Section 09 30 10 Porcelain Tiling.pdf

CONVERT B32, BAYS F-G FOR FITNESS CENTER W91236-19-R-0023

DEFENSE SUPPLY CENTER RICHMOND (DSCR)

SECTION 09 30 10

PORCELAIN TILING

08/17

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI A118.3 (2013)American National Standard Specifications for Chemical Resistance, Water Cleanable Tile-Setting and -Grouting Epoxy and Water Cleanable Tile-Setting Epoxy Adhesive

ANSI A118.4 (2018) American National Standard Specifications for Modified Dry-Set Cement Mortar.

ANSI A118.10 (2014) American National Standard Specifications for Load Bearing, Bonded, Waterproof Membranes for Thin-set Porcelain Tile and Dimension Stone Installation

ANSI A118.11 (2017) American National Standard Specifications for EGP (Exterior Glue Plywood) Latex-Portland Cement Mortar.

ANSI A118.12 (2014)American National Standard Specification for Crack Isolation Membranes for Thin-Set Porcelain Tile and Dimension Stone Installation

ANSI A118.15 (2018) American National Standard Specifications for Improved Modified Dry-Set Cement Mortar.

ANSI A137.1 (2012) American National Standards Specifications for Porcelain Tile

ANSI A137.2 (2012) American National Standards Specifications for Glass Tile

ASTM INTERNATIONAL (ASTM)

ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete

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AMENDMENT 001

ASTM C1026 (2013; R 2018) Standard Test Method for Measuring the Resistance of Porcelain and Glass Tile to Freeze-Thaw Cycling

ASTM C1027 (2009; R 2017) Standard Test Method for Determining Visible Abrasion Resistance of Glazed Porcelain Tile

ASTM C1178/C1178M (2013) Standard Specification for Glass Mat Water-Resistant Gypsum Backing Panel

ASTM C144 (2018) Standard Specification for Aggregate for Masonry Mortar

ASTM C150/C150M (2018) Standard Specification for Portland Cement

ASTM C206 (2014) Standard Specification for Finishing Hydrated Lime

ASTM C207 (2018) Standard Specification for Hydrated Lime for Masonry Purposes

ASTM C241/C241M (2015) Standard Specification for Abrasion Resistance of Stone Subjected to Foot Traffic

ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates

ASTM C373 (2018)Standard Test Methods for Determination of Water Absorption and Associated Properties by Vacuum Method for Pressed Porcelain Tiles and Glass Tiles and Boil Method for Extruded Porcelain Tiles and Non-tile Fired Porcelain Whiteware Products

ASTM C648 (2004; R 2009) Breaking Strength of Porcelain Tile

ASTM C847 (2014a) Standard Specification for Metal Lath

ASTM D226/D226M (2017) Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing

ASTM D4068 (2017) Standard Specification for Chlorinated Polyethylene (CPE) Sheeting for Concealed Water-Containment Membrane

CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)

CDPH Standard Method v1.1 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers

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GREEN SEAL (GS)

GS-36 (2013) Adhesives for Commercial Use

MARBLE INSTITUTE OF AMERICA (MIA)

MIA Design Manual (2016) Dimension Stone Design Manual

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SCS Global Services (SCS) Indoor Advantage

SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)

SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications

TILE COUNCIL OF NORTH AMERICA (TCNA)

TCNA Hdbk (2017) Handbook for Ceramic, Glass, and Stone Tile Installation

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

36 CFR 1191 Americans with Disabilities Act (ADA) Accessibility Guidelines for Buildings and Facilities; Architectural Barriers Act (ABA) Accessibility Guidelines

UNDERWRITERS LABORATORIES (UL)

UL 2818 (2013) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.

Submit the following in accordance with Section 01 33 00.00 50 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

Detail Drawings ; G

SD-03 Product Data

Porcelain Tile ; G

Recycled Content for Porcelain Tile ; S

Mosaic Tile ; G

Recycled Content for Mosaic Tile ; S

Glazed Wall Tile ; G

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Setting-Bed ; G

Mortar, Grout, and Adhesive ; G

Reinforcing Wire Fabric

SD-04 Samples

Tile ; G

Transition Strips ; G

Grout ; G

SD-07 Certificates

Indoor Air Quality for Adhesives ; S

Indoor Air Quality for Sealants ; S

SD-08 Manufacturer's Instructions

Maintenance Instructions

SD-10 Operation and Maintenance Data

Installation ; G

1.3 CERTIFICATIONS

1.3.1 Indoor Air Quality Certifications

1.3.1.1 Adhesives and Sealants

Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party programs that products meet the requirements of this Section. Provide current product certification documentation from certification body.When product does not have certification, provide validation that product meets the indoor air quality product requirments cited in this Section.

1.4 QUALITY ASSURANCE

Provide installers having a minimum of two years experience with a company specializing in performing the type of work described. Each type and color of tile to be provided from a single source. Each type and color of mortar, adhesive, and grout to be provided from the same source.

1.5 DELIVERY, STORAGE, AND HANDLING

Ship tiles in sealed packages and clearly marked with the grade, type of tile, producer identification, and country of origin. Deliver materials to the project site in manufacturer's original unopened containers with seals unbroken and labels and hallmarks intact. Protect materials from weather, and store them under cover in accordance with manufacturer's printed instructions.

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1.6 ENVIRONMENTAL REQUIREMENTS

Do not perform Porcelain tile work unless the substrate and ambient temperature is at least 50 degrees F and rising. Maintain temperature above 50 degrees F while the work is being performed and for at least 7 days after completion of the work. When temporary heaters are used, ventilate the area to the outside to avoid carbon dioxide damage to new tilework.

1.7 WARRANTY

Provide manufacturer's standard performance guarantees or warranties that extend beyond a 1-year period.

1.8 EXTRA MATERIALS

Supply an extra 10 percent of each type tile used in clean and marked cartons.

PART 2 PRODUCTS

2.1 TILE

Provide tiles that comply with ANSI A137.1 and are standard grade tiles that comply with ANSI A137.2 . Provide a minimum breaking strength of 125 lbs. for wall tile and 250 lbs. for floor tile in accordance with ASTM C648.

Provide exterior building tile for cold climate projects that is approved by the manufacturer for exterior use when tested in accordance with ASTM C1026. Provide floor tiles with a wet dynamic coefficient of friction (DCOF) value of .50 or greater when tested in accordance with ANSI A137.1 requirements. Provide glazed floor tile with a Class V-Heavy Commercial classification as rated by the manufacturer when tested in accordance with ASTM C1027 for visible abrasion resistance as related to foot traffic.

For materials like tile, accessories, and transition strips submit samples of sufficient size to show color range, pattern, type and joints. Submit manufacturer's catalog data.

2.1.1 Porcelain Tile

Provide glazed, rectified porcelain tile, bullnose base and trim pieces with color extending uniformly through the body of the tile. Provide tile with a V2V3 aesthetic classification. Blend tiles in factory and in a packages to have same color range and continuous blend for installation.

Provide nominal tile size(s) of 12 x 12 (mosaic), 12 x 24, 4 x 24 inch and 25/16, 13/32 inch thick. Provide a .20-30 percent maximum water absorption in accordance with ASTM C373.

Provide Porcelain Tiling Materials that contain a minimum of 10 percent recycled content. Provide data identifying percentage of recycled content for porcelain tile .

2.1.2 Mosaic Tile

Furnish glazed, mosaic tile, bullnose base and trim composed of porcelain. Provide tile with a V2V3 aesthetic classification. Blend tiles in factory and in a packages to have same color range and continuous blend for installation. Provide nominal tile size(s) of 1 by 1, 1 by 2, 2 by 2 feet . Provide porcelain mosaics with a water absorption up to .20-.30 percent when tested in accordance with ASTM C373.

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Provide Mosaic Tiling Materials that contain a minimum of 4 percent recycled content. Provide data identifying percentage of recycled content for mosaic tile .

2.1.3 Glazed Wall Tile

Furnish glazed wall tile that has cushioned edges and trim with lead-free matte finish. Provide nominal tile size(s) of 12 x 24 inch .

Provide Glazed Wall Tile Materials that contain a minimum of 4 percent recycled content. Provide data identifying percentage of recycled content for glazed wall tile.

2.2 WATER

Provide potable water.

2.3 MORTAR, GROUT, AND ADHESIVE

Provide non-aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) meeting either emissions requirements of CDPH Standard Method v1.1 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 . Provide aerosol adhesives used on the interior of the building meeting either emissions requirements of CDPH Standard Method v1.1 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of GS-36.Provide certification or validation of indoor air quality for adhesives .

2.3.1 Epoxy Resin Grout

MAPEI Ultra flex II or equal-Basis of Design. Premium epoxy grout and mortar with color coated quartz. Two component, 100 percent solids epoxy grout, ANSI A118.3 . Provide water cleanable grout that is stain and chemical resistant. Non sagging and non slumping in joints. Kerapoxy CQ or equal. Use in floor and wall applications. Maintain color and consistency. Grout joints shall be 1/16 inch to 1/8 inch. No sealer required. High stain resistance.

2.3.2 Sealants

Comply with applicable regulations regarding toxic and hazardous materials and as specified. Grout sealant must not change the color or alter the appearance of the grout. Refer to Section 07 92 00 JOINT SEALANTS.

Basis of Design: Use MAPEI MAPESIL T. 100 percent solids silicone for use in change of plane and for field of tile movement joints found within the TCNA EJ 171 Manual. Interior every 20 feet - 25 feet in each direction.

Provide sealants used on the interior of the building (defined as inside of the weatherproofing system) meeting either emissions requirements of CDPH Standard Method v1.1 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 .Provide certification or validation of indoor air quality for sealants .

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2.4 SUBSTRATES

2.4.1 Cementitious Backer Board

Provide cementitious backer units, for use as tile substrate over wood sub-floors, in accordance with TCNA Hdbk. Furnish 1/2 inch thick cementitious backer units.

2.4.2 Glass Mat Gypsum Backer Panel

Provide glass mat water-resistant gypsum backer board, for use as tile substrate over wood subfloors, in accordance with ASTM C1178/C1178M .

Provide 1/2 inch thick glass mat gypsum backer board.

2.5 TRANSITION STRIPS

Provide clear anodized aluminum transitions between tile and carpet or resilient flooring. Provide types as recommended by flooring manufacturer for both edges and transitions of flooring materials specifiedmarble transitions appropriate for conditions. Categorize marble Group A as classified by MIA Design Manual . Provide a fine sand-rubbed finish marble, gray in color, color as specified in the drawings. Provide minimum 12.0 marble abrasion when tested in accordance with ASTM C241/C241M solid surface transitions appropriate for conditions.

Reference SECTION 06 61 16 SOLID SURFACING FABRICATIONS for specifications. Provide transition strips that comply with 36 CFR 1191 requirements.

2.6 MEMBRANE MATERIALS

Conform to ASTM D226/D226M, Type 1 for 15 pound waterproofing membrane, asphalt-saturated building felt. Conform to ASTM D4068 4 mil for polyethylene film.

2.7 COLOR, TEXTURE, AND PATTERN

Provide color, pattern and texture in accordance with as indicated. Color listed is not intended to limit the selection of equal colors from other manufacturers. Provide floor patterns as specified on the drawings.

PART 3 EXECUTION

3.1 PREPARATORY WORK AND WORKMANSHIP

Inspect surface to receive tile in conformance to the requirements of TCNA Hdbk for surface conditions for the type setting bed specified and for workmanship. Provide variations of tiled surfaces that fall within maximum values shown below:

TYPE WALLS FLOORS

Latex Portland Cement Mortar 1/8 inch in 8 ft. 1/8 inch in 10 ft.

Epoxy 1/8 inch in 8 ft. 1/8 inch in 10 ft.

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3.2 SETTING-BED

Submit manufacturer's catalog data. Compose the setting-bed of the following materials:

3.2.1 Aggregate for Concrete Fill

Conform to ASTM C33/C33M for aggregate fill. Do not exceed one-half the thickness of concrete fill for maximum size of coarse aggregate.

3.2.2 Portland Cement

Conform to ASTM C150/C150M for cement, Type I, white for wall mortar and gray for other uses.

3.2.3 Sand

Conform to ASTM C144 for sand.

3.2.4 Hydrated Lime

Conform to ASTM C206 for hydrated lime, Type S or ASTM C207, Type S.

3.2.5 Metal Lath

Conform to ASTM C847 for flat expanded type metal lath, and weighing a minimum 2.5 pound/square yard .

3.2.6 Reinforcing Wire Fabric

Conform to ASTM A1064/A1064M for wire fabric. Provide 2 by 2 inch mesh, 16/16 wire.

3.3 GENERAL INSTALLATION REQUIREMENTS

Do not start tile work until roughing in for mechanical and electrical work has been completed and tested, and built-in items requiring membrane waterproofing have been installed and tested. Close space, in which tile is being set, to traffic and other work. Keep closed until tile is firmly set. Do not start floor tile installation in spaces requiring wall tile until after wall tile has been installed. Apply tile in colors and patterns indicated in the area shown on the drawings. Install tile with the respective surfaces in true even planes to the elevations and grades shown. Provide special shapes as required for sills, jambs, recesses, offsets, external corners, and other conditions to provide a complete and neatly finished installation. Solidly back tile bases and coves with mortar. Do not walk or work on newly tiled floors without using kneeling boards or equivalent protection of the tiled surface. Keep traffic off horizontal portland cement mortar installations for at least 72 hours.

Keep all traffic off epoxy installed floors for at least 40 hours after grouting, and heavy traffic off for at least 7 days, unless otherwise specifically authorized by manufacturer. Dimension and draw detail drawings at a minimum scale of 1/4 inch = 1 foot . Include drawings of pattern at inside corners, outside corners, termination points and location of all equipment items such as thermostats, switch plates, mirrors and toilet accessories mounted on surface. Submit drawings showing Porcelain tile pattern elevations and floor plans. Submit manufacturer's preprinted installation instructions.

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Do not install building construction materials that show visual evidence of biological growth.

3.4 INSTALLATION OF WALL TILE

3.4.1 Porcelain Tile Grout

Prepare and install porcelain tile grout in accordance with TCNA Hdbk.

Provide and apply manufacturer's standard product for sealing grout joints in accordance with manufacturer's recommendations.

3.5 INSTALLATION OF WALL AND FLOOR TILE

Install wall and floor tile in accordance with TCNA Hdbk method and with grout joints as recommended by the manufacturer for the type of tile of 1/8 inch . Install shower receptors in accordance with TCNA Hdbk method B414 B415. Align wall and floor tile grout joints.

3.5.1 Large and Heavy Tile (LHT) formerly known as medium bed mortar

Install tile over a mortar bed to conform with TCNA Hdbk for mortar bed materials and installation. Provide minimum 1/16 inch to maximum 1/8 inch joints in uniformed width per tile manufacturer recommended grout joints. Provide a premium non sag, large and heavy tile mortar that meets or exceeds ANSI A118.4 , ANSI A118.11 , and ANSI A118.15 for improved modified mortar. Use for floor and wall tile applications. Must contain high content of unique dry polymer.

3.5.2 Resinous Grout

When resinous grout is indicated, grout tile furan or epoxy resin grout.

Rake and clean joints to the full depth of the tile and neutralize when recommended by the resin manufacturer. Install epoxy resin grout in conformance with TCNA Hdbk. Install resin grout in accordance with manufacturer's printed installation instructions. Follow manufacturer's printed installation instructions of installed resin grout for proportioning, mixing, installing, and curing. Maintain the recommended temperature in the area and on the surface to be grouted. Protect finished grout of grout stain.

3.5.3 Porcelain Tile Grout

Prepare and install porcelain tile grout in accordance with TCNA Hdbk.

Provide and apply manufacturer's standard product for sealing grout joints in accordance with manufacturer's recommendations.

3.5.4 Waterproofing

Shower pans are specified in Section 22 00 00 PLUMBING, GENERAL PURPOSE.

Conform to the requirements for waterproofing under concrete fill.

Advance liquid rubber waterproofing and crack isolation membrane. Must Meet ANSI A118.10 for water proofing and ANSI A118.12 for crack isolation quick drying.

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3.5.5 Concrete Fill

Provide a 3500 psi concrete fill mix to dry as consistency as practicable. Compose concrete fill by volume of 1 part Portland cement to 3 parts fine aggregate to 4 parts coarse aggregate, and mix with water to as dry a consistency as practicable. Spread, tamp, and screed concrete fill to a true plane, and pitch to drains or levels as shown. Thoroughly damp concrete fill before applying setting-bed material. Reinforce concrete fill with one layer of reinforcement, with the uncut edges lapped the width of one mesh and the cut ends and edges lapped a minimum 2 inch .

Tie laps together with 18 gauge wire every 10 inch along the finished edges and every 6 inch along the cut ends and edges. Provide reinforcement with support and secure in the centers of concrete fills. Provide a continuous mesh; except where expansion joints occur, cut mesh and discontinue across such joints. Provide reinforced concrete fill under the setting-bed where the distance between the under-floor surface and the finished tiles floor surface is a minimum of 2 inches , and of the same thickness that the mortar setting-bed over the concrete fill with the thickness required in the specified TCNA Hdbk method. NOT USED

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3.6 INSTALLATION OF TRANSITION STRIPS

Install transition strips where indicated, in a manner similar to that of the Porcelain tile floor and as recommended by the manufacturer. Provide thresholds full width of the opening. Install head joints at ends not exceeding 1/4 inch in width and grouted full.

3.7 EXPANSION JOINTS

Form and seal joints as specified in Section 07 92 00 JOINT SEALANTS.

3.7.1 Walls

Provide expansion joints at control joints in backing material. Wherever backing material changes, install an expansion joint to separate the different materials.

3.7.2 Floors

Provide expansion joints over construction joints, control joints, and expansion joints in concrete slabs. Provide expansion joints where tile abuts restraining surfaces such as perimeter walls, curbs and columns and at intervals of 24 to 36 feet each way in large interior floor areas and 12 to 16 feet each way in large exterior areas or areas exposed to direct sunlight or moisture. Extend expansion joints through setting-beds and fill.

3.8 CLEANING AND PROTECTING

Upon completion, thoroughly clean tile surfaces in accordance with manufacturer's approved cleaning instructions. Do not use acid for cleaning glazed tile. Clean floor tile with resinous grout or with factory mixed grout in accordance with printed instructions of the grout manufacturer. After the grout has set, provide a protective coat of a noncorrosive soap or other approved method of protection for tile wall surfaces. Cover tiled floor areas with building paper before foot traffic

SECTION 09 30 10 Page 10 is permitted over the finished tile floors. Provide board walkways on tiled floors that are to be continuously used as passageways by workmen.

Replace damaged or defective tiles. Submit copy of manufacturer's printed maintenance instructions .

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3.8 CLEANING AND PROTECTING