touchpoint-plus-user-guide-man0996_v1_0216.pdf

MAN0984_Iss 3_02/16 Touchpoint Plus Pt. No. 3011M5001_3 i Technical Handbook

User Guide

Touchpoint Plus

MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN ii User Guide

Revision History

Revision Comment Date

Issue 01 First Issue 04/02/2016

Conditions of Use

Pt. No. 3011M5044_EN iii User Guide

Disclaimer In no event shall Honeywell be liable for any damages or injury of any nature or kind, no matter how caused, that arise from the use of the equipment referred to in this manual.

Strict compliance with the safety procedures set out and referred to in this manual, and extreme care in the use of the equipment, are essential to avoid or minimise the chance of personal injury or damage to the equipment.

The information, figures, illustrations, tables, specifications, and schematics contained in this manual are believed to be correct and accurate as at the date of publication or revision. However, no representation or warranty with respect to such correctness or accuracy is given or implied and Honeywell will not, under any circumstances, be liable to any person or corporation for any loss or damages incurred in connection with the use of this manual.

The information, figures, illustrations, tables, specifications, and schematics contained in this manual are subject to change without notice.

Unauthorised modifications to the gas detection system or its installation are not permitted, as these may give rise to unacceptable health and safety hazards.

Any software forming part of this equipment should be used only for the purposes for which Honeywell supplied it. The user shall undertake no changes, modifications, conversions, translations into another computer language, or copies (except for a necessary backup copy).

In no event shall Honeywell be liable for any equipment malfunction or damages whatsoever, including (without limitation) incidental, direct, indirect, special, and consequential damages, damages for loss of business profits, business interruption, loss of business information, or other pecuniary loss, resulting from any violation of the above prohibitions.

Warranty Honeywell Analytics warrants the Touchpoint Plus system against defective parts and workmanship, and will repair or (at its discretion) replace any components that are or may become defective under proper usage within 12 months from the date of commissioning by a Honeywell Analytics approved representative* or 18 months from shipment from Honeywell Analytics, whichever is sooner.

This warranty does not cover consumable, batteries, fuses, normal wear and tear, or damage caused by accident, abuse, improper installation, unauthorized use, modification or repair, ambient environment, poisons, contaminants or abnormal operating conditions.

This warranty does not apply to sensors or components that are covered under separate warranties, or to any 3rd-party cables and components.

Any claim under the Honeywell Analytics Product Warranty must be made within the warranty period and as soon as reasonably practicable after a defect is discovered. Please contact your local Honeywell Analytics Service representative to register your claim.

This is a summary. For full warranty terms please refer to the Honeywell Analytics’ General Statement of Limited Product Warranty, which is available on request.

* A Honeywell Analytics approved representative is a qualified person trained or employed by Honeywell Analytics, or a qualified person trained in accordance with this manual.

Copyright Notice Microsoft, MS and MS–DOS are registered trademarks of Microsoft Corp.

Other brand and product names mentioned in this manual may be trademarks or registered trademarks of their respective companies and are the sole property of their respective holders.

Honeywell is the registered trademark of Honeywell Automation and Control Systems (ACS).

Touchpoint is a registered trademark of Honeywell Analytics (HA).

Find out more at www.honeywellanalytics.com http://www.honeywellanalytics.com/

Conditions of Use

Pt. No. 3011M5044_EN iv User Guide

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Contents

Pt. No. 3011M5044_EN v User Guide

Chapter 1. Important Information

1.1 Regulatory Approval Markings

1.2 Additional Product Markings

1.3 TPPL Mandatory Warning

1.4 TPPL General Warnings

1.5 TPPL General Cautions

1.6 How to Use this Manual

1.6.1 Intended Readers

1.6.2 Conventions Used

1.6.3 Associated Manuals

Chapter 2. Safety Hazards, Warnings and Cautions

2.1 Safety

2.1.1 Warnings and Cautions

2.1.2 Safety Hazards

2.2 Location and Description of Warning Labels

2.2.1 Safety Warning Labels

2.3 Electrical Hazards

2.3.1 General Safety Precautions

2.3.2 Component Testing and Replacement

2.3.3 Antistatic Precautions

2.3.4 Good Practice

2.3.5 Lithium Battery Hazard

2.3.6 Product Compliance

2.3.7 Conditions of Use

2.3.8 Training of Personnel

2.3.9 Conditions Satisfying Local, National and International Safety Regulations

2.3.10 Due Authorisation

2.3.11 Approved Maintenance and Servicing Procedures

Chapter 3. System General Description

3.1 How to Open and Close the Enclosure

3.2 Equipment Specification

3.2.1 Power Requirements (Controller Unit only)

3.2.2 Weights

3.2.3 Dimensions

3.2.4 Ambient Operating Temperature

3.2.5 Overall Ambient Operating Humidity

3.2.6 Storage Conditions (Without batteries)

3.2.7 Storage Conditions (With batteries)

3.2.8 IP Rating

3.2.9 Construction

3.2.10 Touchpoint Plus Packaging

3.2.11 Packaging Components for Return to Manufacturer

3.2.12 Disposal (WEEE Directive)

3.3 TPPL Construction

3.3.1 TPPL Basic Control Unit

3.3.2 TPPL Expansion Unit

3.3.3 TPPL DIP Switches

Chapter 4. Touchpoint Plus User Guide

4.1 User Interface General

4.2 Touchscreen

4.3 Switching On and Off

4.4 Menu Items and Access Levels

4.4.1 Navigation – Active Access Level Icons

4.5 SD Card Usage

4.5.1 Checking the Capacity of the SD Card

Pt. No. 3011M5044_EN vi User Guide

4.5.2 Inserting or Replacing SD Cards

4.6 Normal Operation (Safety Functions)

4.7 Operating Overview

4.7.1 Touchscreen

4.7.2 User Interface Screen

4.7.3 Navigating the Channel Detail Screens

6.6.3 Navigation – Active Events and Filtering

4.7.4 Navigation – Menu

4.8 Responding to Alarms

4.8.1 View Active Alarms

4.8.2 Accept or Acknowledge an Active Alarm

4.8.3 Reset a Latched Alarm

4.9 Event Information

4.9.1 Viewing Even t Information

4.9.2 Accepting / Acknowledging Active Events

4.9.3 Resetting Latched Events

4.10 Inhibiting Channels

4.10.1 To Inhibit Input Channels:

4.10.2 To Clear Inhibits:

4.10.3 To Change Inhibit Timeouts

4.11 Viewing Input Channels and Input Details

4.12 Viewing Output Channels

4.13 Viewing t h e Trend Graph

4.14 Viewing and Exporting Event History

4.14.1 To View the Event History

4.14.2 To Export the Event History

4.15 Accessing the System Information and Service Contact Details

4.16 System State and System Failure Relays

4.17 Monitoring TPPL via the Optional Web Interface

4.17.1 Web Interface Configuration

4.17.2 Web Interface Navigation

Chapter 5. Daily / Shift Checks

Chapter 6. Routine Maintenance and Scheduled Testing

6.1 Routine Maintenance

6.1.1 Weekly Checks

6.2 Routine Testing

6.2.1 Exercising the Audio/Visual Alarms

6.2.2 Exercising the Relays

6.2.3 Checking the mA Outputs

6.2.4 Calibrating mV Input Channels

6.3 Periodic Scheduled Testing

Chapter 7. Repairs, Replacements and Upgrades

7.1 Back up Battery Maintenance

7.1.1 Recommended Backup Battery Maintenance

7.1.2 How to Replace the Backup Battery

Chapter 8. Troubleshooting

8.1 Calling for Technical Support

Chapter 9. Fault Codes Chapter 10. Technical Specifications

10.1 Environmental

10.2 User Interface and Main Module

10.3 External Power Supplies

Pt. No. 3011M5044_EN vii User Guide

10.4 Backup Battery

10.5 Wall Mount Enclosure

Chapter 11. Certifications

11.1 EC Declaration of Conformity

11.2 National and International Certificates of Compliance

Chapter 12. Icon Glossary Chapter 13. List of Figures

Chapter 14. List of Tables

Pt. No. 3011M5044_EN viii User Guide

Introduction

Pt. No. 3011M5044_EN 1 User Guide

Chapter 1. Important Information The Equipment referred to in this manual contains components and assemblies that are each certified for use in a variety of differing environments, and it is the site owner’s responsibility to confirm the suitability of the equipment prior to its installation and use.

The Equipment assemblies referred to in this manual are collectively certified for use in a flammable gas detection system only. Any other use is not currently certified and is not authorised by the manufacturer.

Please check the product rating plate and look for the following marks to ensure that the supplied equipment is suitable for its intended location and purpose:

1.1 Regulatory Approval Markings

Products bearing the CE mark conform to all applicable European Directives as stated on the Honeywell product specific EC Declaration of Conformity.

Products bearing the UL mark conform to the requirements for Ordinary Locations. The letters C and US mean that the product is additionally certified for use in Canada and the United States of America.

1.2 Additional Product Markings

Products bearing this mark must not be disposed of in domestic waste. They must always be taken to a specialist Waste Electrical and Electronic Equipment (WEEE) disposal or recycling facility. A box under the mark may show the type of hazardous material in the product, e.g. the letters Pb would show that the item contains Lead.

Products bearing this mark are recyclable and should not be disposed of as normal landfill waste.

1.3 TPPL Mandatory Warning

WARNING

FOR SAFETY REASONS THIS EQUIPMENT MUST BE OPERATED BY QUALIFIED PERSONNEL

ONLY. READ AND UNDERSTAND THE INSTRUCTION MANUAL COMPLETELY BEFORE

OPERATING OR SERVICING THE EQUIPMENT.

ATTENTION

POUR DES RAISONS DE SÉCURITÉ, CET ÉQUIPEMENT DOIT ÊTRE UTILISÉ, ENTRETENU ET

RÉPARÉ UNIQUEMENT PAR UN PERSONNEL QUALIFIÉ. ÉTUDIER LE MANUEL D’INSTRUCTIONS

EN ENTIER AVANT D’UTILISER, D’ENTRETENIR OU DE RÉPARER L’ÉQUIPEMENT.

Pt. No. 3011M5044_EN 2 User Guide

1.4 TPPL General Warnings

1) The equipment specified in this manual is only to be installed by the Manufacturer’s trained personnel, or by competent persons trained in accordance with the Manufacturer’s installation instructions.

2) Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned. Refer to local, national and company regulations.

3) Do not operate the Touchpoint Plus system or its components outside of their rated operating specification.

4) Touchpoint Plus must not be operated in Oxygen enriched atmospheres, i.e. greater than 25% v/v Oxygen.

5) All equipment containing a User Interface must be suitably protected from direct sunlight and rain.

6) Power Supply Fluctuations are not to exceed DC 18 – 32 V SELV Supply or ±10 % of nominal.

7) All versions of Enclosure apparatus are electrical Class 1, and must be connected to Protective Earth (Ground).

8) The Touchpoint Plus installation must include a means of isolating or disconnecting the input voltage supply. The isolation or disconnection device must be conveniently located close to the system and be clearly labelled. For an AC mains voltage supply, the isolation or disconnection device must disconnect both the line and neutral poles, but maintain earth (ground) continuity.

9) The Touchpoint Plus input voltage supply must include over-current protection.

10) All cabling must be appropriately rated and approved in accordance with local, national and company regulations, and suitable for the installation. Additionally, cabling must satisfy requirements defined in the manuals of connected field devices, in particular if the field device is certified for use in a hazardous location.

11) All signal cables and interconnections must be shielded and the shields terminated only at the unified earth (ground) bus bar situated inside the enclosure

12) All conduits and cable armour shall be bonded to protective earth (ground), and care must be taken to avoid ground loops and to avoid contact with cable shielding.

13) Cable entry glands, blanking plugs, reducers, adaptors and breather devices must be suitably approved and must not reduce the IP rating or protection levels. Items should not be used if there is a high risk of mechanical damage to the equipment or enclosure.

14) Access doors and entry points must be kept closed when the system is energised in normal operation.

15) The TPPL Enclosures must be securely closed and the locking handle security screws must be fully tightened during normal operation.

16) All equipment in this manual is rated to +2000 m (6562 ft) altitude maximum.

17) For safety reasons this equipment must be operated by qualified personnel only. Read and understand the Instruction Manual completely before operating or servicing the equipment.

18) Touchpoint Plus systems may contain hazardous live terminals. Appropriate precautions should be taken during operation, installation, and maintenance and servicing. Specifically, operators must have appropriate training and experience to be aware of the hazards to which they may be exposed, and of measures to minimise risk to themselves or other people.

19) The protection provided by TPPL may be impaired or lost if the equipment is installed or used in an incorrect, unspecified or unauthorised way.

20) Be aware that extended exposure of a detector element to certain concentrations of combustible gases and air can introduce stress to the element that may seriously affect its performance, and therefore recalibration should be carried out or the sensor replaced, or both, after an alarm due to an indication of a high concentration.

21) When used in a Gas Detection summing up role, the gas reading may be higher than the actual concentration at any one detector head location, or it may be the actual concentration at one specific detector head.

22) Exposure to some chemicals may degrade the sealing properties of materials used in the alarm relay.

23) Do not open TPPL enclosures or disconnect/reconnect equipment until power has been isolated and the area is made safe / non-hazardous. This includes replacing backup batteries.

24) Substitution of any components may impair suitability for Class I, Division 2.

Pt. No. 3011M5044_EN 3 User Guide

1.5 TPPL General Cautions

1.6 How to Use this Manual

1.6.1 Intended Readers

This Manual should be read by everyone who operates or monitors the Touchpoint Plus gas detection system.

Only personnel who have been fully trained by Honeywell are authorised to Install, Set-up, Service, and Test, Repair, or Recondition Honeywell gas detection systems.

1.6.2 Conventions Used

The following conventions are used in this manual:

Boot up refers to the action of starting the software from cold.

Menu>Configuration>Channel highlights a sequence of commands (including button touches).

mV Sensor refers to a mV Bridge Sensor.

Reboot refers to shutting down and restarting the software without interrupting the power supply.

Restart refers to cycling the power off and then on again.

SELV refers to Safety Extra-Low-Voltage devices.

[Start] highlights unique button touches.

Start up refers to the action of switching on the system.

Touch refers to all direct interactions with the Touchscreen, whether by finger or stylus.

TPPL refers to the Touchpoint Plus Gas Detection System.

1) Touchpoint Plus SMPS, Input and Output Modules have no user serviceable parts. In the unlikely event of a failure, the item must be replaced using only manufacturer supplied parts.

2) Do not use sharp objects to operate the Touchscreen as this could irreparably damage the User Interface and adversely affect its IP rating.

3) Use only soft, damp cloths or screen wipes to clean the Touchpoint Plus. Do not use solvents or abrasives as they will cause irreparable damage.

4) Once commissioned, Touchpoint Plus is intended for continuous operation.

5) Undo the security screws before pulling the locking handle. Failing to do so may irreparably damage the enclosure.

6) Do not place any objects on top of the enclosures as this may cause overheating and may cause the enclosure to fall from the wall.

IMPORTANT

Personnel, who work on, or in the area of, the Touchpoint Plus Gas detection system must be made aware of the contents of Chapter 2 – Safety Hazards, Warnings and Cautions.

Before unpacking the system, please read the documentation that accompanies it.

Pt. No. 3011M5044_EN 4 User Guide

1.6.3 Associated Manuals

This TPPL User Guide should be used in conjunction with ancillary component and field device user guides or documentation.

This TPPL User Guide (MAN 0996) is available in the following languages:

• Chinese (Simplified) Pt. Nr. 3011M5042

• Dutch Pt. Nr. 3011M5043

• English (UK) Pt. Nr. 3011M5044

• French (Canada) Pt. Nr. 3011M5045

• French (France) Pt. Nr. 3011M5046

• German Pt. Nr. 3011M5047

• Italian Pt. Nr. 3011M5048

• Japanese Pt. Nr. 3011M5049

• Korean Pt. Nr. 3011M5050

• Portuguese (Brazil) Pt. Nr. 3011M5051

• Portuguese (Portugal) Pt. Nr. 3011M5052

• Russian Pt. Nr. 3011M5053

• Spanish (Mexico) Pt. Nr. 3011M5054

• Spanish (Spain) Pt. Nr. 3011M5055

• Swedish Pt. Nr. 3011M5056

• USA (English) Pt. Nr. 3011M5057

The supplementary TPPL Modbus Installation and Setup Guide (Pt. No.3011M5027) is available in English, and is recommended for OEMs and Modbus specialists only.

The TPPL Technical Handbook (Pt. No. 3011M5001) contains detailed information on Installation, Commissioning, Maintenance, Repairs, Replacements and Upgrades. It is aimed at Honeywell personnel, qualified technical personnel who are trained on TPPL, Honeywell partners and OEMs, and it is available in English only.

Safety

Pt. No. 3011M5044_EN 5 User Guide

Chapter 2. Safety Hazards, Warnings and Cautions

2.1 Safety

Incorrect set-up, maintenance, operation or modification of the Touchpoint Plus gas detection system or its installation may constitute a serious hazard to the health and safety of personnel and their environment. It is therefore imperative that the contents of this chapter are thoroughly understood by everyone who has access to the gas detection system or its associated equipment.

When properly installed, this gas detection system enclosure is rated as IP65.

It may be installed in a Pollution Degree 2 (i.e. laboratory, office or control room) or Pollution Degree 3 (i.e. unheated boiler room) environment as defined by IEC/UL/EN 61010–1: Safety requirements for electrical equipment for measurement, control and laboratory use.

In all cases, several hazards may be present when operating or servicing the equipment and extreme caution must be exercised at all times. The hazards that may be encountered include:

• Class 1 electrical hazards (AC 110/220 V, DC 18–32 V)

• Mechanical hazards (Heavy components, swinging access doors, locking handles etc.)

• Environmental hazards (toxic atmospheres)

• Fire and Ignition hazards

2.1.1 Warnings and Cautions

Safety of this equipment is reinforced by the use of safety labels that are fixed to the equipment in a visible manner. The labels used and their location is detailed in Ch.2.2.1 Safety Warning Labels.

Other likely hazard occurrence and severity is indicated throughout this manual by the use of signal words accompanied by a hazard description and an internationally recognisable hazard symbol, as shown in the three example boxes below:

DANGER

Danger indicates an imminent hazard that, if not avoided, is extremely likely to result in death or serious injury.

WARNING

Warning indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION

Caution indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

It is also used to alert the user against unsafe working practices and potential damage to equipment.

DANGER

Touchpoint Plus is not ATEX/IECEx certified, and it shall only be installed in safe areas where there are no flammable atmospheres, and where oxygen concentrations cannot exceed 25% v/v O2.

Touchpoint Plus is suitable for use in Class I, Division 2, Groups A, B, C, and D, or non-hazardous locations only.

Pt. No. 3011M5044_EN 6 User Guide

2.1.2 Safety Hazards

The following specific hazards are associated with the installation and use of this equipment:

WARNING – TOXIC WASTE AND HARMFUL BY-PRODUCTS

The Touchpoint Plus system and/or its sensors may become contaminated by the ambient environment in which it or they are used. It is the Customer’s sole responsibility to ensure that all appropriate safety precautions are taken before handling any components or transferring them to any other party.

WARNING – LETHAL VOLTAGE PRESENT

All power supplies must be hard wired and must include a circuit breaker (RCD / RCCB) and, close by and unobstructed, a means of manually isolating and locking–out the power supply without breaking the protective earth (ground) connection.

Removable plug/socket connection is not permitted under any circumstance.

WARNING – LETHAL VOLTAGE PRESENT

Lethal current may be present in this equipment when electrical power is applied and after it is removed. There is a risk of death or injury from electrical shock when access doors are open.

Isolate power before opening electrical access panels. Ensure residual current is fully discharged before touching live terminals.

WARNING – LITHIUM BATTERY HAZARDS

Lithium batteries may cause severe injury or death if swallowed, and may catch fire or explode if mishandled, recharged, burned or disposed of incorrectly.

Always handle batteries with care, keep them out of the reach of children, and dispose of them carefully in accordance with local regulations.

Batteries (regardless of type) shall only be handled, fitted, removed or replaced in non-hazardous (safe) areas.

DANGER – IGNITION HAZARD

Touchpoint Plus is Not ATEX/IECEx certified, and it shall only be installed in safe areas where there are no flammable atmospheres, and where oxygen concentrations cannot exceed 25% v/v O2.

Touchpoint Plus is suitable for use in Class I, Division 2, Groups A, B, C, and D or non-hazardous locations only.

WARNING – LETHAL VOLTAGE PRESENT

Lethal current may be generated both internally and externally to the system. All installations, including enclosures and external units, must be grounded to protective earth, and must be capable of staying earthed (grounded) when the power supply is interrupted.

The Protective Earth (Ground) symbol is shown to the left, and it always has a green background. Do not confuse it with the chassis earth and equipment earth symbols shown below it.

Pt. No. 3011M5044_EN 7 User Guide

2.1.2 Safety Hazards (Cont.)

The following general hazards are associated with the use of this equipment:

WARNING – DO NOT USE WATER

DO NOT USE WATER if a lithium battery overheats or burns, as it may make the fire worse and it may cause an explosion.

Evacuate the area immediately and call Emergency Services.

CAUTION – HEALTH AND ENVIRONMENTAL HAZARDS

This equipment contains a number of potentially toxic substances that may pose a health or environmental hazard if exposed to very high temperatures, VOCs or corrosives, or if improperly handled or disposed of.

WARNING – FIRE OR EXPLOSION HAZARD

Batteries may explode if mistreated. Do not disassemble them or dispose of in fire.

CAUTION – RISK OF INJURY OR DAMAGE

Always follow a Safe System of Work when carrying out any work involving Safety Systems.

CAUTION – RISK OF EQUIPMENT DAMAGE

Touchpoint Plus houses static-sensitive components. Always isolate power and discharge circuits before touching internal components. Always take anti-static precautions.

CAUTION – RISK OF HEARING DAMAGE

Touchpoint Plus can be used to control loud alarms and sirens. Always wear hearing protection when working in the vicinity of loud or high-pitched noises.

CAUTION – RISK OF EYE INJURY

Touchpoint Plus uses high energy AC and DC currents that may cause arcing and sparks if shorted out. Always wear eye protection when the enclosure is open.

CAUTION – RISK OF INJURY AND DAMAGE

Each Touchpoint Plus enclosure is heavy and weighs considerably more when packed. Ensure that a Manual

Handling Risk Assessment is carried out before moving or installing the system, and ensure that enclosures are fitted securely to a suitable vertical surface. Do not place objects on the enclosures.

Pt. No. 3011M5044_EN 8 User Guide

2.2 Location and Description of Warning Labels

2.2.1 Safety Warning Labels

In accordance with the requirements of European Standard EN 60825–1, appropriate warning labels are mounted in specified locations on the equipment. This is to indicate conditions under which the user could be subjected to electrical hazards.

Figure 1. Quick Start Guide Label (Not to Scale)

Figure 2. Rating Label (External – Not Shown Below)

Figure 3. Protective Earth (Ground) Point Figure 4. Equipment Earth (Ground) Point

This Protective Earth (Ground) location point label is used inside the system and is not normally visible to the operator.

This Equipment Earth (Ground) location point label is used inside the system and is not normally visible to the operator.

Figure 5. Internal Label Positions

Pt. No. 3011M5044_EN 9 User Guide

2.3 Electrical Hazards

Gas detection systems contain electrical supplies that are potentially dangerous and hence suitable precautions must be taken to prevent the risk of electrocution. This is especially important when untrained/unqualified persons are allowed to open the enclosure (e.g. to access/remove/refit the SD Card).

2.3.1 General Safety Precautions

• Read the relevant manual before beginning any operating or service procedures.

• Only personnel trained and certified by Honeywell are authorised to service, fit or remove internal parts.

• Only the minimum number of trained personnel, consistent with safety, should have access to the area while work is being carried out. If necessary, erect warning signs and barriers.

• Follow accepted working procedures and codes of practice as well as the electrical safety code for the site where the equipment is installed.

• Never operate the equipment under normal conditions with doors open, access panels removed or shorting links fitted.

• Do not ‘Live Test’ without a Safe System of Work (SSoW).

• Always keep the area around the equipment dry and free of obstructions.

• Switch off and Isolate the equipment if water ingress is suspected or confirmed.

• Never operate the equipment if any Mains power cable is frayed or damaged.

• Never wear wristwatches, rings, bracelets, or other jewellery when working around electrical circuits or moving parts.

• Take anti-static precautions when working on electronic circuits.

• Never work on electrical equipment alone.

2.3.2 Component Testing and Replacement

Before carrying out any electrical testing or component replacement:

• Read this Manual to become familiar with the location of high voltage components.

• Isolate the system at the main circuit breaker, lock it in the ‘Off’ position, and attach a notice indicating that maintenance work is in progress.

• Always wait for 5 minutes after isolating the equipment to ensure that stored energy has dissipated.

• Never assume the polarity of cabling or replacement components. Refer to electrical schematics or contact Honeywell for confirmation.

• Use only Honeywell approved replacement parts.

WARNING – UNAUTHORISED PERSONNEL

Only Honeywell trained and certified maintenance technicians are authorised to carry out component testing and replacement. Unauthorised work may result in a potentially dangerous situation and will invalidate the manufacturer’s warranty.

ANTI–STATIC PRECAUTIONS

Antistatic Precautions are required to prevent severe damage to electronic components.

Pt. No. 3011M5044_EN 10 User Guide

2.3.3 Antistatic Precautions

As with all modern electronic circuits, the Printed Circuit Boards (PCBs) in Touchpoint Plus systems utilise some static-sensitive components that can be severely damaged if subjected to static discharge. Static can be generated on the human body by friction or movement and is discharged through the first contacted route to earth. It can also jump gaps between items of differing electrical potential.

Static damage is not always immediately apparent and can cause component failure at any time after the static discharge has occurred. It is, therefore, very important that everyone takes the following precautions when handling PCBs:

• An industry approved antistatic wrist strap, containing a resistive component greater than 1Megohm, must be worn and connected to an effective earth (ground) point. The continuity between the strap and earth (ground) must be checked regularly.

• PCBs must only be handled by their non-conductive edges. Do not allow any components, conductive tracks or contacts to come into proximity with the body, clothing, machinery, power source or any material other than a static-dissipative mat.

• With the exception of assemblies containing batteries, anti-static packaging must be used for transporting PCBs and Integrated Circuits (ICs). All Touchpoint Plus electronic components are shipped in appropriate packaging that can be re-used when returning items for test or repair.

• Avoid wearing clothing manufactured from, or containing a high proportion of, man-made fibres. These can build up a high static potential that may not be discharged through the body or wrist strap.

An effective earth (ground) point is the protective earth (ground) bus bar inside the enclosure. This can be used to connect a suitable anti-static wrist strap provided that the Gas detection system is connected to protective earth (ground) via the mains power supply cable.

2.3.4 Good Practice

After switching off the system, it is good practice to wait at least 15 seconds before switching it on again. This allows the circuits and RAM to discharge adequately before being powered-up again. Failing to do so may cause data corruption.

2.3.5 Lithium Battery Hazard

Lithium batteries are fitted to Touchpoint Plus as backup power sources.

Replace the factory installed battery pack TPPLOIBB with Honeywell Analytics Asia Pacific replacement battery pack part

no. TPPLSIBB and the PCB CMOS battery with type CR2032 only.

Use of other batteries may present a risk of fire or explosion.

IMPORTANT

If installed correctly, the equipment earth (ground) point is connected directly to mains earth (ground) via protective earth and the mains power supply cable, and the earth (ground) circuit cannot be broken by operating the Isolator switch or circuit breaker.

LITHIUM BATTERY TOXIC AND FIRE HAZARDS

Lithium batteries may cause severe injury or death if swallowed, and may catch fire or explode if mishandled, recharged, burned or disposed of incorrectly.

Always handle lithium batteries with care, keep them out of the reach of children, and dispose of them carefully in accordance with local regulations.

Batteries shall only be fitted, removed or replaced in non-hazardous (safe) areas.

Pt. No. 3011M5044_EN 11 User Guide

2.3.6 Product Compliance

This product complies with the following standards and directives.

Other safety directives may apply to the complete system installation if an OEM’s product is integrated into other equipment or machinery.

Safety Compliance

Hazardous Location (Non-Incendive)

Class 1, Division 2, Groups A,B,C,D, Temp. Code T4

ISA 12.12.01-2013

CSA C22.2 No. 213-M1987

Electrical Safety CAN/CSA C22.2 No. 61010-1 and No.142 UL 61010–1 (3rd Edition); UL508 IEC/EN 61010–1 (3rd Edition)

EMC/RFI EN 50270

Low Voltage Directive IEC/EN 61010–1 (3rd Edition)

Gas Performance* ISA 12.13.01 and CSA C22.2 No. 152

* ISA 12.13.01 and CSA C22.2 No.152 approvals are applicable only to mV sensors Model 705 and MPD or any suitably certified mA sensor.

Note: The Equipment referred to in this manual contains components and assemblies that are each certified for use in a variety of differing environments, and it is the site owner’s responsibility to confirm the suitability of the equipment prior to its installation and use.

Please check the product rating plate and look for the following marks to ensure that the supplied equipment is suitable for its intended location and purpose:

Products bearing the CE mark conform to all applicable European Directives as stated on the Honeywell product specific EC Declaration of Conformity.

Products bearing the UL mark conform to the requirements for Ordinary Locations. The letters C and US mean that the product is certified for use in Canada and the United States of America.

IMPORTANT

Read and understand the instruction manual before operating or servicing the equipment.

Pt. No. 3011M5044_EN 12 User Guide

2.3.7 Conditions of Use

This Touchpoint Plus equipment shall only be operated:

• By properly trained personnel.

• Under Honeywell approved conditions.

• With due authorisation.

• Using approved maintenance and servicing procedures.

2.3.8 Training of Personnel

Honeywell and / or its distributors can provide training for operators and maintenance personnel. Personnel who have been trained in operation and maintenance shall be limited to carrying out only those procedures and tasks taught during the training course. Honeywell certified maintenance technicians must carry out all other tasks.

Honeywell can also provide additional or advanced training. Retraining is recommended periodically and whenever the equipment / installation is changed or upgraded.

2.3.9 Conditions Satisfying Local, National and International Safety Regulations Approved conditions must satisfy the requirements of applicable national and international safety standards and statutory requirements relating to electrical, EMC, and health hazards. In addition, they must satisfy the requirements of the Site Safety Officer and the local safety regulations.

2.3.10 Due Authorisation

Before any production, maintenance, or servicing procedure is carried out; written authorisation must be obtained from one of the following personnel to confirm that the proposed task satisfies the necessary safety conditions:

• A competent authorised person having a professional qualification in an appropriate technical discipline.

• The Factory, Technical or Engineering Manager responsible for the working area.

• The Site Safety Officer or an authorised Honeywell representative or approved distributor.

2.3.11 Approved Maintenance and Servicing Procedures

Approved Maintenance and Servicing Procedures are those stipulated in this manual or as authorised separately by Honeywell.

It may be necessary to establish a temporary Locally Controlled Area (LCA) to restrict access during maintenance, testing or servicing of this equipment.

General Description

Pt. No. 3011M5044_EN 13 User Guide

Chapter 3. System General Description

Figure 6. Touchpoint Plus Wall-Mounted Controller

The Touchpoint Plus is an entry level (or upgrade) touch-screen digital Controller for general industrial and commercial gas detection systems. It has eight input channels, with a further eight channels available through an optional expansion unit (see Note below).

It can handle a wide range of milliamp, millivolt, and catalytic sensors through analogue inputs, and it can control various outputs such as audible and visible signals and solenoid valves.

The cabinets are constructed from high-impact plastic and have fully-sealed, easy opening access. They are supplied with a wall mounting or can be directly mounted to any solid vertical surface or rack. Cable entry is via entry glands on the lower side.

Touchpoint Plus is rated IP65, which means that it is dustproof and can be subjected to low-pressure water without significant ingress. This makes it particularly suited to offices, control rooms and unheated boiler rooms.

Note: Currently Touchpoint Plus is only available as a composite Gas Detection System, but please contact Honeywell Analytics for details about future upgrades.

Figure 7. Typical Installation Options

SD Card Audio / Visual Alarm mA Loop Sensors

Relays / Actuators mA Loop mV Bridge Sensors

Pt. No. 3011M5044_EN 14 User Guide

Figure 8. TPPL Controller Exploded View

Both the Touchpoint Plus and its optional expansion unit have the option for AC, DC and battery backup power supplies, but the optional Expansion Unit has no motherboard or display (LCD).

Features of the Controller unit:

• Colour LCD Touch Screen with multi-language GUI and menus

• Password protection

• Flexible Mains Power Input: 50 – 60 Hz 110/220 V ~ (AC), 18 – 32 V (DC), Max 105 W for a single unit or 210W for combined Base and Expansion Units

• Up to 8 channels of Analogue Input (0–22 mA, Bridge mV for Cat bead)

• 2 or 3-wire signal inputs

• Up to 24 channels of user configurable relay controlled Output

• Up to 8 channels of configurable mA Output

• Alarm update on Acknowledge

• Automatic Self-Diagnostic with error codes

• Event recording

• SD Card

Enclosure Door with Touchscreen

Motherboard

SMPS

Modules

Backplane

Enclosure

LCD Unit

Common Data Communication Cable

Backup Battery

Pt. No. 3011M5044_EN 15 User Guide

3.1 How to Open and Close the Enclosure

1) Ensure that it is safe to open the enclosure and, if necessary switch off and isolate electrical power.

2) Unscrew the two x 3 mm Hex socket security screws (1) until they become loose (2).

3) With a gloved hand only, pull the handle until it comes free (3). Do not apply undue force.

4) Open the enclosure door fully.

Figure 9. Undoing the Two Security Screws and Opening the Enclosure

5) Closure is the reverse of this procedure, but care must be taken not to exert undue force, and you must not press on the membrane or touch screen areas.

Note: The door recess has an environmental seal that requires some pressure to close the door correctly. The enclosure handle is the primary method of applying this pressure but you can assist it by pressing firmly on the door edge directly above the handle as you press on the handle itself.

CAUTION

TPPL enclosures must be fully closed and secured during normal operation.

Pt. No. 3011M5044_EN 16 User Guide

3.2 Equipment Specification

3.2.1 Power Requirements (Controller Unit only)

The Touchpoint Plus system is designed to operate on a single phase, 50 to 60 Hz, 110/220 V~ (AC) supply with a typical power consumption of less than 105 W.

Alternatively it can be connected to an 18–32 V (DC) supply with typical power consumption less than 105W.

The system can contain an optional backup battery to guard against short-term power disruption.

Input

Voltage Range AC AC 110/220 V manually switchable 300 VAC surge for 5 sec without damage

AC Frequency Range 50 – 60 Hz ± 6%

AC Current Draw (typ.) 3 A @ 115 VAC, 2A @ 230 VAC

Cold-start Current (typ.) 40 A @ 230 VAC

Leakage Current <2 mA @ 240 VAC

Output

DC Voltage 24 V

Rated Current 6.5 A

Current Range 0 – 6.5 A

Rated Power 156 W

Protection Overload 110 – 150 % rated output power

Over-Volt 27.6 – 32.4 VDC Hiccup mode, which recovers automatically when the fault is removed.

Table 1. Power Supply (SMPS RS–150–24) Electrical Ratings

Nr. Power Usage Qty Max Power (W) Remarks

1 UI Module 1 3.6

2 Main Module 1 1.7

3 mA Input Module 1 0.9 Not including Field Device power

4 mA input Field Devices 8 40.0 mA Input Module power only

5 mV Input Module 1 8.5

6 Dual Input Module 1 9.4

7 mA Output Module 2 8.6

8 Relay Output Module 2 2.0

9 Charging power for backup battery pack 1 5.3

10 Audio/Visual Alarm 4 28.8

11 SMPS Power Loss — 14.0

MAXIMUM PERMITTED CONSUMPTION 104.9

Table 2. Maximum Power Consumption Calculations

Pt. No. 3011M5044_EN 17 User Guide

3.2.2 Weights

Note: Based on one input module, two mA output modules, two output relays, SMPS and backup battery for the basic unit and expansion unit respectively.

TPPL Basic Unit TPPL Expansion Unit

System alone 8.5 Kg (18.7 lbs) 8 Kg (17.6 lbs)

System with packaging 9 Kg (20 lbs) 8.5 Kg (18.7 lbs)

Table 3. System Weights

3.2.3 Dimensions

External Dimension Millimetres Inches

Depth 156 6.2

Length 426 16.9

Width 300 11.8

Table 4. System Dimensions

3.2.4 Ambient Operating Temperature

–10 °C to +55 °C (14 °F to 131 °F)

3.2.5 Overall Ambient Operating Humidity

5 % to 95 %RH, non-condensing

3.2.6 Storage Conditions (Without batteries)

–25 °C to +60 °C (-13 °F to 140 °F), @ 5 % to 95 %RH, non-condensing

3.2.7 Storage Conditions (With batteries)

1 year: –20 °C to +25 °C (–4 °F to +077 °F) 3 months: –20 °C to +45 °C (–4 °F to +113 °F) 1 month: –20 °C to +60 °C (–4 °F to +140 °F)

3.2.8 IP Rating

The enclosures are sealed to IP65 when appropriate cable entry glands are used.

3.2.9 Construction

The system cabinets are constructed from PC ABS plastic with a secured quick release front access door panel.

The Controller door panel holds a touch sensitive colour LCD with a membrane cover over additional buttons, LEDs and an audible warning horn.

Inside the Controller cabinet is a Switched-Mode Power Supply (SMPS) providing a nominal DC 24 V output, an optional Lithium-ion backup battery, a Main Module, a mA/mV Input Module, two mA Output Modules, two Relay Modules, protection fuses, and the control and user interface electronics.

The optional expansion unit holds the same modules and optional backup battery, but has no controller or user interface.

Both enclosures contain a common Earth (ground) rail that must be bonded to Protective Earth (Ground) through an isolation switch that does not disconnect the Earth line.

Pt. No. 3011M5044_EN 18 User Guide

3.2.10 Touchpoint Plus Packaging

• Touchpoint Plus outer packaging is made from cardboard. Facilities for recycling are widely available.

• Touchpoint Plus inner packaging is made from Stratocell®, Low-Density Polyethylene (LDPE) foam. The foam can be recycled into new Stratocell® where such recycling facilities exist.

3.2.11 Packaging Components for Return to Manufacturer

Honeywell is unable to accept any consignment that does not conform to the European Classification, Labelling and Packaging (CLP) Regulations (EC) 1272/2008.

Please consult your distributor, supplier, or the manufacturer if you require further advice.

3.2.12 Disposal (WEEE Directive)

The system contains Lithium batteries and a number of homogenous hazardous materials. These should be disposed of carefully in accordance with the WEEE Directive and local laws and guidelines. Under no circumstances can they be disposed of as domestic waste.

3.3 TPPL Construction

The TPPL system consists of a basic Control Unit and an optional Expansion Unit, as shown below.

3.3.1 TPPL Basic Control Unit

This figure shows the building blocks of the basic Touchpoint Plus system.

Figure 10. Controller Unit Layout Before Installation

1 Touchscreen PCB 9 Battery Connector

2 SD Card 10 mA Output Modules

3 Motherboard 11 Relay Output Modules

4 Modbus Terminals (option) 12 Main Module

5 Ethernet Connector 13 Input Module (mA/mV/Dual)

6 Switched Mode Power Supply 14 Backup Battery

7 DIP Switch (on backplane)* 15 Power Terminal

8 Battery On / Off Switch 16 Earth (Ground) Bus Bar

* The DIP Switch (14) is used to enable / disable the optional expansion box. See Ch.3.3.3 TPPL DIP Switches for further information.

15 3

13 12

Pt. No. 3011M5044_EN 19 User Guide

3.3.2 TPPL Expansion Unit

This figure shows the building blocks of the Touchpoint Plus Expansion Unit.

Figure 11. Expansion Unit Layout Before Installation

1 No Touchscreen 9 Battery Connector

2 No SD Card 10 mA Output Modules

3 No Motherboard 11 Relay Output Modules

4 No Modbus Terminals 12 Main Module (Power and CAN only)

5 No Ethernet Connector 13 Input Module (Dual shown)

6 Switched Mode Power Supply 14 Backup Battery

7 DIP Switch (on backplane)* 15 Power Terminal

8 Battery On / Off Switch 16 Earth (Ground) Bus Bar

3.3.3 TPPL DIP Switches

TPPL Backplanes have a DIP switch (item 14 in the figures above) that controls the interaction between the master (basic) and the optional expansion unit backplanes. Once set these DIP switches need not be altered.

Basic Unit Both On

Basic Unit with Slave 1 On, 2 Off

Expansion Unit 1 Off, 2 On

Figure 12. Backplane DIP Switch Settings

15 3

13 12

Pt. No. 3011M5044_EN 20 User Guide

Daily Operation

Pt. No. 3011M5044_EN 21 User Guide

Chapter 4. Touchpoint Plus User Guide

The TPPL Touchscreen is the primary control and viewing method but there is also an optional Web Interface that currently allows remote viewing only (see Ch.4.17 Monitoring TPPL via the Optional Web Interface for more details).

4.1 User Interface General

Figure 13. Touchpoint Plus Controller User Interface

The User Interface panel (shown above) has:

• A colour Touch screen for normal system operation, maintenance and configuration

• Power, Alarm / Fault and Inhibit state LEDs

• Active Channel (01 to 08) status indicators (Ch. 07 is not commissioned in this example)

• Active Expansion Channel (09 to 16) status indicators (not commissioned above)

• Accept* / Reset membrane button (arrowed above)

• Integral Alarm Buzzer (Left side)

*The membrane button acknowledges and silences active alarms and resets latched alarms, depending on the situation and how long it is pressed. See Ch.4.8 Responding to Alarms for further information.

Further System Interfaces consist of:

• Remote inhibit and remote reset terminals in the Main module

• One fixed relay and two configurable relays in the Main Module for system Failure, Alarm and Inhibit

• Three dedicated alarm outputs for visual and audio alarms

• An SD Card slot for data logging and firmware/software updates

• An optional expansion unit with optional dual input module (mV & mA)

• Optional remote Web Interface networking via RS485 port

• Optional remote Modbus TCP/IP via hard-wired terminal

Opening the enclosure may expose live electrical circuits. Touching exposed terminals or wires may cause death or serious injury. Always turn off and isolate the system before opening the door. Do not switch back on until the door is reclosed and secured. Do not operate TPPL with the door insecure.

Take alternative site safety precautions while power is off.

Local Accept / Reset Button

Pt. No. 3011M5044_EN 22 User Guide

4.2 Touchscreen

The Touchscreen is touch only; it has no swipe or pinch gestures.

The Touchscreen has four access levels: View mode is available to all users while Configuration, Maintenance and System Test functions are password protected. (See Ch.4.4 Menu Items and Access Levels for further information.)

There are only three passworded accounts: Administrator, Service and Operator, and their passwords must be carefully guarded.

Lost passwords can only be replaced by someone higher which, in the case of the Administrator, will be a Honeywell representative.

Password holders should be assigned to one access level only.

4.3 Switching On and Off

Before switching power on, ensure that the system has been commissioned or that a qualified person has checked that the wiring is safe and conforms to local regulations. Also check that the battery isolator switches are ‘On’ and that an SD Card is fitted. Check that the optional expansion unit battery switches are on too.

Switch on power at the Isolator switch and wait for the system to initialise. (The system start up sequence may last for up to 5 minutes depending on the number of channels in use.)

TPPL will first display the auto-scrolling Input screen, indicating the current status of the system. The Channel List View is shown below. The screenshot shows installed sensors but it may be blank depending on your system status:

You can alter the screen views or gain further information by touching the icons shown below:

Table 5. Home Screen Menu Icons

Toggle to select screen layout Admin Logged in

SD Card Status Good Service Logged in

SD Card Status Fault Operator Logged in

External mains power is connected.

Touch for status

No one Logged in

External power is not connected.

Touch for status

Toggle auto-scroll on and off

Event History (changes colour to show fault, inhibit or alarm)

Scroll up when auto-scroll disabled

Further Menu Options Scroll down when auto-scroll disabled

Pt. No. 3011M5044_EN 23 User Guide

4.4 Menu Items and Access Levels

The table below details the menu items and access levels for the User Interface. The password hierarchy is Administrator, then Service, then Operator. Broadly speaking, the Administrator can do everything, the Service Engineer can edit channel configuration and do maintenance and calibration, and the Operator can view, acknowledge and reset events.

(Viewing basic System Information and Status does not require a password.)

A user can log in by touching the log in icon, selecting an access level and then inputting a valid password.

Note: Default Authentication timeout follows 15 minutes of inactivity. For security reasons do not leave the Touchscreen unattended while logged in.

There are two kinds of timeout in menu mode. One is ‘menu timeout’ and the other is ‘authentication time out’.

With ‘menu timeout’, the display will change to a higher menu and then back to the Channel Status screen if there is no touch input for a pre-set time. The default menu timeout is 90 seconds, but this can be changed using menu options Configuration>General>Timeout.

For security reasons ‘authentication timeout’ will log you out automatically when there is no Touchscreen activity during the set time. Changes may be lost and the user will have to log in again.

Items with a clock symbol timeout after 15 minutes of inactivity.

Key: = Allowed, = Denied, = Fixed timeout.

= sub-menu, = sub-sub-menu

Menu Item Admin. Service Operator Others

Login

Menu Home

Information

System Info

Summary Info

Software Info

Parameter Info

Event History

Filter View

Export History

Trend/Plot

Channel Info

Board Info

Relay Status

Additional Status

Service Contract

Event History

Channel View Home

List View

Tile View

Summary View

Output View

Configuration

Channel Settings

Pt. No. 3011M5044_EN 24 User Guide

Menu Item Admin. Service Operator Others mA Input Channel mV Input Channel mA Output Channel

Relay Channel

Module Control Panel

General

Date / Time

Language

Service Contract

Home Settings

Timeout Setting

Log Interval and Threshold

Display Screen

Outputs

Dedicated Alarm Contacts

Buzzer Options

Security

Password

Remote Access (Buttons)

Config Manager

Import

Export

Network

Ethernet

Modbus RTU

Maintenance

Reset Alarms / Faults

Reset All Peaks

Gas Calibration

Adjust mV Baseline

Service Mode

Electronic Adjustment

Safety Function

Reset to Defaults

Update System

Software

Language

Sensor Catalogue

Module Data

Pt. No. 3011M5044_EN 25 User Guide

Menu Item Admin. Service Operator Others

SD Card

Eject

Format

Power Off

System Test

Force Relay

Force 4–20 mA

Relay C & E Matrix

Dedicated Alarm Contacts

Table 6. User /…