Centrifugal_Water_Chiller_O&M.PDF

O&M Library London, United Kingdom NEC

Tab D

Manufacturer Product & Technical Data

Table of Contents Section Page

Multistack MagLev Product Data

Spec Information Location

Tab D

JJob Name: 12-827-82 Maglev Chiller 1 & 2

JJob Number: 202-N033-1 & 2

Date: December 5, 2013

From: Brad Snodgrass / Mike Orlikowski Multistack

To: Juan Bazan BL Harbert International

Subj: Responses to Submittal Review Comments for 236416-001-0, Centrifugal Water Chillers

Dear Juan, Please see below for our responses to the submittal review comments:

Comment: Justify the discrepancy between the selection chiller model and the design model.

Response: C&N signifies Certified and Not Certified. The units are tested on an AHRI certified test stand, however they do not carry the AHRI Certification. // P & O – Amp rating went down slightly (500 MOP to 450 MOP. The letter was changed to account for the difference in Amp rating.

Comment: Refer to section 236416 paragraph 1.8; the following certificates have to be attached:

• ARI 550/590

• ASHRAE 15

• ANSI/ASHRAE Guideline 147

• Green Seal Compliance

Response:

• The units are tested and the data presented is based on an AHRI certified test stand.

However, our units are not certified by AHRI for 50 Hertz Operation.

• Please see page 7 of 120 for ASHRAE 15 and 147 certification letter.

• Please see page 7 of 120 for ASHRAE 15 and 147 certification letter.

• The chillers comply with the requirements of Green Seal, but are not certified as part of the program due to their 50 Hz rating.

Comment: Refer to Refrigeration section 2.5 parts C,D,E and G, the following components have to be explained:

• Pressure Relief Device

• Refrigeration Transfer

• Refrigerant Isolation for Chillers Using R-134a

• Purge System – No Purge necessary.

• Positive-Pressure System

Response:

• See page 116-117 of 120 for information on pressure relief device.

Specification 236416 - Page 2 of 121

• The required service valves and connection points are included as specified.

• The required manual isolation valves (Compressor Suction & Discharge, & Liquid

Line are included as specified)

• Purge is not applicable for chillers where refrigerant pressures are above atmospheric pressure.

• The chiller is designed to maintain a pressure above atmospheric pressure to avoid air leaking into the chiller vessels.

Comment: Refer to Section 236416 parts 1.11; the following items have to be added to the mentioned warranty:

• Complete chiller including refrigerant charge (5 Year)

• Complete compressor and drive assembly including refrigerant (5 Year)

• Loss of refrigerant charge for any reason.

Response:

• Please see pages 118-120 of 120 for warranty documents

Comment: The attached Control Panel drawings have to be resubmitted in order to include the inputs and outputs specified on design drawings MC9.1.2 and MC9.1.3 in addition to MC9.1.4 which is necessary for the Sequence of Operation.

Response:

• MC9.1.2 – This drawing does not appear to have any I/O to/from the Centrifugal Water Chillers

• MC9.1.3 - There are two points lists on this drawing (one for MC9.1.2 – see comment above) and (one for MC9.1.0). A review of MC9.1.0 does not appear to have any I/O to/from the Centrifugal Water Chillers.

• MC9.1.4 – The sequence of operation on this drawing does not appear to call for any I/O to/from the Centrifugal Water Chillers.

Comment: Refer to section 236416 part 2.8, the insulation must be applied as follows:

• Over all cold surfaces of chiller capable of forming condensation like pipes, evaporator etc. NOT only the evaporator.

• Thickness must be 1.5 inches NOT ¾ inches.

Response: See revision indicating 1.5 “ of insulation (38.1 mm) on pages 17 & 32 of 120.

Comment: Refer to section 23641[6] part 2.14 B; the chiller manufacturer shall furnish vibration isolation for each chiller as per section 230548 “Vibration-Seismic Controls for HVAC” for requirements.

The submittal notes that the Seismic & Vibration Isolation will be done by others. Clarify Why and Who?

Response: BL Harbert to Address this comment.

Comment: Provide removable and reusable sound-barrier over the compressor housing, hermetic motor, compressor suction and discharge piping, and condenser shell. The sound barrier must comply section 23641[6] part 2.14.B Response: Please provide the sound performance requirements for the mechanical equipment room so this item can be designed to accomplish the sound goals for the project.

Specification 236416 - Page 3 of 121

Comment: Water box must be provided and complied section 2364[6] parts 2.6.H & 2.7.H.

Response: See revised drawings (pages 21-23 and 36-38 of 120) indicating marine water boxes with lifting eye and hinged covers.

Comment: Submittal exceptions note that chiller will unload to 20%. We assume this is a typo. Chiller shall unload to 10% as per the submitted performance data. Confirmation is required.

Response: The chiller will unload to 10% (40 Tons) as indicated on the performance data on pages 9-13 and 24-28 of 120. Changed page 6 comment to correct typo.

Comment: See also Arup’s attached comments.

Responses: See responses below.

Comment: On future submittals, submit equipment selections in SI units to facilitate comparison with the equipment schedules in the design documents.

Response: See page 14 & 29 for SI unit performance.

Comment: The model number of the submitted chiller indicates that the chiller is not AHRI certified.

Per Section 1.8-A, the chiller must be AHRI certified.

Response: The units are tested and the data presented is based on an AHRI certified test stand.

However, our units are not certified by AHRI for 50 Hertz Operation.

Comment: For record, submit performance data at a range of the condenser water temperatures (refer to section 1.5-A-9) Response: See revised performance data and SI unit tables that follow the selection pages.

Comment: Owner has agreed to delete sound test for a credit. Confirm that sound test has been deleted.

Response: As requested we will not perform a sound test.

Comment: Although marine water boxes with hinged or davited covers per Sections 2.6-H and 2.7-H are not required to be stainless steel, piping connections shall allow tube inspection and cleaning without removal of piping.

Response: See unit layout drawing for marine water box and hinged cover. (pages 21-23 & 36-38 of 120)

Comment: Insulation shall be factory applied to all surfaces capable of forming condensation. Ensure that insulation is sufficiently thick to prevent condensation.

Response: Chillers are provided 1.5” (38.1 mm) of insulation.

Comment: Provide ASHRAE / ASME compliant refrigerant pressure relief devices. BLHI: Coordinate refrigerant relief piping with the mechanical contractor and the design documents.

Response: See page 116-117 of 120 for information on pressure relief device.

Comment: Provide 300 psi rated evaporator and condenser barrels.

Response: See Edit to page 17 and 32 of 120.

Specification 236416 - Page 4 of 121

Comment: Submittal exceptions note that chiller will unload to 20%. We assume this is a typo. Chiller shall unload to 10% as per the submitted performance data. Please confirm.

Response: The chiller will unload to 10% (40 Tons) as indicated on the performance data on pages 9-13 and 24-28 of 120. Changed page 6 comment to correct typo.

Comment: The harmonic calculations were not reviewed. BLHI: Refer to the forthcoming response to submittal 232123-001-0 (Chiller Skid) for additional details.

Response: Please identify any assistance Multistack can provide with this item.

Comment: Provide interface for full BMS integration with Flexsys Control System. Coordinate BMS protocol with the approved BMS shop drawings.

Response: Page 108 of 120 of the original submittal lists the available protocols. Please advise Multistack of the desired protocol.

Comment: BLHI: Coordinate chiller dimensions with all other trades and pump skid manufacturer.

Chillers shall be accessible for maintenance and inspection. Coordinate installation of submitted chillers with chiller manufacturer’s recommended service clearances.

Response: Please identify any assistance Multistack can provide with this coordination.

Comment: BLHI: Coordinate all control valves, control wiring, and sensors with the design drawings, the controls contractor, and the pump skid manufacturer.

Response: Please identify any assistance Multistack can provide with this item.

Specification 236416 - Page 5 of 121

Specification 236416 - Page 6 of 121

MULTISTACK

1065 Maple Ave, Sparta, WI 54656

PHONE: (608) 366-2400 ▌▌▌FAX: (608) 366-2450

Subject: Compliance with ASHRAE Standard 15

The signature below certifies that Multistack, LLC is compliant with the manufacturer requirements of ASHRAE 15 “Safety Code for Mechanical Refrigeration” and manufacturer requirements of ANSI/ASHRAE Guideline 147 “Reducing Release of Halogenated Refrigerants from Refrigeration and Air-Conditioning Equipment and Systems” for refrigerant leaks, recovery, and handling and storage requirements.

Signed:

Michael S. Orlikowski Multistack Key Accounts Manager

Specification 236416 - Page 7 of 121

P.O. Box 510 - Sparta, WI 54656 - (608)366-2400 / Fax (608)366-2450 www.multistack.com - www.airstack.com

Specification 236416 - Page 8 of 121 http://www.multistack.com/� http://www.airstack.com/� susanw Typewritten Text

Performance Data Chiller Model Number Frame Type Rated Capacity

PERFORMANCE DATA

Evaporator Condenser

Load Capacity kW kW/ton Flow Rate (GPM) Entering °F ΔP (PSI) Flow Rate (GPM) Entering °F Leaving °F ΔP (PSI) 100% 90% 80% 75% 70% 60% 50% 40% 30% 25% 20% 10%

EVAPORATOR DESIGN DATA CONDENSER DESIGN DATA

Entering Temperature Entering Temperature Leaving Temperature Leaving Temperature Design Flow Design Flow Design Pressure Drop Design Pressure Drop Minimum Flow Minimum Flow Minimum Pressure Drop Minimum Pressure Drop Number of Passes Number of Passes Tube Type Tube Type Fouling Factor Fouling Factor Connection Size Connection Size Connection Type Connection Type Head Style Head Style Head Mounting Head Mounting

PHYSICAL DATA ELECTRICAL DATA

* Length (Shell Only) Voltage Width Power Input Height Compressor(s) RLA Estimated Shipping Weight MCA Estimated Operating Weight MOP Refrigerant Type Refrigerant Charge Shell Configuration

* See Head drawing for additional length for the heads

Job Name Job Number Location Quote Number Engineer Representative Contractor Rep Office

0.00025

115.2

Grooved Coupling

MS0412FN1L2W2E1CC44FO-R134A

9.9

69.5

11.0

6.9

Inlet: Right Outlet: Right

QMORLIKOWSKI09252013-1

Sparta

9.9 58.7

3/4 diameter 0.025'' Copper Enhanced

86.0

144''

9.9

0.276

44.75''

0.373

Marine

9.9

0.258

Inlet: Right Outlet: Right

54.2

Marine

0.274

Mike Orlikowski

9.90.271

833 lbs

Frame 1 3 TT-400

Stacked

9.9

0.279

9.9

9.9

6.9

B.L.Harbert International

88.75''

90.0

3/4 diameter 0.025'' Copper Enhanced

9.9

120.0

0.293

0.0001

133.8

100.0

300.0

Version #: 1.0.4435.38020

0.331

78.0

51.1 50.1 49.1 48.1 47.1

46.0 45.0

80.2

78.3

20.7

52.2

6.9

27.4

8"

210.9

6.9

0.395

68.4

79.5

12-827-82

400.0

400.0

82.1

9.880 PSI / 22.823 ft

75.4 72.8

6.9 65.0

65.0

65.0

65.0 65.0

70.2 67.6

9.9

8"

70.6

With Tower Relief (per AHRI 550/590)

6.9

0.418

(Based on Water)

360.0 320.0

0.890 PSI / 2.056 ft

66.1

44.7

40.0

6.9

80.0

200.0 160.0

280.0 240.0

0.469

210.9 54.2

51.7

For MCA’s of 380 or higher, parallel feeds required

46.6

6.9

See Multistack for details

(Based on Water)

0.830 PSI / 1.917 ft

6.9

R-134A

0.327

9.9

168.8

NPLV

65.0

9.9

Grooved Coupling

71.5 6.9

6.9

53.2

74.4

32.6

0.527

See Multistack for details

6.880 PSI / 15.893 ft

12-827-82 (Maglev) CH-1

67.8

6.9

67.2

400-50-3

104.5 118.5

Specification 236416 - Page 9 of 121 susanw

202-N033-1

Load Capacity kW kW/ton Flow Rate (GPM) Entering °F ΔP (PSI) Flow Rate (GPM) Entering °F Leaving °F ΔP (PSI) 100% 90% 80% 75% 70% 60% 50% 40% 30% 25% 20% 10%

EVAPORATOR DESIGN DATA CONDENSER DESIGN DATA

Entering Temperature Entering Temperature Leaving Temperature Leaving Temperature Design Flow Design Flow Design Pressure Drop Design Pressure Drop Minimum Flow Minimum Flow Minimum Pressure Drop Minimum Pressure Drop Number of Passes Number of Passes Tube Type Tube Type Fouling Factor Fouling Factor Connection Size Connection Size Connection Type Connection Type Head Style Head Style Head Mounting Head Mounting

PHYSICAL DATA ELECTRICAL DATA

* Length (Shell Only) Voltage Width Power Input Height Compressor(s) RLA Estimated Shipping Weight MCA Estimated Operating Weight MOP Refrigerant Type Refrigerant Charge

Shell Configuration

* See Head drawing for additional length for the heads

Job Name Job Number Location Quote Number Engineer Representative Contractor Rep Office

0.00025

115.2

Grooved Coupling

MS0412FN1L2W2E1CC44FO-R134A

9.9

82.6

17.7

6.9

Inlet: Right Outlet: Right

QMORLIKOWSKI11222013-2

Sparta

9.9 83.4

3/4 diameter 0.025'' Copper Enhanced

88.7

144''

9.9

0.443

44.75''

0.452

Marine

9.9

0.385

Inlet: Right Outlet: Right

54.2

Marine

89.961

0.387

Mike Orlikowski

9.90.407

833 lbs

Frame 1 3 TT-400

Stacked

9.9

0.410

9.9

9.9

6.9

B.L.Harbert International

88.75''

90.0

3/4 diameter 0.025'' Copper Enhanced

9.9

120.0

0.417

0.0001

150.1

100.0

300.0

Version #: 1.0.4435.38020

0.441

78.0

51.1 50.1 49.1 48.1 47.1

46.0 45.0

86.8

86.2

30.8

52.2

6.9

38.7

8"

210.92

6.9

0.459

81.5

105.9

12-827-82

400.0

400.0

87.4

9.880 PSI / 22.823 ft

78.0 78.0

6.9 78.0

78.0

78.0

78.0 78.0

78.0 78.0

9.9

8"

83.8

No Tower Relief

6.9

0.469

(Based on Water)

360.0 320.0

0.890 PSI / 2.056 ft

79.2

65.5

40.0

6.9

80.0

200.0 160.0

280.0 240.0

0.494

210.9 54.2

51.7

For MCA’s of 380 or higher, parallel feeds required

46.6

6.9

See Multistack for details

(Based on Water)

0.830 PSI / 1.917 ft

6.9

R-134A

0.431

9.9

177.7

NPLV

78.0

9.9

Grooved Coupling

78.0 6.9

6.9

53.2

85.0

48.8

0.527

See Multistack for details

6.890 PSI / 15.916 ft

12-827-82 (Maglev) CH-1 -Constant 78 Tower

80.9

6.9

80.3

400-50-3

126.5 137.8

Specification 236416 - Page 10 of 121

Load Capacity kW kW/ton Flow Rate (GPM) Entering °F ΔP (PSI) Flow Rate (GPM) Entering °F Leaving °F ΔP (PSI) 100% 90% 80% 75% 70% 60% 50% 40% 30% 25%

Leaving Temperature Leaving Temperature Design Flow Design Flow Design Pressure Drop Design Pressure Drop Minimum Flow Minimum Flow Minimum Pressure Drop Minimum Pressure Drop Number of Passes Number of Passes Tube Type Tube Type Fouling Factor Fouling Factor Connection Size Connection Size Connection Type Connection Type

Width Power Input Height Compressor(s) RLA Estimated Shipping Weight MCA Estimated Operating Weight MOP

Grooved Coupling

MS0412FN1L2W2E1CC44FO-R134A

9.9

77.2

14.8

6.9

Inlet: Right Outlet: Right

QMORLIKOWSKI11222013-3

Sparta

9.9 73.3

3/4 diameter 0.025'' Copper Enhanced

83.1

144''

9.9

0.369

44.75''

0.395

Marine

9.9

0.330

Inlet: Right Outlet: Right

54.2

Marine

84.415

0.339

Mike Orlikowski

9.90.355

833 lbs

Frame 1 3 TT-400

Stacked

9.9

0.353

9.9

9.9

6.9

B.L.Harbert International

88.75''

84.4

3/4 diameter 0.025'' Copper Enhanced

9.9

120.0

0.366

0.0001

132.9

100.0

300.0

Version #: 1.0.4435.38020

0.382

72.6

51.1 50.1 49.1 48.1 47.1

46.0 45.0

81.3

80.7

26.4

52.2

6.9

33.9

8"

191.25

6.9

0.404

76.0

91.6

12-827-82

400.0

400.0

81.9

9.880 PSI / 22.823 ft

72.6 72.6

6.9 72.6

72.6

72.6

72.6 72.6

72.6 72.6

9.9

8"

78.3

No Tower Relief

6.9

0.415

(Based on Water)

360.0 320.0

0.890 PSI / 2.056 ft

73.7

56.5

40.0

6.9

80.0

200.0 160.0

280.0 240.0

0.443

191.3 54.2

51.7

For MCA’s of 380 or higher, parallel feeds required

46.6

6.9

See Multistack for details

72.6 (Based on Water)

0.830 PSI / 1.917 ft

6.9

R-134A

0.379

9.9

159.4

NPLV

72.6

9.9

Grooved Coupling

72.6 6.9

6.9

53.2

79.5

42.6

0.478

See Multistack for details

6.890 PSI / 15.916 ft

12-827-82 (Maglev) CH-1 -Constant 72.6 tower

75.5

6.9

74.9

400-50-3

110.6 121.3

Specification 236416 - Page 11 of 121

Load Capacity kW kW/ton Flow Rate (GPM) Entering °F ΔP (PSI) Flow Rate (GPM) Entering °F Leaving °F ΔP (PSI) 100% 90% 80% 75% 70% 60% 50% 40% 30% 25%

Leaving Temperature Leaving Temperature Design Flow Design Flow Design Pressure Drop Design Pressure Drop Minimum Flow Minimum Flow Minimum Pressure Drop Minimum Pressure Drop Number of Passes Number of Passes Tube Type Tube Type Fouling Factor Fouling Factor Connection Size Connection Size Connection Type Connection Type

Width Power Input Height Compressor(s) RLA Estimated Shipping Weight MCA Estimated Operating Weight MOP

Grooved Coupling

MS0412FN1L2W2E1CC44FO-R134A

9.9

71.7

11.9

6.9

Inlet: Right Outlet: Right

QMORLIKOWSKI11222013-4

Sparta

9.9 63.1

3/4 diameter 0.025'' Copper Enhanced

77.6

144''

9.9

0.299

44.75''

0.343

Marine

9.9

0.278

Inlet: Right Outlet: Right

54.2

Marine

78.888

0.295

Mike Orlikowski

9.90.294

833 lbs

Frame 1 3 TT-400

Stacked

9.9

0.299

9.9

9.9

6.9

B.L.Harbert International

88.75''

78.9

3/4 diameter 0.025'' Copper Enhanced

9.9

120.0

0.316

0.0001

117.3

100.0

300.0

Version #: 1.0.4435.38020

0.326

67.2

51.1 50.1 49.1 48.1 47.1

46.0 45.0

75.8

75.2

22.2

52.2

6.9

29.5

8"

174.08

6.9

0.354

70.6

78.2

12-827-82

400.0

400.0

76.4

9.880 PSI / 22.823 ft

67.2 67.2

6.9 67.2

67.2

67.2

67.2 67.2

67.2 67.2

9.9

8"

72.9

No Tower Relief

6.9

0.366

(Based on Water)

360.0 320.0

0.890 PSI / 2.056 ft

68.3

47.8

40.0

6.9

80.0

200.0 160.0

280.0 240.0

0.396

174.1 54.2

51.7

For MCA’s of 380 or higher, parallel feeds required

46.6

6.9

See Multistack for details

67.2 (Based on Water)

0.830 PSI / 1.917 ft

6.9

R-134A

0.329

9.9

142.7

NPLV

67.2

9.9

Grooved Coupling

67.2 6.9

6.9

53.2

74.0

35.3

0.435

See Multistack for details

6.890 PSI / 15.916 ft

12-827-82 (Maglev) CH-1 -Constant 67.2 tower

70.0

6.9

69.4

400-50-3

96.1 106.2

Specification 236416 - Page 12 of 121

Load Capacity kW kW/ton Flow Rate (GPM) Entering °F ΔP (PSI) Flow Rate (GPM) Entering °F Leaving °F ΔP (PSI) 100% 90% 80% 75% 70% 60% 50% 40% 30% 25%

Leaving Temperature Leaving Temperature Design Flow Design Flow Design Pressure Drop Design Pressure Drop Minimum Flow Minimum Flow Minimum Pressure Drop Minimum Pressure Drop Number of Passes Number of Passes Tube Type Tube Type Fouling Factor Fouling Factor Connection Size Connection Size Connection Type Connection Type

Width Power Input Height Compressor(s) RLA Estimated Shipping Weight MCA Estimated Operating Weight MOP

Grooved Coupling

MS0412FN1L2W2E1CC44FO-R134A

9.9

69.5

11.0

6.9

Inlet: Right Outlet: Right

QMORLIKOWSKI11222013-5

Sparta

9.9 58.4

3/4 diameter 0.025'' Copper Enhanced

75.4

144''

9.9

0.275

44.75''

0.323

Marine

9.9

0.258

Inlet: Right Outlet: Right

54.2

Marine

76.64

0.273

Mike Orlikowski

9.90.270

833 lbs

Frame 1 3 TT-400

Stacked

9.9

0.278

9.9

9.9

6.9

B.L.Harbert International

88.75''

76.6

3/4 diameter 0.025'' Copper Enhanced

9.9

120.0

0.292

0.0001

111.3

100.0

300.0

Version #: 1.0.4435.38020

0.304

65.0

51.1 50.1 49.1 48.1 47.1

46.0 45.0

73.5

72.9

20.6

52.2

6.9

27.3

8"

167.61

6.9

0.335

68.4

72.9

12-827-82

400.0

400.0

74.1

9.880 PSI / 22.823 ft

65.0 65.0

6.9 65.0

65.0

65.0

65.0 65.0

65.0 65.0

9.9

8"

70.6

No Tower Relief

6.9

0.348

(Based on Water)

360.0 320.0

0.890 PSI / 2.056 ft

66.1

44.5

40.0

6.9

80.0

200.0 160.0

280.0 240.0

0.379

167.6 54.2

51.7

For MCA’s of 380 or higher, parallel feeds required

46.6

6.9

See Multistack for details

(Based on Water)

0.830 PSI / 1.917 ft

6.9

R-134A

0.307

9.9

136.6

NPLV

65.0

9.9

Grooved Coupling

65.0 6.9

6.9

53.2

71.8

32.4

0.419

See Multistack for details

6.890 PSI / 15.916 ft

12-827-82 (Maglev) CH-1 -Constant 65 tower

67.8

6.9

67.2

400-50-3

90.3 100.4

Specification 236416 - Page 13 of 121

Load Capacity Power Flow Rate Enterring Diff P Flow Rate Enterring Leaving Diff P

(Pct) (KW) (KW) (L/s) ( C ) (Kpa) (L/s) ( C ) ( C ) (Kpa)

100 113.8 210.9 59.2 12.3 68.3 58.1 25.6 32.2 47.6

90 102.4 177.7 59.2 11.8 68.3 58.1 25.6 31.5 47.6

80 91.0 150.1 59.2 11.2 68.3 58.1 25.6 30.8 47.6

75 85.3 137.8 59.2 10.9 68.3 58.1 25.6 30.4 47.6

70 79.6 126.5 59.2 10.6 68.3 58.1 25.6 30.1 47.6

60 68.3 105.9 59.2 10.1 68.3 58.1 25.6 29.4 47.6

50 56.9 83.4 59.2 9.5 68.3 58.1 25.6 28.8 47.6

40 45.5 65.5 59.2 8.9 68.3 58.1 25.6 28.1 47.6

30 34.1 48.8 59.2 8.4 68.3 58.1 25.6 27.5 47.6

25 28.4 38.7 59.2 8.1 68.3 58.1 25.6 27.2 47.6

20 22.8 30.8 59.2 7.8 68.3 58.1 25.6 26.8 47.6

10 11.4 17.7 59.2 7.2 68.3 58.1 25.6 26.2 47.6

Load Capacity Power Flow Rate Enterring Diff P Flow Rate Enterring Leaving Diff P

(Pct) (KW) (KW) (L/s) ( C ) (Kpa) (L/s) ( C ) ( C ) (Kpa)

100 113.8 191.3 59.2 12.3 68.3 58.1 22.6 29.1 47.6

90 102.4 159.4 59.2 11.8 68.3 58.1 22.6 28.4 47.6

80 91.0 132.9 59.2 11.2 68.3 58.1 22.6 27.7 47.6

75 85.3 121.3 59.2 10.9 68.3 58.1 22.6 27.4 47.6

70 79.6 110.6 59.2 10.6 68.3 58.1 22.6 27.1 47.6

60 68.3 91.6 59.2 10.1 68.3 58.1 22.6 26.4 47.6

50 56.9 73.3 59.2 9.5 68.3 58.1 22.6 25.7 47.6

40 45.5 56.5 59.2 8.9 68.3 58.1 22.6 25.1 47.6

30 34.1 42.6 59.2 8.4 68.3 58.1 22.6 24.4 47.6

25 28.4 33.9 59.2 8.1 68.3 58.1 22.6 24.2 47.6

20 22.8 26.4 59.2 7.8 68.3 58.1 22.6 23.8 47.6

10 11.4 14.8 59.2 7.2 68.3 58.1 22.6 23.2 47.6

Load Capacity Power Flow Rate Enterring Diff P Flow Rate Enterring Leaving Diff P

(Pct) (KW) (KW) (L/s) ( C ) (Kpa) (L/s) ( C ) ( C ) (Kpa)

100 113.8 174.1 59.2 12.3 68.3 58.1 19.6 26.1 47.6

90 102.4 142.7 59.2 11.8 68.3 58.1 19.6 25.3 47.6

80 91.0 117.3 59.2 11.2 68.3 58.1 19.6 24.7 47.6

75 85.3 106.2 59.2 10.9 68.3 58.1 19.6 24.3 47.6

70 79.6 96.1 59.2 10.6 68.3 58.1 19.6 24.0 47.6

60 68.3 78.2 59.2 10.1 68.3 58.1 19.6 23.3 47.6

50 56.9 63.1 59.2 9.5 68.3 58.1 19.6 22.7 47.6

40 45.5 47.8 59.2 8.9 68.3 58.1 19.6 22.1 47.6

30 34.1 35.3 59.2 8.4 68.3 58.1 19.6 21.4 47.6

25 28.4 29.5 59.2 8.1 68.3 58.1 19.6 21.1 47.6

20 22.8 22.2 59.2 7.8 68.3 58.1 19.6 20.8 47.6

10 11.4 11.9 59.2 7.2 68.3 58.1 19.6 20.2 47.6

Load Capacity Power Flow Rate Enterring Diff P Flow Rate Enterring Leaving Diff P

(Pct) (KW) (KW) (L/s) ( C ) (Kpa) (L/s) ( C ) ( C ) (Kpa)

100 113.8 167.6 59.2 12.3 68.3 58.1 18.3 24.8 47.6

90 102.4 136.6 59.2 11.8 68.3 58.1 18.3 24.1 47.6

80 91.0 111.3 59.2 11.2 68.3 58.1 18.3 23.4 47.6

75 85.3 100.4 59.2 10.9 68.3 58.1 18.3 23.1 47.6

70 79.6 90.3 59.2 10.6 68.3 58.1 18.3 22.7 47.6

60 68.3 72.9 59.2 10.1 68.3 58.1 18.3 22.1 47.6

50 56.9 58.4 59.2 9.5 68.3 58.1 18.3 21.4 47.6

40 45.5 44.5 59.2 8.9 68.3 58.1 18.3 20.8 47.6

30 34.1 32.4 59.2 8.4 68.3 58.1 18.3 20.2 47.6

25 28.4 27.3 59.2 8.1 68.3 58.1 18.3 19.9 47.6

20 22.8 20.6 59.2 7.8 68.3 58.1 18.3 19.6 47.6

10 11.4 11 59.2 7.2 68.3 58.1 18.3 18.9 47.6

Specification 236416 - Page 14 of 121

Mag Lev Centrifugal Chiller Submittal

Product Overview:

Chiller Quantity Chiller Description Multistack Model # MagLev™ Water Cooled, Oil-Free Flooded Centrifugal

The following items are included by Multistack:

Compressors:

• Integrated Refrigerant Cooled Variable Speed Drive w/ Soft Start

• Micro processor controlled magnetic Bearing System

• Direct Drive Rotating Assembly

• Environmentally friendly R-134A Refrigerant

Electrical:

• Phase Power Input

• Chillers listed with ETL per UL 1995

• High Voltage Electrical enclosures carry NEMA 1 rating

• Single Point of Connection for High Voltage Electrical, optional unit mounted disconnect

• 24 VDC control power supply built in. Optional UPS

• Mushroom style, panel mounted emergency stop factory mounted & wired

• Each Compressor contains its own:

• high voltage breaker

• fast acting fuses

• Line reactor

• Line reactor cooling fan

Heat Exchangers:

• ASME certified horizontal shell & tube heat exchanger

• Maximum water side working pressure for evaporator: 145 PSI (optional higher rated shells available)

• Maximum refrigerant side working pressure for evaporator: 180 PSI (optional higher rated shells available)

• Water Side Connections featuring groove type mechanical connections

• 3/4” diameter, enhanced & riffled copper tubes with standard tube sheets.

• Tube sheets are supported & baffled to prevent tube damage.

• Evaporator insulated with 3/4” Closed Cell Foam Insulation

• Epoxy coated tube sheet on condenser standard, (option is available for evaporator)

• Factory installed temperature sensor wells

• Factory installed chilled water and condenser water flow safeties, (optional differential pressure sensors)

Refrigerant Components:

• Electronic Expansion Valve/s controlled by dedicated outputs via the FlexSys Control System

• Condenser mounted refrigerant level sensor with digital display

• Built in sight glass on evaporator and condenser shells to confirm refrigerant charge

• Load Balance Valves on all compressors to optimize compressor staging, unloading, and operating range of each compressor.

• Optional refrigerant side economizer for improved energy efficiency and an increase in chiller capacity

• Each compressor equipped with swing check to prevent anti-rotation

• Each Compressor can be isolated thru service valves for service while other compressors run

• Refrigerant service valves standard, which allow for refrigerant charge to be isolated in one shell while other is serviced

• Large, 3/8 port charging/recovery ports standard

Multistack LLC · 1065 Maple Ave. · Sparta, WI, 54656 · Ph: (608)-366-2400 · Fax: (608)-366-2450 ·

MS0412FN1L2W2E1CC44FO-R134A1

Dual 1 @ 48 lbs/ChillerMaxMinCapacity Reliefs w/Isolation Tree (ASHRAE 15 Calculated Min=38.4 lbs/Min Evap, 35.2 lbs/Min Cond)

3 TT-400 Oil-free Centrifugal Compressors featuring:

400-50-3

Specification 236416 - Page 15 of 121

FlexSys Control System featuring:

• 15” TFT touch screen featuring a resolution of 1024 x 768.

• Touch Screen can be disconnected & chiller will still operate as processor is completely separate from touch screen

• Real Time, Intel equipped CPU based control system featuring dual flash drives for maximum reliability.

• Windows Standard Embedded OS

• CPU is equipped with a battery backup & internal 5 second UPS

• Compressors controlled thru Multistack’s proprietary natural progression control algorithms that define the proper operating range for the compressors to run in for maximum reliability while optimizing energy efficiency

• FlexSys utilizes a one to one control concept for compressor control. What this means is the processor talks to each compressor individually versus relying on a daisy chain network. This speeds up the communication, improves reliability, and allows for each compressor to run with it’s own unique demand signal. This allows each compressor to run in its own sweet spot to maximize energy efficiency. Studies have shown that this feature alone is able to save 3 to 5 kw, per compressor over the next leading chiller control.

• Industry leading trend graphing. Data captured in 5 second intervals. Data is saved daily to external thumb drive and can be broken down in intervals of: seconds, minutes, 10 minutes, 30 minutes, 1 hour, 2 hours, 4 hours, 12 hours, or full day. Trend graphing includes zoom feature. Trend graphing also includes all hardwired inputs and outputs so here is never again any guess work on what the chiller is doing.

• Advanced Fault capturing with calendar recall and color coding. Red for fault, Yellow for alarm, and green for good

• Chiller control features settings recall feature that allows you to tune the chiller to your own load requirements or default to factory settings

• Chiller can respond to flow rate of change of X % per minute (needs to be confirmed during testing) and maintain stable operation

• Danfoss Turbocor Monitoring Software on board (no need for a separate laptop)

• Web Control feature Standard on all FlexSys Control Systems. This allows the user to mirror the chiller control exactly as if they were standing in front of it. App support for iphone®, ipad®, android®, and desktop applications.

• Chiller Dashboard has 20 user configurable fields that allows the operator to customize the information they want to see

• Chiller controls a 3-way condenser water valve as a standard to help with inverted start conditions

• Chiller provides a tower output signal that provides a recommended setpoint for entering condenser water

• Standard I/O points include: external chilled water reset, external load limit, chiller kw, chiller amps, condenser 3-way valve control, tower setpoint, chilled & condenser water flow safeties, chilled water in & out and condenser water in & out temperatures, liquid line temp, chiller fault, chiller run, and a contact for any compressor in a fault condition.

• Built in modbus server for tcp/ip or rtu communication. Communication for BacNET or Lon is achieved thru an optional gateway.

• Optional I/O expansion hub available in two sizes: small or large. Customer can select one or the other which allows for up to 17 pre configured control features such as: chilled water valve control, pump control, tower control, and more.

Multistack LLC · 1065 Maple Ave. · Sparta, WI, 54656 · Ph: (608)-366-2400 · Fax: (608)-366-2450 ·

Specification 236416 - Page 16 of 121

Other Services & Special Features: Control Options:

Excluded By Multistack

• Refrigerant Monitoring Equipment as governed by ASHRAE 15 standard

• Rigging

• Sound Test

• Seismic Provisions including: Seismic Testing & Certification

• Couplings for Water Connections

• Pressure Relief Piping

• Multistack recommends a 2-3 minute minimum loop time. Contact Multistack if you have questions regarding system loop time design

• ¾" Insulation (Evaporator)

• ¾" Insulation (Condenser)

• 1-1/2" Insulation (Condenser)

• EMI Noise Filtration to meet IEE 519 standards

• Evaporator Marine Water Box (300 PSI)

• Condenser Marine Water Box (300 PSI)

• Hinged cover plates-evaporator

• Hinged cover plates-condenser

• Main Power Door Interlock Disconnect Switch

• 2 Pass Evaporator

• 2 Pass Condenser

• Refrigerant (134-A)

• Witness Test

• 1-1/2" Insulation (Evaporator)

• Spare Flexsys Master Control Board

• 65 kA SCCR

• Sound Test per ARI 575

• SCCR Rating 10kA

• Chiller to ship charged unless otherwise specified

• Factory Run Test Included

• Freight Included

• Factory Start Up Included

• Warranty: Compressor (5 Year)

• Warranty: Parts & Labor (less compressor parts) (5 Year)

• Warranty: Refrigerant (5 year)

Specification 236416 - Page 17 of 121 mikeo Rectangle mikeo Rectangle mikeo Rectangle

Component Specification- FLEXSYS Control System:

MagLev Centrifugal Chillers are equipped with an industrial grade CPU based controls system called FlexSys. Flexsys features an Intel™ based processor. All chiller & compressor I/O is controlled via EtherCAT. With EtherCAT, FLEXSYS controls update at a rate of 50 microseconds.

The FlexSys Controller features a 15 TFT inch touch screen interface that can be disconnected & the chiller will still run. This is because the processor is not built into the screen like other control systems. The FlexSys Controller uses proprietary control logic to control the chiller thru the use of its natural progression control algorithms. These algorithms define the proper operating range for the compressors to run in for maximum reliability while optimizing energy efficiency

The end user is able to operate chiller via the HMI located on chiller’s touch screen or via remote web connection. All system parameters including: compressor status, alarms, & faults, trend graphing, fault logging, BAS communication window, manuals, wiring diagrams, log book, & control set points are viewable. The FlexSys controller allows the user, the ability to fully commission & adjust all components on the chiller, including the compressors without an auxiliary computer or software.

The chiller controller includes the following features:

Hardware

• Dedicated EXV Outputs

• Dry Contact style Digital Inputs

• 24 VDC Digital Outputs

• 4-20 mA Analog Inputs

• 0-10 VDC Analog Outputs

• 10k NTC style Temperature Inputs

• Dedicated RS-485 & 232 communication to each compressor

• Windows Based Industrial PC featuring Intel Processor for maximum reliability & performance.

• Industrial Grade Dual-Flash drives for maximum reliability & redundancy. Flash drives feature no moving parts to ensure nothing mechanically fails. One drive handles the operating system while the other handles all data acquisition to ensure no data is corrupted.

• DC Powered to ensure maximum resistance to EMI & RFI noise

• Built in 2 port Ethernet Switch for easy integration to BAS interface & Web Control feature.

• Features Industrial Style battery Back-Up in the event of a power outage

• Integrated UPS to eliminate temporary voltage fluctiations

• On board USB drives to support external peripheral devices including, keyboard, mouse, & printer

• 15 “TFT Display featuring 1024 X 768 Resolution.

• All Hardware, including I/O is CE & UL Certified

• I/O features modular design to simplify troubleshooting & or replacement if required.

• I/O has LED Indicators for ALL Inputs & Outputs to ease the troubleshooting process.

• I/O can be directly connected to without the use of Terminal Blocks.

• All wiring utilizes spring capture technology to prevent loose connections or wires from falling out.

• Dedicated Ethernet Communication at a communication rate of 50 microseconds to all compressors & I/O.

Software

• Can control 1 to 5 compressors

• Able to control: TT-300, TT-310, TT-350, TT-400, & TT-500 compressors

• First and only control system in market place that can control mis-matched compressor sizes. This provides the best balance of energy efficiency with lowest turndown possible of all MagLev style machines.

• Software package is optimized for chillers equipped with flooded evaporator and either a water cooled or evaporative cooled condenser

• Controller can control up to 6 EXVS, including economizer valves

Specification 236416 - Page 18 of 121

• HMI interface allows the user to define 20 text fields on the main dash board with whatever information they choose.

• Able to control auxiliary devices such as pumps, towers, valves, etc when coupled with optional I/O expansion hub. These control routines are pre defined and meet a wide variety of applications.

• Control system can be field reconfigured through HMI to remap the IO to change functionality on the fly. This allows for customized integration into the end users system.

• Industry leading trend graphing. Data captured in 5 second intervals. Data is saved daily to external thumb drive and can be broken down in intervals of: seconds, minutes, 10 minutes, 30 minutes, 1 hour, 2 hours, 4 hours, 12 hours, or full day. Trend graphing includes zoom feature. Trend graphing also includes all hardwired inputs and outputs so here is never again any guess work on what the chiller is doing. Data stored on separate 32 GB drive. Trend Graph images can be exported. Trend Graphs can be exported to csv files as well.

• Advanced Fault capturing with calendar recall and color coding. Red for fault, Yellow for alarm, and green for good

• Danfoss Turbocor Monitoring Software on board (no need for a separate laptop)

• Web Control feature Standard on all FlexSys Control Systems. This allows the user to mirror the chiller control exactly as if they were standing in front of it. App support for iphone®, ipad®, android®, and desktop applications.

• Input log feature logs every change made to the chiller from the HMI. No longer need to guess when a setpoint was adjusted.

• Controller has onboard maintenance log to store system information

• Controller offers real time capacity and efficiency data when coupled with optional flow meter input

• BAS Interfaces include:

• Modbus RTU (standard)

• Modbus TCP/IP (standard)

• BAC Net IP (optional)

• BACNET MSTP (optional)

• Lonworks (optional)

• BAS interface dashboard shown on HMI. This allows the user to view what data is being written to the BAS system. Also shows if there is an error, last com, & how many times the data was sent or received.

• Control System features an optimum start function to ensure initial lift is always made. This prevents nuisance check valve flutter & compressor faults.

Specification 236416 - Page 19 of 121

Witness Test Details Witnessed :

Point Run Test Point Leaving Evaporator Temp Entering Condenser Temp

Test to AHRI : No Yes

Specification 236416 - Page 20 of 121 mikeo Text Box

TBD

Specification 236416 - Page 21 of 121

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521.

573.

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00.62 00.6

00.6

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005.61

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00.71 00.3

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3102//51/8

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2 ).MON "22( 0511000GNIR 2

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5 )TPN#0003 "2/1( 760000LPUOC 2

6 )31104E GNILPUOC MFI( 677110LPUOC 1

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8 )11-"8/5( 75100000TUN 02

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01 91900000GUL 2

11 )83332#GWD( 334110KCARB 1

21 )54332#GWD( 044110KCARB 1

31 )64332#GWD( 754110KCARB 1

41 )88652#GWD( 417110KCARB 2

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LAMICED ECALP OWT 31.

LAMICED ECALP EERHT 300.

A

Specification 236416 - Page 22 of 121

5.000

5.000

11 3.000

3.000

17.000

20.000

IS PROHIBITED.

ENG APPR.

PROPRIETARY AND CONFIDENTIAL

www.stanref.com

SCALE:1:16

SIZE DWG. NO.

A

REV.

MATERIAL

FINISH

THREE PLACE DECIMAL

SHEET 1 OF 2

COMMENTS:

Q.A.

WEIGHT:

MFG APPR.

TWO PLACE DECIMAL

BEND CHECKED

DO NOT SCALE DRAWING

NAME DATE

DRAWN

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

ALFA LAVAL. ANY REPRODUCTION IN

PART OR AS A WHOLE WITHOUT THE

WRITTEN PERMISSION OF ALFA LAVAL

Wood Dale, Illinois

GLK

8/16/2013

8/15/2013

AS

Standard8/12/2013 Refrigeration

24" NOM. WATERBOX FEV MS0412

NB

25756

ITEM

NO. PART NUMBER QTY.

1 PIPE0001493 (24" NOM.) X 15" LG. 1

2 RING0035808 (24" NOM.) 2

3 COVER008744 (24" NOM.) 1

4 PIPE0021680 (8" NOM. VICTAULIC) 1

5 PIPE0026335 (8" NOM. VICTAULIC) 1

6 COUPL000067 (1/2" 3000#NPT) 2

7 COUPL011776 (IFM COUPLING E40113) 1

8 BOLT0000265 (5/8"-11 X 4") 24

9 NUT00000157 (5/8"-11) 24

10 GASKE258784 (DWG#25685) 1

11 LUG00000919 2

12 BRACK011495 (DWG#24192) 1

13 BRACK011471 (DWG#24190) 1

14 BRACK011488 (DWG#24191) 1

15 BRACK011714 (DWG#25688) 2

16 PIN00001150 2

45° 7.500

1.500

24.000

1.500

6.000 28.250

15.000

7.000

1.500 212 8 93

13A

17.77

DETAIL A

.125

.375

HOLD

Specification 236416 - Page 23 of 121

Load Capacity kW kW/ton Flow Rate (GPM) Entering °F P (PSI) Flow Rate (GPM) Entering °F Leaving °F P (PSI) 100% 90% 80% 75% 70% 60% 50% 40% 30% 25% 20% 10%

EVAPORATOR DESIGN DATA CONDENSER DESIGN DATA

Entering Temperature Entering Temperature Leaving Temperature Leaving Temperature Design Flow Design Flow Design Pressure Drop Design Pressure Drop Minimum Flow Minimum Flow Minimum Pressure Drop Minimum Pressure Drop Number of Passes Number of Passes Tube Type Tube Type Fouling Factor Fouling Factor Connection Size Connection Size Connection Type Connection Type Head Style Head Style Head Mounting Head Mounting

PHYSICAL DATA ELECTRICAL DATA

* Length (Shell Only) Voltage Width Power Input Height Compressor(s) RLA Estimated Shipping Weight MCA Estimated Operating Weight MOP Refrigerant Type Refrigerant Charge Shell Configuration

* See Head drawing for additional length for the heads

Job Name Job Number Location Quote Number Engineer Representative Contractor Rep Office

0.00025

115.2

Grooved Coupling

MS0412FN1L2W2E1CC44FO-R134A

9.9

69.5

11.0

6.9

Inlet: Right Outlet: Right

QMORLIKOWSKI09252013-1

Sparta

9.9 58.7

3/4 diameter 0.025'' Copper Enhanced

86.0

144''

9.9

0.276

44.75''

0.373

Marine

9.9

0.258

Inlet: Right Outlet: Right

54.2

Marine

0.274

Mike Orlikowski

9.90.271

833 lbs

Frame 1 3 TT-400

Stacked

9.9

0.279

9.9

9.9

6.9

B.L.Harbert International

88.75''

90.0

3/4 diameter 0.025'' Copper Enhanced

9.9

120.0

0.293

0.0001

133.8

100.0

300.0

Version #: 1.0.4435.38020

0.331

78.0

51.1 50.1 49.1 48.1 47.1

46.0 45.0

80.2

78.3

20.7

52.2

6.9

27.4

8"

210.9

6.9

0.395

68.4

79.5

12-827-82

400.0

400.0

82.1

9.880 PSI / 22.823 ft

75.4 72.8

6.9 65.0

65.0

65.0

65.0 65.0

70.2 67.6

9.9

8"

70.6

With Tower Relief (per AHRI 550/590)

6.9

0.418

(Based on Water)

360.0 320.0

0.890 PSI / 2.056 ft

66.1

44.7

40.0

6.9

80.0

200.0 160.0

280.0 240.0

0.469

210.9 54.2

51.7

For MCA’s of 380 or higher, parallel feeds required

46.6

6.9

See Multistack for details

(Based on Water)

0.830 PSI / 1.917 ft

6.9

R-134A

0.327

9.9

168.8

NPLV

65.0

9.9

Grooved Coupling

71.5 6.9

6.9

53.2

74.4

32.6

0.527

See Multistack for details

6.880 PSI / 15.893 ft

12-827-82 (Maglev) CH-2

67.8

6.9

67.2

400-50-3

104.5 118.5

Specification 236416 - Page 24 of 121 susanw Typewritten Text susanw

202-N033-2

Load Capacity kW kW/ton Flow Rate (GPM) Entering °F P (PSI) Flow Rate (GPM) Entering °F Leaving °F P (PSI) 100% 90% 80% 75% 70% 60% 50% 40% 30% 25% 20% 10%

EVAPORATOR DESIGN DATA CONDENSER DESIGN DATA

Entering Temperature Entering Temperature Leaving Temperature Leaving Temperature Design Flow Design Flow Design Pressure Drop Design Pressure Drop Minimum Flow Minimum Flow Minimum Pressure Drop Minimum Pressure Drop Number of Passes Number of Passes Tube Type Tube Type Fouling Factor Fouling Factor Connection Size Connection Size Connection Type Connection Type Head Style Head Style Head Mounting Head Mounting

PHYSICAL DATA ELECTRICAL DATA

* Length (Shell Only) Voltage Width Power Input Height Compressor(s) RLA Estimated Shipping Weight MCA Estimated Operating Weight MOP Refrigerant Type Refrigerant Charge Shell Configuration

* See Head drawing for additional length for the heads

Job Name Job Number Location Quote Number

115.2

Grooved Coupling

MS0412FN1L2W2E1CC44FO-R134A

9.9

82.6

17.7

6.9

Inlet: Right Outlet: Right

QMORLIKOWSKI11222013-2

Sparta

9.9 83.4

3/4 diameter 0.025'' Copper Enhanced

88.7

144''

9.9

0.443

44.75''

0.452

Marine

9.9

0.385

Inlet: Right Outlet: Right

54.2

Marine

89.961

0.387

Mike Orlikowski

9.90.407

833 lbs

Frame 1 3 TT-400

Stacked

9.9

0.410

9.9

9.9

6.9

B.L.Harbert International

88.75''

90.0

3/4 diameter 0.025'' Copper Enhanced

9.9

120.0

0.417

0.0001

150.1

100.0

300.0

Version #: 1.0.4435.38020

0.441

78.0

51.1 50.1 49.1 48.1 47.1

46.0 45.0

86.8

86.2

30.8

52.2

6.9

38.7

8"

210.92

6.9

0.459

81.5

105.9

12-827-82

400.0

400.0

87.4

9.880 PSI / 22.823 ft

78.0 78.0

6.9 78.0

78.0

78.0

78.0 78.0

78.0 78.0

9.9

8"

83.8

No Tower Relief

6.9

0.469

(Based on Water)

360.0 320.0

0.890 PSI / 2.056 ft

79.2

65.5

40.0

6.9

80.0

200.0 160.0

280.0 240.0

0.494

210.9 54.2

51.7

For MCA’s of 380 or higher, parallel feeds required

46.6

6.9

See Multistack for details

(Based on Water)

0.830 PSI / 1.917 ft

6.9

R-134A

0.431

9.9

177.7

NPLV

78.0

9.9

Grooved Coupling

78.0 6.9

6.9

53.2

85.0

48.8

0.527

See Multistack for details

6.890 PSI / 15.916 ft

12-827-82 (Maglev) CH-2 -Constant 78 Tower

80.9

6.9

80.3

400-50-3

126.5 137.8

Specification 236416 - Page 25 of 121

Load Capacity kW kW/ton Flow Rate (GPM) Entering °F P (PSI) Flow Rate (GPM) Entering °F Leaving °F P (PSI) 100% 90% 80% 75% 70% 60% 50% 40% 30% 25% 20% 10%

EVAPORATOR DESIGN DATA CONDENSER DESIGN DATA

Entering Temperature Entering Temperature Leaving Temperature Leaving Temperature Design Flow Design Flow Design Pressure Drop Design Pressure Drop Minimum Flow Minimum Flow Minimum Pressure Drop Minimum Pressure Drop Number of Passes Number of Passes Tube Type Tube Type Fouling Factor Fouling Factor Connection Size Connection Size Connection Type Connection Type Head Style Head Style Head Mounting Head Mounting

PHYSICAL DATA ELECTRICAL DATA

* Length (Shell Only) Voltage Width Power Input Height Compressor(s) RLA Estimated Shipping Weight MCA Estimated Operating Weight MOP Refrigerant Type Refrigerant Charge Shell Configuration

* See Head drawing for additional length for the heads

Job Name Job Number Location Quote Number

Grooved Coupling

MS0412FN1L2W2E1CC44FO-R134A

9.9

77.2

14.8

6.9

Inlet: Right Outlet: Right

QMORLIKOWSKI11222013-3

Sparta

9.9 73.3

3/4 diameter 0.025'' Copper Enhanced

83.1

144''

9.9

0.369

44.75''

0.395

Marine

9.9

0.330

Inlet: Right Outlet: Right

54.2

Marine

84.415

0.339

Mike Orlikowski

9.90.355

833 lbs

Frame 1 3 TT-400

Stacked

9.9

0.353

9.9

9.9

6.9

B.L.Harbert International

88.75''

84.4

3/4 diameter 0.025'' Copper Enhanced

9.9

120.0

0.366

0.0001

132.9

100.0

300.0

Version #: 1.0.4435.38020

0.382

72.6

51.1 50.1 49.1 48.1 47.1

46.0 45.0

81.3

80.7

26.4

52.2

6.9

33.9

8"

191.25

6.9

0.404

76.0

91.6

12-827-82

400.0

400.0

81.9

9.880 PSI / 22.823 ft

72.6 72.6

6.9 72.6

72.6

72.6

72.6 72.6

72.6 72.6

9.9

8"

78.3

No Tower Relief

6.9

0.415

(Based on Water)

360.0 320.0

0.890 PSI / 2.056 ft

73.7

56.5

40.0

6.9

80.0

200.0 160.0

280.0 240.0

0.443

191.3 54.2

51.7

For MCA’s of 380 or higher, parallel feeds required

46.6

6.9

See Multistack for details

72.6 (Based on Water)

0.830 PSI / 1.917 ft

6.9

R-134A

0.379

9.9

159.4

NPLV

72.6

9.9

Grooved Coupling

72.6 6.9

6.9

53.2

79.5

42.6

0.478

See Multistack for details

6.890 PSI / 15.916 ft

12-827-82 (Maglev) CH-2 - Constant 72.6 tower

75.5

6.9

74.9

400-50-3

110.6 121.3

Specification 236416 - Page 26 of 121

Load Capacity kW kW/ton Flow Rate (GPM) Entering °F P (PSI) Flow Rate (GPM) Entering °F Leaving °F P (PSI) 100% 90% 80% 75% 70% 60% 50% 40% 30% 25% 20% 10%

EVAPORATOR DESIGN DATA CONDENSER DESIGN DATA

Entering Temperature Entering Temperature Leaving Temperature Leaving Temperature Design Flow Design Flow Design Pressure Drop Design Pressure Drop Minimum Flow Minimum Flow Minimum Pressure Drop Minimum Pressure Drop Number of Passes Number of Passes Tube Type Tube Type Fouling Factor Fouling Factor Connection Size Connection Size Connection Type Connection Type Head Style Head Style Head Mounting Head Mounting

PHYSICAL DATA ELECTRICAL DATA

* Length (Shell Only) Voltage Width Power Input Height Compressor(s) RLA Estimated Shipping Weight MCA Estimated Operating Weight MOP Refrigerant Type Refrigerant Charge Shell Configuration

* See Head drawing for additional length for the heads

Job Name Job Number Location Quote Number

Grooved Coupling

MS0412FN1L2W2E1CC44FO-R134A

9.9

71.7

11.9

6.9

Inlet: Right Outlet: Right

QMORLIKOWSKI11222013-4

Sparta

9.9 63.1

3/4 diameter 0.025'' Copper Enhanced

77.6

144''

9.9

0.299

44.75''

0.343

Marine

9.9

0.278

Inlet: Right Outlet: Right

54.2

Marine

78.888

0.295

Mike Orlikowski

9.90.294

833 lbs

Frame 1 3 TT-400

Stacked

9.9

0.299

9.9

9.9

6.9

B.L.Harbert International

88.75''

78.9

3/4 diameter 0.025'' Copper Enhanced

9.9

120.0

0.316

0.0001

117.3

100.0

300.0

Version #: 1.0.4435.38020

0.326

67.2

51.1 50.1 49.1 48.1 47.1

46.0 45.0

75.8

75.2

22.2

52.2

6.9

29.5

8"

174.08

6.9

0.354

70.6

78.2

12-827-82

400.0

400.0

76.4

9.880 PSI / 22.823 ft

67.2 67.2

6.9 67.2

67.2

67.2

67.2 67.2

67.2 67.2

9.9

8"

72.9

No Tower Relief

6.9

0.366

(Based on Water)

360.0 320.0

0.890 PSI / 2.056 ft

68.3

47.8

40.0

6.9

80.0

200.0 160.0

280.0 240.0

0.396

174.1 54.2

51.7

For MCA’s of 380 or higher, parallel feeds required

46.6

6.9

See Multistack for details

67.2 (Based on Water)

0.830 PSI / 1.917 ft

6.9

R-134A

0.329

9.9

142.7

NPLV

67.2

9.9

Grooved Coupling

67.2 6.9

6.9

53.2

74.0

35.3

0.435

See Multistack for details

6.890 PSI / 15.916 ft

12-827-82 (Maglev) CH-2 - Constant 67.2 tower

70.0

6.9

69.4

400-50-3

96.1 106.2

Specification 236416 - Page 27 of 121

Load Capacity kW kW/ton Flow Rate (GPM) Entering °F P (PSI) Flow Rate (GPM) Entering °F Leaving °F P (PSI) 100% 90% 80% 75% 70% 60% 50% 40% 30% 25% 20% 10%

EVAPORATOR DESIGN DATA CONDENSER DESIGN DATA

Entering Temperature Entering Temperature Leaving Temperature Leaving Temperature Design Flow Design Flow Design Pressure Drop Design Pressure Drop Minimum Flow Minimum Flow Minimum Pressure Drop Minimum Pressure Drop Number of Passes Number of Passes Tube Type Tube Type Fouling Factor Fouling Factor Connection Size Connection Size Connection Type Connection Type Head Style Head Style Head Mounting Head Mounting

PHYSICAL DATA ELECTRICAL DATA

* Length (Shell Only) Voltage Width Power Input Height Compressor(s) RLA Estimated Shipping Weight MCA Estimated Operating Weight MOP Refrigerant Type Refrigerant Charge Shell Configuration

* See Head drawing for additional length for the heads

Job Name Job Number Location Quote Number

Grooved Coupling

MS0412FN1L2W2E1CC44FO-R134A

9.9

69.5

11.0

6.9

Inlet: Right Outlet: Right

QMORLIKOWSKI11222013-5

Sparta

9.9 58.4

3/4 diameter 0.025'' Copper Enhanced

75.4

144''

9.9

0.275

44.75''

0.323

Marine

9.9

0.258

Inlet: Right Outlet: Right

54.2

Marine

76.64

0.273

Mike Orlikowski

9.90.270

833 lbs

Frame 1 3 TT-400

Stacked

9.9

0.278

9.9

9.9

6.9

B.L.Harbert International

88.75''

76.6

3/4 diameter 0.025'' Copper Enhanced

9.9

120.0

0.292

0.0001

111.3

100.0

300.0

Version #: 1.0.4435.38020

0.304

65.0

51.1 50.1 49.1 48.1 47.1

46.0 45.0

73.5

72.9

20.6

52.2

6.9

27.3

8"

167.61

6.9

0.335

68.4

72.9

12-827-82

400.0

400.0

74.1

9.880 PSI / 22.823 ft

65.0 65.0

6.9 65.0

65.0

65.0

65.0 65.0

65.0 65.0

9.9

8"

70.6

No Tower Relief

6.9

0.348

(Based on Water)

360.0 320.0

0.890 PSI / 2.056 ft

66.1

44.5

40.0

6.9

80.0

200.0 160.0

280.0 240.0

0.379

167.6 54.2

51.7

For MCA’s of 380 or higher, parallel feeds required

46.6

6.9

See Multistack for details

(Based on Water)

0.830 PSI / 1.917 ft

6.9

R-134A

0.307

9.9

136.6

NPLV

65.0

9.9

Grooved Coupling

65.0 6.9

6.9

53.2

71.8

32.4

0.419

See Multistack for details

6.890 PSI / 15.916 ft

12-827-82 (Maglev) CH-2 - Constant 65 tower

67.8

6.9

67.2

400-50-3

90.3 100.4

Specification 236416 - Page 28 of 121

Load Capacity Power Flow Rate Enterring Diff P Flow Rate Enterring Leaving Diff P

(Pct) (KW) (KW) (L/s) ( C ) (Kpa) (L/s) ( C ) ( C ) (Kpa)

100 113.8 210.9 59.2 12.3 68.3 58.1 25.6 32.2 47.6

90 102.4 177.7 59.2 11.8 68.3 58.1 25.6 31.5 47.6

80 91.0 150.1 59.2 11.2 68.3 58.1 25.6 30.8 47.6

75 85.3 137.8 59.2 10.9 68.3 58.1 25.6 30.4 47.6

70 79.6 126.5 59.2 10.6 68.3 58.1 25.6 30.1 47.6

60 68.3 105.9 59.2 10.1 68.3 58.1 25.6 29.4 47.6

50 56.9 83.4 59.2 9.5 68.3 58.1 25.6 28.8 47.6

40 45.5 65.5 59.2 8.9 68.3 58.1 25.6 28.1 47.6

30 34.1 48.8 59.2 8.4 68.3 58.1 25.6 27.5 47.6

25 28.4 38.7 59.2 8.1 68.3 58.1 25.6 27.2 47.6

20 22.8 30.8 59.2 7.8 68.3 58.1 25.6 26.8 47.6

10 11.4 17.7 59.2 7.2 68.3 58.1 25.6 26.2 47.6

Load Capacity Power Flow Rate Enterring Diff P Flow Rate Enterring Leaving Diff P

(Pct) (KW) (KW) (L/s) ( C ) (Kpa) (L/s) ( C ) ( C ) (Kpa)

100 113.8 191.3 59.2 12.3 68.3 58.1 22.6 29.1 47.6

90 102.4 159.4 59.2 11.8 68.3 58.1 22.6 28.4 47.6

80 91.0 132.9 59.2 11.2 68.3 58.1 22.6 27.7 47.6

75 85.3 121.3 59.2 10.9 68.3 58.1 22.6 27.4 47.6

70 79.6 110.6 59.2 10.6 68.3 58.1 22.6 27.1 47.6

60 68.3 91.6 59.2 10.1 68.3 58.1 22.6 26.4 47.6

50 56.9 73.3 59.2 9.5 68.3 58.1 22.6 25.7 47.6

40 45.5 56.5 59.2 8.9 68.3 58.1 22.6 25.1 47.6

30 34.1 42.6 59.2 8.4 68.3 58.1 22.6 24.4 47.6

25 28.4 33.9 59.2 8.1 68.3 58.1 22.6 24.2 47.6

20 22.8 26.4 59.2 7.8 68.3 58.1 22.6 23.8 47.6

10 11.4 14.8 59.2 7.2 68.3 58.1 22.6 23.2 47.6

Load Capacity Power Flow Rate Enterring Diff P Flow Rate Enterring Leaving Diff P

(Pct) (KW) (KW) (L/s) ( C ) (Kpa) (L/s) ( C ) ( C ) (Kpa)

100 113.8 174.1 59.2 12.3 68.3 58.1 19.6 26.1 47.6

90 102.4 142.7 59.2 11.8 68.3 58.1 19.6 25.3 47.6

80 91.0 117.3 59.2 11.2 68.3 58.1 19.6 24.7 47.6

75 85.3 106.2 59.2 10.9 68.3 58.1 19.6 24.3 47.6

70 79.6 96.1 59.2 10.6 68.3 58.1 19.6 24.0 47.6

60 68.3 78.2 59.2 10.1 68.3 58.1 19.6 23.3 47.6

50 56.9 63.1 59.2 9.5 68.3 58.1 19.6 22.7 47.6

40 45.5 47.8 59.2 8.9 68.3 58.1 19.6 22.1 47.6

30 34.1 35.3 59.2 8.4 68.3 58.1 19.6 21.4 47.6

25 28.4 29.5 59.2 8.1 68.3 58.1 19.6 21.1 47.6

20 22.8 22.2 59.2 7.8 68.3 58.1 19.6 20.8 47.6

10 11.4 11.9 59.2 7.2 68.3 58.1 19.6 20.2 47.6

Load Capacity Power Flow Rate Enterring Diff P Flow Rate Enterring Leaving Diff P

(Pct) (KW) (KW) (L/s) ( C ) (Kpa) (L/s) ( C ) ( C ) (Kpa)

100 113.8 167.6 59.2 12.3 68.3 58.1 18.3 24.8 47.6

90 102.4 136.6 59.2 11.8 68.3 58.1 18.3 24.1 47.6

80 91.0 111.3 59.2 11.2 68.3…