Attachment_0024__Dual_Steel_Wheeled_Roller_-_TM_5-3895-379-10.pdf

*TM 5-3895-379-10

TECHNICAL MANUAL

OPERATOR'S MANUAL

FOR

ROLLER, MOTORIZED,

VIBRATING TANDEM STEEL DRUMS

CATERPILLAR MODEL CB534B

NSN 3895-01-396-2822

CATERPILLAR MODEL CB534C

NSN 3895-01-502-4005

* SUPERSEDURE NOTICE - This manual supersedes TM 5-3895-379-10, dated 15 July 2005.

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

27 AUGUST 2012 03/15/2011 Rel(1.8) root(frntcover) wpno(F00001)

WARNING SUMMARY

This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment. Failure to observe these precautions could result in serious injury or death to personnel. Also included are explanations of safety and hazardous materials icons used within the technical manual.

FIRST AID DATA

First aid is defined as "urgent and immediate lifesaving and other measures, which may be performed for casualties by nonmedical personnel when medical personnel are not immediately available." For information on first aid, refer to FM 4-25.11.

EXPLANATION OF SAFETY WARNING ICONS

EAR PROTECTION - Headphones over ears shows that noise level will harm ears.

ELECTRICAL - Electrical wire to arm with electricity symbol running through human body shows that shock hazard is present.

FLYING PARTICLES - Arrows bouncing off face with face shield shows that particles flying through the air will harm face.

HEAVY PARTS - Hand with heavy object on top shows that heavy parts can crush and harm.

HEAVY PARTS - Heavy object on human figure shows that heavy parts present a danger to life or limb.

HELMET PROTECTION - Arrow bouncing off head with helmet shows that falling parts present a danger.

HOT AREA - Hand over object radiating heat shows that part is hot and can burn.

TM 5-3895-379-10

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WARNING SUMMARY - Continued

EXPLANATION OF SAFETY WARNING ICONS - Continued

SLICK FLOOR - Wavy line on floor with legs prone shows that slick floor presents a danger for falling.

GENERAL SAFETY WARNINGS DESCRIPTION

WARNING

COMPRESSED AIR

Particles blown by compressed air are hazardous. DO NOT exceed 15 psi (103 kPa) nozzle pressure when drying parts with compressed air against human skin. Failure to follow this warning may causes injury or death. Make sure air stream is directed away from user and other personnel in the area. To prevent injury, user must wear protective goggles or face shield.

ELECTRICAL SYSTEM MAINTENANCE

Turn battery disconnect switch to OFF before working on any electrical system component.

Failure to follow this warning could result in personal injury or damage to equipment.

HEARING PROTECTION

Your hearing can be PERMANENTLY DAMAGED if you are exposed to constant high noise levels of 85 dB or greater. Hearing protection is required when operating machine or when working on machine while it is operating. Failure to wear hearing protection may cause hearing loss.

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GENERAL SAFETY WARNINGS DESCRIPTION - Continued

HOT COMPONENTS

Hot oil or metal parts can cause severe burns. Wear insulated gloves, long sleeves and eye protection when working with heated parts.

HYDRAULIC SYSTEM PRESSURE

• DO NOT remove hydraulic tank filler cap or disconnect or remove hydraulic system line or fitting unless hydraulic system pressure has been relieved. Hydraulic system pressure can be over 2,500 psi (17,237 kPa), even with engine and pump OFF. To relieve pressure, lower all hydraulic attachments to loosen hydraulic tank filler cap. After maintenance, tighten all connections before applying pressure. Escaping hydraulic fluid under pressure can penetrate the skin, causing injury or death.

• At operating temperature hydraulic oil is hot. Allow hydraulic oil to cool before disconnecting any hydraulics. Failure to do so could result in injury.

WARNING

MACHINE OPERATION

This machine must be operated only by authorized personnel who have satisfactorily completed a program of training which must include familiarity with safe operating procedures, characteristics and knowledge of applicable codes, regulations and facilities directives. Untrained personnel subject themselves and others to the possibility of death or injury from the improper operation of this machine. Understand the equipment, its functions, and controls before operation.

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PRESSURIZED COOLING SYSTEM

• DO NOT service cooling system unless engine has been allowed to cool down. This is a pressurized cooling system and escaping steam or hot coolant may cause serious burns.

• DO NOT remove radiator cap when engine is hot. Allow engine to cool down. Loosen cap to first stop and let any pressure out of cooling system, then remove cap. Failure to follow this warning may cause serious burns.

• Wear effective eye, glove, and skin protection when handling coolants. Failure to do this may cause injury.

LIFTING HEAVY PARTS

• Lifting equipment used for lifting machine must be in good condition and of suitable load capacity. Failure to follow this warning may cause injury or death, or damage to equipment.

• Improper use of lifting equipment and improper attachment to machine can result in injury, or equipment damage. Observe all standard rules of safety.

• Use caution when handling heavy parts. Provide adequate support and assistance during procedure. Ensure that any lifting device used is in good condition and of suitable load capacity. Keep clear of heavy parts supported only by lifting device. Failure to follow this warning may cause injury or death.

PROTECTIVE HEAD GEAR

Operators and maintainers must wear protective head gear. Failure of operators and maintainers to wear protective head gear may result in serious injury or death.

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WARNING

OPERATION AND MAINTENANCE

Do not operate or maintain this machine unless you have read and understand the instructions and warnings in the operation and maintenance sections of this manual. Failure to follow the instructions or heed the warnings could result in injury or death.

EXPLANATION OF HAZARDOUS MATERIALS ICONS

BIOLOGICAL - Abstract symbol bug shows that a material may contain bacteria or viruses that present a danger to life or health.

CHEMICAL - Drops of liquid on hand shows that the material will cause burns or irritation to human skin or tissue.

EYE PROTECTION - Person with goggles shows that the material will injure the eyes.

FIRE - Flame shows that a material may ignite and cause burns.

RADIATION - Three circular wedges shows that the material emits radioactive energy and can injure human tissue.

VAPOR - Human figure in a cloud shows that material vapors present a danger to life or health.

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HAZARDOUS MATERIALS DESCRIPTIONS

BATTERIES

• To avoid injury, eye protection and acid-resistant gloves must be worn when working around batteries. Do not smoke, use open flame, make sparks, or create other ignition sources around batteries. If a battery is giving off gases, it can explode and cause injury to personnel. Remove all jewelry such as rings, ID tags, watches, and bracelets. If jewelry or a tool contacts battery terminal, a direct short will result in instant heating, damage to equipment, and injury.

• Sulfuric acid contained in batteries can cause serious burns. If battery corrosion or electrolyte makes contact with skin, eyes, or clothing, take immediate action to stop corrosive burning effects. Failure to follow these procedures may cause injury or death.

Eyes. Flush with cold water for no less than 15 minutes and seek medical attention immediately.

Skin. Flush with large amounts of cold water until all acid is removed. Seek medical attention as required.

Internal. If corrosion or electrolyte is ingested, drink large amounts of water or milk.

Follow with milk of magnesia, beaten egg, or vegetable oil. Seek medical attention immediately.

Clothing/Equipment. Wash area with large amounts of cold water. Neutralize acid with baking soda or household ammonia.

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HAZARDOUS MATERIALS DESCRIPTIONS - Continued

CARBON MONOXIDE (EXHAUST GAS) CAN KILL!

• Carbon monoxide is a colorless, odorless, DEADLY POISONOUS gas and when breathed deprives body of oxygen and causes SUFFOCATION. Breathing air with carbon monoxide produces symptoms of headache, dizziness, loss of muscular control, a sleepy feeling, and coma. Permanent BRAIN DAMAGE or DEATH can result from severe exposure.

• Carbon monoxide occurs in exhaust fumes of internal combustion engines. Carbon monoxide can become dangerously concentrated under condition of inadequate ventilation. The following precautions must be observed to ensure safety of personnel when engine of roller is operated:

DO NOT operate roller engine in enclosed areas.

DO NOT idle roller engine without adequate ventilation.

DO NOT drive roller with inspection plates or cover plates removed.

BE ALERT for exhaust poisoning symptoms. They are:

• Headache.

• Dizziness.

• Sleepiness.

• Loss of muscular control.

If you see another person with exhaust poisoning symptoms:

• Remove person from area.

• Expose to fresh air.

• Keep person warm.

• Do not permit physical exercise.

• Administer cardiopulmonary resuscitation (CPR), if necessary.

• Notify a medic.

BE AWARE. The field protective mask for Nuclear-Biological-Chemical (NBC) protection will not protect you from carbon monoxide poisoning.

The Best Defense Against Carbon Monoxide Poisoning Is Good Ventilation!

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DRY CLEANING SOLVENT

• Cleaning compound, solvent MIL-PRF-680 Type III is an environmentally compliant and low toxic material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition.

• NOTE: P-D-680 Type II is no longer in use and has been replaced by MIL-PRF-680 Type III.

ETHER COLD START SYSTEM

Ether fuel is extremely flammable and toxic. DO NOT smoke and make sure you are in a well-ventilated area away from heat, open flames, or sparks. Wear eye protection. Avoid contact with skin and eyes and avoid breathing ether fumes. If fluid enters or fumes irritate the eyes, wash immediately with large quantities of clean water for 15 minutes. Seek medical attention immediately if ether is inhaled or causes eye irritation. Failure to follow this warning may cause injury or death.

EYE PROTECTION

• Eye protection must be worn when performing maintenance where components or particles could fly out during procedure. Failure to take precautions could cause injury to personnel.

• Some components are under spring tension. Wear eye protection and use caution when disassembling them, to avoid injury.

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FUEL HANDLING

• DO NOT smoke or permit any open flame in area of machine while you are servicing diesel fuel system. Be sure hose nozzle is grounded against filler tube during refueling to prevent static electricity. Failure to follow this warning may cause injury to personnel, or equipment damage.

• DO NOT perform fuel system checks, inspections, or maintenance while smoking or near fire, flames, or sparks. Fuel may ignite, causing damage to machine and injury or death to personnel.

• Operating personnel must wear fuel-resistant gloves when handling fuels. If exposed to fuel, promptly wash exposed skin and change fuel-soaked clothing.

HAZARDOUS WASTE DISPOSAL

When servicing this machine, performing maintenance, or disposing of materials such as engine coolant, hydraulic fluid, lubricants, battery acids or batteries, and CARC paint, consult your unit/local hazardous waste disposal center or safety office for local regulatory guidance. If further information is needed, please contact The Army Environmental Hotline at 1-800-872-3845.

NBC EXPOSURE

• If NBC exposure is suspect, personnel wearing protective equipment should handle all air cleaner media. Consult your NBC Officer or NBC NCO for appropriate handling or disposal procedures.

• NBC contaminated filters must be handled using adequate precautions (FM-21-40) and must be disposed of by trained personnel.

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LIST OF EFFECTIVE PAGES/WORK PACKAGES

NOTE:

Zero in the Change No. column indicates an original page or work package.

Date of issue for the original manual is:

Original 27 August 2012

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 44 AND TOTAL NUMBER OF

WORK PACKAGES IS 56 CONSISTING OF THE FOLLOWING:

Page/WP No. Change No.

Front Cover (2 pages) 0 a-i/j blank (10 pages) 0 i-xvi (16 pages) 0 Chapter 1 Title Page (2 pages) 0 WP 0001 (6 pages) 0 WP 0002 (8 pages) 0 WP 0003 (6 pages) 0 Chapter 2 Title Page (2 pages) 0 WP 0004 (16 pages) 0 WP 0005 (6 pages) 0 WP 0006 (4 pages) 0 WP 0007 (8 pages) 0 WP 0008 (4 pages) 0 WP 0009 (4 pages) 0 WP 0010 (4 pages) 0 WP 0011 (2 pages) 0 WP 0012 (2 pages) 0 WP 0013 (2 pages) 0 WP 0014 (4 pages) 0 WP 0015 (2 pages) 0 WP 0016 (2 pages) 0 WP 0017 (6 pages) 0 WP 0018 (4 pages) 0 WP 0019 (6 pages) 0 WP 0020 (2 pages) 0 WP 0021 (2 pages) 0 WP 0022 (2 pages) 0 WP 0023 (2 pages) 0 WP 0024 (6 pages) 0 WP 0025 (12 pages) 0 Chapter 3 Title Page (2 pages) 0 WP 0026 (2 pages) 0 WP 0027 (4 pages) 0 WP 0028 (14 pages) 0

Page/WP No. Change No.

WP 0029 (28 pages) 0 WP 0030 (4 pages) 0 WP 0031 (2 pages) 0 WP 0032 (4 pages) 0 WP 0033 (4 pages) 0 WP 0034 (10 pages) 0 Chapter 4 Title Page (2 pages) 0 WP 0035 (10 pages) 0 WP 0036 (20 pages) 0 WP 0037 (2 pages) 0 WP 0038 (2 pages) 0 WP 0039 (4 pages) 0 Chapter 5 Title Page (2 pages) 0 WP 0040 (2 pages) 0 WP 0041 (4 pages) 0 WP 0042 (6 pages) 0 WP 0043 (4 pages) 0 WP 0044 (4 pages) 0 WP 0045 (4 pages) 0 WP 0046 (8 pages) 0 WP 0047 (4 pages) 0 WP 0048 (6 pages) 0 WP 0049 (4 pages) 0 WP 0050 (4 pages) 0 WP 0051 (10 pages) 0 WP 0052 (4 pages) 0 Chapter 6 Title Page (2 pages) 0 WP 0053 (2 pages) 0 WP 0054 (4 pages) 0 WP 0055 (2 pages) 0 WP 0056 (4 pages) 0 Index-1 - Index-2 (2 pages) 0 Inside Back Cover 0 Back Cover 0

TM 5-3895-379-10

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This manual supersedes TM 5-3895-379-10, dated 15 July 2005.

HEADQUARTERS

DEPARTMENT OF THE ARMY

WASHINGTON, D.C., 27 August 2012

TECHNICAL MANUAL

OPERATOR'S MANUAL

FOR

ROLLER, MOTORIZED,

VIBRATING TANDEM STEEL DRUMS

CATERPILLAR MODEL CB534B

NSN 3895-01-396-2822

CATERPILLAR MODEL CB534C

NSN 3895-01-502-4005

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know. The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet address is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must complete the Access Request form the first time you use it. The DA Form 2028 is located under the TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on the TULSA Web site will enable us to respond more quickly to your comments and to better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/ TECH PUBS, MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is tacomlcmc.daform2028@us.army.mil. The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.

*SUPERSEDURE NOTICE - This manual supersedes TM 5-3895-379-10, dated 15 July 2005.

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

*TM 5-3895-379-10

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TABLE OF CONTENTS

Page No.

WP Sequence No.

HOW TO USE THIS MANUAL ............................................................................................................................ xv

Chapter 1 - GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION FOR CB534B or CB534C ROLLER, MOTORIZED, VIBRATING TANDEM

STEEL DRUMS NSN 3895-01-396-2822 AND 3895-01-502-4005

GENERAL INFORMATION.......................................................................................................................... WP 0001

Table 1. List of Abbreviations/Acronyms............................................................................................ 0001-4

EQUIPMENT DESCRIPTION AND DATA................................................................................................... WP 0002

Figure 1. Location and Description of Major Components.................................................................. 0002-2

Table 1. Location and Description of Major Components.................................................................. 0002-2

Table 2. Differences Between Models................................................................................................ 0002-4

Table 3. General................................................................................................................................. 0002-4

Table 4. Functional............................................................................................................................. 0002-5

Table 5. Refill Capacities.................................................................................................................... 0002-5

Table 6. Power Train.......................................................................................................................... 0002-6

Table 7. Vibratory System.................................................................................................................. 0002-6

Table 8. Water Spray System............................................................................................................ 0002-7

THEORY OF OPERATION.......................................................................................................................... WP 0003

Figure 1. Electrical System.................................................................................................................. 0003-2

Figure 2. Propel System...................................................................................................................... 0003-3

Figure 3. Steering System................................................................................................................... 0003-4

Figure 4. Vibratory System.................................................................................................................. 0003-5

Figure 5. Water Spray System............................................................................................................ 0003-6

Chapter 2 - OPERATOR INSTRUCTIONS FOR CB534B or CB534C ROLLER, MOTORIZED, VIBRATING TANDEM STEEL DRUMS NSN 3895-01-396-2822 AND 3895-01-502-4005

DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS........................................ WP 0004

Table 1. Controls and Indicators........................................................................................................ 0004-2

Figure 1. Controls and Indicators........................................................................................................ 0004-2

Table 2. Controls and Indicators........................................................................................................ 0004-4 iii 03/15/2011 Rel(1.8) root(contents) wpno(F00005)

TABLE OF CONTENTS - Continued

WP Sequence No.

Figure 2. Controls and Indicators........................................................................................................ 0004-4

Table 3. Controls and Indicators........................................................................................................ 0004-5

Figure 3. Controls and Indicators........................................................................................................ 0004-5

Table 4. Controls and Indicators........................................................................................................ 0004-6

Figure 4. Controls and Indicators........................................................................................................ 0004-6

Table 5. Controls and Indicators........................................................................................................ 0004-7

Figure 5. Controls and Indicators........................................................................................................ 0004-7

Table 6. Controls and Indicators........................................................................................................ 0004-8

Figure 6. Controls and Indicators........................................................................................................ 0004-8

Table 7. Controls and Indicators...................................................................................................... 0004-10

Figure 7. Controls and Indicators...................................................................................................... 0004-10

Table 8. Controls and Indicators...................................................................................................... 0004-11

Figure 8. Controls and Indicators...................................................................................................... 0004-11

Table 9. Controls and Indicators...................................................................................................... 0004-12

Figure 9. Controls and Indicators...................................................................................................... 0004-12

Table 10. Controls and Indicators...................................................................................................... 0004-14

Figure 10. Controls and Indicators...................................................................................................... 0004-14

OPERATION UNDER USUAL CONDITIONS - INITIAL ADJUSTMENTS AND DAILY

CHECKS...................................................................................................................................................... WP 0005

Figure 1. Unlock Steering Frame......................................................................................................... 0005-1

Figure 2. Lock Steering Frame............................................................................................................ 0005-2

Figure 3. Adjust Seat........................................................................................................................... 0005-3

Figure 4. Operate Seat Belt................................................................................................................. 0005-4

Figure 5. Adjust Operator Station Position.......................................................................................... 0005-5

OPERATION UNDER USUAL CONDITIONS - MOUNT AND DISMOUNT ROLLER................................. WP 0006

Figure 1. Mount Roller......................................................................................................................... 0006-2

Figure 2. Dismount Roller.................................................................................................................... 0006-3

OPERATION UNDER USUAL CONDITIONS - OPERATE ENGINE.......................................................... WP 0007 iv 03/15/2011 Rel(1.8) root(contents) wpno(F00005)

WP Sequence No.

Figure 1. Operate Engine.................................................................................................................... 0007-1

Figure 2. Operate Engine.................................................................................................................... 0007-2

Figure 3. Operate Engine.................................................................................................................... 0007-3

Figure 4. Operate Engine.................................................................................................................... 0007-5

Figure 5. Operate Engine.................................................................................................................... 0007-6

Figure 6. Operate Engine.................................................................................................................... 0007-7

OPERATION UNDER USUAL CONDITIONS - OPERATE WATER SPRAY SYSTEM.............................. WP 0008

Figure 1. Check Water Tank Level...................................................................................................... 0008-1

Figure 2. Operate Water Spray System.............................................................................................. 0008-2

Figure 3. Override Failed Water Spray System Pump........................................................................ 0008-3

Figure 4. Turn Water Spray System Off.............................................................................................. 0008-4

OPERATION UNDER USUAL CONDITIONS - OPERATE VIBRATORY SYSTEM................................... WP 0009

Figure 1. Select Front or Rear Drum................................................................................................... 0009-1

Figure 2. Select Manual or Automatic Mode....................................................................................... 0009-2

Figure 3. Turn Vibratory System On and Off....................................................................................... 0009-3

Figure 4. Amplitude Select Mode........................................................................................................ 0009-4

Figure 5. Amplitude Select Mode........................................................................................................ 0009-4

OPERATION UNDER USUAL CONDITIONS - MOVE ROLLER................................................................ WP 0010

Figure 1. Move Roller Forward............................................................................................................ 0010-1

Figure 2. Stop Roller............................................................................................................................ 0010-2

Figure 3. Move Roller in Reverse........................................................................................................ 0010-3

OPERATION UNDER USUAL CONDITIONS - ROLLING PROCEDURES................................................ WP 0011

Figure 1. Roll with Both Drums Static.................................................................................................. 0011-1

Figure 2. Roll with Lead Drum Vibrating and Trailing Drum Static...................................................... 0011-2

Figure 3. Roll with Both Drums Vibrating............................................................................................. 0011-2

OPERATION UNDER USUAL CONDITIONS - PARK ROLLER................................................................. WP 0012

Figure 1. Park Roller............................................................................................................................ 0012-1 v 03/15/2011 Rel(1.8) root(contents) wpno(F00005)

WP Sequence No.

OPERATION UNDER USUAL CONDITIONS - CHOCK DRUMS............................................................... WP 0013

Figure 1. Chock Drums........................................................................................................................ 0013-1

OPERATION UNDER USUAL CONDITIONS - OPENING/CLOSING DOOR ASSEMBLIES..................... WP 0014

Figure 1. Open Door Assembly........................................................................................................... 0014-2

Figure 2. Close Door Assembly........................................................................................................... 0014-3

OPERATION UNDER USUAL CONDITIONS - ROADING MACHINE........................................................ WP 0015

OPERATION UNDER USUAL CONDITIONS - TOWING INSTRUCTIONS............................................... WP 0016

OPERATION UNDER USUAL CONDITIONS - PREPARATION FOR TRANSPORT................................. WP 0017

Figure 1. Lift Machine onto Shipping Bed............................................................................................ 0017-3

Figure 2. Lift Machine onto Shipping Bed............................................................................................ 0017-3

Figure 3. Load Roller onto M870 Series Trailer................................................................................... 0017-4

Figure 4. Tie Down Roller.................................................................................................................... 0017-5

OPERATION UNDER UNUSUAL CONDITIONS - SLAVE START ROLLER............................................. WP 0018

Figure 1. Slave Start Roller................................................................................................................. 0018-2

OPERATION UNDER UNUSUAL CONDITIONS - OPERATE IN EXTREME COLD.................................. WP 0019

Figure 1. Start Engine (CB534B)......................................................................................................... 0019-2

Figure 2. Start Engine (CB534C)......................................................................................................... 0019-3

Figure 3. Start Engine (CB534C)......................................................................................................... 0019-5

OPERATION UNDER UNUSUAL CONDITIONS - OPERATE IN EXTREME HEAT.................................. WP 0020

OPERATION UNDER UNUSUAL CONDITIONS - OPERATE IN SANDY OR DUSTY

CONDITIONS.............................................................................................................................................. WP 0021

OPERATION UNDER UNUSUAL CONDITIONS - FORDING.................................................................... WP 0022

OPERATION UNDER UNUSUAL CONDITIONS - NUCLEAR, BIOLOGICAL, AND CHEMICAL

(NBC) DECONTAMINATION PROCEDURES............................................................................................ WP 0023

EMERGENCY PROCEDURES................................................................................................................... WP 0024

Figure 1. Emergency Shutdown.......................................................................................................... 0024-1

Figure 2. Manual Release of Parking Brakes...................................................................................... 0024-2

Figure 3. Manual Release of Parking Brakes...................................................................................... 0024-3 vi 03/15/2011 Rel(1.8) root(contents) wpno(F00005)

WP Sequence No.

Figure 4. Manual Release of Parking Brakes...................................................................................... 0024-3

Figure 5. Manual Release of Parking Brakes...................................................................................... 0024-4

Figure 6. Reset Parking Brakes After Manual Release....................................................................... 0024-5

STOWAGE AND DECAL, DATA PLATE, AND STENCIL GUIDE............................................................... WP 0025

Figure 1. Stowage, Decals, Data Plates, and Stencils........................................................................ 0025-1

Figure 2. Stowage, Decals, Data Plates, and Stencils........................................................................ 0025-2

Figure 3. Stowage, Decals, Data Plates, and Stencils........................................................................ 0025-2

Figure 4. Decals, Data Plates, and Stencils........................................................................................ 0025-3

Figure 5. Decals, Data Plates, and Stencils........................................................................................ 0025-3

Figure 6. Decals, Data Plates, and Stencils........................................................................................ 0025-4

Figure 7. Decals, Data Plates, and Stencils........................................................................................ 0025-4

Figure 8. Decals, Data Plates, and Stencils........................................................................................ 0025-5

Figure 9. Decals, Data Plates, and Stencils........................................................................................ 0025-6

Figure 10. Decals, Data Plates, and Stencils........................................................................................ 0025-6

Figure 11. Decals, Data Plates, and Stencils........................................................................................ 0025-6

Figure 12. Decals, Data Plates, and Stencils........................................................................................ 0025-7

Figure 13. Decals, Data Plates, and Stencils........................................................................................ 0025-7

Figure 14. Decals, Data Plates, and Stencils........................................................................................ 0025-8

Figure 15. Decals, Data Plates, and Stencils........................................................................................ 0025-8

Figure 16. Decals, Data Plates, and Stencils........................................................................................ 0025-8

Figure 17. Decals, Data Plates, and Stencils........................................................................................ 0025-8

Figure 18. Decals, Data Plates, and Stencils........................................................................................ 0025-9

Figure 19. Decals, Data Plates, and Stencils........................................................................................ 0025-9

Figure 20. Decals, Data Plates, and Stencils...................................................................................... 0025-10

Figure 21. Decals, Data Plates, and Stencils...................................................................................... 0025-10

Figure 22. Decals, Data Plates, and Stencils...................................................................................... 0025-10

Figure 23. Decals, Data Plates, and Stencils...................................................................................... 0025-11 vii 03/15/2011 Rel(1.8) root(contents) wpno(F00005)

WP Sequence No.

Figure 24. Decals, Data Plates, and Stencils...................................................................................... 0025-11

Figure 25. Decals, Data Plates, and Stencils...................................................................................... 0025-11

Figure 26. Decals, Data Plates, and Stencils...................................................................................... 0025-12

Figure 27. Decals, Data Plates, and Stencils...................................................................................... 0025-12

Chapter 3 - OPERATOR TROUBLESHOOTING CB534B or CB534C ROLLER, MOTORIZED, VIBRATING TANDEM STEEL DRUMS NSN 3895-01-396-2822 AND 3895-01-502-4005

TROUBLESHOOTING INSTRUCTIONS..................................................................................................... WP 0026

TROUBLESHOOTING SYMPTOM INDEX.................................................................................................. WP 0027

ELECTRICAL SYSTEM............................................................................................................................... WP 0028

Figure 1. Battery Disconnect Switch.................................................................................................... 0028-1

Figure 2. Alternator Circuit Breaker..................................................................................................... 0028-2

Figure 3. Fuse Block............................................................................................................................ 0028-3

Figure 4. Alternator Circuit Breaker..................................................................................................... 0028-3

Figure 5. Fuse Block............................................................................................................................ 0028-4

Figure 6. Alternator Circuit Breaker..................................................................................................... 0028-5

Figure 7. Fuse Block............................................................................................................................ 0028-5

Figure 8. Fuse Block............................................................................................................................ 0028-6

Figure 9. Fuse Block............................................................................................................................ 0028-7

Figure 10. Fuse Block............................................................................................................................ 0028-7

Figure 11. Alternator Circuit Breaker..................................................................................................... 0028-8

Figure 12. Lights Circuit Breaker........................................................................................................... 0028-9

Figure 13. Fuse Block.......................................................................................................................... 0028-10

Figure 14. Fuse Block.......................................................................................................................... 0028-11

Figure 15. Fuse Block.......................................................................................................................... 0028-11

Figure 16. Alternator Circuit Breaker................................................................................................... 0028-12

Figure 17. Fuse Block.......................................................................................................................... 0028-13

ENGINE....................................................................................................................................................... WP 0029

Figure 1. Fuel Level Gauge................................................................................................................. 0029-2 viii 03/15/2011 Rel(1.8) root(contents) wpno(F00005)

WP Sequence No.

Figure 2. Fuel Cap Assembly.............................................................................................................. 0029-3

Figure 3. Engine Air Intake System..................................................................................................... 0029-5

Figure 4. Fuse Block............................................................................................................................ 0029-6

Figure 5. Fuel Level Gauge................................................................................................................. 0029-7

Figure 6. Fuel Cap Assembly.............................................................................................................. 0029-8

Figure 7. Engine Air Intake System................................................................................................... 0029-11

Figure 8. Fuel Level Gauge............................................................................................................... 0029-12

Figure 9. Fuel Cap Assembly............................................................................................................ 0029-13

Figure 10. Engine Air Intake System................................................................................................... 0029-15

Figure 11. Engine Air Intake System................................................................................................... 0029-17

Figure 12. Engine Air Intake System................................................................................................... 0029-18

Figure 13. Engine Oil Level Check...................................................................................................... 0029-20

Figure 14. Engine Air Intake System................................................................................................... 0029-23

Figure 15. Cooling System.................................................................................................................. 0029-24

Figure 16. Cooling System.................................................................................................................. 0029-25

Figure 17. Radiator Cap Assembly...................................................................................................... 0029-26

Figure 18. Engine Air Intake System................................................................................................... 0029-27

Figure 19. Battery Disconnect Switch.................................................................................................. 0029-28

HYDRAULIC SYSTEM................................................................................................................................ WP 0030

Figure 1. Hydraulic Oil Cooling System............................................................................................... 0030-2

Figure 2. Hydraulic Oil Cooling System............................................................................................... 0030-2

STEERING................................................................................................................................................... WP 0031

PROPEL SYSTEM....................................................................................................................................... WP 0032

Figure 1. Fuse Block............................................................................................................................ 0032-2

Figure 2. Fuse Block............................................................................................................................ 0032-3

VIBRATORY SYSTEM................................................................................................................................ WP 0033

Figure 1. Fuse Block............................................................................................................................ 0033-2 ix 03/15/2011 Rel(1.8) root(contents) wpno(F00005)

WP Sequence No.

WATER SPRAY SYSTEM........................................................................................................................... WP 0034

Figure 1. Water Tank Level Gauge and Shutoff Valves...................................................................... 0034-2

Figure 2. Fuse Block............................................................................................................................ 0034-3

Figure 3. Water Tank Level Gauge and Shutoff Valves...................................................................... 0034-4

Figure 4. Fuse Block............................................................................................................................ 0034-5

Figure 5. Water Tank Level Gauge and Shutoff Valves...................................................................... 0034-6

Figure 6. Water Spray Lines Drain Cocks........................................................................................... 0034-7

Figure 7. Water Tank Level Gauge and Shutoff Valve........................................................................ 0034-8

Chapter 4 - OPERATOR PREVENTIVE MAINTENANCE INSTRUCTIONS FOR CB534B or

CB534C ROLLER, MOTORIZED, VIBRATING TANDEM STEEL DRUMS NSN

3895-01-396-2822 AND 3895-01-502-4005

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION............................. WP 0035

Table 1. Leakage Definitions for PMCS............................................................................................. 0035-3

Table 2. Key....................................................................................................................................... 0035-4

Figure 1. External Lubrication Points................................................................................................... 0035-6

Figure 2. Propel Gearbox (Front and Rear)......................................................................................... 0035-7

Figure 3. Vibratory Bearing Reservoir (Front and Rear)...................................................................... 0035-7

Figure 4. Hydraulic Oil Tank................................................................................................................ 0035-8

Figure 5. Ring Bearing (Front and Rear)............................................................................................. 0035-8

Figure 6. Engine Oil Check and Service.............................................................................................. 0035-9

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (BEFORE)....................................... WP 0036

Table 1. Preventive Maintenance Checks and Services (PMCS) (Before) for DSWR....................... 0036-2

Figure 1. Label Locations.................................................................................................................... 0036-3

Figure 2. Air Filter Service Indicator.................................................................................................... 0036-4

Figure 3. Fuel/Water Separator........................................................................................................... 0036-4

Figure 4. Hydraulic Tank..................................................................................................................... 0036-6

Figure 5. Radiator Access................................................................................................................... 0036-7

Figure 6. V-Belt.................................................................................................................................... 0036-8 x 03/15/2011 Rel(1.8) root(contents) wpno(F00005)

WP Sequence No.

Figure 7. Radiator Fill Cap................................................................................................................. 0036-11

Figure 8. Steering Frame Lock Pin.................................................................................................... 0036-12

Figure 9. Operator Station................................................................................................................. 0036-13

Figure 10. Warning Indicators............................................................................................................. 0036-15

Figure 11. Propel Control Lever.......................................................................................................... 0036-16

Figure 12. Propel Speed Range Switch.............................................................................................. 0036-18

Figure 13. Hydraulic Oil Filter.............................................................................................................. 0036-19

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (DURING)........................................ WP 0037

Table 1. Preventive Maintenance Checks and Services (PMCS) (During) for DSWR....................... 0037-1

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (AFTER).......................................... WP 0038

Table 1. Preventive Maintenance Checks and Services (PMCS) (After) for DSWR.......................... 0038-1

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (WEEKLY)....................................... WP 0039

Table 1. Preventive Maintenance Checks and Services (PMCS) (Weekly) for DSWR...................... 0039-1

Figure 1. Seat Belt............................................................................................................................... 0039-2

Figure 2. Resilient Block...................................................................................................................... 0039-3

Chapter 5 - OPERATOR MAINTENANCE INSTRUCTIONS FOR CB534B or CB534C

ROLLER, MOTORIZED, VIBRATING TANDEM STEEL DRUMS NSN 3895-01-396-2822 AND

3895-01-502-4055

GENERAL MAINTENANCE INSTRUCTIONS............................................................................................. WP 0040

ENGINE OIL LEVEL CHECK AND SERVICE............................................................................................. WP 0041

Figure 1. Check Engine Oil.................................................................................................................. 0041-2

Figure 2. Service Engine Oil................................................................................................................ 0041-3

FUEL LEVEL CHECK AND SERVICE......................................................................................................... WP 0042

Figure 1. Fuel Level Gauges............................................................................................................... 0042-2

Figure 2. Drain Fuel Filter.................................................................................................................... 0042-3

Figure 3. Fill Fuel Tank........................................................................................................................ 0042-4

FUEL/WATER SEPARATOR SERVICE...................................................................................................... WP 0043

Figure 1. Fuel/Water Separator Service..............................................................................................