

SECTION 23 11 25 Page 8Am #0007

2.2 GAS PIPING SYSTEM AND FITTINGS

2.2.1 Steel Pipe, Joints, and Fittings

a. Pipe: Black carbon steel in accordance with ASTM A53/A53M, Schedule 40, threaded ends for sizes 2 inches and smaller; otherwise, plain end beveled for butt welding.

b. Threaded Fittings: ASME B16.3, black malleable iron.

c. Socket-Welding Fittings: ASME B16.11, forged steel.

d. Butt-Welding Fittings: ASME B16.9, with backing rings of compatible material.

e. Unions: ASME B16.39, black malleable iron.

f. Flanges and Flanged Fittings: ASME B16.5 steel flanges or convoluted steel flanges conforming to ASME BPVC SEC VIII D1, with flange faces having integral grooves of rectangular cross sections which afford containment for self-energizing gasket material.

Provide steel pipe conforming to ASME B36.10M; and malleable-iron threaded fittings conforming to ASME B16.1 and ASME B16.3. Provide steel pipe flanges and flanged fittings, including bolts, nuts, and bolt pattern in accordance with ASME B16.5 and ASTM A105/A105M. Provide wrought steel buttwelding fittings conforming to ASME B16.9. Provide socket welding and threaded forged steel fittings conforming to ASME B16.11.

2.2.2 Sealants for Steel Pipe Threaded Joints

Provide joint sealing compound as listed in UL FLAMMABLE & COMBUSTIBLE, Class 20 or less. For taping, use tetrafluoroethylene tape conforming to

UL FLAMMABLE & COMBUSTIBLE.

2.2.3 Warning and Identification

Provide pipe flow markings, warning and identification tape, and metal tags as required.

2.2.4 Flange Gaskets

Provide gaskets of nonasbestos compressed material in accordance with ASME B16.21, 1/16 inch thickness, full face or self-centering flat ring type, containing aramid fibers bonded with styrene butadiene rubber (SBR) or nitrile butadiene rubber (NBR) suitable for a maximum 600 degree F service, to be used for hydrocarbon service.

2.2.5 Pipe Threads

Provide pipe threads conforming to ASME B1.20.1.

2.2.6 Escutcheons

Provide chromium-plated steel or chromium-plated brass escutcheons, either one piece or split pattern, held in place by internal spring tension or set screw.

SECTION 23 11 25 Page 9Am #0007

2.2.7 Insulating Pipe Joints

2.2.7.1 Insulating Joint Material

Provide insulating joint material between flanged or threaded metallic pipe systems where shown to control galvanic or electrical action.

2.2.7.2 Threaded Pipe Joints

Provide threaded pipe joints of steel body nut type dielectric unions with insulating gaskets.

2.2.7.3 Flanged Pipe Joints

Provide joints for flanged pipe consisting of full face sandwich-type flange insulating gasket of the dielectric type, insulating sleeves for flange bolts, and insulating washers for flange nuts.

2.3 VALVES

Provide lockable shutoff or service isolation valves conforming to the following:

2.3.1 Valves 2 Inches and Smaller

Provide valves 2 inches and smaller conforming to ASME B16.33 of materials and manufacture compatible with system materials used.

2.3.2 Valves 2-1/2 Inches and Larger

Provide valves 2-1/2 inches and larger of carbon steel conforming to API Spec 6D, Class 150.

2.4 RISERS

Provide manufacturer's standard riser, transition from plastic to steel pipe with 7 to 12 mil thick epoxy coating. Use swaged gas-tight construction with O-ring seals, metal insert, and protective sleeve.

Provide remote bolt-on or bracket or wall-mounted riser supports.

2.5 PIPE HANGERS AND SUPPORTS

Provide pipe hangers and supports conforming to MSS SP-58.

2.6 AUTOMATIC GAS SHUT-OFF

Provide low pressure automatic gas shutoff or excess flow valve (EFV) downstream of the point of delivery after the meter/regulator conforming to ANSI Z21.93/CSA 6.30 and UL listed or CSA listed or International Association of Plumbing and Mechanical Officials (IAPMO) listed. The EFV may be either a bypass (automatic reset) or a non-bypass type (manual reset).

2.7 BOLTING (BOLTS AND NUTS)

Stainless steel bolting; ASTM A193/A193M, Grade B8M or B8MA, Type 316, for bolts; and ASTM A194/A194M, Grade 8M, Type 316, for nuts. Dimensions of bolts, studs, and nuts must conform with ASME B18.2.1 and ASME B18.2.2 with coarse threads conforming to ASME B1.1, with Class 2A fit for bolts

SECTION 23 11 25 Page 10Am #0007 and studs and Class 2B fit for nuts. Bolts or bolt-studs must extend through the nuts and may have reduced shanks of a diameter not less than the diameter at root of threads. Bolts must have American Standard regular square or heavy hexagon heads; nuts must be American Standard heavy semifinished hexagonal.

2.8 GASKETS

Fluorinated elastomer, compatible with flange faces.

2.9 IDENTIFICATION FOR ABOVEGROUND PIPING

MIL-STD-101 for legends and type and size of characters. For pipes 3/4 inch od and larger, provide printed legends to identify contents of pipes and arrows to show direction of flow. Color code label backgrounds to signify levels of hazard. Make labels of plastic sheet with pressure-sensitive adhesive suitable for the intended application. For pipes smaller than 3/4 inch od, provide brass identification tags 1 1/2 inches in diameter with legends in depressed black-filled characters.

PART 3 EXECUTION

3.1 EXAMINATION

After becoming familiar with all details of the work, verify all dimensions in the field, and advise the Contracting Officer of any discrepancy or areas of conflict before performing the work.

3.2 EXCAVATION AND BACKFILLING

Provide required excavation, backfilling, and compaction as specified in Section 31 00 00 EARTHWORK.

3.3 GAS PIPING SYSTEM

Provide a gas piping system from the point of delivery, defined as the outlet of the meter set assembly as specified in Section 33 11 23 NATURAL GAS AND LIQUID PETROLEUM PIPING, to the connections to each gas utilization device that is in compliance with NFPA 54.

3.3.1 Protection and Cleaning of Materials and Components

Protect equipment, pipe, and tube openings by closing with caps or plugs during installation. At the completion of all work, thoroughly clean the entire system.

3.3.2 Workmanship and Defects

Piping, tubing and fittings must be clear and free of cutting burrs and defects in structure or threading and must be thoroughly brushed and chip-and scale-blown. Repair of defects in piping, tubing or fittings is not allowed; replace defective items when found.

SECTION 23 11 25 Page 11Am #0007

3.4 PROTECTIVE COVERING

3.4.1 Aboveground Metallic Piping Systems

3.4.1.1 Ferrous Surfaces

Touch up shop primed surfaces with ferrous metal primer. Solvent clean surfaces that have not been shop primed. Mechanically clean surfaces that contain loose rust, loose mill scale and other foreign substances by power wire brushing or commercial sand blasted conforming to SSPC SP 6/NACE No.3 and prime with ferrous metal primer or vinyl type wash coat. Finish primed surfaces with two coats of exterior oil paint or vinyl paint.

3.5 INSTALLATION

Install the gas system in conformance with the manufacturer's recommendations and applicable provisions of NFPA 54, and as indicated.

Perform all pipe cutting without damage to the pipe, with an approved type of mechanical cutter, unless otherwise authorized. Use wheel cutters where practicable. On steel pipe 6 inches and larger, an approved gas cutting and beveling machine may be used.

3.5.1 Metallic Piping Installation

Make changes in direction of piping with fittings only; mitering or notching pipe to form elbows and tees or other similar type construction is not permitted. Branch connection may be made with either tees or forged branch outlet fittings. Provide branch outlet fittings which are forged, flared for improvement of flow where attached to the run, and reinforced against external strains.

3.5.2 Connections Between Metallic and Plastic Piping

Connections between metallic and plastic piping are only allowed outside, underground, and with approved transition fittings.

3.5.3 Concealed Piping in Buildings

Do not use combinations of fittings (unions, tubing fittings, running threads, right- and left-hand couplings, bushings, and swing joints) to conceal piping within buildings.

3.5.3.1 Piping and Tubing in Partitions

Locate concealed piping and tubing in hollow, rather than solid, partitions. Protect tubing passing through walls or partitions against physical damage both during and after construction, and provide appropriate safety markings and labels. Provide protection of concealed pipe and tubing in accordance with ANSI LC 1/CSA 6.26.

3.5.4 Aboveground Piping

Run aboveground piping as straight as practicable along the alignment and elevation indicated, with a minimum of joints, and separately supported from other piping system and equipment. Install exposed horizontal piping no farther than 6 inches from nearest parallel wall and at an elevation which prevents standing, sitting, or placement of objects on the piping.

SECTION 23 11 25 Page 12Am #0007

3.5.5 Final Gas Connections

Unless otherwise specified, make final connections with rigid metallic pipe and fittings. Provide accessible gas shutoff valve and coupling for each gas equipment item.

3.5.6 Seismic Requirements

Support and brace piping and attached valves to resist seismic loads in conformance with ASCE 25-16 and as specified in UFC 3-301-01, and Sections 13 48 00 SEISMIC BRACING FOR MISCELLANEOUS EQUIPMENT and 23 05 48.19 SEISMIC BRACING FOR HVAC. CSST tubing and fittings that are seismically qualified in accordance with the FM APP GUIDE: Flexible Piping Systems for Flammable Gases must meet the seismic requirements in accordance with the manufacturer's installation instructions.

3.6 PIPE JOINTS

Design and install pipe joints to effectively sustain the longitudinal pull-out forces caused by contraction of the piping or superimposed loads.

3.6.1 Threaded Metallic Joints

Provide threaded joints in metallic pipe with tapered threads evenly cut and made with UL approved graphite joint sealing compound for gas service or tetrafluoroethylene tape applied to the male threads only. Threaded joints up to 1-1/2 inches in diameter may be made with approved tetrafluoroethylene tape. Threaded joints up to 2 inches in diameter may be made with approved joint sealing compound. After cutting and before threading, ream pipe and remove all burrs. Caulking of threaded joints to stop or prevent leaks is not permitted.

3.6.2 Welded Metallic Joints

Conform beveling, alignment, heat treatment, and inspection of welds to NFPA 54. Remove weld defects and make repairs to the weld, or remove the weld joints entirely and reweld. After filler metal has been removed from its original package, protect and store so that its characteristics or welding properties are not affected adversely. Do not use electrodes that have been wetted or have lost any of their coating.

3.7 PIPE SLEEVES

Provide pipes passing through concrete or masonry walls or concrete floors or roofs with pipe sleeves fitted into place at the time of construction.

Do not install sleeves in structural members except where indicated or approved. Make all rectangular and square openings as detailed. Extend each sleeve through its respective wall, floor or roof, and cut flush with each surface, except in mechanical room floors not located on grade where clamping flanges or riser pipe clamps are used. Extend sleeves in mechanical room floors above grade at least 4 inches above finish floor.

Unless otherwise indicated, use sleeves large enough to provide a minimum clearance of 1/4 inch all around the pipe. Provide steel pipe for sleeves in bearing walls, waterproofing membrane floors, and wet areas. Provide sleeves in nonbearing walls, floors, or ceilings of steel pipe, galvanized sheet metal with lock-type longitudinal seam, or moisture-resistant fiber or plastic.

SECTION 23 11 25 Page 13Am #0007

3.8 PIPES PENETRATING WATERPROOFING MEMBRANES

Install pipes penetrating waterproofing membranes as specified in Section

22 00 00 PLUMBING, GENERAL PURPOSE.

3.9 ESCUTCHEONS

Provide escutcheons for all finished surfaces where gas piping passes through floors, walls, or ceilings except in boiler, utility, or equipment rooms.

3.10 SPECIAL REQUIREMENTS

Provide drips, grading of the lines, freeze protection, and branch outlet locations as shown and conforming to the requirements of NFPA 54.

3.11 BUILDING STRUCTURE

Do not weaken any building structure by the installation of any gas piping. Do not cut or notch beams, joists or columns. Attach piping supports to metal decking. Do not attach supports to the underside of concrete filled floors or concrete roof decks unless approved by the Contracting Officer.

3.12 PIPING SYSTEM SUPPORTS

Support gas piping systems in buildings with pipe hooks, metal pipe straps, bands or hangers suitable for the size of piping or tubing. Do not support any gas piping system by other piping. Conform spacing of supports in gas piping and tubing installations to the requirements of NFPA 54. Conform the selection and application of supports in gas piping and tubing installations to the requirements of MSS SP-58. In the support of multiple pipe runs on a common base member, use a clip or clamp where each pipe crosses the base support member. Spacing of the base support members is not to exceed the hanger and support spacing required for any of the individual pipes in the multiple pipe run. Rigidly connect the clips or clamps to the common base member. Provide a clearance of 1/8 inch between the pipe and clip or clamp for all piping which may be subjected to thermal expansion.

3.13 ELECTRICAL BONDING AND GROUNDING

Provide a gas piping system within the building that is electrically continuous and bonded to a grounding electrode as required by NFPA 54 and

NFPA 70.

3.14 SHUTOFF VALVE

Install the main gas shutoff valve controlling the gas piping system to be easily accessible for operation, as indicated, protected from physical damage, and marked with a metal tag to clearly identify the piping system controlled. Install valves approximately at locations indicated. Orient stems vertically, with operators on top, or horizontally. Provide stop valve on service branch at connection to main and shut-off valve on riser outside of building.

3.15 GAS SERVICE INSTALLATION

Gas service line, service regulator and gas company meter must be

SECTION 23 11 25 Page 14Am #0007 installed in accordance with Section 33 11 23 NATURAL GAS AND LIQUID PETROLEUM PIPING. Installations must be in accordance with 49 CFR 192 and ASME B31.8. Contractor must submit and use only tested and approved work procedures. Contractor must use only welders and jointers who have been recently qualified by training and test for joining and installing the gas pipe material used on this job. The finished product must be inspected by a person qualified to inspect joints made by the particular procedures used to make joints.

3.16 TESTING

Submit test procedures and reports in booklet form tabulating test and measurements performed; dated after award of this contract, and stating the Contractor's name and address, the project name and location, and a list of the specific requirements which are being certified. Test entire gas piping system to ensure that it is gastight prior to putting into service. Prior to testing, purge the system, clean, and clear all foreign material. Test each joint with an approved gas detector, soap and water, or an equivalent nonflammable solution. Inspect and test each valve in conformance with API Std 598 and API Std 607. Complete testing before any work is covered, enclosed, or concealed, and perform with due regard for the safety of employees and the public during the test. Install bulkheads, anchorage and bracing suitably designed to resist test pressures if necessary, and as directed and or approved by the Contracting Officer. Do not use oxygen as a testing medium.

3.16.1 Pressure Tests

Submit test procedures and reports in booklet form tabulating test and measurements performed; dated after award of this contract, and stating the Contractor's name and address, the project name and location, and a list of the specific requirements which are being certified. Before appliances are connected, test by filling the piping systems with air or an inert gas to withstand a minimum pressure of 3 pounds gauge for a period of not less than 10 minutes as specified in NFPA 54 without showing any drop in pressure. Do not use Oxygen for test. Measure pressure with a mercury manometer, slope gauge, or an equivalent device calibrated to be read in increments of not greater than 0.1 pound. Isolate the source of pressure before the pressure tests are made.

3.16.2 Test With Gas

Before turning on gas under pressure into any piping, close all openings from which gas can escape. Immediately after turning on the gas, check the piping system for leakage by using a laboratory-certified gas meter, an appliance orifice, a manometer, or equivalent device. Conform all testing to the requirements of NFPA 54. If leakage is recorded, shut off the gas supply, repair the leak , and repeat the tests until all leaks have been stopped.

3.16.3 Purging

After testing is completed, and before connecting any appliances, fully purge all gas piping. LPG piping tested using fuel gas with appliances connected does not require purging. Conform testing procedures to API RP 1110. Do not purge piping into the combustion chamber of an appliance. Do not purge the open end of piping systems into confined spaces or areas where there are ignition sources unless the safety precautions recommended in NFPA 54 are followed.

SECTION 23 11 25 Page 15Am #0007

3.16.4 Labor, Materials and Equipment

Furnish all labor, materials and equipment necessary for conducting the testing and purging.

3.17 PIPE COLOR CODE MARKING

Provide color code marking of piping as specified in Section 09 90 00 PAINTS AND COATINGS, conforming to ASME A13.1.

-- End of Section --

SECTION 23 11 25 Page 16Am #0007

SECTION TABLE OF CONTENTS

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

SECTION 23 64 26

CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS

08/09

PART 1 GENERAL

1.1 REFERENCES

1.2 SYSTEM DESCRIPTION

1.3 SUSTAINABILITY REQUIREMENTS

1.4 SUBMITTALS

1.5 MODIFICATIONS TO REFERENCES

1.5.1 Definitions

1.5.2 Administrative Interpretations

1.6 SAFETY REQUIREMENTS

1.7 DELIVERY, STORAGE, AND HANDLING

1.8 PROJECT/SITE CONDITIONS

1.8.1 Verification of Dimensions

1.8.2 Drawings

1.8.3 Accessibility

PART 2 PRODUCTS

2.1 STANDARD COMMERCIAL PRODUCTS

2.2 STEEL PIPING

2.2.1 Pipe

2.2.2 Fittings and End Connections (Joints)

2.2.2.1 Threaded Connections

2.2.2.2 Flanged Connections

2.2.2.3 Welded Connections

2.2.2.4 Dielectric Waterways and Flanges

2.3 POLYPROPYLENE PIPING (CHILLED WATER APPLICATIONS ONLY)

2.3.1 Pipe

2.3.2 Fittings

2.4 COPPER TUBING

2.4.1 Tube

2.4.2 Fittings and End Connections (Solder and Flared Joints)

2.4.3 Solder

2.4.4 Brazing Filler Metal

2.5 VALVES

2.5.1 Gate Valve

2.5.2 Globe and Angle Valve

2.5.3 Check Valve

2.5.4 Butterfly Valve

2.5.5 Plug Valve

2.5.6 Ball Valve

2.5.7 Square Head Cocks

2.5.8 Calibrated Balancing Valves

2.5.9 Automatic Flow Control Valves

2.5.10 Water Temperature Mixing Valve

2.5.11 Water Temperature Regulating Valves

SECTION 23 64 26 Page 1Am #0007

2.5.12 Water Pressure Reducing Valve

2.5.13 Pressure Relief Valve

2.5.14 Combination Pressure and Temperature Relief Valves

2.5.15 Float Valve

2.5.16 Drain Valves

2.5.17 Air Venting Valves

2.5.18 Vacuum Relief Valves

2.6 PIPING ACCESSORIES

2.6.1 Strainer

2.6.2 Cyclonic Separator

2.6.3 Combination Strainer and Pump Suction Diffuser

2.6.4 Flexible Pipe Connectors

2.6.5 Pressure and Vacuum Gauges

2.6.6 Temperature Gauges

2.6.6.1 Stem Cased-Glass

2.6.6.2 Bimetallic Dial

2.6.6.3 Liquid-, Solid-, and Vapor-Filled Dial

2.6.6.4 Thermal Well

2.6.7 Pipe Hangers, Inserts, and Supports

2.6.8 Escutcheons

2.6.9 Expansion Joints

2.6.9.1 Slip-Tube Type

2.6.9.2 Flexible Ball Type

2.6.9.3 Bellows Type

2.7 WATER TO WATER PLATE AND FRAME HEAT EXCHANGER

2.8 EXPANSION TANKS

2.9 AIR SEPARATOR TANKS

2.10 ELECTRICAL WORK

2.11 PAINTING OF NEW EQUIPMENT

2.11.1 Factory Painting Systems

2.11.2 Shop Painting Systems for Metal Surfaces

2.12 FACTORY APPLIED INSULATION

2.13 NAMEPLATES

2.14 RELATED COMPONENTS/SERVICES

2.14.1 Drain and Make-Up Water Piping

2.14.2 Cathodic Protection

2.14.3 Field Applied Insulation

2.14.4 Field Painting

2.14.4.1 Color Coding

2.15 [*Am-7]ELECTRICAL HEAT TRACING

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Welding

3.1.1.1 Employer's Record Documents (For Welding)

3.1.1.2 Welding Procedures and Qualifications

3.1.1.3 Examination of Piping Welds

3.1.1.4 Welding Safety

3.1.2 Directional Changes

3.1.3 Functional Requirements

3.1.4 Fittings and End Connections

3.1.4.1 Threaded Connections

3.1.4.2 Brazed Connections

3.1.4.3 Welded Connections

3.1.4.4 Flared Connections

3.1.4.5 Flanges and Unions

3.1.5 Valves

3.1.6 Air Vents

SECTION 23 64 26 Page 2Am #0007

[*Am-7]ELECTRICAL HEAT TRACING

3.1.7 Drains

3.1.8 Flexible Pipe Connectors

3.1.9 Temperature Gauges

3.1.10 Pipe Hangers, Inserts, and Supports

3.1.10.1 Hangers

3.1.10.2 Inserts

3.1.10.3 C-Clamps

3.1.10.4 Angle Attachments

3.1.10.5 Saddles and Shields

3.1.10.6 Horizontal Pipe Supports

3.1.10.7 Vertical Pipe Supports

3.1.10.8 Pipe Guides

3.1.10.9 Steel Slides

3.1.10.10 Multiple Pipe Runs

3.1.10.11 Structural Attachments

3.1.11 Pipe Alignment Guides

3.1.12 Pipe Anchors

3.1.13 Building Surface Penetrations

3.1.13.1 Refrigerated Space

3.1.13.2 General Service Areas

3.1.13.3 Waterproof Penetrations

3.1.13.4 Fire-Rated Penetrations

3.1.13.5 Escutcheons

3.1.14 Access Panels

3.2 INSTALLATION FOR POLYPROPYLENE PIPING (CHILLED WATER APPLICATIONS

ONLY)

3.2.1 Locations

3.2.2 Pipe Joints

3.2.3 Overheating Precautions

3.2.4 Testing and Flushing

3.3 ELECTRICAL INSTALLATION

3.4 [*Am-7]HEAT TRACE CABLE INSTALLATION

3.5 HEAT TRACE CABLE TESTS

3.6 CLEANING AND ADJUSTING

3.7 FIELD TESTS

3.7.1 Equipment and Component Isolation

3.7.2 Pressure Tests

3.7.3 Related Field Inspections and Testing

3.7.3.1 Piping Welds

3.7.3.2 HVAC TAB

3.8 INSTRUCTION TO GOVERNMENT PERSONNEL

-- End of Section Table of Contents --

SECTION 23 64 26 Page 3Am #0007

[*Am-7]HEAT TRACE CABLE INSTALLATION

SECTION 23 64 26

CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS

08/09

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI Z21.22/CSA 4.4 (2015) Relief Valves for Hot Water Supply Systems

AMERICAN SOCIETY OF SANITARY ENGINEERING (ASSE)

ASSE 1003 (2009) Performance Requirements for Water Pressure Reducing Valves for Domestic Water Distribution Systems - (ANSI approved 2010)

ASSE 1017 (2009) Performance Requirements for Temperature Actuated Mixing Valves for Hot Water Distribution Systems - (ANSI approved 2010)

AMERICAN WELDING SOCIETY (AWS)

AWS A5.8/A5.8M (2011; Amendment 2012) Specification for Filler Metals for Brazing and Braze Welding

AWS BRH (2007; 5th Ed) Brazing Handbook

AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel

AWS Z49.1 (2012) Safety in Welding and Cutting and Allied Processes

ASME INTERNATIONAL (ASME)

ASME B1.20.1 (2013) Pipe Threads, General Purpose (Inch)

ASME B16.1 (2015) Gray Iron Pipe Flanges and Flanged Fittings Classes 25, 125, and 250

ASME B16.11 (2016) Forged Fittings, Socket-Welding and Threaded

ASME B16.18 (2018) Cast Copper Alloy Solder Joint Pressure Fittings

ASME B16.21 (2016) Nonmetallic Flat Gaskets for Pipe

SECTION 23 64 26 Page 4Am #0007

Flanges

ASME B16.22 (2013) Standard for Wrought Copper and Copper Alloy Solder Joint Pressure Fittings

ASME B16.26 (2013) Standard for Cast Copper Alloy Fittings for Flared Copper Tubes

ASME B16.3 (2016) Malleable Iron Threaded Fittings, Classes 150 and 300

ASME B16.39 (2014) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300

ASME B16.9 (2018) Factory-Made Wrought Buttwelding Fittings

ASME B31.9 (2017) Building Services Piping

ASME B40.100 (2013) Pressure Gauges and Gauge Attachments

ASME BPVC SEC IX (2017; Errata 2018) BPVC Section IX-Welding, Brazing and Fusing Qualifications

ASTM INTERNATIONAL (ASTM)

ASTM A53/A53M (2018) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

ASTM A653/A653M (2018) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM A733 (2016) Standard Specification for Welded and Seamless Carbon Steel and Austenitic Stainless Steel Pipe Nipples

ASTM B117 (2016) Standard Practice for Operating Salt Spray (Fog) Apparatus

ASTM B32 (2008; R 2014) Standard Specification for Solder Metal

ASTM B42 (2015a) Standard Specification for Seamless Copper Pipe, Standard Sizes

ASTM B62 (2017) Standard Specification for Composition Bronze or Ounce Metal Castings

ASTM B75/B75M (2011) Standard Specification for Seamless Copper Tube

ASTM B813 (2016) Standard Specification for Liquid and Paste Fluxes for Soldering of Copper

SECTION 23 64 26 Page 5Am #0007 and Copper Alloy Tube

ASTM B88 (2016) Standard Specification for Seamless Copper Water Tube

ASTM D3308 (2012; R 2017) PStandard Specification for TFE Resin Skived Tape

ASTM D520 (2000; R 2011) Zinc Dust Pigment

ASTM E84 (2018a) Standard Test Method for Surface Burning Characteristics of Building Materials

ASTM F1007 (2018) Standard Specification for Pipeline Expansion Joints of the Packed Slip Type for Marine Application

ASTM F1120 (1987; R 2015) Standard Specification for Circular Metallic Bellows Type Expansion Joints for Piping Applications

ASTM F1199 (1988; R 2015) Cast (All Temperatures and Pressures) and Welded Pipe Line Strainers (150 psig and 150 degrees F Maximum)

ASTM F2389 (2017a) Standard Specification for Pressure-rated Polypropylene (PP) Piping Systems

EXPANSION JOINT MANUFACTURERS ASSOCIATION (EJMA)

EJMA Stds (2015) (10th Ed) EJMA Standards

MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS

INDUSTRY (MSS)

MSS SP-110 (2010) Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends

MSS SP-25 (2013) Standard Marking System for Valves, Fittings, Flanges and Unions

MSS SP-58 (2009) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and Installation

MSS SP-67 (2017; Errata 1 2017) Butterfly Valves

MSS SP-70 (2011) Gray Iron Gate Valves, Flanged and Threaded Ends

MSS SP-71 (2011; Errata 2013) Gray Iron Swing Check Valves, Flanged and Threaded Ends

MSS SP-72 (2010a) Ball Valves with Flanged or Butt-Welding Ends for General Service

SECTION 23 64 26 Page 6Am #0007

MSS SP-78 (2011) Cast Iron Plug Valves, Flanged and Threaded Ends

MSS SP-80 (2013) Bronze Gate, Globe, Angle and Check Valves

MSS SP-85 (2011) Gray Iron Globe & Angle Valves Flanged and Threaded Ends

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA MG 1 (2016 UPP 2016) Motors and Generators

NEMA MG 11 (1977; R 2012) Energy Management Guide for Selection and Use of Single Phase Motors

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 90A (2018) Standard for the Installation of Air Conditioning and Ventilating Systems

NSF INTERNATIONAL (NSF)

NSF/ANSI 14 (2018) Plastics Piping System Components and Related Materials

1.2 SYSTEM DESCRIPTION

Provide the water systems having the minimum service (design) temperature-pressure rating indicated. Provision of the piping systems, including materials, installation, workmanship, fabrication, assembly, erection, examination, inspection, and testing shall be in accordance with the required and advisory provisions of ASME B31.9 except as modified or supplemented by this specification section or design drawings. This specification section covers the water systems piping which is located within, on, and adjacent to building(s) within the building(s) 5 foot line.

1.3 SUSTAINABILITY REQUIREMENTS

Materials in this technical specification may contribute towards contract compliance with sustainability requirements. See Section 01 33 29 SUSTAINABILITY REPORTING for project requirements.

1.4 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00

SUBMITTAL PROCEDURES:

SD-03 Product Data

Calibrated Balancing Valves; G

Automatic Flow Control Valves; G

Water Temperature Mixing Valve; G

Water Temperature Regulating Valves; G

SECTION 23 64 26 Page 7Am #0007

Water Pressure Reducing Valve

Pressure Relief Valve

Combination Pressure and Temperature Relief Valves

Expansion Joints; G

Water to Water Plate and Frame Heat Exchanger; G

Combination Strainer and Pump Suction Diffuser

Expansion Tanks

Air Separator Tanks

SD-06 Test Reports

Piping Welds NDE Report

Pressure Tests Reports; G

Report shall be provided in bound 8-1/2 by 11 inch booklets. In the reports, document all phases of the tests performed. Include initial test summaries, all repairs/adjustments made, and the final test results.

SD-07 Certificates

Employer's Record Documents (For Welding)

Welding Procedures and Qualifications

Certificates shall be submitted for the following items showing conformance with the referenced standards contained in this section.

SD-08 Manufacturer's Instructions

Lesson plan for the Instruction Course; G

SD-10 Operation and Maintenance Data

Submit spare parts data for each different item of equipment specified. Include a complete list of parts and supplies, with current unit prices and source of supply, a recommended spare parts list for 1 year of operation, and a list of the parts recommended by the manufacturer to be replaced on a routine basis.

Submit a list of qualified permanent service organizations with operation and maintenance data packages. Include service organization addresses and service area or expertise. The service organizations shall be reasonably convenient to the equipment installation and be able to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.

Calibrated Balancing Valves; G

SECTION 23 64 26 Page 8Am #0007

Automatic Flow Control Valves; G

Water Temperature Mixing Valve; G

Water Temperature Regulating Valves; G

Water Pressure Reducing Valve; G

Pressure Relief Valve; G

Combination Pressure and Temperature Relief Valves; G

Expansion Joints; G

Combination Strainer and Pump Suction Diffuser; G

Expansion Tanks; G

Air Separator Tanks; G

1.5 MODIFICATIONS TO REFERENCES

In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction", or words of similar meaning, to mean the Contracting Officer.

1.5.1 Definitions

For the International Code Council (ICC) Codes…

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated .