AMD 02 CU-126-AST-01.pdf

PDF 1 MB Posted

Attached to
Results - Demolish Bulk Fuel Facility Cutler Federal contract opportunity
Solicitation number
N4008524B2507
Issued by
Department of the Navy Naval Facilities Engineering Command

About this file

This document is an Inspection Report for a diesel tank, CU-126-AST-01, located at Cutler, ME. The report was prepared by Applied Technical Services in accordance with API-653 and provides a condition assessment of the equipment based on visual inspections. The key findings include:

  • Scattered coating failure and surface rust observed on the tank shell, access ladder, and platform. Recommendation to coat these areas as necessary.
  • External inspection was limited due to access, so a more thorough external inspection may be needed to better assess the condition.
  • Venting was observed, but no determination was made on its capacity. The owner should verify the venting capacity meets applicable standards.
  • A 20-year maximum reinspection frequency is recommended for internal visual and external visual inspections, per API-653.

The related federal contract opportunity is for the demolition of three existing bulk fuel tanks and associated piping at NSA Cutler in Cutler, ME, and the installation of four new 50,000-gallon tanks in the existing bulk tank area and four new 20,000-gallon tanks in the transient fuel area. The solicitation includes 11 bid options for additional work. The contracting agency is the Department of the Navy Naval Facilities Engineering Command.

View the file

Other files for this federal contract opportunity

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File Type Posted
1419 - Abstract of Offers - Cutler Demo Fuel Facility.pdf PDF
AMD 02 CU-127-AST-01.pdf PDF
AMD 02 CU-103-AST-03.pdf PDF
AMD 02 CU-125-AST-01.pdf PDF
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AMD 02 31 23 00.00 22.pdf PDF
AMD 02 CU-103-AST-02.pdf PDF
AMD 02 02 83 00.00 22.pdf PDF
AMD 02 Existing Transient Tank Foundation Drawing.pdf PDF
AMD 02 Gov Responses to Remaining PPIs - Demo Fuel Cutler - 24B2507.pdf PDF
Amendment 02 N4008524B2507 Demo Bulk Fuel Facility.pdf PDF
AMD 02 CU-103-AST-04.pdf PDF
AMD 02 CU-103-AST-01.pdf PDF
AMD 02 Procedures for Excavating in Areas of Grounding Grid-11Jan2023.pdf PDF
AMD 01 NAVFAC Cutler AST Replacement Env Investigation Ltr_11.8.2023.pdf PDF
AMD 01 Sign in Sheet - Bulk Fuel Cutler.pdf PDF
Amendment 01 N4008524B2507 Demo Bulk Fuel Facility.pdf PDF
AMD 01 Weston Sampson_NCTCS Cutler Fuel Tanks_RBM Survey Report.pdf PDF
AMD 01 Existing Bulk Fuel Tank Foundation Drawings.pdf PDF
AMD 01 Cutler Fuel Tank - Wetlands.pdf PDF
AMD 01 Gov Responses to PPIs - Demo Fuel Cutler - 24B2507.pdf PDF
AMD 01 Cutler Fuel Tank - Natural Resource Report.pdf PDF
AMD 01 Cutler Fuel Tank Repl - Geotech Data Report.pdf PDF
Time Sensitive - Access Instructions - Cutler Site Walk.pdf PDF
Released N4008524B2507 Demolish Bulk Fuel Facilities Cutler.pdf PDF
SECNAV 5512.pdf PDF
Time Sensitive - Access List - Cutler Site Walk.xlsx XLSX spreadsheet
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Drawings - Demolish Bulk Fuel Facility Cutler.pdf PDF
Specifications - Demolish Bulk Fuel Facility Cutler.pdf PDF
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Text version

APPLIED TECHNICAL SERVICES

Job Number: 399868

Inspected by:

Project Manager

Chuck Morissette

Reviewed by:

Senior Engineer

East Syracuse, NY • 315-487-4390

Inspection Report

Diesel Tank for

CU-126-AST-01

Cutler, ME

CCI Construction Services

In states where Applied Technical Services does not provide engineering services, engineering services will be provided by ATS Engineering, (P)LLC or a licensed contractor.

Professional Engineers and Scientists: Design • Consulting • Testing • Inspection

External Inspection:

Internal Inspection:

May 30, 2023 Not in scope

Elizabeth Ray

62886

UT Thickness Testing: Not in scope

API-653

451A (03-2023) Proprietary Document. To be reproduced only in full.

Reinspection Frequency

Visual Inspection

Personnel Qualifications

Photographs

Executive Summary

Action Items

Table of Contents 399868

Job Number

General Equipment Information ft in ft in This area intentionally left blank

Long: Circ:

n/a

UnknownSerial Number

Other Test Methods Performed

Jurisdiction and RAGAGEP*

Shell-Side

Service Category

Previous Internal Visual

Previous UTT Data -

Unknown

Unknown

Unknown

Construction Information

Construction Standard

Material Type

05-2022

While in service

Not in scope

Not in scope

+ pressure - vacuum temperature

External Visual

Internal Visual

UT Thickness

Contents Diesel

State Equipment is Located

Not Applicable

Inspection Scope

Unknown

None

Joint Efficiency

YesPrevious External Visual

No

Historical Documentation

Inspection & Analysis API-653

New York

Date

NoDrawings Available

No

Approximate Volume

Outer Diameter 36

N/A

NDT Technician(s)

315,000

Elizabeth Ray gallons

Inspector(s)

API 653 (62886)

Training

Training

N/A

Equipment Identification

Diesel TankEquipment Name

General Equipment Information 399868

Job Number

Shell Height / Length

Owner

Cutler, ME

CCI Construction Services

Location

Equipment Location

In tank farm across from building 103.

Equipment Number

40 0

CU-126-AST-01

Unknown n/a n/a temperature n/aField Observed

Design

Field Observed

Design

Unknown AmbientUnknown

UnknownUnknown vent pressure vent vacuum temperature n/a n/an/a vent pressure vent vacuum

Jacket-Side

Contents n/a

+ pressure - vacuum temperature

UnknownManufacturer

Year of Construction

Carbon Steel

Yes/No

API-650

451A (03-2023)

* Recognized and Generally Accepted Good Engineering Practices

Proprietary Document. To be reproduced only in full.

An earthen berm was observed. No visible deterioration or damage observed.

None was observed on this equipment.

Roof

Inspection of this component was limited due to accessibility. Scattered coating failure and surface rust observed.

Floor Chime

This was observed on the roof. No visible deterioration or damage observed.

Overflow

No visible deterioration or damage observed.

Anchorage

No anchors observed.

Foundation

This report identifies the over-pressure protection that was readily obvious during inspection. No determination of relief capacity was made by ATS. The owner should verify properly sized protection is provided for the system.

Normal Venting

Shell

Inspection of this component was limited due to accessibility. No visible deterioration or damage observed.

Nozzles

Inspection of this component was limited due to accessibility. Scattered coating failure and surface rust observed.

A concrete support pad is the foundation for this equipment. No visible deterioration or damage observed.

Secondary Containment

Executive Summary

External Condition

Job Number

Scope of Work

Over-Pressure Protection

399868

ATS performed inspections in general accordance with API-653. This report lists the results of inspection and provides a condition assessment of the equipment based upon the information gathered.

External inspections were performed from the ground and available ladders/platforms. External inspections were limited due to a lack of access (or height restrictions).

Grounding Cables

Three grounding cables were observed. No visible deterioration or damage observed.

Executive Summary Job Number

399868 An earthen berm was observed. No visible deterioration or damage observed.

Only the alteration nameplate is legible; the original nameplate has been painted over. Coating failure and surface rust observed on access ladder and platform.

Analysis

This equipment was visually assessed in general accordance with API-653. The results listed in this report are based upon the visual inspection performed, and does not include UT thickness data analysis (as UTT was not part of the inspection scope).

Nameplate/Platforms/Ladders/Labels

3 Coating deterioration was observed.

Coat areas as necessary. Refer to coating provider for best surface preparation and coating application.

External inspection was limited due to access.

The performance of a more thorough (i.e. not limited) external inspection may be considered to better assess the condition of the equipment.

Venting was observed. No determination of venting capacity was made by ATS.

Owner should verify venting capacity satisfies the requirements of an applicable standard for the system operating parameters (e.g.

API-2000, NFPA-30, UL-142).

Observation / Finding Action Item Priority

Priority 1 - High likelihood/consequence of failure (or) Critical code/standard deficiency (or) May not be fit for service without action

Priority 2 - Med likelihood/consequence of failure (or) Add'l info needed for evaluation (or) Action may be considered for continued service

Priority 3 - Low likelihood/consequence of failure (or) Non-critical code/standard deficiency (or) Best practice/preventative maintenance

Action items listed below are based on observations recorded at the time of inspection and/or findings determined during the post-inspection analysis. Priority "1", "2", "3" has been applied and is defined as:

Job Number

Action Items 399868

❶

❶

❶

Date of Next InspectionMax. Frequency NotesFormal Inspections

Maximum frequencies are based on applicable industry codes, standards, best practices, and judgement of ATS at the time of this evaluation. Formal inspections should be performed by qualified personnel experienced with inspection practices.

Reinspection Frequency 399868

Job Number

Internal Visual

UT Thickness

External Visual

20 year(s) Unknown prior inspection

Unknown prior inspection

Elizabeth Ray NY registered Engineer-in-Training; degreed Mechanical Engineer. 10+ years experience with inspection, evaluation, repair, and design within various industries. API 510 / 653 / 570 certified inspector; FTPI certified fiberglass inspector; STI certified inspector; Pennsylvania DEP IAF and IAM certified inspector.

May-2028 year(s) year(s)5

Frequency based on API-653. [RPB's and other safeguards have not been assessed in this analysis.]

Per API-653, Owner/Operator inspections should be performed monthly.

❶

Personnel Qualifications

2 Yes No NA NI

- X

- X

2 Yes No NA NI

- X

- X

9 Yes No NA NI

- X

- X

- X

- X

- X

- X

- X

- X

6 Yes No NA NI

- X

- X

- X

- X

- X

- X

5 Yes No NA NI

- X

- X

- X

- X

- X

Attachment defects (brackets, stiffening ring)

Corrosion or pitting observed

Visual limitations (access, insulation, cleanliness)

Condition / Comments

Scattered coating failure and surface rust observed.

Coating failure (peeling, disbond)

Weld defects (cracks, leaks, corrosion)

Repad issues (weep hole leaks, plugged)

Flange bolt issues (corrosion, loose, missing)

Angle ring defects (distortion, corrosion)

Roof

Weld or rivet defects (cracks, leaks, corrosion)

Access

Debris build-up observed

Defects observed (bulges, dents, holes)

Head bolt issues (corrosion, damage, missing)

Drainage issues (standing water)

Corrosion or pitting observed

Visual limitations (access, insulation, cleanliness)

Coating failure (peeling, disbond)

Scattered coating failure and surface rust observed.

Coating failure (peeling, disbond)

Nozzles

Shell

Insulation damage (wet, staining, missing, CUI)

Weld or rivet defects (cracks, leaks, corrosion)

Defects observed (bulges, dents, holes)

Corrosion or pitting observed

AccessVisual limitations (access, insulation, cleanliness)

399868

Job Number

External Visual Inspection

NA = Not Applicable

NI = Not Inspected

Inspector Name(s): Elizabeth Ray

Normal Venting

Indication of pluggage observed

Location observed (roof, shell, not observed) Observed on roof

Condition / Comments

Condition / Comments

Access

Condition / Comments

Insulation damage (wet, staining, missing, CUI)

Atmos vent, Vacuum breaker, Flame arrestor, Weighted plate, Conservation vent

Overflow Condition / Comments

Location observed (roof, shell, not observed) None observed

Visual limitations (access, insulation, cleanliness)

Corrosion, pitting, defects observed

Indication of pluggage observed

Visual limitations (access, insulation, cleanliness) No limitations No visible deterioration or damage observed.

Nominal Vent Diameter (inches) no access no access

Type

Vacuum breaker

Corrosion, pitting, defects observed

Atmospheric vent

Device type(s)

No visible deterioration or damage observed.

Flame arrestor

Vacuum breaker no access

Job Number

External Visual Inspection

NA = Not Applicable

NI = Not Inspected

Inspector Name(s): Elizabeth Ray

5 Yes No NA NI

- X

- X

- X

- X

- X

4 Yes No NA NI

- X

- X

- X

- X

5 Yes No NA NI

- X

- X

- X

- X

- X

1 Yes No NA NI

- X

4 Yes No NA NI

- X

- X

- X

- X

6 Yes No NA NI

X

X

X

X

X

X

Corrosion or pitting observed

Visual limitations (access, insulation, cleanliness)

Condition / Comments

Type (skirt, saddles, lugs, chairs, legs, none)

Concrete pad

Corrosion or pitting observed

Condition / Comments

Uneven settling or frost heaving observed

Weld defects (cracks, leaks, corrosion)

Defects observed (uplift, gaps, holes)

Min measured projection from toe of weld (inch) 2.000

Coating failure (peeling, disbond)

Condition / Comments

Visual limitations (access, insulation, cleanliness)

Defects observed (cracks, spalling, etc.)

Anchorage

Corrosion or pitting observed

No visible deterioration or damage observed.

Miscellaneous Condition / Comments

Only the alteration nameplate is legible; the original nameplate has been painted over.

Coating failure and surface rust observed on access ladder and platform.

Nameplate

- nameplate missing

- corroded or illegible

Labels

- labels damaged or torn

- labels illegible

- corrosion observed

- defects (bent, unsupported) Platforms/Ladders

Drainage issues (standing water)

Areas observed buried or covered

None observed

No visible deterioration or damage observed.

Exposed aggregate, debris, vegetation build-up

Floor Chime

Condition / Comments

Type (soil, ring-wall, concrete pad, structural steel)

Coating failure (peeling, disbond)

Anchor bolt defects (corrosion, necking, broken)

Structure defects (bending, cracking, broken)

No visible deterioration or damage observed.

Defects observed (broken, frayed, corroded)

Quantity observed (none, 1, 2, 3, 3+) 3

Foundation

Secondary Containment Condition / Comments

Grounding Cables

Sealant defects (degradation, missing, gaps)

Type (none, earth berm, dike wall, curbing) Earthen berm

Defects observed (bulges, dents, holes, cracks)

Drainage issues (standing water)

Areas breached or structurally unstable

No limitations

No visible deterioration or damage observed.

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399868

Overall view.

Photo 1

Job Number

Photographs

Photo 2

Nameplates.

Job Number

Photographs

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Photo 3

Top head, venting, nozzles.

Photo 4

Top head, venting, nozzles.

Job Number

Photographs

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Photo 5

Shell.

Photo 6

Shell.

Job Number

Photographs

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Shell, access ladder.

Photo 8

Photo 7

Shell, access ladder.

Job Number

Photographs

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Photo 9

Shell.

Photo 10

Shell, flame arrestor.

Job Number

Photographs

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Shell, manway.

Photo 11

Shell.

Photo 12

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Photographs

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Shell, manway, nameplates.

Photo 14

Shell, manway.

Job Number

Photographs

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Photo 15

Shell, chime, grounding, foundation.

Photo 16

Shell, chime, grounding, foundation.

Job Number

Photographs

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Shell, chime, grounding, foundation.

Photo 18

Nozzle.

Job Number

Photographs

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Photo 19

Secondary containment.

Photo 20

Secondary containment.

File details come from the government source that posted it. Updated .