Touchpoint Plus_Quick Start guide.pdf

1 Information Please read this entire guide before installing the Touchpoint Plus, as it contains information that is essential for your safety and for the correct operation of the Touchpoint Plus.

1.1 Safety

Incorrect setup, maintenance, operation or modification of the Touchpoint Plus gas detection system or its installation may constitute a serious hazard to the health and safety of personnel and their environment. It is therefore imperative that the contents of this chapter are thoroughly understood by everyone who has access to the gas and fire detection system or its associated equipment.

1.2 Conditions of Use

This Touchpoint Plus equipment should only be operated under the following circumstances:

By properly trained personnel.

Under approved conditions.

With due authorisation.

Using approved maintenance and servicing procedures.

1.3 Packaging list

Please check that your package was undamaged, and that you have received the following:

Touchpoint Plus Allen Key Quick start guide (This document) Please go to www.honeywellanalytics.com to download the Technical Handbook, which contains full install instructions.

2 General Introduction The Touchpoint Plus is an entry level (or upgrade) touch-screen digital controller for light industrial and commercial gas detection installations.

It has eight inputs, with a further eight inputs available through an expansion box.

It can handle a wide range of milliamp, millivolt and catalytic sensors and analogue inputs, and it can control various outputs such as audible and visible signals and solenoid valves.

The cabinets are constructed from high–impact plastic, are rated IP65, and have fully-sealed, easy opening access. They are supplied with a wall mount bracket or can be directly mounted to any solid vertical surface or rack. Cable entry is via entry glands on the lower side.

Figure 1 shows the basic layout of the Touchpoint Plus Controller:

Figure 1. Basic System Layout

3 Installation

3.1 To Mount the Unit Directly to the Wall

Figure 2. Wall Mounting Points

3.1.1 Fixings Required

Screw x 4; corrosion resistant, sized according to the fixing surface:

Screw Head dia. < 14 mm (12.1 mm recommended) Screw Body dia. < 7.5 mm (6.15 mm recommended) Screw Length > 76.2 mm (3 in) (If using concrete anchor, > 55 mm + anchor depth)

Flat Washer x 4; corrosion resistant, 19.05 mm max. OD, to fit the screws above.

3.2 To Mount the Unit Using the Optional

Wall Bracket

Figure 3. Wall Mounting Options

Please refer to the wall mount bracket instructions (part number: TPPLOWMB).

4 Wiring and Connections

4.1 Power Connection

The Touchpoint Plus systems are factory set to operate at a switchable voltage of 110/220 VAC, on a single phase, 50 to 60 Hz supply. They can also be wired to DC 18 — 32 V.

Every Unit has a typical peak power consumption of less than 105W, and must be directly connected to supplies via a Main Isolator Switch that leaves protective earth (ground) permanently connected.

The circuit should incorporate a Residual Current Device or Residual Current Circuit Breaker (RCD or RCCB).

Touchpoint Plus systems are not certified for connection to domestic power supplies.

4.2 Expansion Power Module

TPPL has the option to add an expansion unit that has the same power equipment and modules as the base unit except that it has no Motherboard or GUI. See Figure 5 for wiring details.

4.3 AC Power Supply

To confirm or alter the pre-set operating voltage, open the system front cover, locate the SMPS RS–150–24 transformer and, if required, change the voltage selector inserting a screwdriver at the point shown by the Voltage Selector label below:

Figure 4. Switched Mode Power Supply (SMPS) Connections

Note: Mains Earth (Ground) must only be connected to the Protective Earth (Ground) rail, and not to the SMPS.

Regional power cable wires are coloured in accordance with the following code:

Wire Europe Canada USA Asia Protective Earth

(Ground) Green + Yellow Green Green Green

Isolated Earth (Ground) — Green Green + Yellow —

Neutral Blue White White Black

Live Brown Red or Black Blue, Red, or Black

Red, Yellow, or Blue

Table 1. Regional Power Cable Colours

Before making any electrical connections or changes ensure:

The mains supply isolator switch and backup battery switch are in the Off position.

The system is set up to operate at the correct voltage.

Refer to the User Manual for further information on system electrical specifications and power requirements.

Note 1: Input voltage of less than 24 VDC will fail to charge the backup battery, and the battery will discharge over time.

Note 2: Remote sensors may need their own power supplies if they exceed 15W power consumption.

Figure 5. Mains Power Supplies

4.4 DC Power Supply

It is possible to power the Touchpoint Plus controller directly from a DC 24V supply without using AC supplies at all.

However, batteries alone will not suffice as they must not drop below 22 volts.

Note: The system must still be connected to Protective Earth (Ground) when using an external DC supply.

Figure 6. DC 24 V Input Terminals

4.5 Field Device Cables

Field Device cabling (sensors, lights, solenoids, etc.) should be appropriate to the zone classification, and in accordance with the device manufacturer’s recommendations. Refer to local and national regulations where appropriate, and to the device user manual.

All sensor field cables must be screened and earthed (grounded) in order to:

Ensure correct operation of the system Avoid spurious signals Meet European Standards for RFI and EMC.

Ensure that the maximum loop resistance is not exceeded, as specified by the device manufacturer.

Take account of voltage drops due to line resistance to ensure that the correct voltage level is present at the field device, as specified by the device manufacturer.

The I/O modules will accept wire sizes to a maximum of 2.5 mm².

4.6 Main Module Connections

The Main Module controls the Touchpoint Plus and its ancillary components.

Terminal Label Channel Remarks

1 +DC

Power

+18 – 32 V

2 –DC -V Return

3 — Earth / Ground

4 NC

System State

Relay 1

Fig. 9

5 COM Fig. 9

6 NO Fig. 9

7 NC

System State

Relay 2

Fig. 9

8 COM Fig. 9

9 NO Fig. 9

10 NC

System State

Relay 3

Fig. 9

11 COM Fig. 9

12 NO Fig. 9

13 +24 VDC

Visual Output

Fig. 4

14 VIS Fig. 4

15 Unused —

16 A1

External Alarms

Fig. 4

17 A2 Fig. 4

18 F Fig. 4

19 +24 VDC

External Alarm

Power

Fig. 4

20 +24 VDC Fig. 4

21 +24 VDC Fig. 4

22 3.3 V Remote

COM/Reset/Inhibit

Fig. 10

23 R1 Fig. 10

24 R2 Fig. 10

25 CAN_H

CAN

Expansion Unit Connection

26 CAN_L Expansion Unit Connection

Table 2. Main Module Connections

Touchpoint Plus Quick Start Guide

English

Basic Unit Expansion Unit

Isolator Switch

4.7 mA Input Module Connections This is an optional module for providing up to eight mA loop inputs. (Ch.4.13)

Terminal Label Input Field Device 1 +Ve mA input 1

+ 24 VDC

2 –Ve 0 VDC

3 Sig 4 – 20 mA signal

4 +Ve mA input 2

+ 24 VDC

5 –Ve 0 VDC

6 Sig 4 – 20 mA signal

7 +Ve mA input 3

+ 24 VDC

8 –Ve 0 VDC

9 Sig 4 – 20 mA signal

10 +Ve mA input 4

+ 24 VDC

11 –Ve 0 VDC

12 Sig 4 – 20 mA signal

13 +Ve mA input 5

+ 24 VDC

14 –Ve 0 VDC

15 Sig 4 – 20 mA signal

16 +Ve mA input 6

+ 24 VDC

17 –Ve 0 VDC

18 Sig 4 – 20 mA signal

19 +Ve mA input 7

+ 24 VDC

20 –Ve 0 VDC

21 Sig 4 – 20 mA signal

22 +Ve mA input 8

+ 24 VDC

23 –Ve 0 VDC

24 Sig 4 – 20 mA signal

Table 3. mA Input Module Connections

4.8 mV Input Module Connections This is an optional module for mV CAT sensor inputs. (Ch.4.13)

Terminal Label Input Field Device 1 S mV input 1

Sensitive (+)

2 01 Signal

3 NS Sensitive (–)

4 S mV input 2

Sensitive (+)

5 01 Signal

6 NS Sensitive (–)

7 S mV input 3

Sensitive (+)

8 01 Signal

9 NS Sensitive (–)

10 S mV input 4

Sensitive (+)

11 01 Signal

12 NS Sensitive (–)

13 S mV input 5

Sensitive (+)

14 01 Signal

15 NS Sensitive (–)

16 S mV input 6

Sensitive (+)

17 01 Signal

18 NS Sensitive (–)

19 S mV input 7

Sensitive (+)

20 01 Signal

21 NS Sensitive (–)

22 S mV input 8

Sensitive (+)

23 01 Signal

24 NS Sensitive (–)

Table 4. mV Input Module Connections

4.9 Dual Input Module

This is an optional module for providing 2 or 4 x mA Loop + 2 or 4 x mV CAT inputs.

Terminal Label Input Field Device 1, 7, 4, 10 +Ve mA Inputs 1 – 4

+ 24 VDC

2, 5, 8, 11 –Ve 0 VDC

3, 6, 9, 12 Sig 4 – 20 mA signal

13, 16, 19, 22 S mV Inputs 1 – 4

Sensitive (+)

14, 17, 20, 23 01 Signal

15, 18, 21, 24 NS Sensitive (–)

4.10 Modbus RTU Option

This is an option that uses Modbus RTU (RS-485) control protocols. Full details are given in the Technical Handbook.

4.11 Relay Output Module Connections

This is an optional module providing 12 relay outputs.

(Ch.4.13)

Terminal Label Output

1 NC

Relay 1 2 COM

3 NO

4 NC

Relay 2 5 COM

6 NO

7 NC

Relay 3 8 COM

9 NO

10 NC

Relay 4 11 COM

12 NO

13 NC

Relay 5 14 COM

15 NO

16 NC

Relay 6 17 COM

18 NO

19 NC

Relay 7 20 COM

21 NO

22 NC

Relay 8 23 COM

24 NO

25 NC

Relay 9 26 COM

27 NO

28 NC

Relay 10 29 COM

30 NO

31 NC

Relay 11 32 COM

33 NO

34 NC

Relay 12 35 COM

36 NO

Table 5.

Table 6. Relay Output Module Connections

4.12 mA Output Module This is an optional module for providing isolation mA loop output (Ch.4.13).

Terminal Label Output 1 I+ mA Out 1 2 I–

3 I+ mA Out 2

4 I–

5 I+ mA Out 3

6 I–

7 I+ mA Out 4

8 I–

Table 7. mA Output Module Connections

4.13 Field Device Circuit Diagrams

Figure 7. Dedicated Alarm Circuit Figure 8. Three Wire Devices

Figure 9. Two Wire Loop Devices Figure 10. Two Wire Barrier Devices

Figure 11. Catalytic Devices Figure 12. Relay Devices

Figure 13. Remote Switches Figure 14. mA Output Devices

4.14 Backup Battery Option

The optional backup battery is shipped in sleep mode. You must read the manual before connecting it to the system.

Figure 15. Backup Battery Connection

5 Technical Specifications General Specifications Capacity Up to 8 inputs Base Unit, + 8 inputs with Expansion Unit

Type of Inputs 2 or 3 wires, mA, mV

Size (Wall Units only) 426 mm x 300 mm x 156 mm

Weight 9 Kg (20 lbs) Base Unit, 8.5 Kg (18.7 lb) Expansion Unit

User Interface

Display 7 inch Colour LCD Touch Screen GUI

Visual Indicators 3 LED Master Indicators and 16 LED inputs, Green for Normal, Yellow for Fault/ Inhibit, and Red for Alarm

Audible Alarm 70 dB @ 1 metre (40 ins)

Button One alarm mute and reset membrane button

Languages Selectable English, Chinese (Simplified), Dutch, French, German, Italian, Portuguese, Russian, Spanish

Power Supply

Power AC AC 110/220 V, 50 — 60 Hz (Manual Voltage Selection via SMPS)

Power DC DC 18 — 32 V (24 VDC Nominal). DC 24 – 32 V advised

Power Consumption 105 W max (including field devices), 210 W max with Expansion Unit

Environmental Operating Temperature –10 to +55 °C (+14 to +131 °F) continuous operation

Storage Temperature Instrument –25 to +60 °C (–13 to +140 °F)

Humidity Range 5 – 95 %RH non-condensing

Ingress Protection IP65 (wall mounted), NEMA 4X indoors only

I/O Capacities mV Input Pellistor type Catalytic gas sensors (HA models).

2, 4, or 8 channels with Base Unit or 10, 12, or 16 channels with Expansion Unit

4 – 20 mA Input 2 or 3 wire, SOURCE. 2, 4, or 8 channel module

4 – 20 mA Output 4 or 8 repeated 0 – 22 mA outputs, 12 or 16 with expansion unit. (4 – 20 mA = 0 – 100 %FSD)

Relay Output Configurable time delay On/Off option. 1.7 A @ 250 VAC,

1.7 A @ 30 VDC, 12 relays per module

Certifications

Electrical Safety Compliant with CE, EN 50270:2015, UL/

IEC/EN 61010-1, UL 508

Performance

ATEX, EN 60079-29-1 (pending) EN 50104 (pending), EN 45544 (pending) SIL 2 (pending) CSA 22.2 no.152 CCCF, China – GB16808-2008 (pending)

Marine MED (pending)

Hazardous Approval ISA 12.12.01–2013 (Class 1, Div 2, Groups A,B,C,D & T4) CSA C22.2 No. 213–M1987

Others

Backup Batteries 22.2 V Lithium Ion, 2600 mAh.

Circa 30 mins Buffer time when fully charged.

Data Logging Configuration backups and event / TWA logging onto SD Card. Can be transferred to PC or Printer (.bin and .csv)

Communication Modbus RTU & TCP, Web Monitoring

6 Default Password The default access password for all levels is TPPL, but it is the User’s responsibility to immediately change the passwords as to avoid unauthorized access. Full instructions are contained in the Technical Handbook, and Honeywell will not accept any liability caused by failing to follow these instructions.

Find out more:

www.honeywellanalytics.com Please Note:

While every effort has been made to ensure accuracy in this publication, no responsibility can be accepted for errors or omissions. Data may change, as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations, standards and guidelines. This publication is not intended to form the basis of a contract.

Part No. 3011M5000_EN

H_MAN0985_HAA160009

Iss.2.0_02/2016 © 2016 Honeywell Analytics