08 11 13_revised.pdf

SUBMARINE LOGISTICS SUPPORT FACILITY 23P0702

Naval Station Norfolk, VA EPROJECTS: WON; 1704807

SECTION 08 11 13

STEEL DOORS AND FRAMES

08/20

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN WELDING SOCIETY (AWS)

AWS D1.1/D1.1M (2020; Errata 1 2021) Structural Welding Code - Steel

ASTM INTERNATIONAL (ASTM)

ASTM A653/A653M (2020) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM A879/A879M (2012; R 2017) Standard Specification for Steel Sheet, zinc Coated by the Electrolytic Process for Applications Requiring Designation of the Coating Mass on Each Surface

ASTM A924/A924M (2020) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process

ASTM C578 (2019) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation

ASTM C591 (2021) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation

ASTM C612 (2014; R 2019) Standard Specification for Mineral Fiber Block and Board Thermal Insulation

ASTM D2863 (2019) Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)

ASTM E1300 (2016) Standard Practice for Determining Load Resistance of Glass in Buildings

ASTM F2247 (2018) Standard Test Method for Metal Doors Used in Blast Resistant Applications (Equivalent Static Load Method)

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ASTM F2248 (2012) Standard Practice for Specifying an Equivalent 3-Second Duration Design Loading for Blast Resistant Glazing Fabricated with Laminated Glass

ASTM F2927 (2012) Standard Test Method for Door Systems Subject to Airblast Loadings

BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)

ANSI/BHMA A156.115 (2016) Hardware Preparation in Steel Doors and Steel Frames

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 80 (2022) Standard for Fire Doors and Other Opening Protectives

NFPA 105 (2019) Standard for Smoke Door Assemblies and Other Opening Protectives

NFPA 252 (2022) Standard Methods of Fire Tests of Door Assemblies

STEEL DOOR INSTITUTE (SDI/DOOR)

SDI/DOOR 111 (2009) Recommended Details for Standard Steel Doors, Frames, and Accessories and Related Components

SDI/DOOR 113 (2013; R2018) Standard Practice for Determining the Steady-State Thermal Transmittance of Steel Door and Frame Assemblies

SDI/DOOR A250.4 (2018) Test Procedure and Acceptance Criteria for Physical Endurance for Steel Doors, Frames and Frame Anchors

SDI/DOOR A250.6 (2015) Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames

SDI/DOOR A250.8 (2017) Specifications for Standard Steel Doors and Frames

SDI/DOOR A250.11 (2012) Recommended Erection Instructions for Steel Frames

U.S. DEPARTMENT OF DEFENSE (DOD)

UFC 4-010-01 (2018;with Change 1, 2020) DoD Minimum Antiterrorism Standards for Buildings

UNDERWRITERS LABORATORIES (UL)

UL 10C (2016; Reprint May 2021) UL Standard for Safety Positive Pressure Fire Tests of Door Assemblies

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1.2 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Doors ; G

Frames ; G

Accessories

Schedule of Doors ; G

Schedule of Frames ; G

SD-03 Product Data

Doors ; G

Recycled Content for Steel Door Product ; S

Frames ; G

Recycled Content for Steel Frame Product ; S

Accessories

Paint Finish ; G

SD-04 Samples

Color Samples ; G

1.3 DELIVERY, STORAGE, AND HANDLING

Deliver doors, frames, and accessories undamaged and with protective wrappings or packaging. Provide temporary steel spreaders securely fastened to the bottom of each welded frame. Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.

PART 2 PRODUCTS

2.1 STANDARD STEEL DOORS

SDI/DOOR A250.8 , except as specified otherwise. Prepare doors to receive door hardware as specified in Section 08 71 00 DOOR HARDWARE. Undercut where indicated. Provide exterior doors with top edge closed flush and sealed to prevent water intrusion. Provide doors at 1-3/4 inch thick, unless otherwise indicated. Provide door material that uses a minimum of 25 percent recycled content. Provide data indicating percentage of recycled content for steel door product . Provide exterior glazing in

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UFC 4-010-01 .

2.1.1 Classification - Level, Performance, Model

2.1.1.1 Heavy Duty Doors

SDI/DOOR A250.8 , Level 2, physical performance Level B, Model 1, with core construction as required by the manufacturer for interior doors, of size(s) and design(s) indicated. Where vertical stiffener cores are required, the space between the stiffeners must be filled with board insulation. Provide Level 2 where indicated.

2.1.1.2 Maximum Duty Doors

SDI/DOOR A250.8 , Level 4, physical performance Level A, Model 2 with core construction as required by the manufacturer for interior doors and for indicated exterior doors, of size(s) and design(s) indicated. Where vertical stiffener cores are required, the space between the stiffeners must be filled with board insulation. Provide Level 4 where indicated .

2.2 INSULATED STEEL DOOR SYSTEMS

Provide insulated steel doors and frames in accordance with SDI/DOOR 113 at entrances to dwelling units and where indicated. Meet energy requirements including Solar Heat Gain Coefficient (SHGC) and U-factor.

Provide insulated steel doors with a core of polyurethane foam; face sheets, edges, and frames of galvanized steel not lighter than 23 gage , 16 gage , and 16 gage respectively; magnetic weatherstripping;

nonremovable-pin hinges; thermal-break aluminum threshold; and vinyl door bottom. Provide to doors and frames a phosphate treatment, rust-inhibitive primer, and baked acrylic enamel finish. Test doors in accordance with SDI/DOOR A250.4 and meet the requirements for Level C.

Prepare doors to receive specified hardware. Provide doors 1-3/4 inch thick.

2.3 ACCESSORIES

2.3.1 Louvers

2.3.1.1 Interior Louvers

SDI/DOOR 111 . Where indicated, provide louvers of stationary sightproof type where scheduled. Detachable moldings on room or non security side of door; on security side of door, moldings to be integral part of louver.

Form louver frames of 20 gage steel and louver blades of a minimum 24 gage .

Sightproof louvers to be inverted "V" blade design with minimum 55 and inverted "Y" blade design with minimum 40 percent net-free opening.

2.3.2 Astragals

For pairs of exterior steel doors which will not have aluminum astragals or removable mullions, as specified in Section 08 71 00 DOOR HARDWARE provide overlapping steel astragals with the doors.

2.3.3 Moldings

Provide moldings around glass of interior and exterior doors and louvers

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2.4 INSULATION CORES

Provide insulating cores at all exterior doors and other specific doors noted in the door schedule, and provide an apparent U-factor of.48 in accordance with SDI/DOOR 113 and conforming to:

a. Rigid Cellular Polyisocyanurate Foam: ASTM C591, Type I or II, foamed-in-place or in board form, with oxygen index of not less than 22 percent when tested in accordance with ASTM D2863; or

b. Rigid Polystyrene Foam Board: ASTM C578, Type I or II; or

c. Mineral board: ASTM C612, Type I.

2.5 STANDARD STEEL FRAMES

SDI/DOOR A250.8 , Level 4, except as otherwise specified. Form frames to sizes and shapes indicated, with welded corners. Provide steel frames for doors, cased openings, unless otherwise indicated. Provide frame product that uses a minimum of 25 percent recycled content. Provide data indicating percentage of recycled content for steel frame product .

2.5.1 Welded Frames

Continuously weld frame faces at corner joints. Mechanically interlock or continuously weld stops and rabbets. Grind welds smooth.

Weld frames in accordance with the recommended practice of the Structural Welding Code Sections 1 through 6, AWS D1.1/D1.1M and in accordance with the practice specified by the producer of the metal being welded.

2.5.2 Mullions and Transom Bars

Provide mullions and transom bars of closed or tubular construction with heads and jambs butt-welded together. Bottom of door mullions must have adjustable floor anchors and spreader connections.

2.5.3 Stops and Beads

Provide form and loose stops and beads from 20 gage steel. Provide for glazed and other openings in standard steel frames. Secure beads to frames with oval-head, countersunk Phillips self-tapping sheet metal screws or concealed clips and fasteners. Space fasteners approximately 12 to 16 inch on center. Miter molded shapes at corners. Butt or miter square or rectangular beads at corners.

2.5.4 Cased Openings

Fabricate frames for cased openings of same material, gage, and assembly as specified for metal door frames, except omit door stops and preparation for hardware.

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2.5.5 Anchors

Provide anchors to secure the frame to adjoining construction. Provide steel anchors, zinc-coated not lighter than 18 gage .

2.5.5.1 Wall Anchors

Provide at least three anchors for each jamb. For frames which are more than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof.

a. Masonry: Provide anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped;

b. Stud partitions: Weld or otherwise securely fasten anchors to backs of frames. Design anchors to be fastened to closed steel studs with sheet metal screws, and to open steel studs by wiring or welding;

c. Completed openings: Secure frames to previously placed concrete or masonry with expansion bolts in accordance with SDI/DOOR 111 ;

and

d. Solid plaster partitions: Secure anchors solidly to back of frames and tie into the lath. Provide adjustable top strut anchors on each side of frame for fastening to structural members or ceiling construction above. Provide size and type of strut anchors as recommended by the frame manufacturer.

2.5.5.2 Floor Anchors

Provide floor anchors drilled for 3/8 inch anchor bolts at bottom of each jamb member. Where floor fill occurs, terminate bottom of frames at the indicated finished floor levels and support by adjustable extension clips resting on and anchored to the structural slabs.

2.6 FIRE AND SMOKE DOORS AND FRAMES

Provide fire and smoke doors and frames in accordance with NFPA 80 and NFPA 105 and this specification. Include insulated core materials in fire doors where indicated in the door schedule.

2.6.1 Labels

Provide fire doors and frames bearing the label of Underwriters Laboratories (UL), Factory Mutual Engineering and Research (FM), or Warnock Hersey International (WHI) attesting to the rating required.

Testing must be in accordance with NFPA 252 or UL 10C . Provide labels that are metal with raised letters, bearing the name or file number of the door and frame manufacturer. Labels must be permanently affixed at the factory to frames and to the hinge edge of the door. Do not paint door and labels.

2.6.2 Oversized Doors

For fire doors and frames which exceed the size for which testing and labeling are available, furnish certificates stating that the doors and frames are identical in design, materials, and construction to a door which has been tested and meets the requirements for the class indicated.

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2.6.3 Astragal on Fire and Smoke Doors

On pairs of labeled fire doors, conform to NFPA 80 and UL requirements.

On smoke control doors, conform to NFPA 105 .

2.7 EXTERIOR FRAMES

Provide thermal insulation in all exterior frames. Provide frames of a minimum Level 4, with frames of a minimum thickness of 0.067 inch , 14 gage.

2.8 HARDWARE PREPARATION

Drill and tap doors and frames to receive finish hardware. Prepare doors and frames for hardware in accordance with the applicable requirements of SDI/DOOR A250.8 and SDI/DOOR A250.6 . For additional requirements refer to ANSI/BHMA A156.115 . Drill and tap for surface-applied hardware at the project site. Build additional reinforcing for surface-applied hardware into the door at the factory. Punch door frames, with the exception of frames that will have weatherstripping gasketing, to receive a minimum of two rubber or vinyl door silencers on lock side of single doors and one silencer for each leaf at heads of double doors. Set lock strikes out to provide clearance for silencers.

2.9 FINISHES

2.9.1 Factory-Primed Finish

Thoroughly clean all surfaces of doors and frames then chemically treat and factory prime with a rust inhibiting coating as specified in SDI/DOOR A250.8 , or paintable A25 galvannealed steel without primer.

Where coating is removed by welding, apply touchup of factory primer.

2.9.2 Hot-Dip Zinc-Coated and Factory-Primed Finish

Fabricate exterior doors and frames from hot dipped zinc coated steel, alloyed type, that complies with ASTM A924/A924M and ASTM A653/A653M . The coating weight must meet or exceed the minimum requirements for coatings having 0.4 ounces per square foot , total both sides, i.e., A40 . Repair damaged zinc-coated surfaces by the application of zinc dust paint.

Thoroughly clean and chemically treat to insure maximum paint adhesion.

Factory prime as specified in SDI/DOOR A250.8 ..

2.9.3 Electrolytic Zinc-Coated Anchors and Accessories

Provide electrolytically deposited zinc-coated steel in accordance with ASTM A879/A879M , Commercial Quality, Coating Class A. Phosphate treat and factory prime zinc-coated surfaces as specified in SDI/DOOR A250.8 .

2.9.4 Factory-Applied Enamel Finish

Not used.

2.9.4.1 Paint Finish

See specification section 09 90 00 PAINTS AND COATINGS for prescribed field applied paint finish of exterior and interior metal doors and frames. Standard or custom color to match color of over-head coiling door;

final color selection by DOR from color samples provided by KTR.

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2.10 FABRICATION AND WORKMANSHIP

Provide finished doors and frames that are strong and rigid, neat in appearance, and free from defects, waves, scratches, cuts, dents, ridges, holes, warp, and buckle. Provide molded members that are clean cut, straight, and true, with joints coped or mitered, well formed, and in true alignment. Dress exposed welded and soldered joints smooth. Design door frame sections for use with the wall construction indicated. Corner joints must be well formed and in true alignment. Conceal fastenings where practicable. Design frames in exposed masonry walls or partitions to allow sufficient space between the inside back of trim and masonry to receive caulking compound.

2.11 PROVISIONS FOR GLAZING

Materials are specified in Section 08 81 00 , GLAZING.

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Frames

Set frames in accordance with SDI/DOOR A250.11 . Plumb, align, and brace securely until permanent anchors are set. Anchor bottoms of frames with expansion bolts or powder-actuated fasteners. Build in or secure wall anchors to adjoining construction. Where frames require ceiling struts or overhead bracing, anchor frames to the struts or bracing.

3.1.2 Doors

Hang doors in accordance with clearances specified in SDI/DOOR A250.8 .

After erection and glazing, clean and adjust hardware.

3.1.3 Fire and Smoke Doors and Frames

Install fire doors and frames, including hardware, in accordance with NFPA 80 . Install fire rated smoke doors and frames in accordance with NFPA 80 and NFPA 105 .

3.2 PROTECTION

Protect doors and frames from damage. Repair damaged doors and frames prior to completion and acceptance of the project or replace with new, as directed. Wire brush rusted frames until rust is removed. Clean thoroughly. Apply an all-over coat of rust-inhibitive paint of the same type used for shop coat.

3.3 CLEANING

Upon completion, clean exposed surfaces of doors and frames thoroughly.

Remove mastic smears and other unsightly marks.

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