08 41 13 Rev.pdf

P-811 Port Operations Facilities 1561956

SECTION 08 41 13

ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS

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PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AENOR - UNA NORMA ESPAÑOLA (UNE)

UNE-EN 1026 (2000) Windows And Doors - Air Permeability - Test Method.

UNE-EN 1027 (2000) Windows And Doors - Watertightness

- Test Method.

UNE-EN 12208 (2000) Windows And Doors - Watertightness

- Classification.

UNE-EN 12210 (2000) Windows and doors. Resistance to wind load. Classification.

UNE-EN 12211 (2000) Windows And Doors. Resistance To Wind Load. Test Method.

ALUMINUM ASSOCIATION (AA)

AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes

AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)

AAMA 1503 (2009) Voluntary Test Method for Thermal Transmittance and Condensation Resistance of Windows, Doors and Glazed Wall Sections

AAMA 501 (2015) Methods of Test for Exterior Walls

AAMA 611 (2014) Voluntary Specification for Anodized Architectural Aluminum

AAMA 800 (2016) Voluntary Specifications and Test Methods for Sealants

AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)

ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures

ASTM INTERNATIONAL (ASTM)

ASTM B221M (2013) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, SECTION 08 41 13 Page 1

Wire, Profiles, and Tubes (Metric)

ASTM E1105 (2015) Standard Test Method for Field Determination of Water Penetration of Installed Exterior Windows, Skylights, Doors, and Curtain Walls, by Uniform or Cyclic Static Air Pressure Difference

ASTM E1300 (2016) Standard Practice for Determining Load Resistance of Glass in Buildings

ASTM E1424 (1991; R 2016) Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure and Temperature Differences Across the Specimen

ASTM E1886 (2013a) Standard Test Method for Performance of Exterior Windows, Curtain Walls, Doors, and Impact Protective Systems Impacted by Missile(s) and Exposed to Cyclic Pressure Differentials

ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen

ASTM E330/E330M (2014) Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference

ASTM E331 (2000; R 2016) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference

ASTM E783 (2002; R 2010) Standard Test Method for Field Measurement of Air Leakage Through Installed Exterior Windows and Doors

ASTM F1642/F1642M (2017) Standard Test Method for Glazing and Glazing Systems Subject to Airblast Loadings

ASTM F2248 (2012) Standard Practice for Specifying an Equivalent 3-Second Duration Design Loading for Blast Resistant Glazing Fabricated with Laminated Glass

BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)

ANSI/BHMA A156.10 (2017) Power Operated Pedestrian Doors

INTERNATIONAL CODE COUNCIL (ICC)

ICC IBC (2018) International Building Code

SECTION 08 41 13 Page 2

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

FS TT-P-645 (Rev C) Primer, Paint, Zinc-Molybdate, Alkyd Type

UNDERWRITERS LABORATORIES (UL)

UL 325 (2017) UL Standard for Safety Door, Drapery, Gate, Louver, and Window Operators and Systems

1.2 ADMINISTRATIVE REQUIREMENTS

1.2.1 Pre-Installation Meetings

Conduct a meeting before installation begins to verify the project requirements, substrate conditions, manufacturer's installation instructions, and manufacturer's warranty requirements.

Within 30 days of the Contract Award, submit the following for review and approval by the Contracting Officer:

a. List of product installations

b. Sample warranty

c. Finish and color samples

d. Manufacturer's catalog data

Concurrently submit certified test reports showing compliance with specified performance characteristics and UL 325 for the following:

a. Wind Load (Resistance) in accordance with AAMA 501 or UNE-EN 12211

b. Deflection in accordance with ASTM F1642/F1642M or UNE-EN 12210

c. Condensation Resistance and Thermal Transmittance Performance Requirements in accordance with AAMA 1503

d. Water Infiltration in accordance with ASTM E331or UNE-EN 1027 and

UNE-EN 12208

e. Structural Requirements in accordance with ASTM F1642/F1642M

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-01 Preconstruction Submittals

Sample Warranty; G

List of Product Installations; G

SECTION 08 41 13 Page 3

SD-02 Shop Drawings

Installation Drawings; G

Fabrication Drawings; G

SD-03 Product Data

Manufacturer's Catalog Data; G

Finish; G

SD-04 Samples

Finish and Color Samples; G

SD-06 Test Reports

Certified Test Reports; G

Deflection

Air Infiltration

Thermal Transmittance

Water Infiltration

SD-08 Manufacturer's Instructions

Manufacturer's Instructions

SD-11 Closeout Submittals

Manufacturer's Product Warranty

1.4 QUALITY CONTROL

1.4.1 Qualifications

1.4.1.1 Installer Qualifications

Provide documentation of the installer's experience in performing the work specified in this section.

Ensure that the installers have specialized in work similar to that required for this project, and that they are acceptable to product manufacturer.

1.4.1.2 Manufacturer Qualifications

Ensure that manufacturers meet the requirements specified in this section and project drawings.

Ensure that the manufacturer is capable of providing field service representation during construction, approving acceptable installers and approving application methods.

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1.4.2 Single-Source Responsibility

When aluminum entrances are part of a building enclosure system, that includes storefront framing, windows, a curtain wall system, and related products, provide building enclosure system products from a single-source manufacturer.

Use a single source manufacturer with sole responsibility for providing design, structural engineering, and custom fabrication for door portal systems and for supplying components, materials, and products. Do not use products provided from numerous sources for assembly at the site. Ensure that the following work items and components are fabricated or supplied by a single source are:

a. Window assemblies as specified in Section 08 56 53 BLAST RESISTANT

TEMPERED GLASS WINDOWS.

b. Door operating hardware to be installed on or within door portals as specified in Section 08 71 00 DOOR HARDWARE.

c. Glass as specified in Section 08 81 00 GLAZING.

1.5 DELIVERY, STORAGE, AND HANDLING

1.5.1 Ordering

To avoid construction delays, comply with the manufacturer's lead-time requirements and instructions for ordering.

1.5.2 Packing, Shipping, Handling and Unloading

Deliver materials in the manufacturer's original, unopened, undamaged containers with identification labels intact.

1.5.3 Storage and Protection

Store materials in a way that protects them from exposure to harmful weather conditions. Avoid damaging the storefront material and components during handling. Protect storefront material against damage from elements, construction activities, and other hazards before, during, and after storefront installation.

Do not use adhesive papers or sprayed coatings that become firmly bonded when exposed to sunlight. Do not leave coating residue on surfaces.

1.6 PROJECT / SITE CONDITIONS

1.6.1 Field Measurements

Verify actual measurements or openings by taking field measurements before fabrication; record these measurements on shop drawings. To avoid construction delays, coordinate field measurements, and fabrication schedule with construction progress.

1.7 WARRANTY

Provide a written manufacturer's warranty, executed by a company official, warranting against defects in materials and products for 2 years from the date of shipment. Warrant that the door corner construction is for the

SECTION 08 41 13 Page 5 life of the project. Provide a written installer's warranty, warranting work to be watertight and free from defective materials, defective workmanship, and glass breakage as a result of defective design, and agreeing to replace components that fail within 2 years.

The warranty states the following:

a. Watertight and airtight system installation is completed within specified tolerances.

b. The completed installation remains free of rattles, wind whistles and noise caused by thermal movement and wind pressure.

c. System is structurally sound and free from distortion.

d. Glass and glazing gaskets will not break or "pop" from frames as a result of design, wind load pressure, movement caused by expansion or contraction, or structural loading.

e. Glazing sealants and gaskets remain free of abnormal deterioration or dislocation as a result of sunlight, weather, or oxidation.

Provide written warranty stating that the organic coating finish will not fade more than 10 percent or show chalking, yellowing, peeling, cracking, pitting, corroding or variations in color, or gloss deterioration beyond the manufacturer's descriptive standards for 10 years from the shipment date and agreeing to promptly correct defects.

Provide a written thermal integrity warranty for 10 years from ship date against thermal barrier system failure resulting from the following:

a. Longitudinal and transverse thermal barrier shrinkage.

b. Thermal barrier cracking.

c. Structural failure of the thermal barrier material.

d. Loss of adhesion or loss of prescribed edge pressure on glazing material, resulting in excessive air and water infiltration.

PART 2 PRODUCTS

2.1 SYSTEM DESCRIPTION

Provide aluminum entrances, with glass and glazing, door hardware, and components.

Aluminum entrances include impact resistance entrances; wide stile,12.77 cm vertical face dimension, for high-traffic/impact-resistant applications.:

2.1.1 Design Requirements for Aluminum (Entrances and Components)

Provide a door portal system designed to withstand the following loads without breakage, loss, failure of seals, product deterioration, or other defects.

a. Dead and Live Loads: Determined by ASCE 7 and calculated in accordance with applicable codes.

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b. Seismic Loads: Design and install the system to comply with the seismic requirements for the project location in accordance with Section 1613 of the International Building Code, ICC IBC .

c. Wind Loads: Design and install the system so that the effects of wind load acting inward and outward normal to the plane of the wall are in accordance with ASTM E330/E330M or UNE-EN 12211 .

d. Thermal Loads And Movement:

(1) Ambient Temperature Range: 67 degrees C

(2) Material Surfaces Range: 100 degrees C

e. Water and Air Resistance: Provide weatherstripping, exterior gaskets, sealants, and other accessories to resist water and air penetration.

f. Impact-Protective Systems Provide an impact-protective system in accordance with ASTM E1886.

g. Blast Pressures: Provide window systems capable of withstanding the pressures and impulses indicated.

2.1.1.1 Material Standard

ASTM B221M; 6063-T5 alloy and tempered.

Provide door stile and rail face dimensions of the entrance doors as follows:

Vertical Stile Top Rail Bottom Rail

12.7 cm 12.7 cm 25.4 cm

Provide major portions of the door members at 0.3175 cm nominal in thickness and glazing molding at 0.127 cm thick.

2.1.1.2 Sealants

Provide either ethylene propylene diene monomer (EPDM) elastomeric extrusions or thermoplastic elastomer glazing gaskets. Structural silicone sealant is required, to be in compliance with ASTM F2248 and

ASTM E1300.

Internal Sealants: Provide sealants that according to the manufacturer will remain permanently elastic, tacky, non-drying, non-migrating, and weather tight.

2.1.1.3 Thermal Barrier

Use a rigid, structural thermal barrier to separate all exterior aluminum from interior aluminum. For purposes of this specification, a structural thermal barrier is defined as a system that transfers shear during bending and, therefore, promotes composite action between the exterior and interior extrusions. Do not use a nonstructural thermal barrier. Ensure that the thermal barrier provides a structural connection between the two sides of the door.

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2.2 FABRICATION

Provide the following information when submitting fabrication drawings for custom fabrications:

a. Indicate elevations, detailed design, dimensions, member profiles, joint locations, arrangement of units, and member connections.

b. Show the following items:

(1) Details of special shapes.

(2) Reinforcing.

(3) Anchorage system.

(4) Interfacing with building construction.

(5) Provisions for expansion and contraction.

(6) Thermal breaks.

c. Indicate typical glazing details and internal sealant requirements as recommended by the sealant manufacturer.

d. Clearly indicate locations of exposed fasteners and joints.

e. Clearly show where and how the manufacturer's system deviates from Contract drawings and these specifications.

2.2.1 Entrance System Fabrication

Provide door corner construction consisting of mechanical clip fastening, SIGMA deep penetration plug welds and 2.8575 cm long fillet welds inside and outside all four corners. Provide a hook-in type exterior glazing stop with EPDM glazing gaskets reinforced with non-stretchable cord.

Provide an interior glazing stop that is mechanically fastened to the door member and that incorporates a silicone-compatible spacer used with silicone sealant.

Accurately fit and secure joints and corners. Make joints hairline in appearance. Remove burrs and smooth edges. Prepare components with internal reinforcement for door hardware. Arrange fasteners and attachments so that they are concealed from view.

Separate dissimilar metals with protective coating or pre-formed separators in order to prevent contact and corrosion.

2.2.2 Shop Assembly

Fabricate and assemble units with joints only at the intersection of aluminum members with hairline joints; rigidly secure these units, and seal them in accordance with the manufacturer's recommendations.

2.2.2.1 Welding

Conceal welds on aluminum members in accordance with AWS recommendations or methods recommended by the manufacturer. Members showing welding bloom or discoloration on finish or material distortion will be rejected by the

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Contacting Officer.

2.2.3 Finish

Before fabrication, clean the units and give them a AA-M-10-C22-A42 dark bronze (color) anodized finish in accordance with the requirements of the AA DAF45. The finish thickness is A42, 0.0175 mm or greater.

a. Color Anodized: Conforming to AA-M12C22A 44 and AAMA 611

Select and edit the following items for appropriate finish; delete types that do not apply.

(1) Architectural Class I

(2) Etched, medium matte

(3) Dark bronze anodic coating, 0.018 mm minimum thickness

2.2.4 Fabrication Tolerance

Fabricate and assemble units with joints only at intersection of aluminum members with hairline joints; rigidly secure these units, and seal them in accordance with the manufacturer's recommendations.

Fabricate aluminum entrances in accordance with the entrance manufacturer's prescribed tolerances.

2.2.4.1 Material Cuts

Square to 0.8 mm off square, over largest dimension; proportionate amount of 0.8 mm on the two dimensions.

2.2.4.2 Maximum Offset at Consecutive Members

0.4 mm in alignment between two consecutive members in line, end to end.

2.2.4.3 Maximum Offset at Glazing Pocket Corners

0.4 mm between framing members at glazing pocket corners.

2.2.4.4 Joints

Between adjacent members in same assembly: Joints are hairline and square to the adjacent member.

2.2.4.5 Variation

In squaring diagonals for doors and fabricated assemblies: 1.6 mm.

2.2.4.6 Flatness

For doors and fabricated assemblies: 1.6 mm of neutral plane.

2.3 MATERIALS

2.3.1 Sealants

Refer to Section 07 92 00 JOINT SEALANTS. Ensure that all sealants

SECTION 08 41 13 Page 9 conform to AAMA 800.

2.3.2 Glass

Refer to Section 08 81 00 GLAZING.

2.4 ACCESSORIES

2.4.1 Fasteners

Provide stainless steel fasteners in areas where the fasteners are exposed.

Use non-corrosive and compatible fasteners with components being fastened. Do not use exposed fasteners, except where unavoidable for application of hardware.

In areas where fasteners are not exposed, use aluminum, non-magnetic stainless steel, or other materials warranted by the manufacturer.

For exposed locations, provide countersunk Phillips head screws when items with a matching finish are fastened. For concealed locations, provide the manufacturer's standard fasteners.

Provide nuts or washers that have been designed with a means to prevent disengagement; do not deform fastener threads.

2.4.2 Perimeter Anchors

When steel anchors are used, provide insulation between steel material and aluminum material in order to prevent galvanic action.

2.4.2.1 Inserts and Anchorage Devices

Provide manufacturer's standard formed or fabricated assemblies, steel or aluminum, of shapes, plates, bars, or tubes. Shop-coat steel assemblies after fabrication with an alkyd zinc chromate primer complying with

FS TT-P-645 .

2.4.3 Standard Entrance Hardware

2.4.3.1 Weatherstripping

Equip meeting stiles on pairs of doors with an adjustable astragal using wool pile with a polymeric fin.

Provide door weatherstripping on a single-acting offset pivot or butt-hung door and frame (single or pairs) consisting of a thermoplastic elastomer weatherstripping on a tubular shape with a semi-rigid polymeric backing.

Provide sill-sweep strips: Provide an EPDM blade gasket sweep strip in an aluminum extrusion applied to the interior exposed surface of the bottom rail with concealed fasteners. (Provide as necessary to meet specified performance tests.)

2.4.3.2 Hardware

Provide hardware as specified in Section 08 71 00 DOOR HARDWARE.

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PART 3 EXECUTION

3.1 EXAMINATION

3.1.1 Site Verification of Conditions

Verify that the condition of substrate previously installed under other sections is acceptable for product installation in accordance with the manufacturer's instructions.

Verify that openings are sized to receive the storefront system and that the sill plate is level in accordance with the manufacturer's acceptable tolerances.

3.2 PREPARATION

Field-verify dimensions before fabricating components for the door portal assembly.

Coordinate requirements for locations of blockouts for anchorage of door portal columns and other embedded components with Section 03 30 00

CAST-IN-PLACE CONCRETE.

Coordinate the erection of door portal with installation of surrounding glass wall and door assemblies. Ensure that the door portals can provide support and anchorage for assembly components.

Coordinate electrical requirements for automatic door assemblies and electrified door hardware to ensure proper power source, conduit, wiring, and boxes.

3.2.1 Adjacent Surfaces Protection

Protect adjacent work areas and finish surfaces from damage during product installation.

3.2.2 Aluminum Surface Protection

Protect aluminum surfaces from contact with lime, mortar, cement, acids, and other harmful contaminants.

3.3 INSTALLATION

Submit installation drawings for review and approval.

Install the entrance system in accordance with the manufacturer's instructions and the AAMA storefront and entrance guide specifications manual. Attach the entrance system to the structure, allowing it to be adjusted to accommodate construction tolerances and other irregularities.

Provide alignment attachments and shims to permanently fasten the system to the building structure. Align the assembly so that it is plumb and level, and free of warp and twist. Maintain assembly dimensional tolerances aligning with adjacent work.

Set thresholds in a bed of mastic and secure the thresholds. Protect aluminum members in contact with masonry, steel, concrete, or dissimilar materials using nylon pads or a bituminous coating. Shim and brace the aluminum system before anchoring the system to the structure. Verify that weep holes are open, and the metal joints are sealed in accordance with

SECTION 08 41 13 Page 11 the manufacturer's installation instructions. Seal metal-to-metal joints using a sealant recommended by the system manufacturer.

3.3.1 Tolerances

Ensure that tolerances for wall thickness and other cross-sectional dimensions of entrance members are nominal and in compliance with Aluminum Standards and Data, published by the Aluminum Association.

3.3.2 Adjusting

Adjust operating hardware for smooth operation, and as recommended by the manufacturer.

3.3.3 Related Products Installation Requirements

3.3.3.1 Sealants (Perimeter)

Refer to Section 07 92 00 JOINT SEALANTS.

Apply structural silicone bead to the inboard side only for insulating glass units.

3.3.3.2 Glass

Refer to Section 08 81 00 GLAZING.

3.4 FIELD QUALITY CONTROL

3.4.1 Air Infiltration

Test air infiltration in accordance with ASTM E783 or UNE-EN 1026 modified as follows:

Submit certified test reports showing compliance with specified performance characteristics as follows:

a. For single-acting offset pivot, butt hung, or continuous geared hinge entrances in the closed and locked position, test the specimen in accordance with ANSI/BHMA A156.10 , and ASTM E283 at a pressure differential of 7.7.67 kilogram/square meter for pairs of doors;

ensure that maximum infiltration for a pair of 2.13 meter by 2.44 meter entrance doors and frame is 0.034 cubic meters per minute/square meter or if tested per UNE-EN 1026 , Class 4 (less than 3m3/h at 100 pa differential pressure).

b. Ensure the maximum allowable infiltration for a completed storefront system does not exceed 0.0017 cubic meters/square meter when tested in accordance with ASTM E1424 at a differential static pressure of 299 Pa.

3.4.2 Wind Loads

Provide a completed storefront system capable of withstanding wind pressure loads, normal to the exterior wall plane, as indicated on drawings.

3.4.3 Deflection

Submit certified test reports showing that the maximum allowable

SECTION 08 41 13 Page 12 deflection in a member when tested in accordance with ASTM E330/E330M or UNE-EN 12211 and classified per UNE-EN 12210 as Class 3 (deflection less than L/200 with winds of 159 km/h) with allowable stress is L/175 or 19.1 mm maximum.

3.4.4 Thermal Transmittance

Submit certified test reports showing compliance with specified performance characteristics as follows:

a. U-Value Requirements:

(1) Perform test in accordance with the AAMA 1503 procedure and on the configuration specified therein.

(2) Thermal Transmittance ("U" Value) maximum 3.94 W/sqm/deg C at 24.14 kmph exterior wind.

3.4.5 Water Infiltration

Submit certified test reports showing that the system is designed to provide no uncontrolled water when tested in accordance with ASTM E1105 at a static pressure of 956 Pa, or Class 9 per UNE-EN 1027 (no infiltration after 55 minutes projected irrigation at 600 Pa - 113 km/h).

3.5 ADJUSTING AND CLEANING

3.5.1 Protection

Protect the installed product's finish surfaces from damage during construction. Protect the aluminum storefront system from damage from grinding and polishing compounds, plaster, lime, acid, cement, or other harmful contaminants.

3.5.2 Cleaning

Repair or replace damaged installed products. Clean installed products in accordance with manufacturer's instructions before acceptance remove excess mastic, mastic smears, and other foreign materials. Remove construction debris from the project site and legally dispose of this debris.

3.6 WARRANTY

Submit three signed copies of the manufacturer's product warranty for the entrance system as follows:

a. Warranty Period: Five years from Date of Substantial Completion of the project, provided that the Limited Warranty begins no later than six months from the date of shipment by the manufacturer. In addition, support welded door corner construction with a limited lifetime warranty for the life of the door under normal use.

Ensure that the Warranty's language is identical to the "As Approved" version of the sample warranty submitted to and returned from the Contracting Officer.

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1.4.2 Single-Source Responsibility

1.7 WARRANTY

3.6 WARRANTY