O&M_Hydronic_Pumps_-_5.pdf

2905 PACIFIC DRIVE, NORCROSS, GA 30071

P. 770.447.4443 F.770.448.6120

SECTION 2 – PUMP & MOTOR DATA

HHWP 5&6 – PUMP DATA

DIP 1&2 – PUMP DATA

HHWP 5&6 – MOTOR DATA

DIP 1&2 – MOTOR DATA

HHWP 5&6 – PUMP MANUAL

DIP 1&2 – PUMP MANUAL

HHWP 5&6 – MOTOR MANUAL

DIP 1&2 – MOTOR MANUAL

HHWP 5&6 – PUMP DATA

January 16, 2014 Proposal No: tw14-01-16 01 Item No: ITEM 001 Job:

Series: e-SV Size: 66SV QTY: 1 Stage No: 2 Reduced Stages: 1 Operating conditions

SERVICE

LIQUID

CAPACITY 253.0 gpm HEAD 122.0 (ft)

Performance at 2900 RPM

PUBLISHED EFFY 70.4% (CDS)

RATED EFFY 70.4%

RATED POWER 12.08 hp (Run out 12.1 hp) NPSHR 9.1 ft DISCHARGE PRESSURE 57.6 psi g (76.9 psi g @ Shut off) Based on 0.0 psi g Suc.press

PERF. CURVE 66SV-3000-0

SHUT OFF HEAD 177.7 ft

Quoted Features

CONSTRUCTION CI-304

MECHANICAL SEAL Carbon/Silicon Carbide/Viton

Driver : Electric motor Manufacturer :

FURNISHED BY Pump Mfg MOUNTED BY Pump Mfg RATING 15.0 hp (11.2 KW)

PHASE/FREQ/VOLTS SPEED 3000 RPM

INSULATION/SF FRAME 250TC

Program Version 1.39.0.0

Submittal Data Multi-Stage Pumps

MODEL : 66SV21GD10

Hydraulic Data Motor Data e-SV Vertical Model Qty.

Maximum

Flow Flow at Duty

Point Maximum

TDH

TDH at Duty

Point NPSHR Voltage/Phase/Enclosure

372.5 gpm 253.0 gpm 177.7 ft 122.0 ft 9.1 ft V PH 66SV21GD10 1

Submittal Prepared for: Job: Proposal No: tw14-01-16 01 Engineer: Contractor: Item No: ITEM 001 Submittal Prepared by: todd weir Company: Date: January 16, 2014 Submittal Date: January 16, 2014 Approved by:

Engineering Data Pump Code: 66SV21GD10 Pump Size: 66SV Stage No: 2 Reduced Stages: 1 Pump Horsepower at Rating Point: 12.08 hp Pump Shut Off Head: 177.7 ft Efficiency: 70.4 % Motor Speed: 3000 System Input Power: / V Motor Rated Horsepower: 15.0 hp Max.Frequency: 50Hz Frame Size: 250TC Motor Part No:

Discharge Size: 4.00 in Impeller Construction: CI-304 Impeller Type: Radial Impeller Shaft Seal: Carbon/Silicon Carbide/Viton

Standard Equipment / Capability:

PUMP

The e-SV pump is a non-self priming vertical multistage pump coupled to a standard motor.The liquid end, located between the upper cover and the pump casing, is held in place bytie rods. The pump casing is available with different configurations and connection types.

• Delivery: up to 700.0 gpm/ Head: up to 1200. ft

• Temperature of pumped liquid: -20.0 deg F to 250.0 deg F standard version

• Direction of rotation: clockwise looking at the pump from the top down (marked with an arrow on the adapter and on the coupling).

MOTOR

• G-Cast Iron/304SS AISI Round Flange with 200.0 psi g MAWP

• Reduced axial thrusts enable the use of standard NEMA TC motors that are easily found in the market

• Seal housing chamber designed to prevent the accumulation of air in the critical area next to the mechanical seal

• Mechanical seal according to EN 12756 (ex DIN 24960) and ISO 3069

• Versions with ANSI flanges that can be coupled to ANSI counter-flanges

• Threaded oval counter-flanges made of stainless steel are standard supply for the T versions

• Easy maintenance. No special tools required for assembly or disassembly

• Standard version for temperatures ranging from: 0 deg F to 250 deg F (optional to 300 deg F)

Unit Dimensions Multi-Stage Pumps

MODEL : 66SV21GD10

Hydraulic Data Motor Data e-SV Vertical Model Qty.

Maximum

Flow Flow at Duty

Point Maximum

TDH

TDH at Duty

Point NPSHR Voltage/Phase/Enclosure

372.5 gpm 253.0 gpm 177.7 ft 122.0 ft 9.1 ft V PH 66SV21GD10 1

Submittal Prepared for: Job: Proposal No: tw14-01-16 01 Engineer: Contractor: Item No: ITEM 001 Submittal Prepared by: todd weir Company: Date: January 16, 2014 Submittal Date: January 16, 2014 Approved by:

• Dimensions are subject to change. Not to be used for construction purposes unless certified

Performance Data Multi-Stage Pumps

MODEL: 66SV21GD10

Hydraulic Data Motor Data e-SV Vertical Model Qty.

Maximum

Flow Flow at Duty

Point Maximum

TDH

TDH at Duty

Point NPSHR Voltage/Phase/Enclosure

372.5 gpm 253.0 gpm 177.7 ft 122.0 ft 9.1 ft V PH 66SV21GD10 1

Submittal Prepared for: Job: Proposal No: tw14-01-16 01 Engineer: Contractor: Item No: ITEM 001 Submittal Prepared by: todd weir Company: Date: January 16, 2014 Submittal Date: January 16, 2014 Approved by:

DIP 1&2 – PUMP DATA

Pump Performance Datasheet Project name / location :

Consulting engineer :

Customer :

Customer ref. / PO :

Quote number :

Date last saved : 05/23/2014 3:22 PM

Tag Number : DIP-1,2 Service : District Loop Injection PACO Model : 40129 LF Quantity : 2 Quoted By (Sales Office) :

Quoted By (Sales Engineer) :

Operating Conditions Flow, rated : 56.00 l/s Differential head / pressure, rated (requested) : 287.9 kPa Differential head / pressure, rated (actual) : 288.1 kPa Suction pressure, rated / max : 0.00 / 0.00 psi.g NPSH available, rated : Ample Frequency : 50 Hz

Performance Speed, rated : 1,483 rpm Impeller diameter, rated : 11.95 in Impeller diameter, maximum : 12.10 in Impeller diameter, minimum : 8.00 in Efficiency : 82.57 % NPSH required / margin required : 10.13 / 0.00 ft MCSF : 15.61 l/s Head, maximum, rated diameter : 330.6 kPa Head rise to shutoff : 13.90 % Flow, best eff. point (BEP) : 56.96 l/s Flow ratio (rated / BEP) : 98.32 % Diameter ratio (rated / max) : 98.76 % Head ratio (rated dia / max dia) : 96.70 % Cq/Ch/Ce/Cn [ANSI/HI 9.6.7-2010] : 1.00 / 1.00 / 1.00 / 1.00 Selection status : Acceptable

Liquid Liquid type : Water Additional liquid description :

Solids diameter, max : 0.00 in Solids concentration, by volume : 0.00 % Temperature, max : 68.00 deg F Fluid density, rated / max : 1.000 / 1.000 SG Viscosity, rated : 1.00 cP Vapor pressure, rated : 0.34 psi.a

Material Material selected : Cast iron

Pressure Data Maximum working pressure : 47.95 psi.g Maximum allowable working pressure : 250.0 psi.g Maximum allowable suction pressure : 175.0 psi.g Hydrostatic test pressure : 375.0 psi.g

Driver & Power Data Motor sizing specification : Non-overloading (max power) Margin over specification : 0.00 % Service factor : 1.15 Power, hydraulic : 21.62 hp Based on duty point (rated power) : 26.18 hp Non-overloading (max power) : 29.77 hp Nameplate motor rating : 30.00 hp / 22.37 kW

Grundfos Quotation System 14.1.1.2014050912

Grundfos CBS Inc. · 902 Koomey Road · Brookshire, Texas 77423 phone: 1-800-955-5847 · fax: 1-800-945-4777 · www.pacopumps.com

Project name / location : - Consulting engineer : - Customer : - Customer ref. / PO : - Quote number : - Date last saved : 05/23/2014 3:22 PM

Construction Nozzle Size (in.) Nozzle Configuration Pos'n Suction 5 125# ANSI End Discharge 4 250# ANSI Top

Orientation / Configuration : Horizontal Rotation : Clockwise Wear Ring Configuration : Single - Case Discharge Elbow Size : - Subplate : - Sump Depth (feet) : - Bearing Frame : 6L Bearing Frame Foot : - Bearing Type (Radial/Thrust) : Ball/Ball Bearing Lubrication : Greased for life Thrust Bearing : - Intermediate Bearing : - Lower Bearing : - Bearing Housing Accessories : - PACO Construction code : 11-40129-1A6L01-11S7

Baseplate, Coupling and Guard Baseplate : Welded Steel Fabrication Drip Pan : Integral Drip Pan

Coupling : Woods Sureflex Type S(elastomeric) 9S Guard : OSHA Approved

Seal & Packing Construction Sealing Method : Single Seal, Type 21S

Seal Material : Buna Carbon Ceramic SS-Springand Hardware Packing Gland : - Lantern Ring : - Recirculation Lines : None

Weights (Approx.)

Pump : 313.0 lb Baseplate : 165.0 lb Driver : 230.0 lb Estimated Shipping gross weight : 708.0 lb

Tag Number : DIP-1,2 Service : District Loop Injection PACO Model : 40129 LF Quantity : 2 Quoted By (Sales Office) :

Quoted By (Sales Engineer) :

Motor Information Manufacturer Frame Size Power

RPM

Enclosure Operating Power Supply Efficiency Service factor Motor Application Motor Options/Accessories Cord Length (feet)

: 30.00 hp : 1,500 rpm : //50

Materials Case : Cast Iron, ASTM A48 - Class 30 Motor Bracket : -

Impeller : Silicon Bronze, ASTM B584 C87600 B21

Impeller Cap Screw and Washer : Stainless Steel, AISI-303 Impeller Key : Steel, Cold Drawn C1018

Case wear ring : Tin Bronze, ASTM B584-90500 (B18)

Impeller wear ring : Not Applicable Pump Shaft : Stressproof Steel, AISI 1144 Sleeve : Bronze, III932, C89835 Line Shaft : - Column : - Discharge Pipe : - Discharge Elbow : - Suction Elbow : - Subplate : - Hardware : Steel, Grade 5 O Rings : Buna N Pump Coatings : Standard Manufacturers Paint

Grundfos Quotation System 14.1.1.2014050912 Construction Datasheet

Grundfos CBS Inc. · 902 Koomey Road · Brookshire, Texas 77423 phone: 1-800-955-5847 · fax: 1-800-945-4777 · www.pacopumps.com

HHWP 5&6 – MOTOR DATA

AC Induction Motor Performance Data Record # 12858

Typical performance - not guaranteed values

Winding: 39WGW669 Type: 3930M Enclosure: OPSB

Nameplate Data

General Characteristics at 400 V, 50 Hz:

High Volt Connection

Rated Output (HP) 15 Full Load Torque 29.9 LB-FT

Volts 400 Start Configuration DOL

Full Load Amps 22 Break Down Torque 94 LB-FT

R.P.M. 2940 Pull-Up Torque 33 LB-FT

Hz 50 Phase 3 Locked-rotor Torque 42.8 LB-FT

NEMA Design Code A KVA Code J Starting Current 153 Amps

Service Factor 1.15 No-load Current 9.5 Amps

NEMA Nom. Eff. 88.5 P.F. 84 Line-line Res.

@ 25°C. 0.532 Ohms

Rating - Duty 40C AMB-CONT Temp. Rise @ Rated Load 49°C

S.F. Amps Temp. Rise @ S.F. Load 57°C

Load Characteristics at 400 Volts, 50 Hz

% of Rated Load 25 50 75 100 125 150 S.F.

Power Factor 51 73 82 84 86 86 85

Efficiency 81 87 88 88 88 88 88

Speed 2987 2974 2960 2940 2930 2915 2935

Line Amperes 9 12 17 22 27 33 25

Baldor Electric Company Fort Smith, Arkansas

DIP 1&2 – MOTOR DATA

No.:

Date: 11-SEP-2013

TECHNICAL PROPOSAL

Three-phase induction motor - Squirrel cage rotor

Customer :

Product line : Three-Phase : ODP (IP21/IP23) - NEMA Premium Efficiency

Catalog Number : 03018OT3E286TS List Price : $2,530

Notes:

Performed by: Checked:

No.:

Date: 11-SEP-2013

DATA SHEET

Three-phase induction motor - Squirrel cage rotor

Customer :

Product line : Three-Phase : ODP (IP21/IP23) - NEMA Premium Efficiency

Frame : 286TS Output : 30 HP Frequency : 50 Hz Poles : 4 Full load speed : 1460 Slip : 2.67 % Voltage : 400 V Rated current : 41.9 A Locked rotor current : 247 A Locked rotor current (Il/In) : 5.9 No-load current : 16.5 A Full load torque : 106 lb.ft Locked rotor torque : 250 % Breakdown torque : 280 % Design : A Insulation class : F Temperature rise : 80 K Locked rotor time : 15 s (hot) Service factor : 1.15 Duty cycle : S1 Ambient temperature : -20°C - +40°C Altitude : 1000 Degree of Protection : IP23 Approximate weight : 419 lb Moment of inertia : 4.8955 sq.ft.lb Noise level : ---

D.E. N.D.E. Load Power factor Efficiency (%) Bearings 6311 Z-C3 6211 Z-C3 100% 0.82 92.4 Regreasing interval 20000 h 20000 h 75% 0.79 92.4 Grease amount 18 g 11 g 50% 0.69 92.3

Performed by Checked

Percent of rated output (%)

A

- E ffi ci en cy

B

- P ow er fa ct or

C

- Slip

D

- C urrent at 400V (A)

0 10 20 30 40 50 60 70 80 90 100 110 120 130

0.4

0.5

0.6

0.7

0.8

0.9

1.0 0.0

1.0

2.0

3.0

4.0

5.0

A

B

C

D

No.:

Date: 11-SEP-2013

PERFORMANCE CURVES RELATED TO RATED OUTPUT

Three-phase induction motor - Squirrel cage rotor

Customer :

Product line : Three-Phase : ODP (IP21/IP23) - NEMA Premium Efficiency

Frame : 286TS Output : 30 HP Frequency : 50 Hz Full load speed : 1460 Voltage : 400 V Rated current : 41.9 A Insulation class : F

Locked rotor current (Il/In) : 5.9 Duty cycle : S1 Service factor : 1.15 Design : A Locked rotor torque : 250 % Breakdown torque : 280 %

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

A

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

B

0 10 20 30 40 50 60 70 80 90 100 Speed related to rated speed (%)

A

- T or qu e re la te d to ra te d to rq ue

(C /C n)

B - C urrent related to rated current (I/In)

No.:

Date: 11-SEP-2013

CHARACTERISTIC CURVES RELATED TO SPEED

Three-phase induction motor - Squirrel cage rotor

Customer :

Product line : Three-Phase : ODP (IP21/IP23) - NEMA Premium Efficiency

Frame : 286TS Output : 30 HP Frequency : 50 Hz Full load speed : 1460 Voltage : 400 V Rated current : 41.9 A Insulation class : F

Locked rotor current (Il/In) : 5.9 Duty cycle : S1 Service factor : 1.15 Design : A Locked rotor torque : 250 % Breakdown torque : 280 %

1 2 3 4 5 6 7 8

A

B

C

D

E

F

11-SEP-2013Three-phase induction motor Frame 286TS - IP23

Notes:

Performed by:

Checked:

Customer:

Three-Phase : ODP (IP21/IP23) - NEMA Premium Efficiency

2E 11.000

A 13.780

2F 11.000

B 13.070

BA

4.750

J 3.150

K 2.960

P 13.700

ES

2.480 depth 0.375

S 0.375

D 7.000

N-W 3.250

G 1.102

U 1.625

O 13.858

T 2.165

R 1.406

H 0.531

AB

10.886

C 23.504

AA

NPT 1 1/2"

d1 A 4

HHWP 5&6 – PUMP MANUAL

Model e-SV

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

INSTRUCTION MANUAL

IM228R04

Pump Model Number:

Pump Serial Number:

Control Model Number:

Dealer:

Dealer Phone No.:

Date of Purchase: Installation:

Current Readings at Startup:

1 Ø 3 Ø L1-2 L2-3 L3-1

Amps: Amps:

Volts: Volts:

SUBJECT PAGE

e-SV Product Line Numbering System

Safety Instructions

Overview

Product Description

Applications

Pre-Installation Checks

Transportation and Storage

Installation

Start-Up

Operation

Maintenance

Mechanical Seal Replacement (Sizes 1SV-125SV)

Mechanical Seal Replacement (Sizes 33SV-125SV) Fitted with Cartridge Seals

Motor Replacement

Troubleshooting Guide

Engineering Data

Typical Plumbing and Installation e-SV Major Components ........................................................................................................................................17-19

Limited Warranty e-SV Product Line Numbering System for 1 – 22SV Liquid End Only

The various versions of the e-SV line are identified by a product code number on the pump label. This number is also the catalog number for the pump. The meaning of each digit in the product code number is shown below.

Note: Not all combinations are possible.

Example Product Code

22 SV 0 2 F E 3 0

Special Configurations (optional Characters) A = Jacketed Seal only B = Jacketed Seal + Passivation C = Jacketed Seal + Low NPSH E = Electro-Polished F = Destaged - 1 stage G = Destaged - 2 stage H = Horizontal mount only J = Horizontal mount + Passivation K = Horizontal mount + Low NPSH L = Horizontal mount + High Pressure M = i-Alert (standard for 10 HP units and greater) N = Low NPSH only P = Passivation only Z = High pressure only

Seal Material 0 = Carb-SilCar-Viton (Standard) 1 = Carb-SilCar-AFLAS (HighTemp) 2 = SilCar-SilCar-Viton 4 = SilCar-SilCar-EPR 6 = Carb-SilCar-EPR

Pole-Hz-Phase 1 = 2–50 3 = 2–60 2 = 4–50 4 = 4–60

Motor Frame (NEMA)

A = 56C E = 280TC

B = 180TC F = 320TSC

C = 210TC G = 360TSC

D = 250TC H = 140TC

Configuration C = Clamp-316 P = Victaulic-316 R = (SVC) 12Suct-12Disch F = Round-304 (SVB) T = Oval-304 (SVA) W = (SVC) 12Suct-03Disch G = CI-304 X = (SVC) 12Suct-06Disch N = Round-316 (SVD) Y = (SVC) 12Suct-09Disch

Total Number of Impeller Stages (may be 1 or 2 characters)

Product Line:

SV – Stainless Vertical

Nominal Flow:

1 = 5 GPM 10 = 53 GPM

3 = 16 GPM 15 = 80 GPM

5 = 26 GPM 22 = 116 GPM

Suction discharge location

Top / Bottom

Numbering System for 33 – 125SV Liquid End Only

125 SV 8 1 2 B F E 2 0

The various versions of the e-SV line are identified by a product code number on the pump label. This number is also the catalog number for the pump. The meaning of each digit in the product code number is shown below.

Note: Not all combinations are possible.

Example Product Code

Special Configurations (optional Characters) E = Electro-Polished F = Destaged - 1 stage G = Destaged - 2 stage H = Horizontal mount only J = Horizontal mount + Passivation K = Horizontal mount + Low NPSH (33, 46, and 66 only) L = Horizontal mount + High Pressure M = i-Alert (standard for 10 HP units and greater) N = Low NPSH only (33, 46, and 66 only) P = Passivation only Z = High pressure (250/300# pump body)

Seal Material 0 = Carb-SilCar-Viton 2 = SilCar-SilCar-Viton 4 = SilCar-SilCar-EPR 6 = Carb-SilCar-EPR 7 = Carb-SilCar-Viton (Cart) 8 = SilCar-SilCar-EPR (Cart)

Pole-Hz-Phase 1 = 2–50 3 = 2–60 2 = 4–50 4 = 4–60

Motor Frame (NEMA)

A = 56C E = 280TC

B = 180TC F = 320TSC

C = 210TC G = 360TSC

D = 250TC H = 140TC

Configuration G = Round-CI-304 N = Round-316

125SV ONLY

Reduced Trim Diameter A = 141 mm B = 136 mm C = 145 mm (full dia.)

Blank if 33-92SV

Number of Reduced Trim Impellers (0, 1, 2)

Total Number of Impellers/Stages

Product Line: SV – Stainless Vertical

Nominal Flow:

33 = 175 GPM

46 = 240 GPM

66 = 350 GPM

92 = 485 GPM

125 = 660 GPM

Numbering System for 1 – 22SV Pump & Motor Combination

The various versions of the e-SV line are identified by a product code number on the pump label. This number is also the catalog number for the pump. The meaning of each digit in the product code number is shown below.

Note: Not all combinations are possible.

Example Product Code

2 SV 2 2 F A 2 F 5 1 A H

Special Configurations (1 or 2 Characters) A = Jacketed Seal only J = Horizontal mount + Passivation B = Jacketed Seal + Passivation K = Horizontal mount + Low NPSH C = Jacketed Seal + Low NPSH L = Horizontal mount + High Pressure E = Electro-Polished M = i-Alert (standard for 10 HP units and greater) F = Destaged - 1 stage N = Low NPSH only G = Destaged - 2 stage P = Passivation only H = Horizontal mount only Z = High Press (250/300# pump body)

Seal Material 0 = Carb-SilCar-Viton 4 = SilCar-SilCar-EPR 1 = Carb-SilCar-AFLAS (HighTemp) 6 = Carb-SilCar-EPR 2 = SilCar-SilCar-Viton

Motor Enclosure 1 = ODP 7 = Prem-XP 2 = TEFC 8 = Prem-WD 3 = X-Proof 9 = Marine 4 = WD - Tropical A = Chem 5 = Prem-ODP B = Prem-Chem 6 = Prem-TEFC

Voltage A = 115-230 H = 190/380 R = 220 B = 230 J = 115/208-230 S = 415

C = 230-460 K = 208 T = 220/380 WYE

D = 460 L = 208-230 U = 380-660 WYE

E = 575 M = 190/380/415 V = 208-230/460 WYE

F = 208-230/460 N = 380 G = 200 P = 110/220

Pole-Hz-Phase 1 = 2-50-1 5 = 4-50-1 2 = 2-50-3 6 = 4-50-3 3 = 2-60-1 7 = 4-60-1 4 = 2-60-3 8 = 4-60-3

HP Rating A = 0.50 H = 7.5 B = 0.75 J = 10 C = 1.00 K = 15 D = 1.50 L = 20 E = 2 M = 25 F = 3 N = 30 G = 5 P = 40

Configuration OPTION C = Clamp-316 F = Round-304 (SVB) R = (SVC) 12Suct-12Disch G = CI-304 W = (SVC) 12Suct-03Disch N = Round-316 (SVD) X = (SVC) 12Suct-06Disch P = Victaulic-316 Y = (SVC) 12Suct-09Disch T = Oval-304 (SVA)

Total Number of Impeller Stages (may be 1 or 2 characters)

Product Line:

SV – Stainless Vertical

Nominal Flow:

1 = 5 GPM 10 = 53 GPM

3 = 16 GPM 15 = 80 GPM

5 = 26 GPM 22 = 116 GPM

Suction discharge location

Top / Bottom

Numbering System for 33 – 125SV Pump & Motor Combination

The various versions of the e-SV line are identified by a product code number on the pump label. This number is also the catalog number for the pump. The meaning of each digit in the product code number is shown below.

Note: Not all combinations are possible.

Example Product Code

125 SV 8 2 A G K 3 F 2 0

Special Configurations (1 or 2 Characters) E = Electro-Polished L = Horizontal mount + High Pressure F = Destaged - 1 stage M = i-Alert (standard for 10 HP units and greater) G = Destaged - 2 stage N = Low NPSH only (33, 46 and 66 only) H = Horizontal mount only P = Passivation only J = Horizontal mount + Passivation Z = High Press (250/300# pump body/Casing) K = Horizontal mount + Low NPSH

Seal Material 0 = Carb-SilCar-Viton 6 = Carb-SilCar-EPR 2 = SilCar-SilCar-Viton 7 = Carb-SilCar-Viton (Cart) 4 = SilCar-SilCar-EPR 8 = SilCar-SilCar-EPR (Cart)

Motor Enclosure 1 = ODP 7 = Prem-XP 2 = TEFC 8 = Prem-WD 3 = X-Proof 9 = Marine 4 = WD - Tropical A = Chem 5 = Prem-ODP B = Prem-Chem 6 = Prem-TEFC

Voltage A = 115-230 H = 190/380 R = 220 B = 230 J = 115/208-230 S = 415

C = 230-460 K = 208 T = 220/380 WYE

D = 460 L = 208-230 U = 380-660 WYE

E = 575 M = 190/380/415 V = 208-230/460 WYE

F = 208-230/460 N = 380 G = 200 P = 110/220

Pole-Hz-Phase 1 = 2-50-1 5 = 4-50-1 2 = 2-50-3 6 = 4-50-3 3 = 2-60-1 7 = 4-60-1 4 = 2-60-3 8 = 4-60-3

HP Rating A = 0.50 H = 7.5 R = 50 B = 0.75 J = 10 S = 60 C = 1.00 K = 15 T = 75 D = 1.50 L = 20 E = 2 M = 25 F = 3 N = 30 G = 5 P = 40

Configuration G = Round-CI-304 N = Round-316

125SV ONLY

Reduced Trim Diameter A = 141 mm B = 136 mm C = 145 mm (full dia.)

Blank if 33-92SV

Number of Reduced Trin Impeller (0, 1, 2)

Total Number of Impeller Stages (may be 1 or 2 characters)

Product Line:

SV – Stainless Vertical

Nominal Flow:

33 = 175 GPM 92 = 485 GPM

46 = 240 GPM 125 = 660 GPM

66 = 350 GPM

SAFETY INSTRUCTIONS

TO AVOID SERIOUS OR FATAL PERSONAL

INJURY OR MAJOR PROPERTY DAMAGE, READ

AND FOLLOW ALL SAFETY INSTRUCTIONS IN

MANUAL AND ON PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE

INSTALLATION AND OPERATION OF THIS UNIT

AND MUST BE KEPT WITH THE PUMP.

This is a SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.

Warns of hazards that WILL cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause per-sonal injury or property damage.

NOTICE: INDICATES SPECIAL INSTRUCTIONS

WHICH ARE VERY IMPORTANT AND

MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS

AND WARNINGS PRIOR TO PERFORMING ANY

WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

UNIT NOT DESIGNED FOR USE

WITH HAZARDOUS LIQUIDS OR

FLAMMABLE GASES. THESE

FLUIDS MAY BE PRESENT IN

CONTAINMENT AREAS.

The purpose of this manual is to provide the neces-sary information for proper installation, operation and maintenance of the e-SV pump. The instructions and warnings provided below concern the standard version, as described in the sale documents. Special versions may be supplied with supplementary instructions leaflets.

Please refer to the sale contract for any modifications or special version characteristics. Always specify the exact pump type and identification code when requesting technical information or spare parts from our Sales and Service department. For instructions, situations or events not considered in this manual or in the sale documents, please contact your distributor.

Read this manual before installing and using the product.

Improper use may cause personal injury and damage to property and lead to the forfeiture of the warranty coverage.

The e-SV pump is a vertical multistage, non-self priming pump which can be coupled to standard electric motors.

For the pump sizes 1SV-22SV, some of the metal parts

DANGER

WARNING

CAUTION

WARNING

Hazardous fluids can cause fire, burns or death.

that are in contact with the pumped liquid are made of stainless steel, others are made of cast iron. They are available in different versions according to the position of the suction and delivery ports and the shape of the connection flanges. For the sizes 33SV-125SV, some of the metal parts in contact with the pumped liquid are made of stainless steel, others are made of cast iron. A special version is available, in which all the metal parts in contact with the pumped liquid are made of stainless steel. If you purchase a pump without the electric motor, make sure that the motor you use is suitable for coupling to the pump. All e-SV pumps are equipped with a special mechanical seal designed for easy replacement without having to disassemble the entire pump.

These pumps are suitable for civil and industrial water distribution systems, pressure booster, irrigation (agri-culture, sporting facilities), water treatment, boiler feed, parts washing, cooling - air conditioning - refrigeration and fire fighting applications.

1. NAMEPLATE

Do not use this pump/electric pump unit to handle flammable and/or explosive liquids.

Do not use this pump to handle liquids containing abrasive, solid or fibrous sub-stances.

1 Goulds Water Technology Catalog Number 2 Capacity Range 3 TDH Range 4 Rated Speed 5 Rated Horsepower 6 Maximum Operating Pressure 7 Maximum Operating Temperature 8 Pump Serial Number

Confirm that the pump is capable of meeting the desired operating conditions.

1. MINIMUM INLET (SUCTION) PRESSURE

In general, the minimum suction pressure required is that which provides adequate NPSHA necessary to feed the pump. The required NPSHr, expressed in feet, can be found on the performance curve for the pump at the specific duty point. It is recommended that the NPSHA exceeds the NPSHr by a minimum of (2) two feet as a safety margin and to insure long term reliable performance of your e-SV pump.

WARNING

NOTE: THE NPSHA MUST BE CALCULATED FOR

THE SPECIFIC SYSTEM TO WHICH THE

e-SV PUMP IS TO BE INSTALLED. PLEASE

CONTACT YOUR DEALER/DISTRIBUTOR IF

YOU REQUIRE ASSISTANCE.

2. SUCTION

In theory, a pump could suck water from a source located 10.33 meters lower than the pump’s own installation level, but this does not happen because the pump offers its own intrinsic flow resistance, moreover the suction capacity is reduced as a result of flow resistance in the piping, height difference, liquid temperature and elevation above sea level.

A wrong choice in the altimetric placement of the pump could lead to cavitation.

With reference to Figure below and given Z as the maximum height the pump can be installed to, with reference to the level of the liquid source it can be stated the following:

In SI Units:

Z = Pb • 10,2 – NPSH – Hf - Hv -0,5 [m] Pb = Barometric pressure [bar] (absolute) NPSHr = NPSH required by pump [m] Hf = Losses [m] in suction piping Hv = Vapor pressure [m] at application temp [C] 1,5 = 1,5 [m] safety factor

In English Units:

Z = Pb – NPSHr – Hf – Hv – 1.5 Pb = Barometric pressure [ft] (absolute) NPSHr = NPSH required by pump [ft] Hf = Losses [ft] in suction piping Hv = Vapor pressure [ft] at application temp [F]

1.5 = 1.5 [ft] safety factor

With meanings given in the above table it can be stated that:

If Z ≥ 0 pump can work with a maximum suction height equal to Z.

If Z <0 pump must be provided of an inlet pressure equal to –Z.

Do not use the pump if cavitation occurs, as its internal components could be damaged.

If hot water is pumped, guarantee an appropriate condition on the suction side to prevent cavitation.

Make sure that the sum of the pressure on the suction side (water system, gravity tank) and the maximum pressure de-livered by the pump does not exceed the maximum working pressure allowed (nominal pressure PN) for the pump.

3. MAXIMUM INLET PRESSURE, 60 HZ

p1max ≤ PN - pmax Having the following meaning of the symbols:

pmax = Maximum pressure delivered by the pump p1max = Maximum inlet pressure PN = Maximum operating pressure If a motor with an axially locked shaft (standard) is used, be sure that the above formula is fulfilled, if not please contact the Sales and Service Department.

The following table shows the maximum permissible inlet pressure. However, the actual inlet pressure + pressure against a closed valve must always be lower than the maximum permissible operating pressure.

PS

MIN

= NPSHr + 2 ft.

Temp Hv C F m ft 20 68 0.23 0.75 30 86 0.43 1.41 40 104 0.75 2.46 50 122 1.26 4.13 60 140 2.03 6.66 70 158 3.18 10.43 80 176 4.83 15.84 90 194 7.15 23.45 100 212 10.34 33.92 110 230 14.61 47.92 120 248 20.27 66.49

WARNING

Pump Stages

P1max (psig) 2-5 145

1SV 6-10 218

11-30 PN-Pmax 2-3 145

3SV 4-7 218

8-30 PN-Pmax 2-3 145

5SV 4-6 290

7-27 PN-Pmax 1-2 145

10SV 3-5 290

6-20 PN-Pmax 1-2 145

15SV 3 290

4-15 PN-Pmax 1-2 145

22SV 3 290

4-12 PN-Pmax

Pump Stages

P1max (psig) 1/1-2/2 45

33SV

2/1-5/2 145

5/1-7/2 218 7/1-10 PN-Pmax 1/1-1 145

46SV

2/2-2 218

3/2-4/1 290 4-10/2 PN-Pmax 1/1-3/2 72

66SV

3/1-4/1 145

4-5/1 218 5-6 PN-Pmax 1/1-2/2 72

92SV

2/1-3/2 145

3/1-3 218 4/2-5/1 PN-Pmax

125SV

1-3/3B 290

3-5/5A PN-Pmax

WARNING

WARNING

4. MAXIMUM OPERATING PRESSURE

(staging at 3500 RPM)

Pump Stages PSI / Bar

1SV

1-29 362 / 25

30 580 / 40

3SV

1-23 362 / 25

24-30 580 / 40

5SV

1-23 362 / 25

24-27 580 / 40

10SV

1-14 362 / 25

15-20 580 / 40

15SV

1-11 362 / 25

12-15 580 / 40

22SV

1-11 362 / 25

12 580 / 40

33SV

1-6 362 / 25

7-10 580 / 40

46SV

1-5 362 / 25

6-10 580 / 40

66SV

1-5 362 / 25

6 580 / 40

92SV 1-5 362 / 25

125SV 1-6 362 / 25

NOTE: Oval flange (1-22SV) maximum working pressure is 232 psi (16 bar).

5. TEMPERATURE CAPABILITY

The e-SV pump is capable of pumping liquids within the below temperature range:

Standard Seal 1SV-22SV -22°F to 250°F (-30°C to 120°C) 33SV-125SV -22°F to 250°F (-30°C to 120°C)

High Temperature Seal 1SV-22SV -22°F to 300°F (-30°C to 149°C)

33SV-125SV N/A

NOTE: In order to provide adequate cooling for the electric motor, the ambient temperature must be 32º F to 104º F and the relative humidity at 104º F must not exceed 50%.

For temperatures above 104º F and for installations sites located at elevation in excess at 3000 feet above sea level it may be necessary to derate the motor performance. Please contact your distributor/dealer for assistance.

6. MINIMUM NOMINAL FLOW RATE

To prevent overheating of the internal pump com-ponents, make sure that a minimum water flow is always guaranteed when the pump is running.

For continuous operation the minimum flow rate recommended is specified below.

Pump Size

Minimum Flow GPM

3500 RPM 1750 RPM 2900 RPM 1450 RPM

1SV 2 1 2 1

3SV 3 2 3 2

5SV 7 4 6 3

10SV 9 5 8 4

15SV 18 9 15 7

22SV 21 11 18 9

33SV 35 18 8 4

46SV 40 20 10 5

66SV 70 35 14 7

92SV 100 50 20 10

125SV 128 64 106 53

NOTE: If this cannot be achieved, then a bypass/ recirculate line is recommended.

Do not run the pump against a closed dis-charge for longer than a few seconds.

7. NUMBER OF STARTS PER HOUR

For electric pumps coupled to motors supplied by Goulds Water Technology, the maximum number of work cycles (starts and stops) in one hour are as follows:

HP Max. Starts Per Hour*

Min. Run Time Between Starts (sec)

1 15 75

1.5 13 76 2 12 77 3 9 30 5 8 83

7.5 7 88 10 6 92 15 5 100 20 5 110 25 5 115 30 4 120 40 4 130 50 3 145 60 3 170 75 3 180

* For more details, refer to technical manual.

If you use a different motor from the standard one supplied by Goulds Water

Technology, please consult with the motor manu-facturer to find out the maximum number of work cycles allowed.

8. POWER SUPPLY REQUIREMENTS

Make sure that the supply voltages and frequencies are suited to the characteristics of the electric motor. Check the motor rating plate.

In general, the supply voltage tolerances for motor operation are as follows:

UN

Hz Phase

V ±% 60 1 230 10 60 3 230 / 460 10 60 3 460 10

1. TRANSPORTATION AND HANDLING OF

PACKED PRODUCT

The e-SV pump is packed in cartons or wooden crates having different dimensions and shapes.

Some cartons (the supporting base is made of wood) are designed to be transported and handled in the vertical position. Other cartons, as well as the wooden crates, are designed to be transported and handled in the horizontal position. Protect the product against humidity, heat sources and mechani-cal damage (collisions, falls, ...). Do not place heavy weights on the cartons.

Lift and handle the product carefully, using suitable lifting equipment. Observe all the accident prevention regulations.

When you receive the pump, check the outside of the package for evident signs of damage. If the product bears visible signs of damage, notify our distributor within 8 days from the delivery date.

2. STORING THE PACKED PRODUCT

Ambient temperature 32º F to 104º F.

Short Term: (Less than 6 months) Goulds Water Technology normal packaging procedure is designed to protect the pump during shipping. Upon receipt, store in a covered and dry location.

Long Term: (More than 6 months) Rotate shaft several times every 3 months. Refer to driver and coupling manufacturers for their long term storage procedures. Store in a covered dry location.

3. UNPACKING THE PRODUCT

Use suitable equipment. Observe all the accident prevention regulations in force. Lift and handle the product carefully, using suitable lifting equipment.

When you receive the pump, check the outside of the package for evident signs of damage. If the product bears visible signs of damage, notify our distributor within 8 days from the delivery date.

4. HANDLING THE PRODUCT

Lift and handle the product carefully, using suitable lifting equipment. Observe the accident prevention regulations in force.

The product must be securely harnessed for lifting and handling. Some electric pumps have eyebolts that can be used for this purpose.

The installation operations must be carried out by qualified and experienced personnel. Use suitable equipment and protections. Observe the accident prevention regulations in force.

Always refer to the local and/or national regulations, legislation and codes in force relating to the selec-tion of the installation site and the water and power connections.

1. SITE SELECTION

Make sure that no obstructions or obstacles hinder the normal flow of the cooling air delivered by the motor fan. Make sure there is adequate clearance around the pump for the maintenance operations.

Whenever possible, raise the pump slightly from the level of the floor. See the figures below and at the top of the next column for possible installation configu-rations. Horizontal operation requires special mount-ing with a horizontally configured pump.

2. ANCHORING

The pump must be anchored securely with bolts to a concrete foundation or equivalent metal structure (shelf or platform). If the pump is large-sized and needs to be installed near rooms inhabited by people, suitable vibration-damping supports should be pro-vided to prevent the transmission of the vibrations from the pump to the reinforced concrete structure.

The dimensions of the pump base and anchoring holes are shown.

1SV-5SV 10SV-22SV 33SV 46SV-92SV 125SV

in (mm) L1 3.94 (100) 5.12 (130) 6.69 (170) 7.48 (190) 10.83 (275) L2 7.09 (180) 8.46 (215) 9.45 (240) 10.43 (265) 14.96 (380) L3 5.91 (150) 7.28 (185) 8.66 (220) 9.45 (240) 12.99 (330) L4 8.27 (210) 9.65 (245) 11.42 (290) 12.4 (315) 17.72 (450) Ø A 0.51 (13) 0.59 (15) 0.75 (19) N 0.16(4)

L1

L3

L2L4 ø A x N

3. FLANGE ALIGNMENT AND LOADING

Angular alignment of the suction and discharge flanges can best be accomplished using calipers at the bolt locations. See figure below.

NOTICE: DO NOT DRAW PIPING INTO PLACE BY

FORCING THE PUMP SUCTION OR DIS-

CHARGE CONNECTIONS.

4. PIPING

Discharge and suction piping should be no smaller than the respective pump opening and should be kept as short as possible, avoiding unnecessary fittings to minimize friction losses.

NOTICE: PIPING MUST BE INDEPENDENTLY SUP-

PORTED AND NOT PLACE ANY PIPING

LOADS ON THE PUMP.

If suction piping larger than pump suction is re-quired, an eccentric pipe reducer, WITH THE STRAIGHT SIDE UP, must be installed at the pump suction.

If the pump is installed below the liquid source, install a full flow isolation valve in the suction piping for pump inspection or maintenance.

NOTICE: DO NOT USE THE ISOLATION VALVE

ON THE SUCTION SIDE OF THE PUMP

TO THROTTLE PUMP. THIS MAY CAUSE

LOSS OF PRIME, EXCESSIVE TEMPERA-

TURES, DAMAGE TO PUMP AND VOID

WARRANTY.

If pump is installed above the liquid source, the following MUST be provided:

To avoid air pockets, no part of the suction pip-ing should be above the pump suction.

On any horizontal piping sections, slope piping upward from liquid source.

All suction pipe joints MUST be airtight.

Use a foot valve for priming, or for holding prime during intermittent duty.

The suction strainer or suction bell MUST be at least 3 times the suction pipe diameter.

Insure that the size and minimum liquid submer-gence, over the suction inlet, is sufficient to prevent air from entering through a suction vortex. See typi-cal suction piping Figures 1 through 4.

Install a discharge check valve, suitable to handle the flow and liquids, to prevent backflow.

Install an appropriately sized gate valve, AFTER the discharge valve, to regulate the pump capacity, for pump inspection and for maintenance.

When a pipe increaser is required, install between the check valve and the pump discharge.

5. SHAFT ALIGNMENT – MOTOR TO PUMP

When the pump is purchased less motor, the pump will be supplied with a motor assembly shim posi-tioned between the motor adapter and the coupling.

To assemble the motor to the pump remove the plastic shipping straps, the 2 stainless steel coupling guard halves, and the expanded polyurethane.

Insure that the motor assembly shim is properly posi-tioned between the coupling and the motor adapter.

If the motor assembly shim is not available, a 0.203" (5 mm) shim may be used to locate the pump shaft assembly and to set the correct height. See figures below.

Figure 1 Figure 2

Figure 3 Figure 4

H min.

D

H min.

H

M in

. S ub m er g en ce in fe et

8D min.

4D min.

= GPM x 0.321 Area

GPM x 0.4085 D2 min.3D 2 V = Velocity in feet per second

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 V

H

H min.

3D

D

D

3D

For 1-22SV pumps using motor frame sizes 213TC

– 256TC, place adapter ring on top flange of motor adapter. For 33-125SV pumps using motor frame sizes 284TC – 286TC, motor frame sizes 213TC and larger, attach the motor adapter flange to the motor using 4 hex cap screws. Torque to values shown in the “ENGINEERING DATA” section of this manual.

Loosen the 4 coupling socket head screws enough to provide an adequate opening in the coupling to receive the motor shaft.

With an adequately sized crane, carefully lower the motor assembly onto the pump motor adapter and into the coupling. Secure the 4 motor hex cap screws, torquing to the value provided in the “ENGINEERING DATA” section of this manual.

Torque the 4 coupling socket head screws to the value provided in “ENGINEERING DATA” section of this manual. After assembly, the gap between the coupling halves should be equal.

For the 33 through 125SV sizes using a cartridge seal, after coupling bolts have been properly torqued, there are four set screws on the collar of the car-tridge seal that require tightening before removing the shim. The four hex head set screws require a 1/8" allen wrench and are to be tightened hand-tight ap-proximately 5 lbs.-ft. (7 N•m).

Remove the motor assembly shim and retain for future use.

Install the 2 coupling guard halves.

1. WATER CONNECTION

The water connections must be made by qualified installation technicians in compliance with the regu-lations in force.

In case of connection to the water system, the regula-tions issued by the competent authorities (municipal, public utility company) must be observed. Authori-ties often require the installation of a backflow pre-vention device, such as a disconnector, check valve or disconnection tank.

2. WIRING AND GROUNDING

Install, ground and wire accord-ing to local and National Elec-trical Code requirements.

Install an all leg disconnect switch near pump.

Disconnect and lockout electri-cal power before installing or servicing pump.

Electrical supply MUST match pump’s name-plate specifications. Incorrect voltage can cause fire, damage motor and voids warranty.

Motors equipped with automatic thermal pro-tectors open the motor’s electrical circuit when an overload exists. This can cause the pump to start unexpectedly and without warning.

Use only stranded copper wire to motor and ground.

Wire size MUST limit the maximum voltage drop to 10% of the motor nameplate voltage, at the motor terminals. Excessive voltage drop will affect perfor-mance and void motor warranty. The ground wire must be at least as large as the wires to the motor.

Wires should be color coded for ease of maintenance.

Three phase motors require all leg protection with properly sized magnetic starters and thermal over-loads.

PERMANENTLY GROUND THE

PUMP, MOTOR AND CONTROLS

PER NEC OR LOCAL CODES BE-

FORE CONNECTING TO ELEC-

TRICAL POWER. FAILURE TO DO SO CAN

CAUSE SHOCK, BURNS OR DEATH.

Connect the electrical leads to the motor, as follows:

Single Phase Motors – Connect the BLACK wire to the BLACK motor wire. Connect the WHITE wire to the WHITE motor wire. Connect the GREEN wire to the GREEN motor wire.

Three Phase Motors – See figure below.

NOTICE: UNIT ROTATION IS DETERMINED WHEN

VIEWED FROM MOTOR END. SEE PAGE 17

FOR MOTOR ROTATION DETAIL. INCOR-

RECT ROTATION MAY CAUSE DAMAGE TO

THE PUMP AND VOIDS WARRANTY.

WARNING

Hazardous voltage

208-230V 3/60 460V 3/60

L1

L2

L3

L1

L2

L3

G G

M O

TO

R

LE

A

D S

M O

TO

R

LE

A

D S

PO

W

ER

C

A

BL

E

LE

A D

S

PO

W

ER

C

A

BL

E

LE

A D

S

THREE PHASE MOTOR WIRING DIAGRAM

WARNING

Hazardous voltage can shock, burn or cause death.

Hazardous machinery can cause personal injury or death.

WARNING

Extreme heat can cause personal injury or property damage.

DO NOT OPERATE UNIT WITH-

OUT SAFETY GUARD IN PLACE.

TO DO SO CAN CAUSE SEVERE

PERSONAL INJURY.

NOTICE: PUMP MUST BE COMPLETELY PRIMED

BEFORE OPERATION.

DO NOT OPERATE PUMP AT OR

NEAR ZERO FLOW. TO DO SO

CAN CAUSE EXTREME HEAT,

DAMAGE TO THE PUMP, INJURY

OR PROPERTY DAMAGE.

Start the pump, keeping the on-off valve down-stream from the pump closed. Open the on-off valve gradually. The pump must run smoothly and noise-lessly. If necessary, reprime the pump. Check the cur-rent absorbed by the motor and, if necessary, adjust the setting of the thermal relay. Any air pockets trapped inside the pump may be released by loosen-ing the air screw for all e-SV pumps.

If a pump installed in a location where freezing may occur remains inactive, you must drain it through the drain plugs. This opera-tion is not necessary if a suitable antifreeze has been added to the water.

Make sure that the drained liquid does not cause damage or injuries.

After stabilizing the system at normal operating conditions, check piping for correct alignments. If necessary, adjust pipe supports.

HAZARDOUS MACHINERY.

MOTOR THERMAL PROTEC-

TORS CAN RESTART MOTOR

UNEXPECTEDLY AND WITH-

OUT WARNING, CAUSING

SEVERE PERSONAL INJURY.

See the “ENGINEERING DATA” section in this manual for the recommended maximum pump starts per hour.

DISCONNECT AND LOCKOUT

ELECTRICAL POWER BEFORE

ATTEMPTING ANY MAINTE-

NANCE. FAILURE TO DO SO

CAN CAUSE SHOCK, BURNS OR

DEATH.

Check pump rotation by observing the motor fan or the coupling THROUGH the coupling guard. DO NOT confuse the flow arrows, stamped on the pump body, with the rotation arrows on the coupling and motor adapter. Three phase motors only – If rotation is incorrect, have a qualified electrician interchange any two of the three power cable leads.

3. PRIMING/VENTING

For installations with the liquid level above the pump:

Close the discharge valve.

Remove the vent plug.

For models 1SV, 3SV and 5SV only, it is neces-sary to fully unscrew the pin located in the drain plug. See figures below.

For sizes 10SV-125SV the vent plug is supplied with an internal needle valve, so it is not neces-sary to remove the vent plug. Simply unscrew the needle valve half way to open the valve to allow air to escape. (For sizes 33SV-92SV, if the pump is supplied with a cartridge seal, remove the vent plug located on the gland plate beneath the coupling.)

Open the suction valve until liquid flows out of the vent plug opening.

NOTICE: DO NOT REMOVE AND REPLACE DRAIN

PLUG WITH ANOTHER PLUG OR PIPING

FIXTURE FROM ANY OTHER MANU-

FACTURER, OR SIGNIFICANT LOSS OF

PUMP PERFORMANCE MAY OCCUR AS A

RESULT.

NOTE: Place a loose rag over the open vent port to pre-vent large amounts of liquid from being sprayed on the pump and adjacent equipment.

Care should be exercised if you are pumping hot water or chemicals to avoid personal injury.

Install and torque the vent plug to the values provided in the “ENGINEERING DATA” sec-tion of this manual. Close the drain plug pin (1SV, 3SV and 5SV only) and open the dis-charge valve.

For installations with the liquid level below the pump:

Install foot valve at suction end.

For models 1SV, 3SV and 5SV only, it is necessary to fully unscrew the pin located in the drain plug. See figures above.

With the provided plastic funnel, completely fill the casing with liquid.

Install and torque the vent plug, close the drain plug pin (1SV, 3SV and 5SV only) and open the suction valve.

WARNING

Hazardous machinery

WARNING

Hazardous voltage

DRAIN PLUG

WITH PIN CLOSED

DRAIN PLUG

WITH PIN OPEN

MOTOR LUBRICATION

Recommended Motor Bearing Lubrication Intervals

Interval Service Environment

1 – 2 Years Light Duty in Clean Atmosphere

1 Year 8 – 16 hours/day – Clean, Dry Atmosphere

6 Months 12 – 24 hours/day – Moisture Present

3 Months 12 – 24 hours/day – Dirty, High Moisture

When lubricants are operated at elevated tempera-tures, the lubrication frequency should be increased.

DO NOT intermix grease bases (lithium, sodium, etc.). Completely purge old grease if changing grease base.

Over greasing can cause excessive bearing tempera-tures, lubricant and bearing failure.

(e-SV 1–125)

1. Close all necessary suction and discharge valves to isolate the pump from the system.

2. Drain the liquid from the pump by removing the drain plug and opening the needle valve on the vent plug.

3. Remove the coupling guards, the 4 coupling hex cap screws, the coupling and coupling drive pin.

See 1-3, Figure 5.

4. Remove the 4 motor hex cap screws (inner screws) on the seal housing. See step 4.

5. Remove the seal housing plate on 33-125SV models, using the two tapped holes provided.

Threading 2 of the hex cap screws into these holes and evenly tightening the screws. Lift and remove the seal housing between the pump and motor shaft. Exercise care when sliding the seal housing between the shaft to prevent damage to the stationary seat. See step 5.

6. Turn the seal housing upside down and remove the stationary seat and o-ring. Remove and discard the large o-ring used to seal the seal housing to the pump head. Inspect the seal seat for any burrs or debris. Make sure that the seat is clean. Lubricate the new o-ring for the seal seat with a lubricant compatible with the o-ring and install the new seat by pressing it into the seal housing with your thumb. DO NOT USE EXCESSIVE FORCE and, if possible, place a clean soft cloth over the seal face to protect the seal faces during installation.

7. Remove the rotary portion at the mechanical seal by sliding the rotary unit axially upwards along the pump shaft. Inspect the pump shaft for any burns or debris. Any burrs should be ground smooth with (fine grit) emery paper. See step 7 in Figure 5.

8. Lubricate the o-ring located in the ID of the rotary unit of the mechanical seal with a lubricant compatible with the seal elastomers. Carefully slide the rotary unit of the mechanical seal down the shaft. Rotate the seal to locate the pin on the bottom of the seal with the holes in the shaft sleeve (33-125SV only). Cycle seal up and down to lubricate o-ring and prevent seal from sticking to shaft. See step 8 in Figure 5.

9. Install a new seal housing o-ring on the seal housing. A lubricant can be used to hold the o-ring on the diameter of the seal housing.

Carefully reinstall the seal housing between the pump and motor shaft and slide the seal housing down the shaft into position. Use caution when mounting the seal housing between the pump/ motor shaft so that the seal face on the stationary seat is not damaged. See step 9 in Figure 5.

10. Reinstall the 4 hex cap screws, tightening the screws evenly and then torquing them to the values given in the engineering data. See step 10 in Figure 5.

11. Reinstall the coupling pin and locate the space shim on the shaft on the seal housing. If the shim is not available, a 5 mm spacer can be used. See step 11 in Figure 5.

12. Reinstall the coupling halves and evenly tighten the coupling bolts and torque them to the values given in the coupling section. Remove the spacer shim and save for future use. See step 12 in Figure 5.

13. Rotate the shaft by hand to insure that the pump and motor rotate freely. Reinstall the coupling guard.

14. The pump and system should be vented prior to starting the pump. See Section 3, page 13, for venting procedures.

(Sizes 33SV-125SV) Fitted with Cartridge Seals

1. Complete steps 1-4 as defined above for conven-tional seals.

2. Loosen the 4 set screws located around the ID of the pump shaft.

3. Remove the cartridge seal using the two tapped holes provided on the gland of the cartridge seal by threading two of the hex cap screws into these holes and evenly tightening these screws. Lift and remove the cartridge seal between the pump and motor shaft.

4. Inspect the pump shaft for any burrs or debris.

Any burrs should be ground smooth with (fine grit) emery paper.

5. Install a new o-ring on the turned fit of the new cartridge seal. Lubricate the o-ring located in the ID of the cartridge seal. Use a lubricant compat-ible with the seal elastomers to hold the o-ring.

6. Install the new cartridge seal on the pump by care-fully sliding it between the pump and motor shaft and then sliding it into position.

7. Complete steps 11-14 as defined above for the conventional seals.

8. After installing the coupling, tighten the four set screws located in the collar of the cartridge seal to secure the seal to the pump shaft.

9. Rotate the shaft by hand to insure that the pump and motor rotate freely. Reinstall the coupling guard.

10. Use vent connections on cartridge seal for proper venting.

Figure 5

To remove the motor follow steps 1 through 4, as provided in the “MECHANICAL SEAL REPLACE- MENT” section of this manual.

For motor frames 213TC and larger, remove the 4 mo-tor hex cap screws and the motor adapter.

Install the motor adapter flange onto the new motor, torquing the 4 hex cap screws to the values provided in the “ENGINEERING DATA” section of this manual.

Complete the reassembly following steps 17 through 22 in the “MECHANICAL SEAL REPLACEMENT” section of this manual.

All additional unit service or maintenance, not ad-dressed in this manual, should be performed at a qualified service location. Contact your local dealer or Goulds Water Technology distributor for assistance.

Hazardous voltage

TORQUE VALUES

HP Motor Bolt Adapter Flange

Coupling

1-5SV 10-22SV 33-92SV

0.75-7.5 HP 20 lbs ft (27 N·m) – 15 lbs ft (20 N·m) 40 lbs ft (54 N·m) 37 lbs ft (50 N·m)

10-75 HP 45 lbs ft (61 N·m) 48 lbs ft (65 N·m)* 15 lbs ft (20 N·m) 40 lbs ft (54 N·m) 48 lbs ft (65 N·m)

*213TC and 215TC Adapter Flange use 30 lbs ft (40 N m)

NOTE: Discharge loop must be high enough to keep liquid in the bottom stages during shut-down.

TORQUE VALUES

Pump Size Tie Rod Nuts Vent and Drain

1-5SV 22 lbs ft (30 N·m) 15 lbs ft (20 N·m)

10-22SV 37 lbs ft (50 N·m) 15 lbs ft (20 N·m)

33-125SV 44 lbs ft (60 N·m) 29 lbs ft (40 N·m)

VENT NEEDLE

Pump Size

1-5SV

10-22SV 7 lbs ft (9.5 N·m)

33-125SV

DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE

ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN

CAUSE SHOCK, BURNS OR DEATH.

SYMPTOM

MOTOR NOT RUNNING

See Probable Cause – 1 through 5

LITTLE OR NO LIQUID DELIVERED BY PUMP

See Probable Cause – 6 through 12

POWER CONSUMPTION TOO HIGH

See Probable Cause – 3, 12, 13, 15

EXCESSIVE NOISE AND VIBRATION

See Probable Cause – 3, 6 - 8, 10, 12, 13, 16

PROBABLE CAUSE

1. Motor thermal protector tripped.

2. Open circuit breaker or blown fuse.

3. Impellers binding.

4. Motor improperly wired.

5. Defective motor.

6. Pump…