092900 Gypsum Board.docx

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Z2DA--Proj #: 629-18-127, Remodel Pharmacy for USP 800
Solicitation number
36C25621R0013
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This document contains a federal contract solicitation and related technical specifications for a construction project. The solicitation is for a project to remodel a pharmacy compounding area and build a new segregated compounding area at a Veterans Affairs medical center to meet new USP 800 standards. The construction project value is estimated between $1 million to $5 million. The solicitation is a 100% set-aside for service-disabled veteran-owned small businesses. Offerors must be verified as an SDVOSB in the VetBiz Vendor Information Pages database. The technical specifications provide requirements for gypsum board, accessories, fasteners, and finishing materials to complete the interior construction work. The solicitation requires registration in the System for Award Management database and encourages offerors to register prior to submitting a proposal.

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Renovate Pharmacy for USP 800 VAMC New Orleans, LA 06-01-18

SECTION 09 29 00

GYPSUM BOARD

PART 1 - GENERAL

1.1 DESCRIPTION

This section specifies installation and finishing of gypsum board.

1.2 RELATED WORK

A.Installation of steel framing members for walls, partitions, furring, soffits, and ceilings: Section 05 40 00, COLD-FORMED METAL FRAMING, and Section 09 22 16, NON-STRUCTURAL METAL FRAMING.
B.Acoustical Sealants: Section 07 92 00, JOINT SEALANTS.

1.3 TERMINOLOGY

A.Definitions and description of terms shall be in accordance with ASTM C11, C840, and as specified.
B.Underside of Structure Overhead: In spaces where steel trusses or bar joists are shown, the underside of structure overhead shall be the underside of the floor or roof construction supported by the trusses or bar joists.
C."Yoked": Gypsum board cut out for opening with no joint at the opening (along door jamb or above the door).

1.4 SUBMITTALS

A.Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.
B.Manufacturer's Literature and Data:
1.Cornerbead and edge trim.
2.Finishing materials.
3.Laminating adhesive.
4.Gypsum board, each type.
C.Shop Drawings:
1.Typical gypsum board installation, showing corner details, edge trim details and the like.
2.Typical sound rated assembly, showing treatment at perimeter of partitions and penetrations at gypsum board.
3.Typical shaft wall assembly.
4.Typical fire rated assembly and column fireproofing, indicating details of construction same as that used in fire rating test.
D.Test Results:
1.Fire rating test, each fire rating required for each assembly.
2.Sound rating test.
E.Certificates: Certify that gypsum board types, gypsum backing board types, cementitious backer units, and joint treating materials do not contain asbestos material.

1.5 DELIVERY, IDENTIFICATION, HANDLING AND STORAGE

In accordance with the requirements of ASTM C840.

1.6 ENVIRONMENTAL CONDITIONS

In accordance with the requirements of ASTM C840.

1.7 APPLICABLE PUBLICATIONS

A.The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.
B.American Society for Testing And Materials (ASTM):
C11-08Terminology Relating to Gypsum and Related Building Materials and Systems
C475-02Joint Compound and Joint Tape for Finishing Gypsum Board
C840-08Application and Finishing of Gypsum Board
C919-08Sealants in Acoustical Applications
C954-07Steel Drill Screws for the Application of Gypsum Board or Metal Plaster Bases to Steel Stud from 0.033 in. (0.84mm) to 0.112 in. (2.84mm) in thickness
C1002-07Steel Self-Piercing Tapping Screws for the Application of Gypsum Panel Products or Metal Plaster Bases to Wood Studs or Steel Studs
C1047-05Accessories for Gypsum Wallboard and Gypsum Veneer Base
C1177-06Glass Mat Gypsum Substrate for Use as Sheathing
C1658-06Glass Mat Gypsum Panels
C1396-06Gypsum Board
E84-08Surface Burning Characteristics of Building Materials
C.Underwriters Laboratories Inc. (UL):
Latest EditionFire Resistance Directory
D.Inchcape Testing Services (ITS):
Latest EditionsCertification Listings

PART 2 - PRODUCTS

2.1 GYPSUM BOARD

A.Gypsum Board: ASTM C1396, Type X, 16 mm (5/8 inch) thick unless shown otherwise.
B.Paper facings shall contain 100 percent post-consumer recycled paper content.

2.2 ACCESSORIES

A.ASTM C1047, except form of 0.39 mm (0.015 inch) thick zinc coated steel sheet or rigid PVC plastic.
B.Flanges not less than 22 mm (7/8 inch) wide with punchouts or deformations as required to provide compound bond.

2.3 FASTENERS

A.ASTM C1002 and ASTM C840, except as otherwise specified.
B.ASTM C954, for steel studs thicker than 0.04 mm (0.33 inch).
C.Select screws of size and type recommended by the manufacturer of the material being fastened.
D.For fire rated construction, type and size same as used in fire rating test.
E.Clips: Zinc-coated (galvanized) steel; gypsum board manufacturer's standard items.

2.4 FINISHING MATERIALS AND LAMINATING ADHESIVE

ASTM C475 and ASTM C840. Free of antifreeze, vinyl adhesives, preservatives, biocides and other VOC. Adhesive shall contain a maximum VOC content of 50 g/l.

PART 3 - EXECUTION

3.1 GYPSUM BOARD HEIGHTS

A.Extend all layers of gypsum board from floor to underside of structure overhead on following partitions and furring:
1.Two sides of partitions:
a.Fire rated partitions.
b.Smoke partitions.
c.Sound rated partitions.
d.Full height partitions.
2.One side of partitions or furring:
a.Inside of exterior wall furring or stud construction.
b.Room side of room without suspended ceilings.
c.Furring for pipes and duct shafts.
B.In locations other than those specified, extend gypsum board from floor to heights as follows:
1.Not less than 100 mm (4 inches) above suspended acoustical ceilings.
2.At ceiling of suspended gypsum board ceilings.
3.At existing ceilings.

3.2 INSTALLING GYPSUM BOARD

A.Coordinate installation of gypsum board with other trades and related work.
B.Install gypsum board in accordance with ASTM C840, except as otherwise specified.
C.Use gypsum boards in maximum practical lengths to minimize number of end joints.
D.Bring gypsum board into contact, but do not force into place.
E.Ceilings:
1.For single-ply construction, use perpendicular application.
2.For two-ply assembles:
a.Use perpendicular application.
b.Apply face ply of gypsum board so that joints of face ply do not occur at joints of base ply with joints over framing members.
F.Walls:
1.When gypsum board is installed parallel to framing members, space fasteners 300 mm (12 inches) on center in field of the board, and 200 mm (8 inches) on center along edges.
2.When gypsum board is installed perpendicular to framing members, space fasteners 300 mm (12 inches) on center in field and along edges.
3.Stagger screws on abutting edges or ends.
4.For single-ply construction, apply gypsum board with long dimension either parallel or perpendicular to framing members as required to minimize number of joints except gypsum board shall be applied vertically over "Z" furring channels.
5.For two-ply gypsum board assemblies, apply base ply of gypsum board to assure minimum number of joints in face layer. Apply face ply of wallboard to base ply so that joints of face ply do not occur at joints of base ply with joints over framing members.
6.No offset in exposed face of walls and partitions will be permitted because of single-ply and two-ply or three-ply application requirements.
7.Installing Two Layer Assembly Over Sound Deadening Board:
a.Apply face layer of wallboard vertically with joints staggered from joints in sound deadening board over framing members.
b.Fasten face layer with screw, of sufficient length to secure to framing, spaced 300 mm (12 inches) on center around perimeter, and 400 mm (16 inches) on center in the field.
8.Control Joints ASTM C840 and as follows:
a.Locate at both side jambs of openings if gypsum board is not "yoked". Use one system throughout.
b.Not required for wall lengths less than 9000 mm (30 feet).
c.Extend control joints the full height of the wall or length of soffit/ceiling membrane.
G.Acoustical or Sound Rated Partitions, Fire and Smoke Partitions:
1.Cut gypsum board for a space approximately 3 mm to 6 mm (1/8 to 1/4 inch) wide around partition perimeter.
2.Coordinate for application of caulking or sealants to space prior to taping and finishing.
3.For sound rated partitions, use sealing compound (ASTM C919) to fill the annular spaces between all receptacle boxes and the partition finish material through which the boxes protrude to seal all holes and/or openings on the back and sides of the boxes. STC minimum values as shown.

H. Electrical and Telecommunications Boxes:

1. Seal annular spaces between electrical and telecommunications receptacle boxes and gypsum board partitions.

I.Accessories:
1.Set accessories plumb, level and true to line, neatly mitered at corners and intersections, and securely attach to supporting surfaces as specified.
2.Install in one piece, without the limits of the longest commercially available lengths.
3.Corner Beads:
a.Install at all vertical and horizontal external corners and where shown.
b.Use screws only. Do not use crimping tool.
4.Edge Trim (casings Beads):
a.At both sides of expansion and control joints unless shown otherwise.
b.Where gypsum board terminates against dissimilar materials and at perimeter of openings, except where covered by flanges, casings or permanently built-in equipment.
c.Where gypsum board surfaces of non-load bearing assemblies abut load bearing members.
d.Where shown.

3.3 FINISHING OF GYPSUM BOARD

A.Finish joints, edges, corners, and fastener heads in accordance with ASTM C840. Use Level 4 finish for al finished areas open to public view.
B.Before proceeding with installation of finishing materials, assure the following:
1.Gypsum board is fastened and held close to framing or furring.
2.Fastening heads in gypsum board are slightly below surface in dimple formed by driving tool.
C.Finish joints, fasteners, and all openings, including openings around penetrations, on that part of the gypsum board extending above suspended ceilings to seal surface of non decorated smoke barrier, fire rated, and sound rated gypsum board construction. After the installation of hanger rods, hanger wires, supports, equipment, conduits, piping and similar work, seal remaining openings and maintain the integrity of the smoke barrier, fire ratedand sound rated construction. Sanding is not required of non decorated surfaces.

3.4 REPAIRS

A.After taping and finishing has been completed, and before decoration, repair all damaged and defective work, including non decorated surfaces.
B.Patch holes or openings 13 mm (1/2 inch) or less in diameter, or equivalent size, with a setting type finishing compound or patching plaster.
C.Repair holes or openings over 13 mm (1/2 inch) diameter, or equivalent size, with 16 mm (5/8 inch) thick gypsum board secured in such a manner as to provide solid substrate equivalent to undamaged surface.
D.Tape and refinish scratched, abraded or damaged finish surfaces including cracks and joints in non-decorated surface to provide smoke tight construction fire protection equivalent to the fire rated construction, and STC equivalent to the sound rated construction.

- - - E N D - - - 09 29 00 - 1

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