224000 09-15 PLUMBING FIXTURES.docx
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- Solicitation number
- 36C25621R0013
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This file contains a federal contract solicitation and related technical specifications for plumbing fixtures. The solicitation is for Project 629-18-127 to remodel a pharmacy compounding area and build a new segregated compounding area at the Southeast Louisiana Veterans Health Care System in New Orleans to meet USP 800 requirements. The project value is between $1,000,000 to $5,000,000. The NAICS code is 236220 and it is reserved 100% for Service-Disabled Veteran-Owned Small Businesses. The technical specifications provide requirements for various plumbing fixtures and emergency equipment including lavatories, sinks, eye wash stations, and associated components. Submittals for items like product data and shop drawings are required along with demonstrations and training for facility staff.
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Renovate Pharmacy for USP 800 09-01-15 VAMC New Orleans, LA
SECTION 22 40 00
PLUMBING FIXTURES
PART 1 - GENERAL
1.1 DESCRIPTION
| A. | Plumbing fixtures, associated trim and fittings necessary to make a complete installation from wall or floor connections to rough piping, and certain accessories. |
| B. | A complete listing of all acronyms and abbreviations are included in Section 22 05 11, COMMON WORK RESULTS FOR PLUMBING. |
1.2 RELATED WORK
| A. | Section 01 00 00, GENERAL REQUIREMENTS. |
| B. | Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. |
| C. | Section 07 92 00, JOINT SEALANTS: Sealing between fixtures and other finish surfaces. |
| D. | Section 22 05 11, COMMON WORK RESULTS FOR PLUMBING. |
| E. | Section 22 13 00, FACILITY SANITARY AND VENT PIPING. |
1.3 APPLICABLE PUBLICATIONS
| A. | The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only. |
| B. | American with Disabilities Act (A.D.A): |
| Section 4-19.4 | Exposed Pipes and Surfaces |
| C. | American National Standards Institute, Inc. (ANSI): |
| A358.1-2014 | Emergency Eyewash and Shower Equipment |
| C. | American Society of Mechanical Engineers (ASME): |
| A112.6.1M-1997(R2002) | Floor Affixed Supports for Off‑the‑Floor Plumbing Fixtures for Public Use |
| A112.19.1-2018 | Enameled Cast Iron and Enameled Steel Plumbing Fixtures |
| A112.19.2-2018 | Ceramic Plumbing Fixtures |
| D. | American Society of Sanitary Engineers (ASSE): |
| 1016-2017 | Performance Requirements for Automatic Compensating Valves for Individual Showers and Tub/Shower Combinations |
| 1071-2012 | Performance Requirements for Temperature Actuated Mixing Valves for Plumbed Emergency Equipment |
| E. | American Society for Testing and Materials (ASTM): |
| A276-2017 | Standard Specification for Stainless Steel Bars and Shapes |
| B584-2014 | Standard Specification for Copper Alloy Sand Castings for General Applications |
| F. | CSA Group: |
| B45.4-2017 | Stainless Steel Plumbing Fixtures |
| G. | International Code Council, (ICC): |
| IPC-2018 | International Plumbing Code |
| H. | National Association of Architectural Metal Manufacturers (NAAMM): |
| AMP 500-2006 | Metal Finishes Manual |
| I. | NSF International (NSF): |
| 14-2018 | Plastics Piping System Components and Related Materials |
| 61-2019 | Drinking Water System Components – Health Effects |
| 372-2016 | Drinking Water System Components – Lead Content |
1.4 SUBMITTALS
| A. | Submittals, including number of required copies, shall be submitted in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. |
| B. | Information and material submitted under this section shall be marked “SUBMITTED UNDER SECTION 22 40 00, PLUMBING FIXTURES”, with applicable paragraph identification. |
| C. | Manufacturer's Literature and Data including: Full item description and optional features and accessories. Include dimensions, weights, materials, applications, standard compliance, model numbers, size, connections, and capacity. |
| D. | Operating Instructions: Comply with requirements in Section 01 00 00, GENERAL REQUIREMENTS. |
1.5 AS-BUILT DOCUMENTATION
| A. | Submit manufacturer’s literature and data updated to include submittal review comments and any equipment substitutions. |
| B. | Submit operation and maintenance data updated to include submittal review comments, substitutions and construction revisions shall be in electronic version on compact disc or DVD inserted into a three ring binder. All aspects of system operation and maintenance procedures, including piping isometrics, wiring diagrams of all circuits, a written description of system design, control logic, and sequence of operation shall be included in the operation and maintenance manual. The operations and maintenance manual shall include troubleshooting techniques and procedures for emergency situations. Notes on all special systems or devices such as damper and door closure interlocks shall be included. A List of recommended spare parts (manufacturer, model number, and quantity) shall be furnished. Information explaining any special knowledge or tools the owner will be required to employ shall be inserted into the As-Built documentation. |
| C. | The installing contractor shall maintain as-built drawings of each completed phase for verification; and, shall provide the complete set at the time of final systems certification testing. As-built drawings are to be provided, and a copy of them in AutoCAD version 2016 provided on compact disk or DVD. Should the installing contractor engage the testing company to provide as-built or any portion thereof, it shall not be deemed a conflict of interest or breach of the ‘third party testing company’ requirement. |
| D. | Certification documentation shall be provided to COR 10 working days prior to submitting the request for final inspection. The documentation shall include all test results, the names of individuals performing work for the testing agency on this project, detailed procedures followed for all tests, and certification that all results of tests were within limits specified. |
PART 2 - PRODUCTS
2.1 MATERIALS
A. Material or equipment containing a weighted average of greater than 0.25 percent lead is prohibited in any potable water system intended for human consumption, and shall be certified in accordance with NSF 61 or NSF 372. Endpoint devices used to dispense water for drinking shall meet the requirements of NSF 61.
2.2 STAINLESS STEEL
| A. | Corrosion-resistant Steel (CRS): |
| 1. | Plate, Sheet and Strip: CRS flat products shall conform to chemical composition requirements of any 300 series steel specified in ASTM A276. |
| 2. | Finish: Exposed surfaces shall have standard polish (ground and polished) equal to NAAMM finish Number 4. |
| B. | Die-cast zinc alloy products are prohibited. |
2.3 STOPS
| A. | Provide lock-shield loose key angle stops, straight stops or stops integral with faucet, with each compression type faucet whether specifically called for or not, including sinks in solid-surface, wood and metal casework, laboratory furniture and pharmacy furniture. Locate stops centrally above or below fixture in accessible location. |
| B. | Furnish keys for lock shield stops to the COR. |
| C. | Supply from stops not integral with faucet shall be chrome plated copper flexible tubing or flexible stainless steel with inner core of non-toxic polymer. |
| D. | Supply pipe from wall to valve stop shall be rigid threaded IPS copper alloy pipe, i.e. red brass pipe nipple, chrome plated where exposed. |
2.4 ESCUTCHEONS
A. Heavy type, chrome plated, with set screws. Provide for piping serving plumbing fixtures and at each wall, ceiling and floor penetrations in exposed finished locations and within cabinets and millwork.
2.5 LAMINAR FLOW CONTROL DEVICE
| A. | Smooth, bright stainless steel or satin finish, chrome plated metal laminar flow device shall provide non-aeration, clear, coherent laminar flow that will not splash in basin. Device shall also have a flow control restrictor and have vandal resistant housing. Aerators are prohibited. |
| B. | Flow Control Restrictor: |
| 1. | Capable of restricting flow from 32 ml/s to 95 ml/s (0.5 gpm to 1.5 gpm) for lavatories. |
| 2. | Compensates for pressure fluctuation maintaining flow rate specified above within 10 percent between 170 kPa and 550 kPa (25 psig and 80 psig). |
| 3. | Operates by expansion and contraction, eliminates mineral/sediment build-up with self-cleaning action, and is capable of easy manual cleaning. |
2.6 LAVATORIES
| A. | Dimensions for lavatories are specified, Length by width (distance from wall) and depth. |
| B. | (P-402) Lavatory (ASME A112.19.2) straight back, approximately 508 mm by 457 mm (20 inches by 18 inches) and a 102 mm (4 inches) maximum apron, first quality vitreous china. Punching for faucet on 203 mm (8 inches) centers. Set with rim 864 mm (34 inches) above finished floor. |
| 1. | Drain: Cast or wrought brass with flat grid strainer and offset tailpiece, chrome plated finish. |
| 2. | Stops: Angle type, See paragraph “Stops”. |
| 3. | Trap: Cast copper alloy, 38 mm by 32 mm (1 1/2 inches by 1 1/4 inches) P-trap. Adjustable with connected elbow and 1.4 mm thick (17 gauge) tubing extensions to wall. Exposed metal trap surfaces and connection hardware shall be chrome plated with a smooth bright finish. Set trap parallel to wall. |
| 4. | Provide cover for exposed piping, drain, stops and trap per A.D.A. |
2.7 EMERGENCY FIXTURES
| A. | (P-708) Emergency Eye and Face Wash Faucet: CRS, faucet mounted, pull knob control. Flow rate shall be 11.4 L/m (3 gpm). |
| 1. | Faucet: Solid cast brass construction with washerless ceramic disc mixing cartridge type and centrally exposed rigid spout with outlet 125 to 150 mm (5 to 6 inches) above rim. Provide laminar flow control device. 100 mm (4 inches) elbow handles on faucets shall be cast, formed or drop forged copper alloy. Faucet and wall escutcheons shall be either copper alloy or CRS. Exposed metal parts, including exposed part under valve handle when in open position, shall have a smooth bright finish. Flow shall be limited to 1.9 L/m (0.5 gpm). Faucet shall have integral emergency eye and face wash piped separately from eyewash. |
| B. | (P-710) Emergency Eye and Face Wash (Wall Mounted, Handheld, Drench Hose Unit). |
| 1. | Fixture: Wall mounted, hand-held eyewash/drench hose with 13 mm (1/2 inch) IPS chrome-plated brass squeeze valve with replaceable stainless steel seat and locking clip, stainless steel squeeze handle with plastic cover, nylon handle, powder-coated wall bracket, and 2438 mm (96 inches) PVC hose. Unit shall have two (2) polypropylene spray heads with integral “flip-top” dust covers, filters and 6 L/min (1.6 gpm) flow control orifices mounted on a chrome-plated brass eyewash assembly. Unit shall include ANSI compliant sign. Mount eye and face wash spray heads 1067 mm (42 inches) above finished floor. Provide tepid water from 30 to 35 degrees C (86 to 95 degrees F). Flow rate shall be 11.4 L/m (3 gpm). |
| 2. | Performance: Unit shall be fully factory assembled and hydrostatically tested to meet or exceed ANSI Z358.1. |
2.8 SINKS
| A. | Dimensions for sinks are specified, length by width (distance from wall) and depth. |
| B. | (P-502) Service Sink (Rectangle, Floor Mounted) stain resistant terrazzo, 711 mm by 914 mm by 305 mm (28 inches by 36 inches by 12 inches) with 152 mm (6 inches) drop front. Terrazzo, composed of marble chips and white Portland cement, shall develop compressive strength of 20684 kPa (3000 psig) seven days after casting. Provide extruded aluminum cap on front side. |
| 1. | Faucet: Solid brass construction, 9.5 L/m (2.5 gpm) combination faucet with replaceable Monel seat, removable replacement unit containing all parts subject to wear, integral check/stops, mounted on wall above sink. Spout shall have a pail hook, 19 mm (3/4 inch) hose coupling threads, vacuum breaker, and top or bottom brace to wall. Four-arm handles on faucets shall be cast, formed, or drop forged copper alloy. Escutcheons shall be either forged copper alloy or CRS. Exposed metal parts, including exposed part under valve handle when in open position, shall have a smooth bright finish. Provide 914 mm (36 inches) hose with wall hook. Centerline of rough in is 1219 mm (48 inches) above finished floor. |
| 2. | Drain: Seventy six millimeter (3 inches) cast brass drain with nickel bronze strainer. |
| 3. | Trap: P-trap, drain through floor. |
| C. | (P-533) Sink (CRS, Single Compartment, Wall Hung) seamless welded construction, 16 gage Type 304 stainless steel, approximately 558 mm by 762 mm (22 inches by 30 inches). Set rim of sink 864 mm (34 inches) above finished floor. Enclosure of 18-gauge Type 304 stainless steel. Interior and exposed exterior with satin blended No. 4 finish. Underside of sink to be sound deadening to insulate for sound and reduce condensation. Include wall clips and support brackets of 14 gauge Type 304 stainless steel. Emergency eyewash will swing down to operational position activating water flow. Each head with "flip top" dust cover and internal flow control. Include ANSI-compliant identification sign. Testing and compliance with ANSI Z358.1. Include in-line filters on eyewash and sensor faucets. Separate ASSE 1071 thermostatic mixing valves for eyewash. Eyewash mixing valve High Temp Limit set at 30 degrees C (86 degrees F). Minimum hot water supply temperature 60 degrees C (140 degrees F). Outlet dial thermometer color coded to view temperature. Internal cold water bypass on failure of hot water supply. Minimum hot and cold supply 30 psi; max supply pressure 125 psi. 7.6 to 34 l/m (2.0 to 9.0 gpm). Inlets 15 mm (1/2 inch) with check and stop valves. Polished chrome plated brass construction with housing cover of Type 316 stainless steel. ASSE 1071 tested. Pre-piped enclosure final connections to be completed at jobsite. Provide cover for exposed piping, drain, stops and trap per A.D.A. |
| 1. | Faucet: Sensor-operated backsplash mount gooseneck faucet, lead free, chrome plated solid brass construction. Chrome plated spout 302 mm (11‑7/8 inch) from base to laminar flow device with 213 mm (8-3/8 inch) reach. 2.0 gpm laminar flow control. Manual override on base. AC powered vandal resistant with armored control/power cable. Power adapter, standard plug-in type providing 12V DC output. Slow closing solenoid valve, piston-operated, providing reliable smooth operation without water hammer. In-line filter with clean-out trap. Self‑adapting sensor. Automatic 30-second timeout feature. Low lead certified to NSF 372. |
| 2. | Thermostatic Mixing Valve: Anti-scald mixing valve with bronze body, integral check valves and adjustment cap with locking feature. 15 mm (1/2 inch) sweat union inlet and outlet connections. Temperature range from 16 to 49 degrees C (60 to 120 degrees F) ASSE Standard 1070 certified. Low lead certified to NSF 372. |
| 3. | Strainer: Pre-installed Type 304 stainless steel drain body, stainless steel flat grid strainer and 38 mm (1-1/2 inch) O.D. stainless steel tailpiece 100 mm (4 inches) long. |
| 4. | P-Trap: Chrome plated cast brass 38 mm (1-1/2 inch) P-trap with cleanout. Drainpipe 17 gauge chrome plated brass. |
| 5. | Eyewash: Backsplash mounted “Autoflow” swivel eye wash with 15 mm (1/2 inch) IPS plug-type valve with Teflon coated O-ring seals and stainless steel enclosure. Supply with in-line strainer to prevent debris from affecting the valve. Unit shall have two (2) polypropylene spray heads with integral “flip top” dust covers, filters and 11.3 l/m (3.0 gpm) at 30 psi flow control orifices mounted on a chrome plated brass eyewash assembly. Activate valve by rotating 90 degrees from stored position. Unit shall be fully factory assembled and hydro-statically tested to meet or exceed ANSI Z358.1 including full 2-year warranty. |
| 6. | Eyewash Thermostatic Mixing Valve: Emergency eye/face wash mixing valve to control and maintain water temperature at eyewash. Self-contained including thermostatic water mixing valve, dial thermometer on the outlet, locking angle stops locked open, and wall mounting bracket. Unit set for 29 degrees C (84 degrees F) and a maximum temperature of 32 degrees C (90 degrees F). After setting correct temperature valve must be locked to prevent accidental changing of temperature. |
PART 3 - EXECUTION
3.1 INSTALLATION
| A. | Fixture Setting: Opening between fixture and floor and wall finish shall be sealed as specified under Section 07 92 00, JOINT SEALANTS. |
| B. | Supports and Fastening: Secure all fixtures, equipment and trimmings to partitions, walls and related finish surfaces. Exposed heads of bolts and nuts in finished rooms shall be hexagonal, polished chrome plated brass with rounded tops. |
| C. | Toggle Bolts: For hollow masonry units, finished or unfinished. |
| D. | Expansion Bolts: For brick or concrete or other solid masonry. Shall be 6 mm (1/4 inch) diameter bolts, and to extend at least 76 mm (3 inches) into masonry and be fitted with loose tubing or sleeves extending into masonry. Wood plugs, fiber plugs, lead or other soft metal shields are prohibited. |
| E. | Power Set Fasteners: May be used for concrete walls, shall be 6 mm (1/4 inch) threaded studs, and shall extend at least 32 mm (1 1/4 inches) into wall. |
| F. | Tightly cover and protect fixtures and equipment against dirt, water and chemical or mechanical injury. |
| G. | Aerators are prohibited on lavatories and sinks. |
| H. | If an installation is unsatisfactory to the COR, the Contractor shall correct the installation at no cost or additional time to the Government. |
3.2 CLEANING
A. At completion of all work, fixtures, exposed materials and equipment shall be thoroughly cleaned.
3.3 DEMONSTRATION AND TRAINING
A. Provide services of manufacturer’s technical representative for four hours to instruct VA Personnel in operation and maintenance of the system.
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