TGI_3819P12364A01_c0v0.pdf

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USS BLUE RIDGE (LCC-19) 5C1 DSRA TYCOM 1
Solicitation number
N6264925RA021
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About this file

This document is a Task Group Instruction (TGI) for cleaning and repairing the Chain Locker (Space 8-8-0-Q) on the USS Blue Ridge (LCC-19), a naval vessel. The work is scheduled to begin on 7/21/2026 and complete by 10/21/2027, involving specific repair tasks including weld repair of corrosion pits and gouges on inner bottom and shell plating, installation of manhole covers, and preservation work. The instruction details precise locations of corrosion and damage, with specific measurements and frame references, and indicates the work will be performed in multiple spaces including the Chain Locker, Chain Locker Sump Tank, Peak Tank, and several other ship compartments.

The document includes multiple appendices and sketches detailing the exact locations of corrosion pits, with items marked as 1A, 2A, 2B, 2C, and 3A showing specific areas requiring repair. The Special Requirements section notes a "Cleanliness for Piping System/Equipment Level III" standard. SRF-JRMC (Ship Repair Facility - Japan Regional Maintenance Center) will provide supporting services including crane and rigging, utility services, safety inspections, and on-site engineering support for weld repair. The instruction references multiple standard items, drawings, and follows specific naval maintenance protocols for the repair and restoration of the ship's chain locker area.

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FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: CHAIN LOCKER 8-8-0-Q AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

F/O - CLEAN AND REPAIR CHAIN LOCKER (8-8-0-Q)

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

KOUKI YOSHIDA 231B. 315-243-0163 25-MAR-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B. 315-243-4502 25-MAR-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: CHAIN LOCKER 8-8-0-Q AY A 0

FOUO

SHIP: LCC-19 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-4 J1-2 M-1 Sketch (1-3)

1. SCOPE/PURPOSE

1.1 Title: Chain Locker (8-8-0-Q); clean and repair

1.2 Location of Work:

1.2.1 Chain Locker (8-8-0-Q)

1.2.1.1 Chain Locker Sump Tank

1.2.2 Peak Tank (9-FP-0-W)

1.2.3 Distillate Fuel or Ballast (9-8-0-F)

1.2.4 Boatswain Storeroom (4-B-0-A)

1.2.5 MAA Office (4-8-0-A)

1.2.6 Hazmat/Flammable Storeroom B (7-12-0-K)

1.2.7 Underwater Hull Weather, Frames Between 10 and 11, Starboard (Stbd)

1.3 Identification:

1.3.1 Quantity (One EA), Chain Locker, including Chain Locker Sump Tank

Space No.: 8-8-0-Q

1.3.2 Quantity (One Lot), Inner Bottom Plating in 8-8-0-Q, Frames between 8 and 10, Port

Base Material: OS, MIL-S-22698 Grade A, 20.4 LBs Plate Remarks: See Item 1A, 2A, 2B, 2C of Sketch Enclosure-01 for location details.

1.3.3 Quantity (One Lot), Shell Plating in 8-8-0-Q, Frames between 10 and 11, Stbd

Base Material: OS, MIL-S-22698 Grade B, 25.5 LBs Plate Remarks: See Item 3A of Sketch Enclosure-01 for location details.

1.3.4 Quantity (2 EA), Manhole Cover Plate(s) and Air Vent Hose Connection (AVHC) Cover Plate(s) for 8-8-0-Q

Manhole No(s).: 4-10-2 Size: 15 Inches x 23 Inches AVHC No(s).: 4-8-1 Size: 10 Inches Diameter Material: Steel

1.3.5 Quantity (2 EA), Bolting Ring for Manhole Cover Plate(s) and AVHC Cover Plate(s) for 8-8-0-Q

FOUO

SHIP: LCC-19 CHG/VER: 0/0

Manhole No(s).: 4-10-2 AVHC No(s).: 4-8-1 Material: Steel

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Lead Hazard.

1.5.2 Dry Dock Work

1.6 Contractor work start date:

1.7 Contractor work completion date:

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 TM S9086-

CJ-STM-

010/CH-075

Fasteners 7 N

4 DWG 100-

2491001

Shell Plating & Stringer - Fr51-1/2 Ctr to 4th Dk

H Y AL

L

5 DWG 102-

2491030

INNER BOTTOM PLTG FR8-1/2 -

51-1/2

G Y AL

L

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 099-902YO of 2.2 for each space listed in 1.3.1.

5.1.1 Accomplish installation of each manhole cover for each space listed in 1.3.1 in accordance with Figure 075-4-1 of 2.3.

5.2 Accomplish weld repair of corrosion pit and gouges on each existing inner bottom plating listed in 1.3.2 and gouge on each existing shell plating listed in 1.3.3, using 2.4 and 2.5 for guidance. See 5.8.7.

5.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.3 Accomplish the requirements of 009-32 of 2.1 including Table 4, Line(s) 24, for chain locker side surface, and Table 3, Line(s) 25, for MAA office side surface of each cover plate listed in 1.3.4.

7/21/2026

10/21/2027

FOUO

SHIP: LCC-19 CHG/VER: 0/0

5.4 Accomplish the requirements of 009-32 of 2.1 for each bolting ring listed in 1.3.5.

5.5 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface. See 5.6.6.

5.6 Notes:

5.6.1 Planner: Code 231B K. Yoshida, 243-0163

Engineer: Code 250 K. Ishiwata, 243-0092

5.6.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.6.3 Opening, initial cleaning, and closing of each tank listed in 1.2.2 will be covered by TGI No. 3819P12336A01

(KTR TGI).

5.6.4 Opening, initial cleaning, and closing of each tank listed in 1.2.3 will be covered by TGI No. 3819P12310A01

(KTR TGI).

5.6.5 Removal and reinstallation of Port and Stbd anchor chains will be covered by ICN 3819P58101 (KTR TGI).

5.6.6 Preservation work for disturbed exterior surfaces of underwater hull will be covered by ICN 3819P11001 (KTR

TGI).

5.6.7 This TGI is clear for DFS No.: LCC-19-1006-2024 in its entirety.

5.6.8 This TGI meets the intent of DDG CSWT File Nos. 123-133.

5.6.9 JCNs DA01-ZA47, ES01-NPFQ, ES01-NPFR, and ES01-NPFS are related to this TGI.

5.7 Government Furnished Material (GFM): None.

5.8 SRF-JRMC will provide the following service work: (TGI No. 3819P12364S02).

5.8.1 [C740] Crane and crane rigging service.

5.8.2 [X99E] Utility service, electrical.

5.8.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

5.8.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.8.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.8.6 [C133] QA inspection for (G) symbol(s).

5.8.7 [C250] On-site engineering support for weld repair.

FOUO

J-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

CHAIN LOCKER 8-8-0-Q AY A 0 0

CU PHASE TITLE:

F/O - CLEAN AND REPAIR CHAIN LOCKER (8-8-0-Q)

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

VOID 8-8-0-Q VD AVHC CV 4-8-1 HAMANHOLE 4-10-2 HA

ATTACHMENT LIST:

1. ENCLOSURE-01 (3819P12364A01-Sketch.pdf) saved on 25-MAR-2024 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P12364 A01

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to clean and repair Chain Locker (8-8-0-Q)

Location of Work:

Chain Locker (8-8-0-Q) Chain Locker Sump Tank Peak Tank (9-FP-0-W) Distillate Fuel or Ballast (9-8-0-F) Boatswain Storeroom (4-B-0-A) MAA Office (4-8-0-A) Hazmat/Flammable Storeroom B (7-12-0-K) Underwater Hull Weather, Frames Between 10 and 11, Starboard (Stbd)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 SFTR HRs, LBR HRs 22 KE PC

5.2 WELD HRs, PNTR HRs, RGRS HRs, QA HRs 22 KE PC

5.3 PNTR HRs, QA HRs 22 KE PC

5.4 PNTR HRs, RGRS HRs, QA HRs 22 KE PC

5.5 PNTR HRs, QA HRs 22 KE PC

Dewatering and Cleaning Work CFM for marine chemist, gaskets, fasteners, tank watch cost, and MISC.

22 MQ CS

Structural Work CFM for fire watch and tank watch cost, lead sampling/analysis cost, and MISC such as electrode, gases, and other consumable.

22 MQ CS

Preservation Work CFM for all paints, thinner, grits, disposal cost, tank watch cost, and MISC such as covering material and other consumable.

22 MQ CS

FOUO

J-2

SHIP: LCC-19 CHG/VER: 0/0

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

Process Funding Document. 10 CT OM 1 1 0

FOUO

M-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

CHAIN LOCKER 8-8-0-Q AY A 0 0

CU PHASE TITLE:

F/O - CLEAN AND REPAIR CHAIN LOCKER (8-8-0-Q)

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P12364 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

NOTES:

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 CHAIN LOCKER 8-8-0-Q AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P12364 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 CHAIN LOCKER 8-8-0-Q AY A 0

3819P12364A01

SKETCH

ENCLOSURE-01 SHEET 1 OF 3

Kouki.Yoshida.ja Text Box LOCATION DETAIL OF CORROSION PIT / GOUGES ON INNER BOTTOM PLATING IN 8-8-0-Q, PORT

Kouki.Yoshida.ja_1 Text Box

ITEM:1A

3" DIA corrosion pit in the inner bottom plating 12-1/2" aft of WT BHD FR 8 33" port from center line

Kouki.Yoshida.ja_2 Text Box

WT BHD FR 8

Kouki.Yoshida.ja_3 Line

Kouki.Yoshida.ja_4 Line

Kouki.Yoshida.ja_5 Text Box

FWD

Kouki.Yoshida.ja_6 Line

Kouki.Yoshida.ja_7 Text Box

ITEM: 1A

Kouki.Yoshida.ja_8 Line

Kouki.Yoshida.ja_9 Text Box

ITEM: 2A, 2B, 2C

Kouki.Yoshida.ja_10 Typewritten Text

PLAN VIEW

Kouki.Yoshida.ja_11 Rectangle

ENCLOSURE-01 SHEET 2 OF 3

Kouki.Yoshida.ja_12 Text Box LOCATION DETAIL OF CORROSION PIT / GOUGES ON INNER BOTTOM PLATING IN 8-8-0-Q, PORT

Kouki.Yoshida.ja_13 Text Box

ITEM: 2C

1-1/2" DIA gouge in the inner bottom plating 33" aft of WEB FR 9 20" PORT from center line

Kouki.Yoshida.ja_14 Text Box

ITEM: 2A

1-1/2" DIA gouge in the inner bottom plating 8" aft of WEB FR 9 36" PORT from center line

Kouki.Yoshida.ja_15 Text Box

ITEM: 2B

1" DIA gouge in the inner bottom plating 23-1/2" aft of WEB FR 9 30" PORT from center line

Kouki.Yoshida.ja_16 Text Box

WEB FR 9

Kouki.Yoshida.ja_17 Line

Kouki.Yoshida.ja_18 Polygon

Kouki.Yoshida.ja_19 Text Box

ITEM: 2A

Kouki.Yoshida.ja_20 Text Box

ITEM: 2B

Kouki.Yoshida.ja_21 Text Box

ITEM: 2C

Kouki.Yoshida.ja_22 Line

Kouki.Yoshida.ja_23 Line

Kouki.Yoshida.ja_24 Line

Kouki.Yoshida.ja_25 Rectangle

ENCLOSURE-01 SHEET 3 OF 3

Kouki.Yoshida.ja_26 Text Box

LOCATION DETAIL OF GOUGE ON SHELL PLATING IN 8-8-0-Q, STBD

Kouki.Yoshida.ja_27 Text Box

ITEM: 3A

Kouki.Yoshida.ja_28 Line

Kouki.Yoshida.ja_29 Typewritten Text

PLAN VIEW

Kouki.Yoshida.ja_30 Text Box

WEB FR 10

Kouki.Yoshida.ja_31 Line

Kouki.Yoshida.ja_32 Line

Kouki.Yoshida.ja_33 Text Box

FWD

Kouki.Yoshida.ja_34 Line

Kouki.Yoshida.ja_35 Text Box

FWD

Kouki.Yoshida.ja_36 Rectangle

Kouki.Yoshida.ja_37 Text Box

ITEM: 3A

1/2" DIA gouge in the shell plating 33" aft of WEB FR 10 4-1/2" above from1st platform 30" PORT from center line

Kouki.Yoshida.ja_38 Typewritten Text

LKG OUTBOARD TO STBD

File details come from the government source that posted it. Updated .