TGI_3819P12339A01_c2v1.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: SW BLAST TK 9-52-1-W AY A 0 2

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE:

F/O - CLEAN, INSPECT, REPAIR, AND PRESERVE CLEAN SALT WATER BALLAST (9-52-1-W)

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

MASAHARU NAMEGAYA 231B. 315-243-4489 03-FEB-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B. 315-243-4502 03-FEB-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

Correction of manhole and manhole cover plate quantities.

CHANGE INSTRUCTIONS:

CH1: revise estimation for paragraph 5.2 (02/06/2024) CH2: revise identification 1.3.7 and 1.3.8 (02/09/2024)

SPECIAL REQUIREMENTS:

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

SURFMEPP

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: SW BLAST TK 9-52-1-W AY A 0

FOUO

SHIP: LCC-19 CHG/VER: 2/1

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-7 J1-2 M-1

1. SCOPE/PURPOSE

1.1 Title: Clean Salt Water Ballast (9-52-1-W); clean, inspect, repair, and preserve

1.2 Location of Work:

1.2.1 Clean Salt Water Ballast (9-52-1-W)

1.2.2 Distillate Fuel or Ballast (9-56-0-F)

1.2.3 Void (7-52-0-V)

1.2.4 Anti-Roll Tank (7-52-01-W)

1.2.5 Ship Store Storeroom (7-58-0-A)

1.2.6 Storeroom (6-52-4-A)

1.2.7 Storeroom (6-52-5-A)

1.3 Identification:

1.3.1 Quantity (One EA), Clean Salt Water Ballast

Tank No.: 9-52-1-W Capacity: 63,791 Gallons

1.3.2 Quantity (One EA), Bracket in 9-52-1-W

Remarks See Sketch Enclosure-01 for location details.

1.3.3 Quantity (One EA), Stuffing Tube in 9-52-1-W and 9-56-0-F Remarks: See Sketch Enclosure-01 for location detail

1.3.4 Quantity (One Lot), Bulkhead Plating, Oil Tight Longitudinal Bulkhead, Frames between 56 and 57, Starboard(Stbd), 16 Feet Off from Ship’s Center Line in 9-52-1-W and 9-56-0-F

Material: OS, MIL-S-22698 GR-A, 17.85 LBs Plate Remarks: See Sketch Enclosure-01 for location details.

1.3.5 Quantity (One AY), Obsolete Steam Piping and Pipe Penetration for Salt Water Tank Heating Coil located in

1.2.1 and 1.2.2

Material: Carbon Steel Size: 1-1/2 Inch IPS Remarks: See Sheet One (Zone 3-B) of 2.12 for detail

1.3.5.1 Quantity (One EA), Steam Piping for Salt Water Tank Heating Coil Material: Carbon Steel Size: 1-1/2 Inch IPS (0.190 Inch O.D X 0.145 Inch W.T) Specification: ASTM A106

FOUO

SHIP: LCC-19 CHG/VER: 2/1

1.3.5.2 Quantity (One EA), Pipe Penetration for Steam Piping

Material: Steel Size: 1-1/2 Inch IPS Specification: MIL-T-16343

1.3.6 Quantity (One Lot), Bulkhead Plating, Oil Tight Longitudinal Bulkhead, Frames between 63 and 64, Stbd, 16 Feet Off from Ship’s Center Line in 9-52-1-W and 9-56-0-F

Material: OS, MIL-S-22698 GR-A, 17.85 LBs Plate Remarks: See Sheet One (Zone 3-B) of 2.12 for location details.

1.3.7 Quantity (2 EA), Manhole Cover Plate (s) for 9-52-1-W

Manhole No(s): 7-52-3 and 7-63-1 Size: 15 Inches x 23 Inches Material: Steel

1.3.8 Quantity (2 EA), Bolting Ring for Manhole Cover Plate (s) for 9-52-1-W Manhole No(s): 7-52-3 and 7-63-1 Material: Steel

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 TM S9086-

CJ-STM-

010/CH-075

Fasteners 7 N

4 TM

SYSTEMS &

SPECIFICAT

IONS

SSPC Painting Manual Volume 2 - N

5 DWG 100-

2491003

SHELL PLTG & STGR FRAME 51

1/2 -102 1/4 CL TO 4 TH DECK

G Y AL

L

6 DWG 101-

2491012

CVK & Shell Long AFT FR 51 1/2 L Y AL L

7 DWG 101-

2491021

WEBS FR 54, 56, 58, 60 & 62 J Y AL

L

8 DWG 102-

2491031

Inner Bottom PLTG FR 51 1/2 - 98 K Y AL L

9 DWG 103-

2491033

2 PLATF FR 52-98 J Y AL

L

1.3.9 Quantity (9,335 SF), Entire Interior Surface of 9-52-1-W Remarks: The area includes tank side of manhole cover plate(s) and bolting ring(s).

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Critical Coated Area: CCNY-LCC19-005-25 for area listed in 1.3.9.

1.5.2 Potential Lead Hazard.

1.6 Contractor work start date: 1/12/2026

1.7 Contractor work completion date: 5/15/2027

2. REFERENCES:

FOUO

SHIP: LCC-19 CHG/VER: 2/1

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

10 DWG 114-

2491156

AGC19 TRANSV BHD FR 52 & 64 G Y AL

L

11 DWG 114-

2491161

DEEP TANK BHD FR 24, 48, 56, &

LONG BHD BEL 2ND PLATF FR

30-76

F Y AL

12 DWG 511-

2492437

FO JP5 BALL STR LDS FR52 76 D Y AL

13 DWG 512-

6550071

LCC19-1071D DEACTIVATED

HEATING COILS REMOVAL

- Y AL

14 TM T-9630-

AB-MMD-

Corrosion Control Assessment and Maintenance Manual (CCAMM)

3 N

15 TM NAVSEA

4790/14

Tank and Void Structural and Coating Condition Survey (MRC G1N5)

- N

3. APPENDICES:

3.1 Appendix “J” TGI Job Summary Information Sheet

3.2 Appendix "M" TGI Material List

3.3 Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 099-902YO of 2.2 for each tank listed in 1.3.1.

5.1.1 Accomplish the requirements of 009-107 of 2.1.

5.1.1.1 Ensure General Cleaning must be Level III.

5.1.2 Accomplish installation of each manhole cover for each tank listed in 1.3.1 in accordance with Figure 075-4-1 of 2.3.

5.2 Commercial blast clean each tank listed in 1.3.1. Accomplish each requirement of surface preparation SSPC- SP-6 of 2.4.

5.3 Accomplish a visual inspection of each tank listed in 1.3.1 for existing preservation coating, structural integrity, deterioration, pitting, each crack, and area of damage or distortion, including each sounding tube, tank vent, overflow, piping, structural member, and manhole cover, using 2.5 through 2.11 for guidance.

5.3.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 5.3 to the SUPERVISOR.

5.4 Repair each tank listed in 1.3.1, based on the report in 5.3.1 and CCIMS assessment report as designated by the SUPERVISOR, using 2.5 through 2.11 for guidance. See 5.14.5, through 5.14.7.

5.4.1 Vee-out and weld a total of one linear foot of each deteriorated and damaged weld. Each area of repair must include deck, bulkhead, shell plating, and overhead.

5.4.2 Chip and grind each surface flush in way of each repair.

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SHIP: LCC-19 CHG/VER: 2/1

5.4.3 Base metal weld buildup a total of 60 square inches of each plate defect in the tank.

5.4.3.1 For bidding purposes the base metal weld buildup must be one quarter inch thick.

5.4.3.2 Surface must be ground to sound metal prior to base metal weld buildup.

5.4.3.3 Fill each local pit and groove with weld material prior to application of each principal build up layer.

5.4.3.4 Grind each surface of completed base metal weld buildup smooth if greater than 1/8 inch above plate surface.

5.4.4 Remove existing, fabricate, and install new a total of 10 square feet of deteriorated plate.

5.4.5 Remove existing, fabricate, and install new a total of 4 linear foot of defective stiffener.

5.4.6 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.4.6.1 Accomplish nondestructive testing in accordance with Line 11.

5.4.7 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new insert weld seam. Allowable leakage: None.

5.5 Remove unused each existing bracket listed in 1.3.2, using 2.7 for guidance.

5.6 Remove unused each existing stuffing tube listed in 1.3.3, using 2.11 for guidance.

5.7 Accomplish build up weld of remaining hole on each existing bulkhead plating listed in 1.3.4 where removal of unused stuffing tube, using 2.11 for guidance.

5.7.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.7.2 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of the bulkhead plating. Allowable leakage: None.

5.8 Remove each existing obsolete steam piping and pipe penetration listed in 1.3.5, using 2.12 and 2.13 for guidance.

5.9 Accomplish build up weld of remaining hole on each existing bulkhead plating listed in 1.3.6 where removal of obsolete steam piping and pipe penetration, using 2.11 for guidance.

5.9.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.9.3 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of the bulkhead plating. Allowable leakage: None.

5.10 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 17, for void (7-52-0-V) side surface, and Table 3, Line(s) 25, for storeroom side surface of each cover plate listed in 1.3.7.

5.11 Accomplish the requirements of 009-32 of 2.1 for void (7-52-0-V) side surface and storeroom side surface of each bolting ring listed in 1.3.8.

5.12 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 17, for each area listed in 1.3.9.

5.12.1 Submit new coating data applied to the SUPERVISOR in accordance with 2.14 and 2.15.

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SHIP: LCC-19 CHG/VER: 2/1

5.13 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.14 Notes:

5.14.1 Planner: Code 231B M. Namegaya, 243-4489

Planner: Code 234 R. Saeki, 243-1109 Engineer: Code 250 A. Fujikake, 243-8427

5.14.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.14.3 2.15 is available on P:\C200\C225\Enclosures\C231\Tank and Void Structural and Coating Condition Survey

(MRC G1N5).

5.14.4 This TGI meets the intent of DDG CSWT File No. 123-111, 123-133, and 123-142.

5.14.5 CCIMS assessment of each tank listed in 1.3.1 will be accomplished by SRF-JRMC (TGI No.

3819P12339I01), and the Project team will provide the assessment report with engineering evaluation under DL process for front loading structure repair.

5.14.6 Removal and installation of interferences, and gas free operation, preservation of boundary spaces relating to front loading structure repair are not included in this TGI. They will be covered by a DL in the future based on Contractor submitted condition report.

5.14.7 Materials for structure members relating to front loading repair will be provided in the future as a DL based on Contractor submitted condition report.

5.14.8 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.14.9 SRF-JRMC will review and approve a Contractor submitted drawing or sketch and will issue additional documents with QA Form(s) relating to actual location of temporary access(es) related to removal and installation of lead ballast for documentation of welding, nondestructive testing, and compartment testing when OQE(s) are required.

5.14.10 Opening, initial cleaning, and closing of each spcae listed in 1.2.2 will be covered by TGI No.

3819P12317A01 (KTR TGI).

5.14.11 Opening, initial cleaning, and closing of each space listed in 1.2.3 will be covered by TGI No.

3819P12365A01 (KTR TGI).

5.14.12 Opening, initial cleaning, and closing of each space listed in 1.2.4 will be covered by TGI No.

3819P12335A01 (KTR TGI).

5.14.13 JCNs ER01-ZAL1, ER01-ZAS7, ER01-ZAV8, and ES01-NPAL are related to this TGI.

5.15 Government Furnished Material (GFM): None.

5.16 SRF-JRMC will provide following service work: (TGI No. 3819P12339S02).

5.16.1 [C740] Crane and crane rigging service.

5.16.2 [X99E] Utility service, electrical.

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SHIP: LCC-19 CHG/VER: 2/1

5.16.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except onboard blasting work.

5.16.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.16.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.16.6 [C133] QA inspection for (G) symbol(s) and review of coating application data.

5.16.7 [C135] QA inspection for (G) symbol(s).

5.16.8 [C250] Technical support.

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J-1

SHIP: LCC-19 CHG/VER: 2/1

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

SW BLAST TK 9-52-1-W AY A 0 1

CU PHASE TITLE:

F/O - CLEAN, INSPECT, REPAIR, AND PRESERVE CLEAN SALT WATER BALLAST (9-52-1-W)

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

MANHOLE 7-63-1 HA BLST 9-52-1-W TK MANHOLE 7-52-3 HA

ATTACHMENT LIST:

1. ENCLOSURE-01 (3819P12339A01-Sketch.pdf) saved on 02-FEB-2024 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P12339 A01

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to clean, inspect, repair, and preserve clean salt water ballast (9-52-1-W)

Location of Work:

Clean Salt Water Ballast (9-52-1-W) Distillate Fuel or Ballast (9-56-0-F) Void (7-52-0-V) Anti-Roll Tank (7-52-01-W) Ship Store Storeroom (7-58-0-A) Storeroom (6-52-4-A) Storeroom (6-52-5-A)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 LBR HRs 22 KE PC

5.2 PNTR HRs, ELEC HRs, QA HRs, SFTR HRs, RGRS HRs, WELD HRs

22 KE PC

5.3 SFTR HRs 22 KE PC

5.4 SFTR HRs, WELD HRs, QA HRs, CARP HRs 22 KE PC

5.5 SFTR HRs, WELD HRs, PNTR HRs 22 KE PC

5.6 SFTR HRs, WELD HRs, PNTR HRs 22 KE PC

5.7 SFTR HRs, WELD HRs, QA HRs 22 KE PC

5.8 PFTR HRs, PNTR HRs 22 KE PC

5.9 SFTR HRs, WELD HRs, QA HRs 22 KE PC

5.10 PNTR HRs, QA HRs 22 KE PC

5.11 PNTR HRs, QA HRs 22 KE PC

FOUO

J-2

SHIP: LCC-19 CHG/VER: 2/1

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.12 PNTR HRs, QA HRs 22 KE PC

5.13 PNTR HRs, QA HRs 22 KE PC

Dewatering/Cleaning Work CFM for marine chemist, chemicals, gaskets, fasteners, tank watch cost, and misc such as other consumable.

22 MQ CS

Structural Work CFM for tank watch cost, fire watch cost, MT inspection cost, compressor rental cost and fuel oil cost for air hose test, and misc such as electrode, and other consumable parts.

22 MQ CS

Piping Work CFM for fire watch cost, tank watch cost and MISC 22 MQ CS

Preservation Work CFM for all paints, thinner, grits, disposal cost, chain block rental cost, fastener, tank watch cost, air compressor, dryer, fuel oil, air conditioning, and MISC such as covering material and other consumable.

22 MQ CS

Temporary Access Work CFM for compressor rental cost and fuel oil cost for air hose test, steel plate for padeye and backing strip, tank watch cost, fire watch cost, and misc such as gas, electrode, and other consumable parts.

22 MQ CS

Process Funding Document 10 CT OM

Version-01, re-estimate man-hours for removal and installation of lead ballasts. R. Takagi, 2/6/2024, -/-/N

V-01

FOUO

M-1

SHIP: LCC-19 CHG/VER: 2/1

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

SW BLAST TK 9-52-1-W AY A 0 1

CU PHASE TITLE:

F/O - CLEAN, INSPECT, REPAIR, AND PRESERVE CLEAN SALT WATER BALLAST (9-52-1-W)

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P12339 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

NOTES:

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 SW BLAST TK 9-52-1-W AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P12339 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 SW BLAST TK 9-52-1-W AY A 0

SKETCH

ENCLOSURE-013819P12339A01 SHEET 1 OF 1

DET-2: UNUSED BRACKET

WEB FR56

LKG AFT

DET-1: UNUSED STUFFING TUBE

OT LONG BHD 16’ OFF CL, STBD

LKG INBD

UNUSED

STUFFING TUBE

SEE DET-1

UNUSED BRACKET

SEE DET-2

LOCATION DETAIL OF UNUSED BRACKET AND STUFFING TUBE IN 9-52-1-W