1604000 J Wastewater.pdf

SECTION J

DOCUMENTS, EXHIBITS, AND OTHER ATTACHMENTS

TABLE OF CONTENTS

ATTACHMENT

NUMBER

ATTACHMENT TITLE

J-1604000-01 Definitions and Acronyms J-1604000-02 References and Technical Documents J-1604000-03 Wastewater System Description and Inventory J-1604000-04 Historical Critical Spare Parts Inventory

ATTACHMENT J-1604000-01

DEFINITIONS AND ACRONYMS

Definition/Acronym Description Equipment, Collateral Encompasses built-in and large substantially affixed equipment/property that is normally acquired and installed as part of a facility project.

Equipment, Installed Encompasses building-type equipment, built-in equipment, and large, substantially affixed equipment/property, and is normally acquired and installed as part of a facility project. Installed equipment is normally required to make a facility useful and operable. Removing such equipment would impair the usefulness, safety, or environment of the facility or the facility restoration work required after its removal, is substantial.

Equipment, Personal Property

Personal property equipment includes all equipment other than collateral equipment. Such equipment, when acquired and used in a facility or a test apparatus, can be severed and removed aster erection or installation without substantial loss of value or damage thereto or to the premises where installed.

Facilities Life Cycle A facilities life cycle is divided into four stages, requirements (planning and design), acquisition (construction and acceptance), stewardship (operations, maintenance and repair), and disposal.

Facilities Maintenance Management

The planning, prioritizing, organizing, controlling, reporting, evaluating, and adjusting of facilities maintenance operations to support the CNO/NAVFAC facilities policy and objectives and satisfy customers’ facility needs. Defined by the International Facility Management Association as “the practice of coordinating the physical workplace with the people and work of the organization.”

Facility Related Control System

Facility-related control systems are a subset of control systems that are used to monitor and control equipment and systems related to DoD real property facilities (e.g., building control systems, utility control systems, electronic security systems, and fire and life safety systems).

Industrial Control System Most specifically a control system which controls an industrial process. Sometimes also used to refer to other types of control systems, particularly utility control systems such as electrical, gas, or water distribution systems. ICS includes PLCs, field sensors, field actuators, meters, transducers, relays, protection relays, contactors, electrical current, potential transformers, etc.

Integrated Maintenance Plan IMP is a recurring state-of-the-art, reliability-centered inspection, testing, maintenance and repair program that determines best practices for managing the functions and consequences of failures of facilities equipment and system components. IMP encompasses accepted commercial practices, including reactive, preventive, predictive and proactive maintenance, into one optimal program. The IMP approach gives the Contractor full responsibility to maintain systems and equipment and perform repairs whenever necessary to ensure equipment and systems are operational and remain in a constant state of readiness.

Life-Cycle Costs A form of economic analysis that considers the total cost of owning, operating, and maintaining a building or system over its useful life.

Repair Repair is the restoration of facilities or equipment to such a condition that it may be effectively utilized for its designated purposes by overhaul, reconstruction, or replacement of constituent parts or materials which have deteriorated by action of the elements or usage, and which have not been corrected through maintenance.

This term also applies to replacement of the entire unit or system if beyond economical repair. The intent of repair is to have the equipment at normal working condition.

Definition/Acronym Description Replacement Replacement, as a distinct work element, is confined to a program of planned replacement of a facility or its components. It may be further limited to major components such as air conditioning compressors, furnaces or hot water heaters.

Replacement is performed when the equipment has reached the end of its useful life; when it no longer can perform due to degradation of its internal components and repair is no longer cost effective. Included under the replacement would be the major rebuilding of any component, since rebuilding also restores performance.

Restoration Restoration of real property to such a condition that it can be used for its intended purpose. Includes repair or replacement work to restore facilities damaged by inadequate sustainment, excessive age, natural disaster, fire, accident or other causes.

Sustainment Maintenance and repair activities necessary to keep a typical inventory of facilities in “normal working condition”. Sustainment includes regularly scheduled maintenance as well as cyclical major repairs or replacement of components that occur periodically over the expected service life of the facilities.

SCADA A version of telemetry commonly used in wide-area industrial applications, such as electrical power generation and distribution and water distribution, which includes supervisory control of remote stations as well as data acquisition from those stations over a bidirectional communications link.

ANSI American National Standards Institute

ASHRAE American Society of Heating, Refrigerating and Air-Conditioning Engineers

ASME American Society of Mechanical Engineers

MACP Manhole Assessment and Certification Program

MBR Membrane Bioreactor

NASSCO National Association of Sewer Service Companies

NPDES National Pollutant Discharge Elimination System

PACP Pipeline Assessment and Certification Program

SCADA Supervisory Control and Data Acquisition SRM Sustainment, Restoration and Modernization

UFC Unified Facilities Criteria

WEF Water Environmental Federation

ATTACHMENT J-1604000-02

REFERENCES AND TECHNICAL DOCUMENTS

Reference Title

EI 11C201 Wastewater Collection and Pumping

MO-209 Engineering Criteria

MIL-HDBK-1005/9 Industrial and Oily Wastewater Control

NAVFAC P-603 Utilities Infrastructure Management Manual

OEBGD Overseas Environmental Baseline Guidance Document

UFC 3-240-02N Wastewater Treatment Systems

UFC 3-240-04A Wastewater Collection

UFC 3-240-07FA Sanitary and Industrial Wastewater Collection: Gravity Sewers and Appurtenances

UFC 3-240-09FA Domestic Wastewater Treatment

UFC 3-240-13FN Industrial Water Treatment Operation and Maintenance

UFC 4-832-01N Design: Industrial and Oily Wastewater Control

Non-Government Publications

National Association of Sewer Service Companies, (NASSCO)

11521 Cronridge Drive, Suite J, Ownings, MD 21117

American National Standards Institute, Inc. (ANSI)

11 West 42nd Street, New York, NY 10036

ATTACHMENT J-1604000-03

WASTEWATER TREATMENT PLANT AND COLLECTION SYSTEM DESCRIPTION

Collection System Description:

NAVFAC’s Sanitary Sewer system collect wastewater from buildings either to a centralized treatment plant on site or at a municipal treatment facility. The system contains laterals that connect buildings to a main sewer pipeline.

The sewer system is a conveying system that includes pump stations, force mains, manholes, storage facilities and other components. Most systems are designed to take advantage of gravity flow; however, in areas lacking adequate depths, pump or lift stations move wastewater into a new pipe section (force main) to continue the transfer. The collection piping systems may include combinations of differing materials and sizes.

Wastewater Treatment Plant Description:

A facility where the wastewater is treated to remove as much pollution in order to comply with the FGS regulation.

NAS Sigonella wastewater treatment plant is composed as follows:

• Pre-treatment

• Equalization

• Biological plant + MBR plant

• Disinfection

The wastewater produced by the activities carried out within the base is pre-treated with the removal of big and fine solids by means of existing pre-treatment. The wastewater are collected into equalization tank and mixed by two submersible mixers. From the equalization basin, three submersible pumps transfer the mixed wastewater to the biological treatment. The biological process takes place in the bioreactor tank and into membrane tank for the degradation of pollutants. The treated effluent is finally disinfected and discharged.

Wastewater Treatment Plant And Collection System Inventory and Minimum Frequencies of Services

NAS I - Lift Stations Inventory

Site Bldg No.

Facility Description

Mfr Model

No.

Level

Sensor Remarks

Cleaning Frequency

Level Sensor

Calibration Frequency

NAS I 231 WWTP Lift Station

Tripolare

DAB VS 1000T-

NA

Float switch 2 pumps;

1 electrical panel; 1 level sensor

Not required

1 per year

NAS I 157 Lift Station (Ex Galley)

Wilo Rexa

UNIV06/T

15-540

Wilo-Control

EC-L

2 pumps;

check valves; 2 gate valves; 1 electrical panel; 1 level sensor

Not required

NAS I 234 Sewage Lift Station Near

CDC

KSB Amarex N F65-

170/042

ULG-152

AquaRanger 5L

2 pumps;

check valves; 2 gate valves; 1 electrical panel; 1 level sensor

2 per year

NAS I - Lift Stations Inventory

Site Bldg No.

Facility Description

Mfr Model

No.

Level

Sensor Remarks

Cleaning Frequency

Level Sensor

Calibration Frequency

NAS I 229 WWTP Lift Station Office

Flygt NP 3085.160

AquaRanger 5L

2 pumps;

check valves; 2 gate valves; 1 electrical panel; 1 level sensor

1 per year

NAS I - WWTP inventory

Bldg No.

Facility Description

Mfr Model No. Remarks Cleaning

Frequency

NAS I 229 Pre-treatment NA NA Inlet channel cleaning and sludge disposal + 3 Bins solid sludge disposal

1 per year

NAS I 229 EQ pit pumps Flygt NP 3085.160 3 pumps; 1 electrical panel; 1 sensor level

1 per year

NAS I 229 Equalization Tank Flygt SR 4640 tank with 2 mixers; 1 electrical panel

1 per year

NAS I 229 MBR Tank NA NA tank 1 per year

NAS I 229 MBR Sulzer XFP100C-

CB1.4-

PE22/4-

D14*10

2 pumps; 1 electrical panel

NA

NAS I 229 MBR Tank Sulzer XRW 3031

PA29/6-EC-

10-BO

2 mixer; 1 electrical panel

NA

NAS I 229 4 Dry beds NA NA NA 2 per year (per each dry bed)

NAS I - WWTP Tools Inventory

Bldg No.

Facility Description

Mfr Model No. Asset Calibration Frequency

NAS I 229 Influent channel Endress+Hauser Prosonic S

FDU91

1 flow meter

1 per year

NAS I 229 Equalization Tank Siemens Sitrans

LUT420

1 level transmitter

NAS I 229 MBR Tank Endress+Hauser controller probes

CM444-

13R1/0

1 pH sensor; 1 suspended solid sensor; 1 oxygen sensor; 1 Redox sensor 2 controllers level transmitter

1 level transmitter MBR tank ; 1 level

NAS I - WWTP Tools Inventory

Site Bldg No.

Facility Description

Mfr Model No. Asset Calibration Frequency

RIA46-

13L9/0 transmitter permeate tank

PMC51-

JT20/295

2 pressure meter blower; 1 pressure meter permeate pump

6BABL1-

7J27/115

2 flow transmitters blower

10L1Z- 16C0/101

1 flow meter permeate pump; 1 flow meter backwash pump

NAS I 229 Effluent Channel Hach Lange SC200 Universal Controller

1 pH sensor; 1 suspended solid sensor; 1 conducibility sensor; 1 Chlorine sensor Endress+Hauser Prosonic S

FDU91

1 flow meter

NAS II - Lift Stations Inventory

Bldg No.

Facility Description

Mfr Pumps

Model Pumps

Level Sensor Remarks

Cleaning Frequency

Lift Station

Level Sensor

Calibration Frequency

NAS II 402.1 WWTP Lift Station

Flygt NP 3085.160

4 Float switches

3 pumps; 3 check valves; 3 gate valves

3 per year

1 per year

NAS II 431 PWD Lift Station

Flygt NP 3069 AquaRanger

2 pumps; 2 check valves; 2 gate valves; 1 electrical panel

2 per year

NAS II 565 Subway Lift Station

KBS AMAREX

N F80- 220/034

Ultra Ranger

MUR 1

2 pumps; 2 check valves; 2 gate valves; 1 electrical panel

2 per year

NAS II 820 Weapons Lift Station

Faggiolati G409J6V1-

M64AA0

AquaRanger

2 pumps; 2 check valves; 2 gate valves; 1 electrical panel

NA

NAS II 1023 Hazmat Lift Station

Lowara 1320H- 80x.253.V92

AquaRanger

2 pumps; 2 check valves;

1 electrical panel

NA

NAS II - WWTP Inventory

Bldg No.

Facility Description

Mfr Model No. Remarks Cleaning

Frequency NAS I 402 Pre-treatment NA NA Inlet channel cleaning and sludge disposal + 5 Bins solid sludge disposal

1 per year

NAS II 402 EQ pit pumps Flygt CP3085MT 3 pumps; 3 check valves; 3 gate valves

1 per year

NAS II - WWTP Inventory

Site Bldg No.

Facility Description

Mfr Model No. Remarks Cleaning

Frequency NAS II 402 Equalization Basin Flygt SR-4640 tank with 2 mixers 1 per year

NAS II 402 AST Tank Flygt NP 3085.160 1 sludge recycle pump NA

NAS II 402 AST Tank Flygt SR-4640 2 mixers NA

NAS II 402 MBR Tank NA NA Tank 1 per year

NAS II 402 MBR Tank Sulzer XFP100C-

CB1.4-

PE22/4-

D14*10

2 pumps; 1 electrical panel NA

NAS II 402 MBR Tank Sulzer XRW 3031

PA29/6-EC-

10-BO

2 mixer; 1 electrical panel NA

NAS II 402 UV System Prominent 2 Dulcodes 4 x 350 LP

1 UV disinfection electrical panel, 8 UV lamps

NA

NAS II 402 1 Dry beds NA NA NA 3 per year

NAS II - WWTP Tools Inventory

Bldg No.

Facility Description

Mfr Model No. Asset Calibration Frequency

NAS II 402 Influent channel Endress+Hauser Prosonic flow 91

1 flow meter

1 per year

NAS II 402 Equalization Tank Endress+Hauser controllers level transmitter prosonic

FMU 860

1 level transmitter

NAS II 402 MBR Plant Endress+Hauser controller probes

CM444-

13R1/0

1 pH sensor; 1 suspended solid sensor; 1 oxygen sensor; 1 Redox sensor

2 controllers level transmitter

RIA46-

13L9/0

1 level transmitter MBR tank ; 1 level transmitter permeate tank

PMC51-

JT20/295

2 pressure meter blower; 1 pressure meter permeate pump

6BABL1-

7J27/115

2 flow transmitters blower

10L1Z- 16C0/101

1 flow meter permeate pump; 1 flow meter backwash pump

NAS II 402 AST Tank Hach Lange SC1000 Universal Controller

1 pH sensor; 1 oxygen sensor; 1 Redox sensor

NAS II - WWTP Tools Inventory

Site Bldg No.

Facility Description

Mfr Model No. Asset Calibration Frequency

NAS II 402 Effluent Channel Hach Lange SC200 Universal Controller

1 pH sensor; 1 suspended solid sensor; 1 conducibility sensor; 1 Chlorine sensor

Endress+Hauser Promag 400 1 flow meter

NAS I - Irrigation Plant Inventory

Bldg No.

Facility Description Asset Name /

Mfr Remarks PM

NAS I NA

Irrigation tank

(Behind WWTP NAS 1)

Tank / NA NA cleaning 1 per year

NAS I NA FM-1, FM-2 /

Hach lange

2 flow meters calibration: 1 per year

NAS II - Irrigation Plant Inventory

Bldg No.

Facility Description Asset Name /

Mfr Remarks PM

NAS II NA

Irrigation tank (near to Building 442)

Tank / NA NA cleaning 1 per year

NAS II NA FM-1, FM-2 /

Hach Lange

2 flow meters calibration: 1 per year

NAS 1 - Irrigation System Distribution Inventory

Zone /

Delivery Point Remarks / Service Point PM Frequency / Remarks

NAS I N1C-102 / A4 -

Sport field area

CP4

manholes including: valves, water meter, filter, programming irrigation controller, irrigation zone controller valves, type connection, piping, motorized valves, control wire to zone controller, and all component not specified

The Contractor shall operate and maintain irrigation systems to provide the appropriate amount of water to lawns and other vegetation

NAS II - Irrigation System Distribution Inventory

Site Zone / Description Delivery

Point Remarks / Service point

PM frequency / Remarks

NAS II

N2C-104 / Gallery areas and

Nassig/PWD

CP1 manholes including: valves, water meter, filter, programming irrigation controller, irrigation zone controller valves, type connection, piping, motorized valves, control wire to zone controller, and all component not specified

Daily / The Contractor shall operate and maintain irrigation systems to provide the appropriate amount of water to lawns and other vegetation

N2C-106 / Gallery areas and

Nassig/PWD

CP5

N2C-101 / new Entry Control Point

CP6

NAS II - Irrigation System Distribution Inventory

Site Zone / Description Delivery

Point Remarks / Service point

PM frequency / Remarks

N2C-105 / New Entry Control Point

CP7

NA / New Entry Control Point

CP8

ATTACHMENT J-1604000-04

HISTORICAL CRITICAL SPARE PARTS INVENTORY

Historical critical spare parts inventory is included for reference only. The Contractor shall develop a separate critical spare parts inventory for submittal to the KO, per section F.

Description Manufacturer Part Number/Model Qty.

NAS II - WWTP Lift Station (B402) Flygt NP 3085 1

NAS II - PWD Lift Station (B431) Flygt NP 3069 1

NAS II - AST Tank, sludge pump (B402) Flygt NP 3085 1

NAS II - Subway Lift Station (B565)

KBS AMAREX N F80-20/034 1

AST Tank Flygt SR-4640 1

NAS I - Sewage Lift Station Near CDC (B234) KSB Amarex N F65- 170/042 ULG-152 1