23-0038 Existing Paint Booth Submittal.pdf

R20210008 - - Camp Lejeune Camp Lejeune, North Carolina

SUBMITTAL PACKAGE

FROM: (Contractor)

NEW

SECTION

NO.

REV APPROVED INITIAL

1 C

1 C

1 C

1 C

1 C

1 C

1 C

1 C

2 C

3 B

3 A

SHT 0 - Iso View of Booth Isometric view of equipment

SHT 1 - Plan View

SPECIFICATION SECTION/

DRAWING NO.

DESCRIPTION OF MATERIAL

ROHNER INC 9/2/2021

JOB NUMBER: PROJECT NAME: SUBMITTAL:

R20210008 Paint booth AS518 – Marine Corps

Base, Camp Lejeune

RESUBMITAL

Equipment plan sht.

Isometric view of equipment

SHT 3.2 Iso View

BY COMPLETING THIS FORM. THE UNDERSIGNED CONTRACTOR CERTIFIES THAT THE EQUIPMENT COMPLIES WITH ALL

SPECIFICATIONS OF SUBJECT CONTRACT

DATE: (MM/DD/YYYY) TYPE OR PRINT NAME AND TITLE SIGNATURE

SHT M2 - Mechanical Specifications

Mechanical Specs.

Isometric view of equipment

SHT 3.1 - Titan Schematic Titan AMU Schematic Drawing

EQUIPMENT APPROVAL SUBMITTAL

DATE: (MM/DD/YYYY)TO: (Contracting officer)

SHT E1 - Electrical One Line Electrical One Line Drawing

SHT S1 - Structural Drawings Structural Drawings

SHT M1 - Duct & Mechanical Schedule

Ductwork & Mechanical details

Item Specification Packet Specification Sheets for job related materials

SHT S2 Structural Detail Structural Drawing Details

SHT 2 - Exploded Iso View

1 7/30/2021 A KH

1 7/30/2021 A KH

1 7/30/2021 A KH

1 7/30/2021 A KH

2 7/30/2021 A KH

2 7/30/2021 A KH

3 7/31/2021 A KH

1 8/6/2021 B KH

1 8/6/2021 B KH

3 8/6/2021 B KH

1 9/2/2021 C KH

1 9/2/2021 C KH

1 9/2/2021 C KH

1 9/2/2021 C KH

1 9/2/2021 C KH

2 9/2/2021 C KH

2 9/2/2021 C KH

INITIAL

(NUMBER TO CORRESPOND WITH APPLICABLE ITEM NUMBER ON REVERSE)

SECTION

E1 updated with correct AHU motor HP and stamped

Sheets 0, 1, 2, 3.2, S1, M1, M2 updated with new AMU

Sheets 0, 1, 2, 3.2, S1, M1, M2 updated with relocated exhaust fan

Re-stamped sheets S1, M1, M2

DATE REV.

COMMENTS

Page 2.7 Air Solenoid Valve updated to correct part number

Burner Firing Rate corrected on M2

Page 2.1a AMU updated

Page 2.2 Exhaust fan updated

Sheets 0,1,2,3.2,S1,S2,M1,M2 updated w/ new booth dimensions

Sheets 0,1,2,3.2,S1,S2,M1,M2 updated w/ relocated AMU and Duct

Sheets 0,1,2,3.2,S1,S2,M1,M2 updated w/ relocated Exhaust fan & Duct box

M1 and M2 re-stamped

S1 and S2 re-stamped

2.1a Titan AMU drawing updated

Sheet 3.1 Titan Schematic added

Updated SHT 1 Exhaust VFD HP to 7.5

M2 drawing updated; AHU S.P, motor HP, NEC FLA, Unit FLA and stamped

Section 1 Revisions:

A. 07-30-21 – 1. Sheets 0, 1, 2, 3.2, S1, M1, M2 updated with side discharge Titan AMU and new Duct layout with relocated exhaust fan. Re-stamped S1, M1, M2, Burner Firing Rate corrected on M2.

B. 08-06-21 –1. Sheet 1 updated Exhaust VFD hp. Sheet M2 updated S.P., Motor Hp, NEC FLA, Unit FLA and re-stamped.

C. 09-02-21 – 1. Sheets 0, 1, 2, 3.2, S1, S2, M1, M2 updated w/ relocated AMU and Duct layout, relocated exhaust fan and duct box. Re-stamped M1, M2, S1, S2. AMU and exhaust fan CFM changed from 24,000 to 22,000. Booth dimensions changed and reflected in all sheets mentioned above.

Drawing Index

Sheet 0 Iso View of Booth

Sheet 1 Booth Plan View

Sheet 2 Exploded Iso View of Booth

Sheet 3 N/A

Sheet 3.2 Iso View

Sheet 4 N/A

Sheet S0 N/A

Sheet S1 Structural Drawings

Sheet S2 Structural Detail

Sheet M1 Duct & Mechanical Layout

Sheet M2 Mechanical Specifications

Sheet M3 N/A

ISSUED DATE:

DRAWN BY:

CHECKED BY:

JOB NO:

DRAWING TITLE:

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SHEET NO:

EQUIP. NO:

C 2007- 2014 ROHNER ALL RIGHTS

RESERVED.

THIS DOCUMENT AND THE IDEAS

EXPRESSED HEREIN ARE THE

EXCLUSIVE PROPERTY OF ROHNER

AND IS NOT TO BE REPRODUCED

IN ANY MANNER WITHOUT

THE EXPRESS WRITTEN

AUTHORIZATION OF ROHNER.

REV:

DESCRIPTION OF CHANGE(S):

R20210008

MCD-RLWP-24-10-40-FCP

KDK

09/02/2021

EXPLODED ISOMETRIC

ASSEMBLY DRAWING

- ISOMETRIC VIEW OF BOOTH

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INITIAL RELEASE

21.1 - 09/02/2021

XXX

READ PRIOR TO SIGNING!

Rohner engineering specifications shown on this approval drawing may differ from the equipment quotation. Please review all specifications on this approval drawing and compare to your signed quotation or purchase order. By signing this approval drawing the purchaser accepts these specifications in lieu of the quotation specifications and releases the equipment to be manufactured as shown in this drawing. Any changes requested after release to production will result in an upcharge of 5% of the total contract amount plus all additional design, engineering and materials cost plus normal gross profit margin.

APPROVAL

APPROVED FOR CONSTRUCTION WITH

NO CHANGES REQUIRED.

NOT APPROVED FOR CONSTRUCTION,

REQUIRES NEW SUBMITTAL DRAWINGS.

GAS SUPPLY: NATURAL GAS PROPANE

POWER SUPPLY VOLTAGE REQUIRED:

208V 230V 460V

1 3

LIGHTING: 120V 277V

NOTE: EQUIPMENT REQUIRES A HIGH PRESSURE

STEPDOWN REGULATOR SUPPLIED BY OTHERS WITH

OUTPUT OF ½ PSI (14" W.C.) AT THE MIDPOINT OF THE

ADJUSTMENT WITHIN 10' OF EQUIPMENT. ½ PSI (14"

W.C.) MINIMUM IS REQUIRED TO ACHIEVE RATED UNIT

BTUH OUTPUT. REGULATOR SHOULD BE LOCATED NO

CLOSER THAN 2' AND NO FURTHER THAN 10' OF EQUIPMENT

CONNECTION POINT.

COMPANY DATE

AUTHORIZED SIGNATURE TITLE

DIMENSIONS/DETAILS WITH AN * DENOTE A DESIGN

CHANGE FROM CONTRACT

LEGEND

SHEET 0 - ISOMETRIC VIEW / LEGEND / APPROVAL STAMP

SHEET 1 - BOOTH PLAN VIEW

SHEET 2 - EXPLODED ISOMETRIC VIEW

SHEET S0 - STRUCTURAL CALCULATION

SHEET SE1 - STRUCTURAL DRAWING

SHEET M1 - DUCT & MECHANICAL LAYOUT

SHEET M2 - MECHANICAL SPECIFICATIONS

SHEET E1 - ELECTRICAL ONE LINE

ISSUED DATE:

DRAWN BY:

CHECKED BY:

JOB NO:

DRAWING TITLE:

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C 2007- 2014 ROHNER ALL RIGHTS

RESERVED.

THIS DOCUMENT AND THE IDEAS

EXPRESSED HEREIN ARE THE

EXCLUSIVE PROPERTY OF ROHNER

AND IS NOT TO BE REPRODUCED

IN ANY MANNER WITHOUT

R20210008

MCD-RLWP-24-10-40-FCP

KDK

09/02/2021

EXPLODED ISOMETRIC

ASSEMBLY DRAWING

EXPLODED ISO VIEW

OF BOOTH

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INITIAL RELEASE

21.1 - 09/02/2021

XXX

FILTERED CEILING WITH CLASS I DIV II LIGHTS

FILTERED SUPPLY PLENUM

REAR WALL EXHAUST PLENUM

9'X9' PRODUCT DOOR TYP.

EXPLODED ISOMETRIC VIEW

ALL DUCT MECHANICAL AIR UNITS NOT SHOWN FOR CLARITY

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

42" Diameter Tube Axial FanTBA-4211

Make up Air Unit TA-127-VRH-0112

24VDC power supply, 24 I/O PLC controller, PID temperature control relay with fuzzy logic and auto tuning & 5.7” QVGA color touch screen HMI. (1) 20 hp. Supply blower VFD and (1) 7.5 hp. exhaust fan VFD(s) with auto booth pressure control.

Compact PLC based control center

ISSUED DATE:

DRAWN BY:

CHECKED BY:

JOB NO:

DRAWING TITLE:

R O

H N

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N E R

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C 2007- 2014 ROHNER ALL RIGHTS

RESERVED.

THIS DOCUMENT AND THE IDEAS

EXPRESSED HEREIN ARE THE

EXCLUSIVE PROPERTY OF ROHNER

AND IS NOT TO BE REPRODUCED

IN ANY MANNER WITHOUT

R20210008

MCD-RLWP-24-10-40-FCP

3.2

KDK

09/02/2021

EXPLODED

ISOMETRIC

ASSEMBLY

DRAWING

- DEVICE LOCATIONS

1. UNLESS OTHERWISE NOTED:

A. PANEL-TO-PANEL FASTENING TO USE 1/4-20X3/4" HEX BOLTS AND NUTS.

B. PANEL-TO-TUBE STEEL FASTENING TO USE 1/4-20x1", SELF-DRILLING SCREW.

C. PANEL-TO-RIB STRUCTURE FASTENING TO USE 1/4-20X3/4" HEX BOLTS AND

NUTS.

D. RIB STRUCTURE-TO RIB STRUCTURE FASTENING TO USE 5/8-11X1 1/2" HEX

BOLTS AND NUTS.

E. RIB ANCHOR-TO-CONCRETE FASTENING TO USE 1/2"X5 1/2" WEDGE ANCHORS,

(2) PER RIB ANCHOR (TO BE SUPPLIED BY INSTALLER).

F. PRODUCT DOOR HINGE-TO-TUBE STEEL FASTENING TO USE 1/4-20X1"

SELF-DRILLING SCREW.

GENERAL NOTES:

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INITIAL RELEASE

21.1 - 09/02/2021

XXX

EXHAUST FAN EF1

(3) COMPACT PLC BASED CONTROL CENTER

IS TIED TO THE AIR MAKE UP AIR UNIT

Section 2

A. 07-30-2021 – 1. Page 2.7 Air Solenoid Valve changed from ¾” to 1 ¼” connection, 2.1a Titan AMU drawing updated.

B. No changes C. 09-02-2021 – 1. Page 2.1a updated Titan AMU, 2.2 updated GH exhaust fan submittal.

Components:

2.1 AMU

2.1a AMU Drawing

2.2 Exhaust Fans

2.3 Light Study

2.3a Light Study – LED Strip – Cost Adder Alternate to 2.3

2.4 Exhaust Filters

2.5 Supply Filters

2.6 Caulking

2.7 Air Solenoid Valve

2.8 N/A

2.9 Door Switch

2.10 Manometer

2.11 N/A

2.12 N/A

2.13 N/A

2.14 N/A

2.15 N/A

2.16 N/A

2.17 N/A

2.18 N/A

2.19 N/A

2.20 N/A

2.21 N/A

Any Job Specific Components:

2.50 N/A

2.51 N/A

2.52 N/A

2.53 N/A

2.54 N/A

2.55 N/A

2.56 N/A

2.57 N/A

2.58 N/A

2.59 N/A

2.60 N/A

Performance Quantity 1

Volume (CFM) 22,000 Total External SP (in. wg) 0.5

Operating Power (hp) 5.2 Required Power (hp) 5.2

Fan RPM 1037 Max Fan RPM 1327

Elevation (ft) 26 Start-up Temp.(F) 70

Operating Temp.(F) 70

Fan Configuration Size 42

Arrangement 9 Level 3

Discharge Position Upblast Mounting Base Mount

Material Type Steel Spark Resistance None Impeller Material Aluminum

Equipment Weights Fan (LMD)(lb) 345

Motor/Drive (lb) 156 Accessories (lb) 85

Misc Fan Data Fan Eff. Index (FEI) 1.29

Outlet Velocity (ft/min) 2,233 Static Efficiency (%) 35

Tip Speed (ft/min) 11,407

Motor and Drives Motor Included

Size (hp) 7 1/2

RPM 1725

Enclosure TEFC V/C/P 460/60/3

Frame Size 213T Max Frame Size 215

Pulley Type Constant Drive Loss (%) 3.9

Drives Standard Drive Service Factor 1.5

NEC FLA* (Amps) 11

Model: TBI-CA-3H42-75 Tube Axial Belt Drive

Operating Performance

Sound Power by Octave Band Sound Data 62.5 125 250 500 1000 2000 4000 8000 LwA dBA

Inlet 106 100 95 93 88 84 80 77 95 83 *FLA - based on tables 150 or 148 of National Electrical Code 2002. Actual motor FLA may vary, for sizing thermal overload, consult factory.

LwA - A weighted sound power level, based on ANSI S1.4 dBA - A weighted sound pressure level, based on 11.5 dB attenuation per octave band at 5 ft- dBA levels are not licensed by AMCA International

08/30/2021Printed Date:

R20210008 - Exhaust FanJob:

TBI-22000-0.5-7.5Mark:

TBI-CA-3H42-75Model:

Generated by: kevinhsei@rohner-usa.comCAPS 4.36.1095 Page 1 of 3

Model: TBI-CA-3H42-75 Tube Axial Belt Drive

Standard Construction Features:

HOUSING: Continuously welded housing - Inlet and Outlet flanges with mounting holes - Adjustable motor base - Extended lube lines with grease fittings

BEARINGS, SHAFT AND PROPELLER: Heavy duty, self aligning pillow block bearings - Turned, precision ground and polished shaft - Airfoil blade design - Cast aluminum propeller

Selected Options & Accessories:

Motor PN - 304933, Baldor Motor Model Number - EM3710T NEMA Premium Efficient Motor - meets NEMA Table 12-12 Motor VFD Rated without Shaft Grounding Protection Motor with Class B or Greater Insulation Standard Drives Coating - Permatector, Concrete Gray-RAL 7023, Fan and Attached Accessories UL/cUL-705 - "Power Ventilators" Mounting Support - Universal Belt Guard Mounting Rails Unit Warranty: 1 Yr (Standard)

08/30/2021Printed Date:

R20210008 - Exhaust FanJob:

TBI-22000-0.5-7.5Mark:

Generated by: kevinhsei@rohner-usa.comCAPS 4.36.1095 Page 2 of 3

Bolt Circle Ø 44.25 Flange Hole Ø 0.56 Quantity 8

TOP VIEW

0.56 DIA. MOUNTING HOLES

TOP VIEW SHOWS FROM OUTLET END OF UNIT

A

IR

FL

O W

SIDE VIEW

37.25

MAX

17.38

50.00

51.25

42.50

45.75

30.00

Model: TBI-CA-3H42-75 Tube Axial Belt Drive

Notes: All dimensions shown are in units of in.

08/30/2021Printed Date:

R20210008 - Exhaust FanJob:

TBI-22000-0.5-7.5Mark:

Generated by: kevinhsei@rohner-usa.comCAPS 4.36.1095 Page 3 of 3

Section 3

A. 07-30-2021 – 1. Sheet 3.1 Titan Schematic added B. 08-06-2021 –1. Sheet E1 updated AHU motor HP

Electrical:

E1 One Line Drawing

3.1 Titan Schematic Submittal

3.2 N/A

3.3 N/A

3.4 N/A

3.5 N/A