FRV40-225-058-010 Motor Propulsion DC.pdf

FRV40-225-058-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Motor, Propulsion DC Models: Type DH 500 to 900

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

P

PUBLISHED BY DIRECTION OF NOAA

DanLe

REV 1

FRV40-225-058-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Motor, Propulsion DC Models: Type DH 500 to 900

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

27 SEP 2005

REV 1

RECORD OF CHANGES

Change No.

Date Title and/or Brief Description Signature of Validating Officer

DanLe 1 12/21/04 Made changes per Government Comments 8/15/03

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: FRV40-225-058-010

TITLE OF MANUAL: Motor, Propulsion DC

APPROVAL AUTHORITY: NOAA

Contract Ship Qty Of Building Number Applicability Manuals Yard

50-SPNA-1-00031 FRV40-225 2 EA Halter Marine Inc.

REMARKS:

CERTIFICATION: It is hereby certified that FRV40-225-058-010 to be provided under contract 50-SPNA- 1-00031 has been approved by the approval data shown above.

Date:________________

CHAND LLC

Mathews, LA 70375

CAGE CODE: 0D5X4

VALIDATION PERFORMANCE

Title of Publication

Motor, Propulsion DC

Contractor Sub-Contractor(If Performing Validation)

Halter Marine Inc.

Contract No. (s) and Purchase Orders, If Applicable

50-SPNA-1-00031

Chapter Section Paragraph Date Check here if Validation Not validated Completed

Contents of this manual have been validated and certified to be applicable to the equipment furnished under the above procurement as specified for Validation.

Name & Authority of Validating Officer: Signature of Validating Officer:

FOREWORD

This manual is intended to clearly and accurately reflect the actual configuration of the installed equipment described for the FRV40-225 Main Propulsion Motor. Users are urged to report instances noted wherein the manual does not achieve this objective.

This technical manual provides the instructions necessary to operate, to perform maintenance on and troubleshooting of the Main Proplusion Motor. The text is broken down as follows:

Contents

Addendum

Section 1 ITCS 008 DC Motor Manual

Section 2 Lifting Beam

Section 3 Motor Drawings

Section 4 Motor Data Sheet

Section 5 Motor Test Records

Section 6 ABS Certification

Section 7 Bearing Manual

Section 8 Bearing Drawings

Section 9 Lube Oil Jacking Pumps

DanLe Main Propulsion Motor FRV40-224-058-010 Motor, Propulsion DC

DanLe Section 10 Heat Exchanger Manuals

DanLe Section 11 Tacho Generator Data

Section 12 Heat Exchanger Isolators Data

EDITION 2004

DHT 900 Z73 FD4

DIRECT CURRENT MOTOR

1125 kW - 750 V

INSTRUCTIONS FOR INSTALLATION,

OPERATION AND MAINTENANCE

INSTRUCTION No. ITC 2563

SUPPLIER : ASIRobicon S.p.A.

Motors and Generators

MONFALCONE (GO) - ITALIA

ANSALDO ORDER : 392A0064

SHOP ORDER : 3.222.0489 / 0490

ANSALDO SERIAL NUMBERS : 185312 / 185313

CUSTOMER : HILL GRAHAM/VT HALTER MARINE

PLANT : M279 NOAA FRV40-1

APPLICATION : MAIN PROPELLER

Job 3.222.0489/90 NOAA Date Nov 30, 2004 Subject Addendum to Maintenance and Instruction Manual Nr. IMR/2037/PF - REV. 0.

1. SHIPMENT

THE TANDEM MOTOR SET ASSEMBLY WITH THE RELEVANT BEDPLATE WILL BE SHIPPED AS

ONE ITEM.

THE ROTORS WILL BE AXIALLY AND RADIALLY LOCATED BY ADEQUATE ROPES AND A TOOL

TO LOCK THE COUPLING FLANGE POSITION. THE COOLERS ARE REMOVED FOR SHIPPING.

TO HANDLE THIS PACKAGE A SPECIAL LIFTING BEAM HAS BEEN DESIGNED. THIS BEAM

MUST BE USED FOR LIFTING OF THE MOTOR ASSEMBLY.

WARNING

SKILLED PERSONELL SHOULD BE USED FOR COMMANDING THE MOBILE CRANE AT SITE.

ALL THE SAFETY RULES MUST BE APPLIED WHEN THE MOTOR ASSEMBLY WILL BE MANAGED.

2. POSITIONING OF THE MOTOR-BEDPLATE ASSEMBLY IN THE

VESSEL

THE POSITIONS OF TWO MOTOR STATORS AND ALL THE 4 BEARINGS HAVE ALREADY BEEN

VERIFIED AT ASIRobicon MOTOR FACTORY.

THE STATORS AND THE BEARING PEDESTALS HAVE BEEN ADEQUATELY SHIMMED AND DOWEL

PINS INDICATE THE RELEVANT POSITIONS.

CARE SHOULD BE EXERCISED WHEN THE MOTOR BEDPLATE IS SET IN THE VESSEL TO

GUARANTEE DISTORSION-FREE MOUNTING (SOFT FOOT MOUNTING TECHNIQUE IS

RECOMMENDED).

3. ALIGNEMENT

THE MOTOR BEARINGS HAVE NO AXIAL THRUST CAPABILITY.

THE AXIAL THRUST DUE TO THE STATIC AND DYNAMIC VESELL INCLINATIONS ARE

CARRIED BY THE PROPELLER THRUST BLOCK (BY OTHERS) WHICH MUST OPERATE WHENEVER

THE MOTORS ARE RUN BOTH AT NO LOAD AND ON LOAD CONDITIONS.

ROTOR MAGNETIC CENTRE IS CLEARLY SHOWN BY A MARK ONTO THE SHAFT.

THE ALIGNEMENT OF THE ROTOR WITH THE SHAFT LINE HAVE TO CONSIDER THE VERTICAL

ELONGATION OF THE SHAFT DUE TO THE THERMAL EFFECT (NAMELY 0.13 mm).

4. END FLOATS

ROTOR END FLOAT: ± 3 mm

THRUST BLOCK END FLOAT: ± 0.5 mm (BY OTHERS)

THIS WILL GUARANTEE THE PROPULSION MOTOR BEARINGS NOT TO RECIEVE ANY AXIAL

THRUST.

MOTOR ROTOR HORIZONTAL ELONGATION IS PERMITTED BY THE JOURNAL BEARINGS.

5. BEARINGS

BEARINGS LAY-OUT SCHEMATIC.

BEARINGS ARE NOT IDENTICAL. LEGENDA IS AS FOLLOWS :

A B C D

PROPELLER

SIDE

ALL BEARINGS ARE INSULATED. D.E. BEARING IS SHORT CIRCUITED.

THE BEARING MANUAL AND THE RELEVANT DRAWINGS ARE ALREADY SUPPLIED SEPARATELY.

BEARING

POSITION

MICHELL

DWG.

ARIRobicon

P/N

A MS/0/212849 271300

B MS/0/212848 271301

C MS/0/212847 271302

D MS/0/212847 271302

6. BEARING LUBE OIL JACKING PUMPS

EACH SUPPORT IS PROVIDED WITH A LUBE OIL SYSTEM WHICH ALLOWS THE PROPER WORKING OF

THE ROTOR BEARING WHILE THE MACHINE IS RUNNING AT LOW SPEEDS BELOW APPROXIMATELY

20 RPM. THE BEARINGS ARE SELF-LUBRICATING AT HIGHER SHAFT SPEEDS.

EACH JACKING PUMP STATION IS LOCATED NEAR THE PEDESTAL BEARING MACHINE, ON THE

SIDE, AND IS CONNECTED TO THE BEARING BY MEANS OF FLEXIBLE PIPES; IT USES THE SAME LUBRICATING OIL CONTAINED INSIDE THE BEARING SUPPORT (REFER TO OVERALL DIMENSIONS

DRAWING).

THE SCHEMATIC DIAGRAM, THE CHARACTERISTIC DATA AND FURTHER DETAILS OF THE LUBE OIL

SYSTEM ARE DETAILED IN THE RELEVANT INSTRUCTION MANUAL.

OPERATION OF THE JACKING PUMPS

RUNNING THE LUBE OIL PUMPS IS REQUIRED IN FOLLOWING CONDITIONS:

- PROLONGED TURNING OF THE ROTOR AT LOW SPEED BELOW APPROX. 20 RPM;

- CONTINUOUS SLOW ROTATION OF THE ROTOR;

- DISCONTINUOUS OPERATION (REPEATED STOPPING AND STARTING OF THE MACHINE);

- REVERSIBLE OPERATION;

- PROPELLER TURNING AT VERY LOW REVOLUTION WITH SEA CURRENT.

CAUTION

FAILURE IN THE OPERATING THE LUBE OIL JACKING SYSTEM PUMPS IN THE ABOVE CONDITIONS

MAY RESULT IN HEAVY DAMAGE TO THE EQUIPMENT.

7. BEARING LUBE OIL

TYPE: ISO VG 150

OIL MUST BE:

MINERAL BASED TURBINE OIL INHIBITED AGAINST OXIDATION, CORROSION AND FOAMING, WITH

AN ISO VISCOSITY GRADE AS INDICATED ABOVE.

8. BILL OF MATERIALS (QUANTITIES ARE REFERED TO THE

TANDEM MOTOR SET)

ITEM COMPONENT ASIRobicon

P.N.

INSTALLED

Q.TY

RECOMMENDED

SPARES

1 BEARING (C-D) 271302 2 1

2 BEARING (B) 271301 1 1

3 BEARING (A) 271300 1 1

4 AIR-TO-WATER HEAT EXCHANGER 272387 1+1 1

5 COOLER BLOWER - 1+1 1

6 AIR FILTER - 1+1 2

7 BRUSHES 227550 24+24 48

8 BRUSH HOLDER 159540 24+24 24

9 GROUNDING BRUSH 101247 1 1

10 TACHOGENERATOR 230249 1 1

11 TACHOGENERATOR BELT 231056 1 1

12 SPACE HEATERS 234418 4+4 4

13 FINAL PAINT RAL 5010 271070 - -

14 ANTI-NOISE CAPACITOR 105931 1+1 1

15 COMPLETE ROTOR 2E 532656 1 1

16 COMPLETE ROTOR 1E 270737 1 1

17 LUBE OIL SYSTEM KIT 272384 - 1

18 THERMOSTAT 183576 1+1 1

19 BEARING INSULATION KIT - - 1

20 GENFLEX ISOLATOR (COOLER) 10.103.55 2+2 4

21 GENFLEX ISOLATOR (COOLER) 10.103.45 2+2 4

22 WATER LEAKAGE DETECTOR 143941 1+1 1

23 RTD IN AIR - 2+2 1

24 RTD (Double) in Bearing - 2+2 1

9. ENCLOSURES

1. DC MOTOR MANUAL ITCS 008

2. LIFTING BEAM & MOTOR LIFTING EYE VERIFICATION

3. MOTOR DRAWINGS

4. MOTOR DATA SHEET

5. MOTOR TEST RECORDS

6. ABS CERTIFICATION

7. BEARING MANUAL

8. BEARING DRAWINGS

9. LUBE OIL JACKING PUMPS

10. HEAT EXCHANGER MANUALS

11. TACHO GENERATOR DATA

12. HEAT EXCHANGER ISOLATOR DATA

SECTION 1

ITCS 008 DC Motor Manual c==!-- + --1 I

__ _J+

I

_____ J+

-62-

I a'> c.:>

I

1 -33

2 -45 3 -44 4 -43

5 -42 6 -41

8 -39

9 -40 10 -38

11 -37

12 -35 13 -34

18 -26

Mounting bolts for bearing brackets

Bearing housing

Grease drain plug Mounting bolts for bearing caps

Outer bearing cap Bearing lock nut set screw Shaft extension

Outer labyrinth ring

Outer labyrinth ring set screw Bearing lock nut

Grease fitting

Roller bearing Mounting bolt for bearing housings

Drive end bearing bracket

Armature winding Pole face compensation winding

Mounting bolts for frame extensions Main field and commutating pole coils Frame

Main and commutating poles

Armature core

46 -61

47-59 48 -15

50-57

51 -56

52-55 53-54

Armature coil support Electrical connector to stator windings Carbon brush

Brush holder

Commutator

Brush yoke clamp bolt Brush yoke clamp

Brush yoke Opposite drive end bearing bracket

Ball bearing (thrust bearing)

Machine access covers

Frame extensions Mounting screw for machine access covers

Grounding terminal Mounting screws for conduit box access covers

Conduit box access cover

Cable entrance cover plates Mounting screws for cable entrance cover plates

Dowel pin hole

Foundation bolt hole

Fig. 21 - Section view for DHSOO - 900 motors

SECTION 2

Lifting Beam/Motor Lifting Eye Verification

SECTION 3

Motor Drawings

SECTION 4

Motor Test Records

Electric Motors and Generators

DC Motor Data Sheet

Quantity/Ansaldo type - 1 Tandem pair DHT900Z73FD4 SCO/60H

Reference Standard - ABS/IEEE 45

Rated Output Power KW 2×1125

Supply Type SCR 24 pulse

Ripple frequency/Ripple Amplitude Hz/% 1440/<0.3%

Voltage V 0/750

Speed Range Rpm 0/134/150

Direction of rotation - Reversible view from

D.S.

Armature Current A 1642

Duty/Service Factor - S1/1

Efficiency at full load % 91.4

Excitation Type/Excitation Voltage -/V Separate/220 By Thyristor

Excitation Current A 49.85

Overload – Base Speed: Freq/Occ % 150/150

Overload – Max. Speed: Freq/Occ % 150/150

Insulation Class/Temperature Rise - H/F 95 K (ABS)

Ambient/Sea Water Temperature °C 50/-3 to 32

Cooling Method - IC86W Sea water

Degree of Protection - IP 44

Mounting Arrangement - IM7211 + IM7212

Motor Mass kg 76000

Rotor Mass kg 12500

Rotor Inertia kgm2 1155

Bedplate Mass kg 10360

Subbases Mass kg 790

Bearings - Sleeve

Driven Machine Type - F P Propeller

Coupling - Shipyard supply Half coupling to be fitted by

ASIR

Armature Inductance unsat/sat mH 0.527/0.369

Time Constant Armature/Field msec 11.6/2570

Resistance at 115 °C

Armature/Field Ω 0.0318/4.31

Outline Drawing - 971750

1.1.1 DC Motor Machine Fitting

Temperature Monitoring:

Type/Quantity

Windings - Pt100/4 with 3 wire

2 Main Pole, 2 Aux Pole

Air Circuit - Pt100/2 1 cold air/1 hot air

Bearings - Pt100/4 DE and NDE

Vibration Monitors:

Type/Quantity

Location -

Encoder: Type/Drive - 115T

Tacho: Type/Drive - BRB

Air pressure Switch:

Type/Quantity

- TBA

Shaft Earthing Brush - Yes

Water Leakage Detector: Type - Float

Anti-condensation Heaters:

Quantity/Rating -/W 4/625 W =2500 W

Supply (1 ph) V/Hz 110/60

Shaft Extension:

Flanged/Tapered/Cylindrical

- Cylindrical

Keyway - Yes

Half Coupling: Fit/Rough or

Finish Bored

- Yes

Coupling Guard/Adaptor - Only between motors

Handings viewed from DE:

Main Terminal Box - Aft right Fwd left

Auxiliary Terminal Box - Aft right Fwd left

Cooler/Water Connectors - Aft left Fwd right

Bearing water supply - Same as coolers

Water cooler:

Single/Double Tube - Double

Connections: Type/Size - 3” ANSI B 16.5

Flow Indicator - Yes

Min Supply Pressure/Max

Supply Pressure

Bar ¾

Flow l/min 455

Losses at Full Load kW 116

Blower:

Quantity

- 1

Supply V/ph/H z

460/3/60 Low noise, 2 speed

Rating kW 18.5

Ventilation:

Air Flow m3/min 350

Emergency Open Ventilation

Covers/Doors

- Yes

Air Filter

Washable/Replaceable

- Wash/repl.

Main Supply Cables:

Type

- TBA

Quantity/Size -/mm2 TBA

Entry Direction - Top

GrandPlate:

Drilled/Undrilled

- Undrilled

Bearing Oil Lubrication:

Self Enforced

- Yes Water Cooled

Grade of Oil - ISO VG 150 ≈ 6 litres/bearing

Oil Delivery System - Oil ring + scraper Normal

- Oil transfer pump rated 180 W (TBC)

< 5 rpm adjustable

Bearing Water Supply:

Pressure

Bar 2-3

Pressure Drop Bar

Flow l/min 5.1 (TBC) Per bearing

SECTION 5

Motor Test Records

SECTION 6

ABS Certification

SECTION 7

Bearing Manual

Michell Bearings Scotswood Road Newcastle Upon Tyne

NE15 6LL

Great Britain Tel: (0191) 273 0291 Fax: (0191) 272 2787

Michell Bearings reserve the right to amend these instructions.

© Michell Bearings 2004.

SECTION 8

Bearing Drawings

SECTION 9

Lube Oil Jacking Pumps

SECTION 10

Heat Exchanger Manuals

SECTION 11

Tacho Generator Data

SECTION 12

Heat Exchangers Isolators Data products

Genflex Rubber Mountings (B & HD)

Genflex mountings employ the well proven inclined rubber element design to achieve much higher deflections compared to simple rubber in compression devices and therefore superior isolation of low frequency vibration. The pure rubber design offers excellent performance in the audible frequency range which cannot be achieved with helical steel springs even with so called \"noise stop pads\". Natural rubber also offers inherent damping to control transient motion resulting from machine start up, run down and fault conditions. For marine and mobile applications, a combined overload and rebound buffer is available in both medium and high deflection variants.

Design Features:

First grade natural rubber to metal bonded rectangular elements inclined to achieve maximum load and deflection using a combination of compression and shear loading.

High Strength SG iron castings to BS2789 grade EN-GJS-400/15.

Rubber elements effectively protected against oil contamination by the extended skirt design of the top casting.

Two different horizontal stiffness axes enable optimum system characteristics and vibration isolation to be achieved using careful orientation of the mountings.

Marine/Mobile version available with combined overload and rebound buffer.

A ribbed rubber seating pad is available obviating the need for costly HD bolts for many industrial applications.

Typical Applications:

Marine propulsion engines Diesel Generating sets Engine test beds Lift motor gear Chillers & Cooling Towers Large fans & AHU\'s Pumps & compressors Vibrating screens and hoppers

20/12/2004http://www.christiegrey.com/products/3.html

CHRISTIE & GREY LIMITED 10-Mar-2003

SUMMARY OF VIBRATION ISOLATION SYSTEM CHARACTERISTICS

Client : ASI ROBICON Spa.

Our File No. : 02/199(iv).

Mass No 1 : NOAA / HALTER MARINE HEAT EXCHANGER (2946 kg).

Isolated by : 2 type 10.103.45 Static deflection 12.1 mm and : 2 type 10.103.55 Static deflection 13.2 mm

Notes

This arrangement of mountings used the type Genflex Marine HD (10.013).

Two mountings are rotated 90 degrees about the vertical axis to provide equal stiffness in each direction. The transverse spacing = 1681 mm.

This provides good control of response to ship motion whilst allowing only two natural frequencies to be above half the lowest running speed.

NATURAL FREQUENCIES.

Generally any mode may be coupled to any other, and the one listed shows the predominant motion at that frequency.

Mode c.p.m. Hz.

Vertical Z 292.2 4.87 Longitudinal Y 216.0 3.60 Pitch rX 499.2 8.32 Roll rY 598.2 9.97 Transverse X 204.0 3.40 Yaw rZ 458.4 7.64

DISPLACEMENTS DUE TO QUASI-STATIC CONDITIONS.

Displacements (mm) Condition Position X Y Z

10 DEGREES SHIP PITCH MOUNTINGS 0.11 1.99 2.24

TOP OF SET 0.10 4.47 1.82

22.5 DEGREE SHIP ROLL MOUNTINGS 4.34 0.17 5.04

TOP OF SET 12.21 0.03 0.71

DISPLACEMENTS DUE TO DYNAMIC STEADY STATE FORCES.

Displacements (mm) Condition Position X Y Z

FAN IMBALANCE 900 RPM MOUNTINGS 0.0004 0.0004 0.0004

TOP OF SET 0.0002 0.0002 0.0002

FAN IMBALANCE 1200 RPM MOUNTINGS 0.0004 0.0003 0.0004

TOP OF SET 0.0002 0.0002 0.0001

CHRISTIE & GREY LIMITED 10-Mar-2003

SUMMARY OF VIBRATION ISOLATION SYSTEM CHARACTERISTICS

Client : ASI ROBICON Spa.

Our File No. : 02/199(iv).

FORCE ISOLATION EFFICIENCIES.

Input Output Isol.

Force Condition Mode Forces Forces (%)

FAN IMBALANCE 900 RPM Vertical N 3.4 0.38 88.824 FAN IMBALANCE 900 RPM Transverse N 3.4 0.61 82.059 FAN IMBALANCE 1200 RPM Vertical N 6.0 0.36 94.000 FAN IMBALANCE 1200 RPM Transverse N 6.0 0.48 92.000

The Metric System and Equivalents

Linear Measure Liquid Measure

1 centiliter = 10 milliters = .34 fl. ounce 1 centimeter = 10 millimeters = .39 inch 1 deciliter = 10 centiliters = 3.38 fl. ounces 1 decimeter = 10 centimeters = 3.94 inches 1 liter = 10 deciliters = 33.81 fl. ounces 1 meter = 10 decimeters = 39.37 inches 1 dekaliter = 10 liters = 2.64 gallons 1 dekameter = 10 meters = 32.8 feet 1 hectoliter = 10 dekaliters = 26.42 gallons 1 hectometer = 10 dekameters = 328.08 feet 1 kiloliter = 10 hectoliters = 264.18 gallons 1 kilometer = 10 hectometers = 3,280.8 feet

Square Measure Weights

1 sq. centimeter = 100 sq. millimeters = .155 sq. inch 1 centigram = 10 milligrams = .15 grain 1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches 1 decigram = 10 centigrams = 1.54 grains 1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet 1 gram = 10 decigram = .035 ounce 1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet 1 dekagram = 10 grams = .35 ounce 1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres 1 hectogram = 10 dekagrams = 3.52 ounces 1 sq. kilometer = 100 sq. hectometers = .386 sq. mile 1 kilogram = 10 hectograms = 2.2 pounds 1 quintal = 100 kilograms = 220.46 pounds Cubic Measure 1 metric ton = 10 quintals = 1.1 short tons

1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch 1 cu. decimeter = 1000 cu. centimeters = 61.02 cu. inches 1 cu. meter = 1000 cu. decimeters = 35.31 cu. feet

Approximate Conversion Factors

To change To Multiply by To change To Multiply by inches centimeters 2.540 ounce-inches newton-meters .007062 feet meters .305 centimeters inches .394 yards meters .914 meters feet 3.280 miles kilometers 1.609 meters yards 1.094 square inches square centimeters 6.451 kilometers miles .621 square feet square meters .093 square centimeters square inches .155 square yards square meters .836 square meters square feet 10.764 square miles square kilometers 2.590 square meters square yards 1.196 acres square hectometers .405 square kilometers square miles .386 cubic feet cubic meters .028 square hectometers acres 2.471 cubic yards cubic meters .765 cubic meters cubic feet 35.315 fluid ounces milliliters 29,573 cubic meters cubic yards 1.308 pints liters .473 milliliters fluid ounces .034 quarts liters .946 liters pints 2.113 gallons liters 3.785 liters quarts 1.057 ounces grams 28.349 liters gallons .264 pounds kilograms .454 grams ounces .035 short tons metric tons .907 kilograms pounds 2.205 pound-feet newton-meters 1.356 metric tons short tons 1.102 pound-inches newton-meters .11296

Temperature (Exact)

°F Fahrenheit 5/9 (after Celsius °C temperature subtracting 32) temperature