90-Percent-Corrected_V3-SPECS_W9128F20R0002_ECP.pdf
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- Solicitation number
- W9128F20R0002
About this file
This notice is for a solicitation to construct the Consolidated Space Operations Facility at Schriever Air Force Base in Colorado. The project will consist of constructing a two-story facility with reinforced concrete foundation and steel structure, as well as a one-story entry control facility. The facilities must be designed and constructed in accordance with Department of Defense and Air Force standards for permanent construction, antiterrorism/force protection, and cybersecurity of control systems. Offerors are invited to submit proposals by the specified deadline to complete the project, including all labor, materials, equipment, tools, and other costs, within 1400 calendar days of receiving a notice to proceed. The selected contractor will be required to start work within 10 days of the notice and obtain performance and payment bonds. The Army Corps of Engineers Engineering District Omaha is the contracting agency overseeing this project.
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SPECIFICATIONS FOR
CONSTRUCTION
SOLICITATION NO. W9128F-20-R-0002
90% CORRECTED DESIGN – BIFURCATED PHASE I
TECHNICAL
VOLUME 3 – ECP
CONSOLIDATED SPACE OPERATIONS
FACILITY
PNGLEN203001 (FY20)
SCHRIEVER AFB, COLORADO
MARCH 2021
This page was intentionally left blank for duplex printing.
PROJECT TABLE OF CONTENTS - 1
SPECIFICATIONS
90% CORRECTED DESIGN – BIFURCATED PHASE I TECHNICAL
CONSOLIDATED SPACE OPERATIONS FACILITY
PNGLEN203001 (FY20)
SCHRIEVER AFB, CO
PROJECT TABLE OF CONTENTS
VOLUME 1 – GENERAL REQUIREMENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 14 00 WORK RESTRICTIONS
01 14 00AT IC TECH SPEC - FOR ICD/ICS 705 (VERSION 1.5, DATED MARCH 2020)
01 30 00.24 OTHER ADMINISTRATIVE AND SPECIAL REQUIREMENTS
AF FORM 103 BASE CIVIL ENGINEER WORK CLEARANCE REQUEST
PROJSIGN PROJECT SIGN DETAIL
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
REGISTER1 SUBMITTAL REGISTER (VOLUMES 1 & 2: GENERAL REQUIREMENT AND CSOF)
REGISTER2 SUBMITTAL REGISTER (VOLUME 3: ECP)
E4025 ENGINEERING FORM 4025 TRANSMITTAL FORM
01 33 29 SUSTAINABILITY REPORTING
01 33 29AT1 AF SUSTAINABILITY SCORESHEET
01 33 29AT2 GBCI RECIEPT – DoD GUIDING PRINCIPLES COMPLIANCE NC 01 33 29AT3 GBI – DoD GPC NC SCOPING CHECKLIST 01 33 29AT4 GBI – DoD GPC NC SURVEY 01 33 29AT5 GBI – DoD GPC NC TECHNICAL MANUAL 01 33 29AT6 GBI – DoD GPC NC PROCESS GUIDE
01 33 39.00 10 ADVANCED MODELING (BIM/CIM/GIS/CAD) REQUIREMENTS
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 41 26.05 24 (FEDERAL FACILITIES COLORADO) NPDES PERMIT REQUIREMENTS FOR STORM
WATER DISCHARGES FROM CONSTRUCTION SITES
01 41 26.05 24AT EROSION AND SEDIMENT CONTROL DRAWINGS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.00 10AT SAMPLE DAILY QUALITY CONTROL REPORT
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE(RMS CM)
01 45 35 SPECIAL INSPECTIONS
01 45 35AT1 STATEMENT OF SPECIAL INSPECTIONS
01 45 35AT2 SPECIAL INSPECTIONS SCHEDULE
01 57 20.00 10 ENVIRONMENTAL PROTECTION
01 57 23 TEMPORARY STORM WATER POLLUTION CONTROL
01 62 35 RECYCLED / RECOVERED MATERIALS
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 23 OPERATION AND MAINTENANCE DATA
01 78 24.00 10 FACILITY DATA REQUIREMENTS
01 78 36.00 24 WARRANTY OF CONSTRUCTION
01 78 39.00 24 AS-BUILT DRAWINGS
01 78 39.00 24AT MODIFICATIONS AND TITLE BLOCK EXAMPLES
01 91 00.15 10 TOTAL BUILDING COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
Volume 3 - ECP
PROJECT TABLE OF CONTENTS - 2
VOLUME 2 – CSOF
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
03 42 13.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE CONSTRUCTION
03 45 00 PRECAST ARCHITECTURAL CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 05 23.13 10 ULTRASONIC INSPECTION OF WELDMENTS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 50 14 STRUCTURAL METAL FABRICATIONS
05 51 00 METAL STAIRS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
05 53 00 METAL FABRICATIONS-METAL WINDOW LOUVERS
05 73 00 ORNAMENTAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 05 23AT1 APPENDIX A – AIR LEAKAGE TEST FORM
07 05 23AT2 APPENDIX B – AIR LEAKAGE TEST RESULTS FORM
07 05 23AT3 PRESSURE TEST DATA ANALYSIS
07 05 23AT4 TEST AGENCY QUALIFICATION SHEET
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 19 00 WATER REPELLENTS
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 21 23 LOOSE FILL THERMAL INSULATION
07 21 29 SPRAY-ON ACOUSTICAL INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 27 36 SPRAY FOAM AIR BARRIERS
07 42 13 ALUMINUM COMPOSITE MATERIAL (ACM) SYSTEM
07 53 23 ETHYLENE-PROPYLENE-DIENE-MONOMER ROOFING
07 60 00 FLASHING AND SHEET METAL
07 81 00 SPRAY-APPLIED FIREPROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 31 00 ACCESS DOORS AND PANELS
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 36 13 SECTIONAL OVERHEAD DOORS
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
PROJECT TABLE OF CONTENTS - 3
VOLUME 2 – CSOF (CONTINUED)
DIVISION 08 – OPENINGS (CONTINUED)
08 71 00 DOOR HARDWARE
08 71 00AT CSOF DOOR HARDWARE SETS
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
08 91 01 ARCHITECTURAL ALUMINUM LOUVERS
DIVISION 09 - FINISHES
09 22 00 SUPPORTS FOR GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 62 38 STATIC-CONTROL FLOORING
09 65 00 RESILIENT FLOORING
09 65 66 RESILIENT ATHLETIC FLOORING
09 68 00 CARPETING
09 69 13 RIGID GRID ACCESS FLOORING
09 72 00 WALLCOVERINGS
09 77 10 FRAMED DECORATIVE PANEL SYSTEMS
09 77 25 FIBERGLASS REINFORCED PLASTIC PANELS (FRP)
09 84 20 ACOUSTICAL WALL PANELS
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 11 00 VISUAL DISPLAY UNITS
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 14 53 TRAFFIC SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 13 WIRE MESH PARTITIONS
10 22 39 FOLDING PANEL PARTITIONS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 51 14 PHENOLIC LOCKERS
DIVISION 11 - EQUIPMENT
11 13 19.13 LOADING DOCK LEVELERS
DIVISION 12 - FURNISHINGS
12 24 13 ROLLER WINDOW SHADES
12 36 00 COUNTERTOPS
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
12 50 00.13 10 FURNITURE AND FURNITURE INSTALLATION
12 50 00.13 10AT FURNITURE, FIXTURES & EQUIPMENT
12 59 00 SYSTEMS FURNITURE
12 61 13 UPHOLSTERED AUDIENCE SEATING
12 64 23 BANQUETTE AUDIENCE SEATING
DIVISION 14 - CONVEYING EQUIPMENT
14 21 23 ELECTRIC TRACTION PASSENGER ELEVATORS
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 20 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
PROJECT TABLE OF CONTENTS - 4
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING CONTROL
SYSTEMS
23 21 23 HYDRONIC PUMPS
23 25 00 CHEMICAL TREATMENT OF WATER FOR MECHANICAL SYSTEMS
23 52 00 HEATING BOILERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS
23 65 00 COOLING TOWERS AND REMOTE EVAPORATIVELY-COOLED CONDENSERS
23 81 23.00 20 COMPUTER ROOM AIR CONDITIONING UNITS
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11.00 CYBERSECURITY FOR FAS/MNS CONTROL SYSTEMS
25 05 11.00AT FAS/MNS ICS CCI BASELINE
25 05 11.01 CYBERSECURITY FOR LIGHTING CONTROL SYSTEMS
25 05 11.01AT LIGHTING CONTROL SYSTEM ICS CCI BASELINE
25 05 11.02 CYBERSECURITY FOR UTILITY METERING CONTROL SYSTEMS
25 05 11.02AT UTILITY METERING SYSTEM ICS CCI BASELINE
25 05 11.04 CYBERSECURITY FOR HVAC/DDC CONTROL SYSTEMS
25 05 11.04AT HVAC DDS ICS CCI BASELINE
25 05 11.05 CYBERSECURITY FOR INTERIOR ESS CONTROL SYSTEMS
25 05 11.05AT INTERIOR ESS ICS CCI BASELINE
25 05 11.06 CYBERSECURITY FOR MINOR ENCLAVE CONTROL SYSTEMS
25 05 11.06AT MINOR ENCLAVES ICS CCI BASELINE
25 05 11.07 CYBERSECURITY FOR VICADS
25 05 11.07AT VICADS ICS CCI BASELINE
25 05 11.08 CYBERSECURITY FOR VINDICATOR ESS
25 05 11.08AT VINDICATOR ESS ICS CCI BASELINE
25 08 10 UTILITY MONITORING AND CONTROL SYSTEM TESTING
25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND
INTEGRATION
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 05 70.00 40 HIGH VOLTAGE OVERCURRENT PROTECTIVE DEVICES
26 08 00 APPARATUS INSPECTION AND TESTING
26 11 14.00 10 MAIN ELECTRIC SUPPLY STATION
26 11 16 SECONDARY UNIT SUBSTATIONS
26 12 19.10 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 23 00 LOW-VOLTAGE SWITCHGEAR
26 24 13 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 32 15.00 10 DIESEL-GENERATOR SET STATIONARY 100-2500 KW, WITH AUXILIARIES
26 33 53 STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS)
26 41 00 LIGHTNING PROTECTION SYSTEM
26 42 14.00 10 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 28.36 40 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
PROJECT TABLE OF CONTENTS - 5
DIVISION 27 – COMMUNICATIONS (CONTINUED)
27 05 29.00 10 PROTECTIVE DISTRIBUTION SYSTEM (PDS) FOR SIPRNET COMMUNICATION
SYSTEMS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 08 10 ELECTRONIC SECURITY SYSTEM ACCEPTANCE TESTING
28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID PAVEMENTS
32 11 23 AGGREGATE BASE COURSES
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE FACILITIES
32 92 19 SEEDING
DIVISION 32 - EXTERIOR IMPROVEMENTS (CONTINUED)
32 13 73.19 COMPRESSION CONCRETE PAVING JOINT SEALANT
32 15 00 AGGREGATE SURFACING
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13.53 HIGH-SECURITY FENCES (CHAIN LINK AND ORNAMENTAL) AND GATES
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 11 23 NATURAL GAS PIPING
33 30 00 SANITARY SEWERAGE
33 40 00 STORM DRAINAGE UTILITIES
33 52 10 FUEL SYSTEMS PIPING (SERVICE STATION)
33 52 23.15 POL SERVICE PIPING WELDING
33 56 10 FACTORY-FABRICATED FUEL STORAGE TANKS
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
PROJECT TABLE OF CONTENTS - 6
VOLUME 3 – ECP
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
03 42 13.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE CONSTRUCTION
03 45 00 PRECAST ARCHITECTURAL CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 40 00 COLD-FORMED METAL FRAMING
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 05 23AT1 APPENDIX A – AIR LEAKAGE TEST FORM
07 05 23AT2 APPENDIX B – AIR LEAKAGE TEST RESULTS FORM
07 05 23AT3 PRESSURE TEST DATA ANALYSIS
07 05 23AT4 TEST AGENCY QUALIFICATION SHEET
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 53 23 ETHYLENE-PROPYLENE-DIENE-MONOMER ROOFING
07 60 00 FLASHING AND SHEET METAL
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 34 02 BULLET-RESISTANT COMPONENTS
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 22 00 SUPPORTS FOR GYPSUM BOARD
09 22 36 LATH
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 14 00.20 INTERIOR SIGNAGE
10 14 53 TRAFFIC SIGNAGE
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 73 16 CANOPIES
DIVISION 11 - EQUIPMENT
11 14 00 PEDESTRIAN CONTROL EQUIPMENT
PROJECT TABLE OF CONTENTS - 7
VOLUME 3 – ECP (CONTINUED)
DIVISION 12 - FURNISHINGS
12 24 13 ROLLER WINDOW SHADES
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 19.13 PREFABRICATED BULLET RESISTANT BOOTHS
13 48 00 SEISMIC BRACING FOR MISCELLANEOUS EQUIPMENT
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 48.19 SEISMIC BRACING FOR HVAC
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING CONTROL
SYSTEMS
23 11 25 FACILITY GAS PIPING
23 23 00 REFRIGERANT PIPING
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 82 01.00 10 WARM AIR HEATING SYSTEMS
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11.02 CYBERSECURITY FOR UTILITY METERING CONTROL SYSTEMS
25 05 11.02AT UTILITY METERING SYSTEM ICS CCI BASELINE
25 05 11.04 CYBERSECURITY FOR HVAC/DDC CONTROL SYSTEMS
25 05 11.04AT HVAC DDC ICS CCI BASELINE
25 05 11.07 CYBERSECURITY FOR VICADS
25 05 11.07AT VICADS ICS CCI BASELINE
25 05 11.08 CYBERSECURITY FOR VINDICATOR ESS
25 05 11.08AT VINDICATOR ESS ICS CCI BASELINE
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19.10 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 33 53 STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS)
26 41 00 LIGHTNING PROTECTION SYSTEM
26 42 14.00 10 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 28.36 40 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 05 29.00 10 PROTECTIVE DISTRIBUTION SYSTEM (PDS) FOR SIPRNET COMMUNICATION
SYSTEMS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 08 10 ELECTRONIC SECURITY SYSTEM ACCEPTANCE TESTING
28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)
PROJECT TABLE OF CONTENTS - 8
VOLUME 3 – ECP (CONTINUED)
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE BASE COURSES
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE FACILITIES
32 13 73.19 COMPRESSION CONCRETE PAVING JOINT SEALANT
32 15 00 AGGREGATE SURFACING
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13.53 HIGH-SECURITY FENCES CHAIN LINK AND GATES
32 92 19 SEEDING
32 93 00 EXTERIOR PLANTS
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 11 23 NATURAL GAS PIPING
33 30 00 SANITARY SEWERAGE
33 40 00 STORM DRAINAGE UTILITIES
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
Entry Control Point - CSOF - Schriever AFB, CO SH50E
SECTION TABLE OF CONTENTS
DIVISION 03 - CONCRETE
SECTION 03 30 00
CAST-IN-PLACE CONCRETE
02/19
PART 1 GENERAL
1.1 REFERENCES
1.2 DEFINITIONS
1.3 SUSTAINABILITY REQUIREMENTS
1.4 SUBMITTALS
1.5 INDOOR AIR QUALITY CERTIFICATIONS
1.5.1 Adhesives and Sealants
1.5.2 Paints and Coatings
1.6 MODIFICATION OF REFERENCES
1.7 DELIVERY, STORAGE, AND HANDLING
1.7.1 Reinforcement
1.8 QUALITY ASSURANCE
1.8.1 Design Data
1.8.1.1 Formwork Calculations
1.8.1.2 Concrete Mix Design
1.8.2 Shop Drawings
1.8.2.1 Formwork
1.8.2.2 Reinforcing Steel
1.8.3 Control Submittals
1.8.3.1 Concrete Curing Plan
1.8.3.2 Pumping Concrete
1.8.3.3 Silica Fume Manufacturer's Representative
1.8.3.4 VOC Content for form release agents, curing compounds, and concrete penetrating sealers
1.8.3.5 Safety Data Sheets
1.8.4 Test Reports
1.8.4.1 Fly Ash and Pozzolan
1.8.4.2 Slag Cement
1.8.4.3 Aggregates
1.8.5 Field Samples
1.8.5.1 Slab Finish Sample
1.8.5.2 Surface Finish Samples
1.8.6 Quality Control Plan
1.8.7 Quality Control Personnel Certifications
1.8.7.1 Quality Manager Qualifications
1.8.7.2 Field Testing Technician and Testing Agency
1.8.8 Laboratory Qualifications for Concrete Qualification Testing
1.8.9 Laboratory Accreditation
1.9 ENVIRONMENTAL REQUIREMENTS
1.9.1 Submittals for Environmental Performance
1.10 QUALIFICATIONS FOR WELDING WORK
PART 2 PRODUCTS
2.1 PRODUCT SUSTAINABILITY CRITERIA
SECTION 03 30 00 Page 1
2.1.1 Recycled Content for Cement
2.1.2 Bio-Based Materials
2.1.3 Reduce Volatile Organic Compounds (VOC) (LOW-EMITTING
MATERIALS) for Products
2.2 FORMWORK MATERIALS
2.2.1 Wood Forms
2.2.1.1 Concrete Form Plywood (Standard Rough)
2.2.1.2 Overlaid Concrete Form Plywood (Standard Smooth)
2.2.2 Plastic Forms
2.2.3 Carton Forms
2.2.4 Steel Forms
2.3 FORMWORK ACCESSORIES
2.3.1 Form Ties
2.3.2 Waterstops
2.3.2.1 PVC Waterstop
2.3.2.2 Rubber Waterstop
2.3.2.3 Thermoplastic Elastomeric Rubber Waterstop
2.3.2.4 Hydrophilic Waterstop
2.3.3 Biodegradable Form Release Agent
2.3.4 Chamfer Materials
2.3.5 Construction and movement joints
2.3.6 Perimeter Insulation
2.3.7 Other Embedded items
2.4 CONCRETE MATERIALS
2.4.1 Cementitious Materials
2.4.1.1 Recycled Content of Cementitious Materials
2.4.1.2 Portland Cement
2.4.1.3 Blended Cements
2.4.1.4 Fly Ash
2.4.1.5 Slag cement
2.4.1.6 Silica Fume
2.4.1.7 Other Supplementary Cementitious Materials
2.4.2 Water
2.4.3 Aggregate
2.4.3.1 Normal-Weight Aggregate
2.4.3.2 Recycled Aggregate Materials
2.4.4 Admixtures
2.5 MISCELLANEOUS MATERIALS
2.5.1 Concrete Curing Materials
2.5.2 Nonshrink Grout
2.5.3 Floor Finish Materials
2.5.3.1 Liquid Chemical Floor Hardeners and Sealers
2.5.4 Expansion/Contraction Joint Filler
2.5.5 Joint Sealants
2.5.5.1 Horizontal Surfaces, 3 Percent Slope, Maximum
2.5.5.2 Preformed Polychloroprene Elastomeric Type
2.5.5.3 Lubricant for Preformed Compression Seals
2.5.6 Vapor Retarder
2.6 CONCRETE MIX DESIGN
2.6.1 Properties and Requirements
2.6.2 Durability
2.6.2.1 Alkali-Aggregate Reaction
2.6.2.2 Freezing and Thawing Resistance
2.6.2.3 Concrete Temperature
2.6.3 Trial Mixtures
2.6.4 Ready-Mix Concrete
2.7 REINFORCEMENT
2.7.1 Reinforcing Bars
2.7.1.1 Headed Reinforcing Bars
SECTION 03 30 00 Page 2
2.7.1.2 Bar Mats
2.7.1.3 Headed Shear Stud Reinforcement
2.7.2 Mechanical Reinforcing Bar Connectors
2.7.3 Wire
2.7.4 Welded wire reinforcement
2.7.5 Reinforcing Bar Supports
2.7.6 Dowels for Load Transfer in Floors
2.7.7 Welding
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
3.2.1 General
3.2.2 Subgrade Under Foundations and Footings
3.2.3 Subgrade Under Slabs on Ground
3.2.4 Edge Forms and Screed Strips for Slabs
3.2.5 Reinforcement and Other Embedded Items
3.3 FORMS
3.3.1 Coating
3.3.2 Reshoring
3.3.3 Reuse
3.3.4 Forms for Standard Rough Form Finish
3.3.5 Forms for Standard Smooth Form Finish
3.3.6 Form Ties
3.3.7 Tolerances for Form Construction
3.3.8 Removal of Forms and Supports
3.3.9 Strength of Concrete Required for Removal of Formwork
3.4 WATERSTOP INSTALLATION AND SPLICES
3.4.1 PVC Waterstop
3.4.2 Rubber Waterstop
3.4.3 Thermoplastic Elastomeric Rubber Waterstop
3.4.4 Hydrophilic Waterstop
3.5 PLACING REINFORCEMENT AND MISCELLANEOUS MATERIALS
3.5.1 General
3.5.2 Vapor Retarder
3.5.3 Perimeter Insulation
3.5.4 Reinforcement Supports
3.5.5 Splicing
3.5.6 Future Bonding
3.5.7 Setting Miscellaneous Material
3.5.8 Fabrication
3.5.9 Placing Reinforcement
3.5.10 Spacing of Reinforcing Bars
3.5.11 Concrete Protection for Reinforcement
3.5.12 Welding
3.6 BATCHING, MEASURING, MIXING, AND TRANSPORTING CONCRETE
3.6.1 Measuring
3.6.2 Mixing
3.6.3 Transporting
3.7 PLACING CONCRETE
3.7.1 Footing Placement
3.7.2 Pumping
3.7.3 Cold Weather
3.7.4 Hot Weather
3.7.5 Bonding
3.8 WASTE MANAGEMENT
3.8.1 Mixing Equipment
3.8.2 Hardened, Cured Waste Concrete
SECTION 03 30 00 Page 3
3.8.3 Reinforcing Steel
3.8.4 Other Waste
3.9 SURFACE FINISHES EXCEPT FLOOR, SLAB, AND PAVEMENT FINISHES
3.9.1 Defects
3.9.2 Not Against Forms (Top of Walls)
3.9.3 Formed Surfaces
3.9.3.1 Tolerances
3.9.3.2 As-Cast Rough Form
3.9.3.3 Standard Smooth Finish
3.10 FLOOR, SLAB, AND PAVEMENT FINISHES AND MISCELLANEOUS CONSTRUCTION
3.10.1 Finish
3.10.1.1 Scratched
3.10.1.2 Floated
3.10.1.3 Concrete Containing Silica Fume
3.10.1.4 Steel Troweled
3.10.1.5 Broomed
3.10.1.6 Pavement
3.10.1.7 Chemical-Hardener Treatment
3.10.2 Flat Floor Finishes
3.10.2.1 Measurement of Floor Tolerances
3.10.2.2 Remedies for Out of Tolerance Work
3.10.3 Concrete Walks
3.10.4 Pits and Trenches
3.10.5 Curbs and Gutters
3.10.6 Splash Blocks
3.11 JOINTS
3.11.1 Construction Joints
3.11.1.1 Maximum Allowable Construction Joint Spacing
3.11.1.2 Construction Joints for Constructability Purposes
3.11.2 Isolation Joints in Slabs on Ground
3.11.3 Contraction Joints in Slabs on Ground
3.11.4 Sealing Joints in Slabs on Ground
3.12 CURING AND PROTECTION
3.12.1 Requirements for Type III, High-Early-Strength Portland Cement
3.12.2 Curing Periods
3.12.3 Curing Formed Surfaces
3.12.4 Curing Unformed Surfaces
3.12.5 Temperature of Concrete During Curing
3.12.6 Protection from Mechanical Injury
3.12.7 Protection After Curing
3.13 FIELD QUALITY CONTROL
3.13.1 Sampling
3.13.2 Testing
3.13.2.1 Slump Tests
3.13.2.2 Temperature Tests
3.13.2.3 Compressive Strength Tests
3.13.2.4 Air Content
3.13.2.5 Unit Weight of Structural Concrete
3.13.2.6 Chloride Ion Concentration
3.13.2.7 Strength of Concrete Structure
3.13.2.8 Non-Conforming Materials
3.13.2.9 Testing Concrete Structure for Strength
3.14 REPAIR, REHABILITATION AND REMOVAL
3.14.1 Crack Repair
3.14.2 Repair of Weak Surfaces
3.14.3 Failure of Quality Assurance Test Results
-- End of Section Table of Contents --
SECTION 03 30 00 Page 4
SECTION 03 30 00
CAST-IN-PLACE CONCRETE
02/19
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE (ACI)
ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials and Commentary
ACI 121R (2008) Guide for Concrete Construction Quality Systems in Conformance with ISO
ACI 301 (2016) Specifications for Structural Concrete
ACI 302.1R (2015) Guide for Concrete Floor and Slab Construction
ACI 304.2R (2017) Guide to Placing Concrete by Pumping Methods
ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 305.1 (2014) Specification for Hot Weather Concreting
ACI 305R (2010) Guide to Hot Weather Concreting
ACI 306.1 (1990; R 2002) Standard Specification for Cold Weather Concreting
ACI 306R (2016) Guide to Cold Weather Concreting
ACI 308.1 (2011) Specification for Curing Concrete
ACI 347R (2014; Errata 1 2017) Guide to Formwork for Concrete
ACI SP-2 (2007; Abstract: 10th Edition) ACI Manual of Concrete Inspection
ACI SP-15 (2011) Field Reference Manual: Standard Specifications for Structural Concrete ACI 301-05 with Selected ACI References
SECTION 03 30 00 Page 5
AMERICAN HARDBOARD ASSOCIATION (AHA)
AHA A135.4 (1995; R 2004) Basic Hardboard
AMERICAN WELDING SOCIETY (AWS)
AWS D1.4/D1.4M (2011) Structural Welding Code - Reinforcing Steel
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A184/A184M (2019) Standard Specification for Welded Deformed Steel Bar Mats for Concrete Reinforcement
ASTM A615/A615M (2016) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
ASTM A706/A706M (2016) Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement
ASTM A934/A934M (2016) Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars
ASTM A970/A970M (2018) Standard Specification for Headed Steel Bars for Concrete Reinforcement
ASTM A1022/A1022M (2016b) Standard Specification for Deformed and Plain Stainless Steel Wire and Welded Wire for Concrete Reinforcement
ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM C31/C31M (2019) Standard Practice for Making and Curing Concrete Test Specimens in the Field
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM C39/C39M (2018) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
ASTM C42/C42M (2018a) Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
ASTM C78/C78M (2018) Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading)
SECTION 03 30 00 Page 6
ASTM C94/C94M (2018) Standard Specification for Ready-Mixed Concrete
ASTM C138/C138M (2017a) Standard Test Method for Density (Unit Weight), Yield, and Air Content (Gravimetric) of Concrete
ASTM C143/C143M (2015) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C150/C150M (2018) Standard Specification for Portland Cement
ASTM C172/C172M (2017) Standard Practice for Sampling Freshly Mixed Concrete
ASTM C173/C173M (2016) Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method
ASTM C231/C231M (2017a) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete
ASTM C311/C311M (2018) Standard Test Methods for Sampling and Testing Fly Ash or Natural Pozzolans for Use in Portland-Cement Concrete
ASTM C330/C330M (2017a) Standard Specification for Lightweight Aggregates for Structural Concrete
ASTM C494/C494M (2017) Standard Specification for Chemical Admixtures for Concrete
ASTM C552 (2017; E 2018) Standard Specification for Cellular Glass Thermal Insulation
ASTM C567/C567M (2014) Determining Density of Structural Lightweight Concrete
ASTM C578 (2018) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2020) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM C595/C595M (2018) Standard Specification for Blended Hydraulic Cements
ASTM C618 (2019) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete
SECTION 03 30 00 Page 7
ASTM C803/C803M (2018) Standard Test Method for Penetration Resistance of Hardened Concrete
ASTM C873/C873M (2015) Standard Test Method for Compressive Strength of Concrete Cylinders Cast in Place in Cylindrical Molds
ASTM C900 (2015) Standard Test Method for Pullout Strength of Hardened Concrete
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM C989/C989M (2018a) Standard Specification for Slag Cement for Use in Concrete and Mortars
ASTM C1017/C1017M (2013; E 2015) Standard Specification for Chemical Admixtures for Use in Producing Flowing Concrete
ASTM C1074 (2011) Standard Practice for Estimating Concrete Strength by the Maturity Method
ASTM C1077 (2017) Standard Practice for Agencies Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Testing Agency Evaluation
ASTM C1107/C1107M (2017) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM C1157/C1157M (2017) Standard Performance Specification for Hydraulic Cement
ASTM C1218/C1218M (2017) Standard Test Method for Water-Soluble Chloride in Mortar and Concrete
ASTM C1240 (2014) Standard Specification for Silica Fume Used in Cementitious Mixtures
ASTM C1260 (2014) Standard Test Method for Potential Alkali Reactivity of Aggregates (Mortar-Bar Method)
ASTM C1293 (2008; R 2015) Standard Test Method for Determination of Length Change of Concrete Due to Alkali-Silica Reaction
ASTM C1567 (2013) Standard Test Method for Potential Alkali-Silica Reactivity of Combinations of Cementitious Materials and Aggregate (Accelerated Mortar-Bar Method)
ASTM C1602/C1602M (2018) Standard Specification for Mixing Water Used in Production of Hydraulic Cement Concrete
ASTM C1778 (2016) Standard Guide for Reducing the
SECTION 03 30 00 Page 8
Risk of Deleterious Alkali-Aggregate Reaction in Concrete
ASTM D412 (2016) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension
ASTM D471 (2016a) Standard Test Method for Rubber Property - Effect of Liquids
ASTM D1751 (2004; E 2013; R 2013) Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types)
ASTM D1752 (2018) Standard Specification for Preformed Sponge Rubber, Cork and Recycled PVC Expansion Joint Fillers for Concrete Paving and Structural Construction
ASTM D2628 (1991; R 2016) Standard Specification for Preformed Polychloroprene Elastomeric Joint Seals for Concrete Pavements
ASTM D2835 (1989; R 2017) Standard Specification for Lubricant for Installation of Preformed Compression Seals in Concrete Pavements
ASTM D3042 (2017) Standard Test Method for Insoluble Residue in Carbonate Aggregates
ASTM D5759 (2012) Characterization of Coal Fly Ash and Clean Coal Combustion Fly Ash for Potential Uses
ASTM D6690 (2015) Standard Specification for Joint and Crack Sealants, Hot Applied, for Concrete and Asphalt Pavements
ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials
ASTM E329 (2018) Standard Specification for Agencies Engaged in Construction Inspection, Testing, or Special Inspection
ASTM E1155 (2014) Standard Test Method for Determining Floor Flatness and Floor Levelness Numbers
ASTM E1643 (2018a) Standard Practice for Selection, Design, Installation, and Inspection of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs
ASTM E1745 (2017) Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill under Concrete Slabs
SECTION 03 30 00 Page 9
CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)
CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers
CONCRETE REINFORCING STEEL INSTITUTE (CRSI)
CRSI 10MSP (2009; 28th Ed; Errata) Manual of Standard Practice
CRSI RB4.1 (2016) Supports for Reinforcement Used in Concrete
NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST)
NIST PS 1 (2009) DOC Voluntary Product Standard PS 1-07, Structural Plywood
SCIENTIFIC CERTIFICATION SYSTEMS (SCS)
SCS SCS Global Services (SCS) Indoor Advantage
SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)
SCAQMD Rule 1113 (2016) Architectural Coatings
SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications
U.S. ARMY CORPS OF ENGINEERS (USACE)
COE CRD-C 513 (1974) Corps of Engineers Specifications for Rubber Waterstops
COE CRD-C 572 (1974) Corps of Engineers Specifications for Polyvinylchloride Waterstops
UNDERWRITERS LABORATORIES (UL)
UL 2818 (2013) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings
1.2 DEFINITIONS
a. "Cementitious material" as used herein must include all portland cement, pozzolan, fly ash, slag cement, and silica fume.
b. "Exposed to public view" means situated so that it can be seen from eye level from a public location after completion of the building. A public location is accessible to persons not responsible for operation or maintenance of the building.
c. "Chemical admixtures" are materials in the form of powder or fluids that are added to the concrete to give it certain characteristics not obtainable with plain concrete mixes.
SECTION 03 30 00 Page 10
d. "Supplementary cementing materials" (SCM) include coal fly ash, silica fume, slag cement, natural or calcined pozzolans, and ultra-fine coal ash when used in such proportions to replace the portland cement that result in improvement to sustainability and durability and reduced cost.
e. "Design strength" (f'c) is the specified compressive strength of concrete at time(s) specified in this section to meet structural design criteria.
f. "Mass Concrete" is any concrete system that approaches a maximum temperature of 158 degrees F within the first 72 hours of placement.
In addition, it includes all concrete elements with a section thickness of 3 feet or more regardless of temperature.
g. "Mixture proportioning" is the process of designing concrete mixture proportions to enable it to meet the strength, service life and constructability requirements of the project while minimizing the initial and life-cycle cost.
h. "Mixture proportions" are the masses or volumes of individual ingredients used to make a unit measure (cubic meter or cubic yard) of concrete.
i. "Pozzolan" is a siliceous or siliceous and aluminous material, which in itself possesses little or no cementitious value but will, in finely divided form and in the presence of moisture, chemically react with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties.
j. "Workability (or consistence)" is the ability of a fresh (plastic) concrete mix to fill the form/mould properly with the desired work (vibration) and without reducing the concrete's quality. Workability depends on water content, chemical admixtures, aggregate (shape and size distribution), cementitious content and age (level of hydration).
1.3 SUSTAINABILITY REQUIREMENTS
Materials in this technical specification may contribute towards contract compliance with sustainability requirements. See Section 01 33 29 SUSTAINABILITY REPORTING for project requirements.
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Concrete Curing Plan
SD-02 Shop Drawings
Formwork
Reinforcing Steel; G AE
SECTION 03 30 00 Page 11
SD-05 Design Data
Concrete Mix Design; G AE
Formwork Calculations
SD-06 Test Reports
Concrete Mix Design; G AE
Compressive Strength Tests; G
Air Content
Slump Tests
SD-07 Certificates
Reinforcing Bars
Welder Qualifications
Field Testing Technician and Testing Agency
SD-08 Manufacturer's Instructions
Liquid Chemical Floor Hardeners and Sealers
Joint Sealants
Curing Compound
1.5 INDOOR AIR QUALITY CERTIFICATIONS
Submit required indoor air quality certifications in one submittal package.
1.5.1 Adhesives and Sealants
Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide validation by other third-party program that products meet the requirements of this paragraph. Sealants and non-aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) must meet either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 . Provide current product certification documentation from certification body.
1.5.2 Paints and Coatings
Primer, paint and coating products used on the interior of the building (defined as inside of the weatherproofing system) must meet either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1113 . Provide current product certification documentation from certification body.
SECTION 03 30 00 Page 12
1.6 MODIFICATION OF REFERENCES
Accomplish work in accordance with ACI publications except as modified herein. Consider the advisory or recommended provisions to be mandatory.
Interpret reference to the "Building Official," the "Structural Engineer," and the "Architect/Engineer" to mean the Contracting Officer.
1.7 DELIVERY, STORAGE, AND HANDLING
Follow ACI 301 , ACI 304R and ASTM A934/A934M requirements and recommendations. Do not deliver concrete until vapor retarder, forms, reinforcement, embedded items, and chamfer strips are in place and ready for concrete placement. Do not store concrete curing compounds or sealers with materials that have a high capacity to adsorb volatile organic compound (VOC) emissions. Do not store concrete curing compounds or sealers in occupied spaces.
1.7.1 Reinforcement
Store reinforcement of different sizes and shapes in separate piles or racks raised above the ground to avoid excessive rusting. Protect from contaminants such as grease, oil, and dirt. Ensure bar sizes can be accurately identified after bundles are broken and tags removed.
1.8 QUALITY ASSURANCE
1.8.1 Design Data
1.8.1.1 Formwork Calculations
ACI 347R . Include design calculations indicating arrangement of forms, sizes and grades of supports (lumber), panels, and related components.
Furnish drawings and calculations of shoring and re-shoring methods proposed for floor and roof slabs, spandrel beams, and other horizontal concrete members. Calculations must indicate concrete pressure with both live and dead loads, along with material types.
1.8.1.2 Concrete Mix Design
Sixty days minimum prior to concrete placement, submit a mix design for each strength and type of concrete. Submit a complete list of materials including type; brand; source and amount of cement, supplementary cementitious materials, fibers, and admixtures; and applicable reference specifications. Submit mill test and all other test for cement, supplementary cementitious materials, aggregates, and admixtures. Provide documentation of maximum nominal aggregate size, gradation analysis, percentage retained and passing sieve, and a graph of percentage retained verses sieve size. Provide mix proportion data using at least three different water-cementitious material ratios for each type of mixture, which produce a range of strength encompassing those required for each type of concrete required. If source material changes, resubmit mix proportion data using revised source material. Provide only materials that have been proven by trial mix studies to meet the requirements of this specification, unless otherwise approved in writing by the Contracting Officer. Indicate clearly in the submittal where each mix design is used when more than one mix design is submitted. Resubmit data on concrete components if the qualities or source of components changes.
For previously approved concrete mix designs used within the past twelve months, the previous mix design may be re-submitted without further trial
SECTION 03 30 00 Page 13 batch testing if accompanied by material test data conducted within the last six months. Obtain mix design approval from the contracting officer prior to concrete placement.
1.8.2 Shop Drawings
1.8.2.1 Formwork
Drawings showing details of formwork including, but not limited to;
joints, supports, studding and shoring, and sequence of form and shoring removal. Indicate placement schedule, construction, location and method of forming control joints. Include locations of inserts, conduit, sleeves and other embedded items. Reproductions of contract drawings are unacceptable. Submit form removal schedule indicating element and minimum length of time for form removal.
Design, fabricate, erect, support, brace, and maintain formwork so that it is able to support, without failure, all vertical and lateral loads that may reasonably be anticipated to be applied to the formwork.
1.8.2.2 Reinforcing Steel
Indicate bending diagrams, assembly diagrams, splicing and laps of bars, shapes, dimensions, and details of bar reinforcing, accessories, and concrete cover. Do not scale dimensions from structural drawings to determine lengths of reinforcing bars. Reproductions of contract drawings are unacceptable.
1.8.3 Control Submittals
1.8.3.1 Concrete Curing Plan
Submit proposed materials, methods and duration for curing concrete elements in accordance with ACI 308.1 .
1.8.3.2 Pumping Concrete
Submit proposed materials and methods for pumping concrete. Submittal must include mix designs, pumping equipment including type of pump and size and material for pipe, and maximum length and height concrete is to be pumped.
1.8.3.3 Silica Fume Manufacturer's Representative
The manufacturer's representative must be present at mix plant to ensure proper mix, including high range water reducer, and batching methods during the first 3 days of concrete mix preparation and placement. After which the manufacturer's representative must designate a representative at the concrete producer's plant to ensure the concrete mix procedures meet the silica fume manufacturer's recommendations.
1.8.3.4 VOC Content for form release agents, curing compounds, and concrete penetrating sealers
Submit certification for the form release agent, curing compounds, and concrete penetrating sealers that indicate the VOC content of each product.
SECTION 03 30 00 Page 14
1.8.3.5 Safety Data Sheets
Submit Safety Data Sheets (SDS) for all materials that are regulated for hazardous health effects. SDS must be readily accessible during each work shift to employees when they are at the construction site.
1.8.4 Test Reports
1.8.4.1 Fly Ash and Pozzolan
Submit test results in accordance with ASTM C618 for fly ash and pozzolan. Submit test results performed within 6 months of submittal date.
1.8.4.2 Slag Cement
Submit test results in accordance with ASTM C989/C989M for slag cement.
Submit test results performed within 6 months of submittal date.
1.8.4.3 Aggregates
Submit test results in accordance with ASTM C33/C33M, or ASTM C330/C330M for lightweight aggregate, and ASTM C1293 or ASTM C1567 as required in the paragraph titled ALKALI-AGGREGATE REACTION.
1.8.5 Field Samples
1.8.5.1 Slab Finish Sample
Install minimum of 10 foot by 10 foot slab. Slab finish sample must not be part of the final project. Finish as required by specification.
Silica fume manufacturer's representative must attend and advise.
1.8.5.2 Surface Finish Samples
Provide a minimum of three sample concrete panels for each finish for each mix design, 3 feet by 3 feet, 3 inches thick. Use the approved concrete mix design(s). Provide sample panels on-site at locations directed. Once approved, each set of panels must be representative of each of the finishes specified and of the workmanship and finish(es) required. Do not remove or destroy samples until directed by the Contracting Officer.
1.8.6 Quality Control Plan
Develop and submit for approval a concrete quality control program in accordance with the guidelines of ACI 121R and as specified herein. The plan must include approved laboratories. Provide direct oversight for the concrete qualification program inclusive of associated sampling and testing. All quality control reports must be provided to the Contracting Officer, Quality Manager and Concrete Supplier. Maintain a copy of ACI SP-15 and CRSI 10MSP at project site.
1.8.7 Quality Control Personnel Certifications
The Contractor must submit for approval the responsibilities of the various quality control personnel, including the names and qualifications of the individuals in those positions and a quality control organizational chart defining the quality control hierarchy and the responsibility of the various positions. Quality control personnel must be employed by the Contractor.
SECTION 03 30 00 Page 15
Submit American Concrete Institute certification for the following:
a. CQC personnel responsible for inspection of concrete operations.
b. Lead Foreman or Journeyman of the Concrete Placing, Finishing, and Curing Crews.
c. Field Testing Technicians: ACI Concrete Field Testing Technician, Grade I.
1.8.7.1 Quality Manager Qualifications
The quality manager must hold a current license as a professional engineer in a U.S. state or territory with experience on at least five similar projects. Evidence of extraordinary proven experience may be considered by the Contracting Officer as sufficient to act as the Quality Manager.
1.8.7.2 Field Testing Technician and Testing Agency
Submit data on qualifications of proposed testing agency and technicians for approval by the Contracting Officer prior to performing testing on concrete.
a. Work on concrete under this contract must be performed by an ACI Concrete Field Testing Technician Grade 1 qualified in accordance with ACI SP-2 or equivalent. Equivalent certification programs must include requirements for written and performance examinations as stipulated in ACI SP-2 .
b. Testing agencies that perform testing services on reinforcing steel must meet the requirements of ASTM E329.
c. Testing agencies that perform testing services on concrete materials must meet the requirements of ASTM C1077.
1.8.8 Laboratory Qualifications for Concrete Qualification Testing
The concrete testing laboratory must have the necessary equipment and experience to accomplish required testing. The laboratory must meet the requirements of ASTM C1077 and be Cement and Concrete Reference Laboratory (CCRL) inspected.
1.8.9 Laboratory Accreditation
Laboratory and testing facilities must be provided by and at the expense of the Contractor. The laboratories performing the tests must be accredited in accordance with ASTM C1077, including ASTM C78/C78M and ASTM C1260. The accreditation must be current and must include the required test methods, as specified. Furthermore, the testing must comply with the following requirements:
a. Aggregate Testing and Mix Proportioning: Aggregate testing and mixture proportioning studies must be performed by an accredited laboratory and under the direction of a registered professional engineer in a U.S. state or territory competent in concrete materials who is competent in concrete materials and must sign all reports and designs.
b. Acceptance Testing: Furnish all materials, labor, and facilities
SECTION 03 30 00 Page 16 required for molding, curing, testing, and protecting test specimens at the site and in the laboratory. Furnish and maintain boxes or other facilities suitable for storing and curing the specimens at the site while in the mold within the temperature range stipulated by
ASTM C31/C31M.
c. Contractor Quality Control: All sampling and testing must be performed by an approved, onsite, independent, accredited laboratory.
1.9 ENVIRONMENTAL REQUIREMENTS
Provide space ventilation according to material manufacturer recommendations, at a minimum, during and following installation of concrete curing compound and sealer. Maintain one of the following ventilation conditions during the curing period or for 72 hours after installation:
a. Supply 100 percent outside air 24 hours a day.
b. Supply airflow at a rate of 6 air changes per hour, when outside temperatures are between 55 degrees F and 84 degrees F and humidity is between 30 percent and 60 percent.
c. Supply airflow at a rate of 1.5 air changes per hour, when outside air conditions are not within the range stipulated above.
1.9.1 Submittals for Environmental Performance
a. Provide data indication the percentage of post-industrial pozzolan (fly ash, slag cement) cement substitution as a percentage of the full product composite by weight.
b. Provide data indicating the percentage of post-industrial and post-consumer recycled content aggregate.
c. Provide product data indicating the percentage of post-consumer recycled steel content in each type of steel reinforcement as a percentage of the full product composite by weight.
d. Provide product data stating the location where all products were manufactured
e. For projects using FSC certified formwork, provide chain-of-custody documentation for all certified wood products.
f. For projects using reusable formwork, provide data showing how formwork is reused.
g. Provide SDS product information data showing that form release agents meet any environmental performance goals such as using vegetable and soy based products.
h. Provide SDS product information data showing that concrete adhesives meet any environmental performance goals including low emitting, low volatile organic compound products.
1.10 QUALIFICATIONS FOR WELDING WORK
Welding procedures must be in accordance with AWS D1.4/D1.4M .
SECTION 03 30 00 Page 17
Verify that Welder qualifications are in accordance with AWS D1.4/D1.4M for welding of reinforcement or under an equivalent qualification test approved in advance. Welders are permitted to do only the type of welding for which each is specifically qualified.
PART 2 PRODUCTS
2.1 PRODUCT SUSTAINABILITY CRITERIA
For products in this section, where applicable and to extent allowed by performance criteria, provide and document the following:
2.1.1 Recycled Content for Cement
Recycled content is identified for some products in this section; provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph RECYCLED CONTENT. Other products listed in this section may be available with recycled content; identify those products that meet project requirements for recycled content, and provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph RECYCLED CONTENT.
2.1.2 Bio-Based Materials
Bio-based material is identified for some products in this section;
provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph BIO-BASED PRODUCTS. Other bio-based products listed in this section may be available; identify those products that meet project requirements for bio-based materials, and provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph
BIO-BASED PRODUCTS.
2.1.3 Reduce Volatile Organic Compounds (VOC) (LOW-EMITTING MATERIALS) for Products
Reduced VOC content is identified for some products in this section;
provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph REDUCE VOLATILE ORGANIC COMPOUNDS (VOC) (LOW-EMITTING MATERIALS). Other products listed in this section may be available with reduced VOC content; identify those products that meet project requirements for reduced VOC content, and provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph REDUCE
VOLATILE ORGANIC COMPOUNDS (VOC) (LOW-EMITTING MATERIALS).
2.2 FORMWORK MATERIALS
a. Form-facing material in contact with concrete must be lumber, plywood, tempered concrete-form-grade hardboard, metal, plastic, or treated paper that creates specified appearance and texture of concrete surface.
Submit product information on proposed form-facing materials if different from that specified herein.
b. Design formwork, shores, reshores, and backshores to support loads transmitted to them and to comply with applicable building code requirements.
c. Design formwork and shoring for load redistribution resulting from stressing of post-tensioned reinforcement.
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