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Fire Detection System - Salwico Cargo Addressable

Service & Maintenance Manual

Consilium Marine & Safety AB

Fire & Gas Marine Division

+46 31 710 77 00

Service: service@consilium.se Spares: spares@consilium.se www.consiliumsafety.com

The contents of this document are subject to revision without notice due to continued progress in methodology, design and manufacturing.

Consilium assumes no legal responsibility for any error or damage resulting from the usage of this document.

June 2021 Document no. 5100334-01_Salwico Cargo Addressable_Service & Maintenance Manual_M_EN_2021_V Part no. 5100334-01

© Copyright 2021, Consilium Marine & Safety AB

Table of contents

1 Introduction

1.1 About this Manual

1.2 Symbols used in the manual

1.3 Approvals

2 General Description

2.1 System Description

2.2 System Block Diagram

2.3 System data (EN 54)

2.4 Electrical Installation, Central Equipment

3 Testing

3.1 Test mode overview

3.2 Testing Fire-Detecting Zones

3.2.1 Testing a Fire-detecting Zone

3.2.2 Simulate a fire alarm in the system

3.2.3 Recommended Test Equipment

3.2.4 Heat Detectors

3.2.5 Smoke Detectors

3.2.6 Flame Detectors

3.3 Reset Test Mode

3.4 Test Fault Conditions

3.4.1 About Fault Conditions

3.4.2 Removed Detector Fault

3.4.3 Battery Fault

3.4.4 Earth Fault

3.4.5 Loop Cable Break

3.4.6 Power Supply

3.4.7 Test the Loop Cable

3.5 Test the control panel display

3.6 Troubleshooting

3.6.1 Polarity Fault

3.6.2 Wrong Number of Loop Units (only for Addressable Loops on Loop M)

3.6.3 Cable Break

3.6.4 Earth Fault

3.6.5 Short Circuit

3.6.6 Muting Faults

3.6.7 Reset Faults

3.6.8 Installation Mode

3.6.9 Save the System Log to a USB Memory Stick

3.6.10 How to report a fault

4 Cleaning of Fire Detectors

4.1 Prior to Cleaning

4.2 Smoke Detector

4.3 Heat Detector

4.4 Flame Detector

5 Replacing, Adding or Deleting Fire Detectors

5.1 Replacing Fire Detectors

5.2 Connection to Loop Module, type Loop M X

5.3 Connection to Zone Module, type I/O M 70

5.4 Setting the Address on Loop Units

5.5 Instructions for Address Programming Tool

5.6 Hot Plug & Play (Adding/Deleting Loop Units)

5.7 Changing the Configuration File from the Fault List

5.7.1 Adding a Loop Unit

5.7.2 Deleting a Loop Unit

5.8 Changing the Configuration File from the Service Menu

5.8.1 Adding a Loop Unit

5.8.2 Deleting a Loop Unit

5.9 Save Changes to the Configuration file

6 Replacing Batteries

7 System Configuration

7.1 Configuration Program

7.2 Downloading a configuration file to a USB Memory Stick

7.3 Uploading a configuration file from the USB Memory Stick

7.4 Update protocols in a Control M X with USB port

8 Using the Service Menu

8.1 Service menu - main screen

8.2 System details, submenu 1

8.3 Centrals, submenu 2

8.4 Modules, submenu 3

8.5 Zones, submenu 4

8.6 Loops, submenu 5

8.7 Configuration, submenu 6

8.8 Firmware, submenu 7

8.9 System Log, submenu 8

8.10 I/O Lists, submenu 9

9 System Upgrade

9.1 Upgrade BIOS

9.1.1 Upgrade BIOS for a CCP System from USB Stick

9.1.2 Upgrade BIOS in a Control Module via Ethernet (Control M X without USB port)

9.2 Upgrade Firmware

9.2.1 Upgrade Firmware for a CCP System from USB Stick

9.2.2 Upgrade Firmware for a CCP System from MicroSD Card

9.2.3 Upgrade Firmware in a Control Module via Ethernet (Control M X without USB port)

9.2.4 Troubleshooting for Firmware Update Tool

9.3 Upgrading Large Systems

9.3.1 Upgrade strategy

9.3.2 How to upgrade each control module

9.3.3 Upgrade modules in the following order

10 Appendix - Central Unit Terminal & Cabling Layout

10.1 Central Unit Terminal & Cabling Layout

11 Appendix - Connections for Loop Units

11.1 Connections for Loop Units

12 Appendix - Termination

12.1 RS-485 Termination

12.1.1 General Recommendations for Installation of RS-485

12.1.2 Application Examples for Installation of RS-485

12.2 Additional Information for BBU Termination

12.2.1 Basic Backup Signal, BBU

12.2.2 Application Example for Installation of BBU

12.2.3 Testing the BBU Installation

13 Appendix - System Software Updater

13.1 System Software Updater

13.1.1 Setup

13.1.2 Startup

13.1.3 Prepare Update

13.1.4 Update

13.1.5 Menu

14 Appendix - Fault Code List

14.1 Fault Code List

15 Appendix - Definitions and Abbreviations

15.1 Definitions and abbreviations

Index

Service & Maintenance Manual 1 Introduction

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1 Introduction

1.1 About this Manual

This manual is for personnel who maintain and service the fire detection system.

NOTE!

This manual has been revised based on system version 1.12.x.

The General Description chapter gives an overview of the fire detection system.

The Testing chapter describes testing procedures for zones, detectors and the control panel display. Cleaning instructions can be found in the Cleaning of Fire Detectors chapter.

To update the configuration file with new loops or replace detectors, see the Replacing, Adding or Deleting Fire Detectors chapter. The configuration file is further described in the System Configuration section and in the Configuration Manual.

The Service menu in the control panel can be used for configuration, maintenance and small updates as described in the Using the Service Menu chapter.

Figure 1. Salwico Cargo Fire Detection System, an example.

1 Introduction Service & Maintenance Manual

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1.2 Symbols used in the manual

DANGER!

Risk of serious or fatal injury to the user, and/or severe damage to the product, if the instructions are not followed.

WARNING!

Risk of personal injury and/or damage to the product if the instructions are not followed.

CAUTION!

Risk of minor or moderate personal injury. Risk of equipment damage, loss of data, extra work, or unexpected results, if the instructions are not followed.

NOTE!

Note symbols alert you to important facts and conditions.

Hint!

Hint symbols direct you to specific instructions, such as where to find additional information and tell you how to perform a certain operation in an easier way.

1.3 Approvals

Service & Maintenance Manual 2 General Description

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2 General Description

2.1 System Description

This Fire detection system is a state-of-the-art, analogue-addressable, fire-detection system designed to meet marine, industrial and transport requirements. Special care is given to ergonomics and user-friendliness with its logical and intuitive operator panel.

2.2 System Block Diagram

The following figure shows a typical system and its connected components, see Definitions and abbreviations, page 102 in the Appendix for explanation of terms and abbreviations.

Figure 2. An example of a system block diagram.

2 General Description Service & Maintenance Manual

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2.3 System data (EN 54)

Table 1. System data for the fire detection system.

System Data Specifications Supply voltage 84–264 VAC /

90-350 VDC

Power consumption Depending on system configuration Internal system voltage 19–30 VDC Central panel ingress protection Depending on cabinet Number of loop units in one central 16256 Number of loop units on one addressable detector loop Max 254 Number of loop units to indicate fire with steady light LEDs Max 4

The first 4, the rest with blinking LEDs

Number of addressable detector loops on loop module, Loop M X

Number of conventional detector sections per module, I/O M

Number of inputs/outputs per module, I/O M 700 8 Number of modules in one central (max 64 Loop M X) Max 125 MCS Multi Central System Max 30 SCS Number of control panels in one central Max 8 Number of repeaters on BackBoneBus (type Control M 4.3, Control/Repeater M 4.3, Control M 2.2, Control M X, Repeater M 4.3)

Max 8

Number of repeaters on extension bus (type Repeater M 4.3) Max 14 / External bus Number of zones in a system 1-9999

Communication parameters for the external system channel RS485, 19200 Baud, Odd parity, 8 data bits

Number of individually defined effects (output expressions) per single central

Max 1000

NOTE!

System boot-time is kept to a minimum during normal operation, but it can be extra-long after a new installation, commissioning or major maintenance work (depending on the configuration of the data definition file).

NOTE!

A warning will be displayed on the menu screen as long as the system is not running Cause/Effect, which is the two first minutes after the system has been powered up

Hint!

For detailed requirements regarding system modules and loop units, refer to the data sheets.

Service & Maintenance Manual 2 General Description

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2.4 Electrical Installation, Central Equipment

Terminal layout Since most systems are designed specifically for each customer, no standard for connecting the different modules within the system exists.

Refer to Central Unit Terminal & Cabling Layout, page 59 for more information.

For other electrical installations, such as Printer and Basic Backup Signal (BBU), refer to the specific project drawings.

Control Panel If the Control Panel is placed outside of the central unit, connection is made via the external Backbone Bus channel (BBE). Each cable should be routed seperately for maximum safety.

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Service & Maintenance Manual 3 Testing

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3 Testing

3.1 Test mode overview

The system has a special test mode function which makes the testing easier.

When a zone is in test mode:

• External alarm devices and controls are by default not activated in case of a fire.

Hint!

This functionality can be turned off if controls are to be tested while the tested zone is in test mode.

(Menu » 3 Disablements » 1 New Disablement » 3 External Controls)

• The alarm level is lowered to give a quick response to detector test equipment.

• LED indicators on loop units are blinking.

• Each tested loop unit will indicate activation with a steady LED indicator.

• Key events (as well as information of system components and system software) will be stored in the system log which can be saved on a USB memory stick. If a printer is connected to the system, alarms will automatically be printed as a result of the tested units.

• The units in alarm are automatically reset when the heat or smoke concentration is under the alarm level, or when the test key is removed from the manual call point.

NOTE!

Fire alarm from zones not in test mode will be handled normally by the fire detection system.

The zone in test mode will automatically return to normal operation after two hours.

3.2 Testing Fire-Detecting Zones

3.2.1 Testing a Fire-detecting Zone

The functions of the FDS shall be tested at the interval stated in each application specific documentation.

CAUTION!

During system start-up the smoke detectors perform a 15 minutes calibration according to the level of particles in the air. No tests should be done during this period.

1 Put the zone into test mode under: Menu » 3 Disablements » 1 New disablement » 5 Test Mode .

Access level 2B is required.

3 Testing Service & Maintenance Manual

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2 Select a zone and confirm by pressing the key.

The Disablements, Test, and Zone/Unit indicators light to confirm that they are in test mode.

Each detector, manual call point and input in this fire zone can be tested during the next two hours. Refer to Test mode overview, page 7 for further information about a zone in test mode.

All alarms are listed under: Menu » 7 History » 1 Fire History List .

To return the tested zone to its normal condition, refer to Reset Test Mode, page 10.

CAUTION!

If the system previously had been put into regular fire detection service, a zone in test mode should be manually monitored, e.g. by a fire watch in order to maintain a tolerable risk level.

NOTE!

Use appropriate test equipment.

See section Recommended Test Equipment, page 8.

3.2.2 Simulate a fire alarm in the system

The “Set in fire” function can only be activated for addressable loop units.

1 Add a disablement for a selected loop unit in Menu » 3 Disablement » 1 New disablement

2 Choose the relevant loop in Menu » 6 Service Menu » 5 Loops and find that particular loop unit.

3 Press OK for details.

4 Push 2 to activate the “Set In Fire” function. Despite the existing disablement the system will sound the alarm.

3.2.3 Recommended Test Equipment

Table 2. List of recommended test equipment for Fire detection systems

Product Description Testifire Multi-stimulus detector tester for smoke and heat detectors Salwico Solo 330 Smoke detector tester Smoke Sabre Aerosol smoke detector tester Salwico SOLO 461 Heat detector tester Salwico IR Test lamp IR flame detector tester Salwico UV Test lamp UV flame detector test lamp W8066 UV test lamp Test key for manual call point A test key is supplied with each call point

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For detailed information, please refer to the data sheets for the products.

3.2.4 Heat Detectors

NOTE!

Use appropriate test equipment, available at your authorised dealer. This is especially important when testing a heat detector in an hazardous (Ex-classified) location/area.

For test equipment see section Recommended Test Equipment, page 8.

CAUTION!

For testing a heat detector in a hazardous (Ex-classified) location/area, please contact an authorized service office for consultation.

1 To test the heat detector, apply heat to the sensing element until the indicator lights.

CAUTION!

Other test equipment, for example, a cigarette lighter or a heating gun should not be used. This could damage the detector.

3.2.5 Smoke Detectors

Use appropriate test equipment, available at your authorised dealer. See section Recommended Test Equipment, page 8.

1 Spray test gas on the detector for 0.5 seconds.

2 Wait 10 seconds. Check if the alarm has been activated

(the indicators are lit), if not continue to the next step.

3 If the alarm indicator is not lit, spray the detector for 1 second.

4 Repeat steps 2-3 until the detector’s alarm indicator lights red.

CAUTION!

If other test methods or test equipment are used, make sure not to damage the detector.

3.2.6 Flame Detectors

NOTE!

Use appropriate test equipment, available at your authorised dealer. This is especially important when testing a detector in an Ex-classified location/area.

For test equipment see section Recommended Test Equipment, page 8.

For instructions how to use the test equipment, refer to the data sheet.

DANGER!

Open flame (cigarette lighter) should not be used for testing in explosive areas.

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3.3 Reset Test Mode

NOTE!

After testing is completed, return the tested zone to its normal condition.

Before exiting test mode, make sure there are no detectors or manual call points in alarm condition.

The tested zone will automatically return to normal operation after two hours if no manual reset have been performed.

To reset test mode:

1 The zones in test mode are listed in the Disablement List, found under: Menu » 3 Disablements » 2 List disablements.

2 Choose the zone in the disablement list and then press .

3.4 Test Fault Conditions

3.4.1 About Fault Conditions

The Fire detection central continuously monitors the system components and reports any fault condition on the control panel with both visual and audible indicators.

It is possible to test fault alarm indications by following the procedures below:

NOTE!

The fault condition may be reset only after the cause of the fault has been remedied.

Hint!

Please follow the recommendations for remedy in the Fault code list.

3.4.2 Removed Detector Fault

1 Remove a detector.

2 Verify that the fault is indicated on the control panel (this may take up to 100 seconds).

3 Reinsert the detector.

4 Reset the fault condition on the control panel.

3.4.3 Battery Fault

1 Remove the battery cables.

2 Verify that the fault is indicated on the control panel (this may take up to 100 seconds).

3 Reattach the battery cables.

4 Reset the fault condition on the control panel.

3.4.4 Earth Fault

1 Connect one of the loop cables to earth via a 2.7 kOhm resistor.

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2 Verify that the fault is indicated on the control panel (this may take up to 100 seconds).

3 Remove the earth connection.

4 Reset the fault condition on the control panel.

3.4.5 Loop Cable Break

1 Open up the loop cable.

2 Verify that the fault is indicated on the control panel (this may take up to 100 seconds).

3 If the detector loop is double fed: verify that each of the two branches can detect fire alarms by testing a detector on each branch.

4 Close the loop cable.

5 Reset the fault condition on the control panel.

3.4.6 Power Supply

Test the back up power supply (emergency power VAC or batteries).

1 Remove the main power supply.

2 Verify that the fault or warning is indicated on the control panel (this may take up to 1 minute). The system is now running on emergency or battery power.

3 Reconnect the disconnected power supply.

4 Reset the fault condition(s) on the control panel. A warning does not need to be reset, it disappears automatically.

3.4.7 Test the Loop Cable

3.4.7.1 Prerequisites for Testing the Loop Cable

The loop cable should be tested for proper function after all the loop units are connected and before the cable is connected to the loop module in the central unit.

The cable can only be tested if all short circuit isolators are bypassed.

3.4.7.2 Test 1: Test for Cable Break

CAUTION!

When loop units are connected, it is not allowed to use an insulation tester with a voltage exceeding 30 V.

Measure the resistance between the + and - poles. Connect an ohm-meter between the + poles as shown in the following figure. Measure and repeat the procedure for the - poles.

The measured value should be less then 185 Ohm for a cable with a maximum length of 3 km.

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Figure 3. Test for cable break

Proceed as follows to locate the cable break on addressable loops:

1 List the loop units for the current loop under: Menu » 6 Service Menu » 5 Loops 2 Press “2” to list all loop units located on this loop.

Each loop unit will report on which side A (primary) or B (secondary) it answers:

OK (A/B) = Answer on both sides.

OK (A/-) = Answer only on A side.

OK (-/B) = Answer only on B side.

OK (?/?) = The loop unit answers but the loop module doesn’t know on which side until an update is made.

Press “1. Update list” to perform an update.

No answer (-/-)

The loop unit does not answer on either side.

If the list reports OK (?/?) the answering side status will be updated by pressing “1. Update list”. The system will scan the loop to determine answering side. The loop is disabled during the scan and the procedure may take several minutes (access code 3 is required).

If the list reports No answer (-/-) but no corresponding fault is active in the system, update the list by pressing “1.

Update list”.

The cable break is located between the “last” unit on the A side and the “first” unit on the B side.

3.4.7.3 Test 2: Test for Short Circuits

CAUTION!

When loop units are connected, it is not allowed to use an insulation tester with a voltage exceeding 30 V.

Measure the resistance between the + pole and the - pole. Connect an ohm-meter between the two poles, as shown in the following figure.

The measured value should be more than 100 kOhm for a cable with a maximum length of 3 km.

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Figure 4. Test for short circuit

The control unit will report which short circuit isolators have been activated. The short circuit failure is located between the activated short circuit isolators.

3.4.7.4 Test 3: Test for Earth Failure

CAUTION!

When loop units are connected, it is not allowed to use an insulation tester with a voltage exceeding 30 V.

Measure between the + and - pole and earth to detect an earth fault. Connect the ohm meter between the + pole and earth as shown in the following figure. Measure and repeat the procedure for the - pole.

The measured value should be more than 50 kOhm for a cable with a maximum length of 3 km. Values below 8 kOhm (±2 kOhm) will be indicated as earth fault.

Figure 5. Test for earth failure

The control unit reports the detector loop or central where the earth failure occurs.

Proceed as follows when you want to locate an earth fault.

1 Divide the cable in two and locate the earth fault.

2 Divide each half in two and locate the earth fault.

3 Continue to divide the cable into halves until you have found the exact position of the earth fault.

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3.5 Test the control panel display

With the function Test display it is possible to verify the functionality of:

• The display

• All indications on the control panel

NOTE!

The user has to verify that the display and all indications are working properly. This function will not generate a fault alarm in case something is faulty.

1 To test the control panel display, use: Menu » 5 Settings » 4 Test display.

2 Verify that the display momentarily shows a test image.

3 Verify that all system indicators and operational keys momentarily lights up.

3.6 Troubleshooting

3.6.1 Polarity Fault

One or more loop units are not correctly installed if the measured voltage is much less than 30 VDC. Proceed as follows to locate the loop units with polarity fault:

1 Divide the cable in two half lengths.

2 Measure the voltage to locate the polarity fault on one of the halves.

3 Divide this half of the cable again into two halves. Continue to divide the cable into halves until you have found the polarity fault.

All units in the section are correctly installed when the measured voltage is around 30 VDC.

4 Reconnect and restart the loop.

3.6.2 Wrong Number of Loop Units (only for

Addressable Loops on Loop M)

CAUTION!

A fault alarm concerning a wrong loop unit address has to be dealt with promptly.

A correct address is essential to communicate alarms from the loop unit to the fire detection system.

If a limited number of loop units do not answer, the problem may depend on one of the causes listed below.

Table 3. Loop unit troubleshooting.

Cause Remedy Less loop units found than configured. Install the missing loop units or change the configuration.* More loop units found than configured. Compare the found loop units with the configuration program.* Wrong address for the loop unit. Set the correct address.

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Cause Remedy Two or more loop units with the same address.

See the Address error paragraph below.

Loop unit is defect. Replace the loop unit.

Hint!

* The system is equipped with a Hot Plug&Play function enabling the user to add or delete detectors during normal operation without needing to change the configuration file with a PC and restarting the system.

The configuration file may be updated during normal operation from Service Menu (Menu » 6 Service Menu » 5 Loops) or directly from the Fault List (Menu » 1 Fault Alarms » 1 Fault List). For additional information, please refer to the Service and Maintenance Manual.

Address error Use Menu » 6 Service Menu » 5 Loops, choose the relevant loop, and then press “2=Loops Units” to list all found units on the loop. Compare the found loop units with the ones configured.

There is a possibility that two or more loop units with the same address will answer. Possible reports include “double address”, “no answer”, “bad communication” or “abnormal condition”.

3.6.3 Cable Break

CAUTION!

A loop cable break has to be located and corrected in order to secure the functionality of the complete fire detection system.

The loop is communicating in both directions and only one cable break will therefore not cause malfunction. But if the loop cable breaks in a second place or if a short circuit will occur, all loop units between the two cable breaks or short circuit will be lost.

CAUTION!

A sub-loop cable break has to be located and corrected as soon as possible in order to secure the functionality of the complete fire detection system.

The loop units which can have a sub-loop are some types of detectors and I/O units.

NOTE!

A cable break fault cannot be reset in case a fire alarm is present on the loop.

List the Loop Units Proceed as follows to locate the cable break on addressable loops:

1 List the loop units for the current loop under: Menu » 6 Service Menu » 5 Loops

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2 Press “2” to list all loop units located on this loop.

Each loop unit will report on which side A (primary) or B (secondary) it answers:

OK (A/B) = Answer on both sides.

OK (A/-) = Answer only on A side.

OK (-/B) = Answer only on B side.

OK (?/?) = The loop unit answers but the loop module doesn’t know on which side until an update is made.

Press “1. Update list” to perform an update.

No answer (-/-)

The loop unit does not answer on either side.

If the list reports OK (?/?) the answering side status will be updated by pressing “1. Update list”. The system will scan the loop to determine answering side. The loop is disabled during the scan and the procedure may take several minutes (access level 3 is required).

If the list reports No answer (-/-) but no corresponding fault is active in the system, update the list by pressing “1.

Update list”.

No Loop Units are Answering

1 No answer is received on a single fed loop? The cable is broken before the first loop unit.

2 The loop is a double fed loop? The cable is broken before the first loop unit and after the last loop unit.

Follow the instructions below to measure the resistance with an ohmmeter.

Loop Units are Answering

1 The cable break is located between the “last” unit on the A side and the “first” unit on the B side.

Follow the instructions below to measure the resistance with an ohmmeter.

Measure the resistance

CAUTION!

When loop units are connected, it is not allowed to use an insulation tester with a voltage exceeding 30 V.

Figure 6. Test for cable break

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1 Measure the resistance between the + and -poles.

• Connect an ohmmeter between the + poles.

• Measure and repeat the procedure for the -poles.

The measured value should be less then 185 Ohm for a cable with a maximum length of 3 km.

3.6.4 Earth Fault

CAUTION!

An earth fault on a loop cable has to be located and corrected as soon as possible in order to secure the functionality of the complete fire detection system.

The control panel displays which loop or central has the earth fault.

1 Examine the faulty loop to locate the earth fault. Follow the instructions below to measure the resistance with an ohmmeter.

Measure the resistance

CAUTION!

When loop units are connected, it is not allowed to use an insulation tester with a voltage exceeding 30 V.

Figure 7. Test for earth failure

1 Measure between the + and - pole and earth to detect an earth fault.

• Connect the ohmmeter between the + pole and earth.

• Measure and repeat the procedure for the -pole.

The measured value should be more than 50 kOhm for a cable with a maximum length of 3 km. Values below 8 kOhm (±2 kOhm) will be indicated as earth fault.

If the earth fault still remains after this step, examine the cables to all other devices connected to the Fire detection system.

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3.6.5 Short Circuit

No Loop Units Answer

CAUTION!

A short circuit on a loop cable has to be located and corrected as soon as possible in order to secure the functionality of the complete fire detection system.

1 Search for the short circuits between the central unit and the first short circuit isolator.

Follow the instructions below to measure the resistance with an ohmmeter.

If only some Loop Units Answer

1 The control unit displays which short circuit isolators have been activated. Search for the short circuit between the fault reported short circuit isolators to find the exact location of the fault.

Follow the instructions below to measure the resistance with an ohmmeter.

Measure the resistance

CAUTION!

When loop units are connected, it is not allowed to use an insulation tester with a voltage exceeding 30 V.

Figure 8. Test for short circuit

1 Measure the resistance between the + pole and the - pole. Connect an ohmmeter between the two poles.

The measured value should be more than 100 kOhm for a cable with a maximum length of 3 km.

3.6.6 Muting Faults

1 Simultaneously mute all the faults by pressing the Mute key.

2 The fault alarm light stops flashing and changes to a steady yellow light.

The fault is put in a fault list under Menu » 1 Fault Alarms » 1 Fault List.

3.6.7 Reset Faults

NOTE!

The cause of the problem must be corrected before a fault can be reset.

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The faults are reset from the Fault list under Menu » 1 Fault Alarms » 1 Fault List.

• Select the fault and confirm by pressing the reset key.

The fault is reset

1 The fault is reset and it disappears from the fault list.

The fault is not reset

1 The fault is not reset and the reason for this is displayed.

2 Check and correct the problem. See the Fault code list in the manual for more information.

3 Attempt to reset the fault by pressing the reset key.

3.6.8 Installation Mode

In order to avoid unnecessary faults like 'present not configured', 'configured not present' and 'no answer' during installation and commissioning, zones and loops can be set to 'Installation Mode'.

1 For zones useMenu » 6 Service Menu » 4 Zones.

For loops useMenu » 6 Service Menu » 5 Loops.

Installation Mode can be activated for loops and zones containing addressable loop units.

2 Press 5 to activate the function Installation Mode.

A zone or loop set to Installation Mode are handled as a disablement.

3.6.9 Save the System Log to a USB Memory Stick

If you want to check the information saved in the system log you can download it from the central unit. The system log files contain information generated for evaluating the system, such as lists of system components, system software and key events.

Table 4. The following lists are included in the log

Centrals list Key events Disablement list Modules list Fault list Periodic disablement list Fire alarm list Pre alarm list History list Warning list

The system log files can be downloaded using an approved USB memory stick (available from an authorised dealer).

CAUTION!

Do not remove the USB memory stick until the download is finished.

1 Connect the USB memory stick to the USB port on the Control M 4.3 panel.

2 Choose Menu » 6 Service Menu » 8 System Log » 1 Save syslog.

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3 Press OK to save the systems log files to the USB memory stick.

4 The system will now download the system log files. Wait until this process is complete!

5 Disconnect the USB memory stick and copy the system log files to a PC.

File name example: sysLog_no_YYYY-MM-DD-xxxxxx

3.6.10 How to report a fault

In case it is not possible to troubleshoot and solve a specific problem, please follow these guidelines when contacting an authorized service office.

• Describe the fault symptom, be specific

• Describe how the fault situation can be generated

• Attach a system log file (instructions for download from the Fire detection system can be found in section Save the System Log to a USB Memory Stick, page 19)

• Attach the configuration file (instructions for download from the Fire detection system can be found in the Service & Maintenance manual or in the Configuration manual)

• Attach the backbone log if applicable

• Add your contact information

Service & Maintenance Manual 4 Cleaning of Fire Detectors

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4 Cleaning of Fire Detectors

4.1 Prior to Cleaning

The system continuously monitors the smoke detectors and gives an early indication if their smoke chambers get contaminated. The fire detection system sends a warning when the detector starts to get contaminated. The detector still works satisfactorily. However, when the degree of pollution has reached the level in which the detector does not detect smoke correctly, a fault message is sent from the detector. The detector must then be replaced immediately.

The need for cleaning other types of detectors is determined by visual inspection.

If a “dirty sensor” warning displays on the control panel, reset the warning after cleaning. If the reset is not successful, replace the detector.

4.2 Smoke Detector

1 Clean the detector with a vacuum cleaner or by blowing high-pressure instrument air on it.

NOTE!

The high-pressure air must be of the instrument type (clean, not containing oil, etc.)

Be careful not to damage the detector.

2 Clean the detector house with a damp cloth.

4.3 Heat Detector

The heat detector’s sensor rarely requires cleaning.

1 Clean the detector housing using a damp cloth.

4.4 Flame Detector

1 Clean the protective glass over the sensor using a grease solvent such as soap or alcohol.

2 Clean the detector housing using a damp cloth.

4 Cleaning of Fire Detectors Service & Maintenance Manual

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Service & Maintenance Manual 5 Replacing, Adding or Deleting Fire Detectors

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5 Replacing, Adding or Deleting Fire Detectors

5.1 Replacing Fire Detectors

WARNING!

Replacement of loop units must be handled by technical personnel with sufficient knowledge of the safety level and the various functions in the fire detection system.

1 Disconnect the faulty detector and remove it from the base plate.

NOTE!

Some bases have a lock mechanism on the side. Depending on the base model, pull or press this mechanism, or use a hex key to remove the detector from its base plate.

2 Verify that the new detector type is compatible with the faulty detector.

3 For addressable detectors, check the address settings for the faulty detector and set the address of the new detector to the same. If there is a DIP switch on the back of the detector, the address is set there. If not, the address is set with an address programmer.

4 For addressable detectors with a DIP switch, remove the label attached to the detector and use it to seal the DIP address switch.

5 Mount the new detector and remove it's protective cover.

6 For addressable detectors, remove all disablements for the loop and loop-units

(detectors) on the loop where the faulty detector was located.

7 For addressable detectors, scan the loop to verify that all mounted detectors correspond to the configuration. In the panel, select Menu » 6. Service » 5. Loops Choose the loop where the faulty loop was located and select 4. Scan loop The scan runs for a considerable time. When it completes depends on number of loop units and number of short circuits isolators (DSCI).

8 Check if any new faults appear after the scan and fix them.

9 Perform a function test of the detector as explained in the Testing chapter.

CAUTION!

Always verify that the replaced unit has restored correct functionality of the system.

CAUTION!

Be sure to remove the protective cover from the detector.

5 Replacing, Adding or Deleting Fire Detectors Service & Maintenance Manual

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5.2 Connection to Loop Module, type Loop M X

Figure 9. Example of a detector loop with addressable loop units.

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5.3 Connection to Zone Module, type I/O M 70

Figure 10. Example of a detector zone with conventional non-addressable loop units.

A zone should in any case include no more than 50 enclosed spaces.

5.4 Setting the Address on Loop Units

CAUTION!

Take care to set appropriate addresses for all loop units.

A fault alarm concerning a wrong loop unit address has to be dealt with promptly. A correct address is essential to communicate alarms from the loop unit to the fire detection system.

In order to become operational, all addressable loop units such as detectors, manual call points, etc. that are connected to the Loop M loop module must be given an address between 1-254.

NOTE!

Loop units located on a single physical loop must be given unique addresses.

Loop units without address switches For addressable units without a DIP switch, the address is set with a special address programming tool. For further instructions, see Instructions for Address Programming Tool, page 27.

Loop units with address switches On units with a DIP switch, the address is set using the 8 pole DIP switch located on each addressable unit as shown in the following figure. The DIP switch values follow the binary system.

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Figure 11. DIP switch with 8 poles.

Refer to the Installation Manual Appendix for an address list.

The value of the address is set according to the switches set to ON position as shown in the following figure:

Figure 12. Setting DIP switches.

By setting the switches numbered 1,2,3,4 and 6 to the ON position, the address is configured as 1+2+4+8+32 = 47.

NOTE!

After setting the address, remove the label attached to the detector and use it to seal the address switch.

Address units In addition to the address DIP switch, address units and I/O units are equipped with an ID DIP switch. This ID DIP switch determines the unit’s functionality.

Refer to the Installation Manual Appendix for an ID list.

Addressable indication units The address of addressable indication units is set identical to the loop address of the detector it shall indicate.

Addressable timers The addressable timers are located on the detector loop in the same way as any loop unit.

For UR-2/UR-2K type timers, three DIP switches are set as follows:

• The loop address for the timer.

• Not used.

• Not used.

The disablement interval is defined in the Configuration program.

NOTE!

Timers do not affect the function of the manual call points or heat detectors.

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Short circuit isolators The separate short circuit isolators are given a unique loop address in the same way as the other loop units.

5.5 Instructions for Address Programming Tool

To set address on loop units without address switch, please use suitable address programming tool. One example is the Evolution Address Programmer (EV-AD2) Part no. 5200123.

Figure 13. Evolution Address Programmer (EV-AD2)

1 For detailed information, refer to the data sheet for corresponding unit.

5.6 Hot Plug & Play (Adding/Deleting Loop

Units) The system is equipped with a Hot Plug&Play function. During normal operation, this function enables the addition or deletion of detectors without a configuration change or system restart.

Hot Plug & Play is very useful, especially during installation. During its normal operation, the system detects additional or missing loop units and adds them or deletes them from the configuration file.

During normal operation, the configuration file may be updated manually from Loops in the Service Menu or direct from the Fault List in the Fire Alarms menu.

CAUTION!

Changes to the configuration file are updated in the RAM memory, but do not become permanent until saved under: Menu » 6 Service Menu » 6 Configuration » 4 Save changes to configuration. Changes not saved to the configuration file are lost if the system is restarted.

Perform synchronization of the configuration files in the system with command Menu » 6 Service Menu » 6 Configuration » 6 Synchronise system configuration.

Restart the system.

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5.7 Changing the Configuration File from the

Fault List

5.7.1 Adding a Loop Unit

NOTE!

If the system detects additional or missing loop units compared to the configuration file, they are added to the fault list.

To add a loop unit to the system configuration:

1 Open the fault list: Menu » 1 Fault Alarms » 1 Fault List.

2 Select the detector to add from the list. Loop Units generating fault no. 152

(present not configured) can be added to the systems configuration.

3 Press 0 = Add Loop Unit to configuration.

4 In the Add Loop Unit dialog box, enter the required data.

NOTE!

• Central, Module, Loop and Zone must exist in the Systems

Configuration to be valid.

• Physical Unit Address may NOT exist on the physical loop.

• Logical Address number may NOT exist on the chosen Zone.

• T1 and T2 are abbreviations for supplementary Text 1 and 2.

Enter T1 or T2 just like you would enter text on a cell phone.

5 Press OK. The configuration file is now updated in the RAM memory. Wait approximately 20 sec. before resetting.

6 Reset the fault. The fault will only be resettable if the system succeeded to add the loop unit.

5.7.2 Deleting a Loop Unit

NOTE!

If the system detects additional or missing loop units compared to the configuration file, they are added to the fault list.

To delete a loop unit from the system configuration:

1 Open the fault list: Menu » 1 Fault Alarms » 1 Fault List 2 Select the detector to delete from the list. Loop Units generating fault no. 128

(no answer) can be erased from the systems configuration.

3 Press 0 = Erase Loop Unit from configuration. The configuration file is now updated in the RAM memory.

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4 Reset the fault. The fault can be reset, but only if the system successfully removed the loop unit.

5.8 Changing the Configuration File from the

Service Menu

5.8.1 Adding a Loop Unit

To add a loop unit to the configuration file from the Service Menu:

1 Open the Service menu: Menu » 6 Service Menu » 5 Loops 2 Select an analogue loop from the loop list and press 3 = Add Unit.

3 In the Add Loop Unit dialog box, enter the required data.

NOTE!

• Central, Module, Loop and Zone must exist in the Systems

Configuration to be valid.

• Physical Unit Address may NOT exist on the physical loop already.

• Logical Zone number may NOT exist on the chosen Zone.

• T1 and T2 are abbreviations for supplementary Text 1 and 2.

Enter T1 or T2 just like you would enter text on a cell phone.

4 Press OK. The configuration file is now updated in the RAM memory. Wait approximately 20 sec. before resetting.

5.8.2 Deleting a Loop Unit

To delete a loop unit from the configuration file through the Service Menu:

1 Open the service menu: Menu » 6 Service Menu » 5 Loops.

2 Select an analogue loop from the loop list and press 2 = Loop Units.

3 Select a loop unit to delete from the list Loop units. Press OK = Details.

4 Press 3 = Erase. The configuration file is now updated in the RAM memory.

5.9 Save Changes to the Configuration file

To save changes to the configuration file after adding or deleting a loop unit:

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1 Changes to the configuration file are updated in the RAM memory, but do not become permanent until saved under: Menu » 6 Service Menu » 6 Configuration » 4 Save changes to configuration.

Changes not saved to the configuration file are lost if the system is restarted.

2 Perform synchronization of the configuration files in the system with command Menu » 6 Service Menu » 6 Configuration » 6 Synchronise system configuration.

3 Restart the system.

Menu » 6 Service Menu » 6 Configuration » 7 Reboot system (this module excluded).

There will be a delay on 15 seconds before the system restarts.

4 Restart the control module.

Menu 6 Service Menu » 6 Configuration » 1 Reload configuration/Reboot this module.

Service & Maintenance Manual 6 Replacing Batteries

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6 Replacing Batteries

NOTE!

Replacement batteries shall be of the same type as the originals.

Disconnect the cables from the batteries.

1 Use a small blade screwdriver to remove terminal row plug 41-44 on Charger M (4).

The battery connection to the system is now broken. If the system remains on ‘Battery cable/fuse fault (158)’ and ‘Cable break/short circuit (159)’ is generated after about 60-90 seconds. Mute the faults and proceed with the next step.

2 Disconnect the + battery cable (red) from the uppermost battery pole (1) and the -battery cable (black) from the lowermost battery pole (6).

3 Disconnect the jumper cable (3) that connects both batteries in series.

4 Unscrew the nuts from the uppermost battery bracket (2) and remove it.

5 Push the battery upwards, take hold of the lower battery end and carefully wriggle it out of the cabinet with a downward motion.

6 Unscrew the nuts from the lowermost battery bracket (5) and remove the second battery as the previous one.

Replace the batteries with the new ones.

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1 Take hold of the lower battery end and carefully wriggle it into the cabinet with an upward motion, releasing it into position. Note that the battery poles should face away from the cabinet side, + pole upwards and - pole downwards. Be careful not to snag the earth cables, trapping them beneath the battery.

2 Put the battery bracket (5) back and secure the nuts.

3 Insert the second battery in the same way and let it slide down on top of the lowermost one. Put the battery bracket (2) back and secure the nuts.

4 Reconnect the jumper cable (3) that connects both batteries in series.

5 Reconnect the - battery cable (black) to the lowermost battery pole (6) and the + battery cable (red) to the uppermost battery pole (1).

6 Reconnect terminal row plug 41-44 on Charger M (4).

The battery connection to the system is reestablished.

7 Verify that the voltage is between 19 and 30 VDC* at the battery terminals.

8 Reset the battery fault alarm at the control panel.

* With battery charge enabled, acceptable voltage range is 27.8-28.2 VDC.

Service & Maintenance Manual 7 System Configuration

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7 System Configuration

7.1 Configuration Program

The system is delivered pre-programmed with a standard configuration file. See the separate Configuration Manual for information on how to create a new configuration file or update an existing file.

CAUTION!

You must have appropriate knowledge on how to use the Configuration Program to make a System Configuration.

In doubtful cases, do not hesitate to contact an authorized service office.

7.2 Downloading a configuration file to a USB

Memory Stick When you want to view or make changes in an existing configuration file you can download it from the fire alarm central.

The configuration file can be downloaded using an approved USB memory stick (available from an authorized dealer).

CAUTION!

Do not remove the USB memory stick until the download is finished.

1 Connect the USB memory stick to the USB port.

2 Choose Menu » 6 Service menu » 6 Configuration » 3 Save configuration to USB memory.

3 Choose the current configuration file from the list and press OK.

Supported files are “.ccp”, “espa.bin”, “modbus.bin” and “modbus1.bin”-“modbus30.bin”.

4 The system will now download the configuration file. Wait until this process is complete!

5 Disconnect the USB memory stick and copy the configuration file to a PC.

7.3 Uploading a configuration file from the USB

Memory Stick When you have finished a configuration file it is time to upload it to the fire detection system. Supported files are “.ccp”, “espa.bin”, “modbus.bin” and “modbus1.bin”-“modbus30.bin”.

Note that old versions of the definition program may affect the upload or system operations. Use a program version of the CCP Configuration program compatible with the system version used in your fire detection system.

7 System Configuration Service & Maintenance Manual

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NOTE!

The system will use the latest version of the file (with the last date and time).

The configuration file can be uploaded using an approved USB memory stick (available from an authorized dealer).

CAUTION!

Do not remove the USB memory stick until the upload is finished.

1 Connect the USB memory stick to the USB port.

2 Choose Menu » 6 Service menu » 6 Configuration » 2 Load configuration from USB

Memory.

3 A list of the available configuration files on the USB memory stick will be presented.

Supported files are “.ccp”, “espa.bin”, “modbus.bin” and “modbus1.bin”-“modbus30.bin”.

Choose the appropriate configuration file from the list and press OK.

4 The new configuration file is uploaded to the fire detection system. The old configuration file is automatically renamed by the system (as a back-up file with the file extension “.bak”) and saved on the USB memory stick.

5 Disconnect the USB memory stick.

6 To synchronise the configuration files between the control modules and repeaters in the system choose Menu » 6 Service menu » 6 Configuration » 6 Synchronise system configuration

7 Reboot the system by choosing Menu » 6 Service menu » 6 Configuration » 7 Reboot system (this module excluded).

There will be a delay on 15 seconds before the system restarts.

8 Update the system with the new configuration file by choosing Menu » 6 Service menu » 6 Configuration » 1 Reload Configuration/Reboot this module.

9 The Control M 4.3 restarts and loads the new configuration file.

NOTE!

The recommended way to load a configuration to a Control M X without USB-port is by synchronizing the configuration from a USB equipped Control Module. This is only possible if the Control M X resides on the same backbone as the USB equipped Control Module (but it does not have to be in the configuration).

Another way of loading a configuration to a Control M X without USB-port is to put its CCB in a USB equipped Control Module and load it as usual, then putting it back in the Control M X.

NOTE!

In case of softcode changes on the entire system it is necessary to…