Amendment 0003 PPI Attachment 79 - A-101-BLDG72 - 2020 Inspection.pdf

APPLIED TECHNICAL SERVICES, INC.

In states where Applied Technical Services, Inc. does not provide engineering services, engineering services will be provided by ATS Engineering, (P)LLC or a licensed contractor.

Professional Engineers and Scientists: Design • Consulting • Testing • Inspection

External Inspection:

Internal Inspection:

Jun 11, 2020 Not in scope of work

Elizabeth Ray

62886

Job Number: 322088

Prepared by:

UT Thickness Inspection: Not in scope of work

636 Waldo Street • Rumford, ME 04276 • 207-364-4200

Inspection Report for

A-101-BLDG72

Consultant III

PSNY - Kittery, ME CCI Construction Services

YES

Approved by:

API-653

YES

Project Manager Chuck Morrisette

451A (01-2019)

Table of Contents322088

Job Number

General Equipment Information

Executive Summary

Recommendations

Photographs

Reference Standards

Future Inspections

Visual Inspection

Personnel Qualifications

S.G. S.G. S.G.

n/aContentsn/aContents

62886

UT Thickness

Yes - while in service

Jacket-Side Service

NoDrawings Available

External Visual

Not in scope Internal Visual

Job Number

AST: Flat Bottom

Construction Standard

Inspection Scope

Equipment Number

Elizabetth Ray

Equipment Identification

A-101-BLDG72Equipment Name

This area intentionally left blank

General Equipment Information

Cert. Cert. #Inspector Name(s) gallons60,000

API 653

N/A Method

Approximate Volume Equipment Type

322088

N/A

EagleManufacturer

API-650

Construction Information

Joint Efficiency of Shell

07-2019YesPrevious External Visual Inspection Guidelines n/a n/a n/a

Operating Temp (°F) Relief Press (psig) Design Temp (°F) Design Vac (psig) n/a Unknown

Atmospheric Unknown n/a n/an/a

Unknown n/a n/a n/a

Yes/No MaineState Where Equipment is Located

Date

06-2018YesPrevious UTT DataNot ApplicableService Category

Not in scope

Unknown

Cert.

06-2018Yes

Mat'l Construction of Shell Unknown CS

Operating Temp (°F) Vent Press (psig) Design Temp (°F)

Shell-Side Service Tube-Side Service

Previous Internal Visual n/a Design Vac (psig)

Operating Temp (°F)

Other Test Methods Performed

Contents No. 2 Fuel Oil

Design Press (psig)

API-653Inspection / Analysis Standard(s)

Historical Documentation

None

0.89

NDT Technician Name(s)

Relief Press (psig) Design Temp (°F) Design Vac (psig) Design Press (psig) Design Press (psig)Atmospheric n/a

Customer PSNY - Kittery, ME

CCI Construction Services City, State

(assumed)

Year of Construction

Executive Summary

External Condition Summary

Job Number

Scope of Work

Equipment Access

Equipment Orientation

Over-Pressure Protection

322088

Internal access gained via:

This report contains the results of the field inspections performed. Inspections and analysis were performed in general accordance with the standards listed in "General Equipment Information". Inspections were limited to areas of accessibility. Prioritized action items and subsequent inspection frequencies have been outlined in this report and should be addressed.

Any non-destructive testing (NDT) performed within this scope of work was completed utilizing trained personnel meeting the requirements of SNT-TC-1A. NDT methods were performed in accordance with the codes, standards, or client specifications agreed upon with the client/owner.

Ground & Ladders

Bottom only

Atmospheric venting was observed on the tank. No visible deterioration or damage was observed at the time of inspection.

External access gained via:

When looking from 'the top down', progression to 360° is:

0° on this equipment is located at: Shell Manway

Clockwise

Analysis

The external inspection was limited due to insulation. The performance of a more thorough external inspection may be considered in order to fully assess the condition of the equipment. This can be accomplished with additional insulation removal during future inspections. No visible deterioration or damage was observed at the time of inspection.

Analysis was performed in general accordance with API-653.

The insulation should be replaced as soon as practicable to prevent further CUI (corrosion under insulation) of tank shell, roof, chime, and nozzles.

2Significant biological growth on/around the tank due to water under insulation.3

322088

Performance of a more thorough inspection may be considered in order to fully assess the condition of the equipment. 2Inspection was limited due to insulation.2

Because process variables can change over time, the Owner should verify the venting capacity for the system meet the requirements of an applicable standard.

(e.g. API 2000, NFPA 30).

As outlined in API 650 (5.8.5), venting should be designed in accordance with applicable standards.

Observation Recommended Action Priority

Priority 1 - High likelihood/consequence of failure (or) Critical code/standard deficiency (or) May not be fit for service without action Priority 2 - Med likelihood/consequence of failure (or) Add'l info needed for evaluation (or) Repair may be considered for continued service Priority 3 - Low likelihood/consequence of failure (or) Non-critical code/standard deficiency (or) Best practice/preventative maintenance

Action items listed in the table below are based upon observations recorded at the time of the on-site inspection and/or as determined during the post-inspection data evaluation. Prioritization has been applied, and is defined as "1", "2", "3":

Job Number Recommendations

❶

❶

❶

❶ Frequency based on API-653.

Internal Visual Inspection UT Thickness Inspection

External Visual Inspection 20 year(s) Jun-2038

Jun-2033

Jun-2025 year(s) year(s)5

Personnel Qualifications

Elizabeth Ray Mechanical Engineer with 7+ years experience with inspection, evaluation, repair, and design in various industries; API 510 / 653 / 570 certified inspector; FTPI certified inspector; STI certified inspector, Pennsylvania DEP IAF and IAM certified inspector.

API 653: Tank Inspection, Repair, Alteration, and Reconstruction1)

Job Number

Date of Next InspectionFrequency

Assuming a continued service of the equipment in its existing service, the recommended frequencies for re-inspection are listed below. These frequencies are based on applicable industry codes, standards, best practices, and the judgement of the inspector/evaluator considering the results of this inspection.

NotesInspection Type

Future Inspections322088

Reference Standards

Yes No NA NI a) b)

d) x

e) x

Yes No NA NI a)

Yes No NA NI a)

b) x

c) x

d) x

e) x

f) x

g) x

h) x

i) x

j) x

Yes No NA NI a)

b) x

c) x

d) x

e) x

f) x

g) x

Yes No NA NI a)

b) x

c) x

d) x

e) x

f) x

Yes No NA NI a)

b) x

c) x

d) x

e) x

f) Yes No NA NI

a) b)

Coating failure (peeling, disbond)

Insulation Condition / Comments

Visual limitations (access, insulation, cleanliness) Limited Access

Corrosion, pitting, defects observed

Atmospheric ventAtmospheric vent, Overflow acts as vent, PV breaker, Flame arrestor, Device(s) observed Emergency vent

Location observed None Observed

Attachment defects (brackets, stiffening ring)

Limited visual inspection due to insulation. A small portion of the bare shell could be inspected where insulation was removed around the manway.

Coating failure and surface rust was observed. There is a significant amount of biological growth present due to the insulation being compromised (water under insulation).

Condition / Comments

Insulation damage (wet, staining, missing, CUI) Weld or rivet defects (cracks, leaks, corrosion)

Debris build-up observed Drainage issues (standing water) Defects observed (bulges, dents, holes) Head bolt issues (corrosion, damage, missing) Corrosion or pitting observed Visual limitations (access, insulation, cleanliness)

Defects observed (bulges, dents, holes) Corrosion or pitting observed

InsulationVisual limitations (access, insulation, cleanliness) Shell

Coating failure (peeling, disbond) Insulation damage (wet, staining, missing, CUI) Weld or rivet defects (cracks, leaks, corrosion)

Atmospheric vent cover is dented.

Insulation Condition / Comments

Limited visual inspection due to insulation and access.

There is damaged insulation throughout (cracks, punctures).

Some biological growth present due to the insulation being compromised (water under insulation). Angle ring defects (distortion, corrosion)

Top Head

322088 Job Number External Visual Inspection

Overflow Condition / Comments

NA = Not Applicable NI = Not Inspected

Inspector Name(s): Elizabetth Ray

Venting Condition / Comments Location observed Roof

Indication of pluggage observed

Coating failure (peeling, disbond)

Nozzles

Corrosion or pitting observed Visual limitations (access, insulation, cleanliness)

Limited visual inspection due to insulation.

Coating failure and surface rust was observed.

Anchorage

Floor Chime Condition / Comments Visual limitations (access, insulation, cleanliness) Corrosion or pitting observed

Weld defects (cracks, leaks, corrosion) Repad issues (weep hole leaks, plugged) Flange bolt issues (corrosion, loose, missing)

Limited visual inspection due to insulation. A small portion of the chime could be inspected where insulation was removed around the manway.

Coating failure and surface rust was observed. The seal between the chime and insulation has failed; biological growth is present due to water.

Condition / Comments

Insulation

Type (lugs, chairs, saddles, legs, flange-ring)

2"Min measured projection from toe of weld (inch)

Lugs

Quantity

Coating failure (peeling, disbond) Weld defects (cracks, leaks, corrosion) Defects observed (uplift, gaps, holes) c)

322088 Job Number External Visual Inspection

NA = Not Applicable NI = Not Inspected

Inspector Name(s): Elizabetth Ray c)

d) x

e) x

f) x

g) x

h) x

Yes No NA NI a)

b) x

c) x

d) x

Yes No NA NI a)

b) x

Yes No NA NI a) b)

c) x

d) x

e) x

g) Yes No NA NI x x x x

Miscellaneous Condition / Comments

a) Nameplate - was a nameplate observed

Access ladders have coating failure and surface rust.

Nameplate - was nameplate legible

b) Platforms/Ladders - corrosion Platforms/Ladders - defects (bent, unsupported)

Grounding Cables Condition / Comments

Visual limitations (access, insulation, cleanliness)

Condition / Comments

Limited visual inspection due to insulation.

Scattered coating failure and surface rust on lugs and anchor bolts. Biological growth present at/around support lugs was also noted.Anchor defects (weld cracks, deformation)

Insulation

Coating failure (peeling, disbond) Anchor bolt defects (corrosion, necking, broken)

Type (soil, ring wall, concrete, structural steel) Foundation

Repads observed Corrosion or pitting observed

Scattered concrete deterioration (chipping, stress cracking) was noted throughout.

Concrete

Exposed aggregate, debris, vegetation build-up Drainage issues (standing water) Defects observed (cracks, spalling, settling)

Secondary Containment Condition / Comments

Volume of containment area (gallons) 88,868

No mechanical damage or defects were observed.

Defects observed (broken, frayed, etc.)

Quantity 3

Scattered concrete deterioration (chipping, cracking, spalling) was noted throughout. The containment sump is full of water.

Significant debris was also observed in the contaiment.

Additional Conditions / Comments

The fill gauge is broken and not in use.

Tank is missing all labeling, including a NFPA diamond label.

Sealant defects (degradation, missing, gaps)

Type (berm, concrete, steel, curbing) Concrete Dike

Defects observed (bulges, dents, holes, cracks) Drainage issues (standing water) Visual limitations (access, insulation, cleanliness) No Limitations

f) Dimensions of containment area 66' x 30' x 6'

Job Number

Photographs

451C (01-2020) Proprietary Document. To be reproduced only in full.

Shell, manways.

Shell.

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

Broken tank level gauge.

Support lug, grounding, foundation.

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for

Shell, access ladder.

Shell, nozzle, foundation.

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for

Shell, nozzle, foundation.

Shell, access ladder.

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for

Roof.

Emergency vent.

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for

Atmospheric vent in center.

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for

Containment area.

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for

Annual AST Inspection reports for 2020. Other requests for this document shall be referred to NAVFAC.

FOR OFFICIAL USE ONLY

DISTRIBUTION STATEMENT D. Distribution authorized to

Department of Defense and U.S. DoD contractors only for

Annual AST Inspection reports for 2020. Other requests for