J-1_Work_Item_(WI)_Package_(Specifications)(Base)

MILITARY SEALIFT COMMAND

NORFOLK, VIRGINIA

S P E C I F I C A T I O N S

FOR

USS MOUNT WHITNEY

USCG No. N/A ABS ID No.: 71213053

Solicitation No.: N32205-16-R-4601

DEC 2016

FY17 ESLP AVAILABILITY

PRINCIPAL DIMENSIONS

LENGTH.........................................627 ft 03 in

BREADTH MOLDED..................................82 ft 00 in

BREADTH MAIN DECK..............................108 ft 00 in

FULL LOAD WL................................24 ft 09 in ABL

EST DISPLACEMENT UPON ARRIVAL..............18,893 LONG TONS

THIS SPECIFICATION CONSISTS OF THE FOLLOWING PAGES

WORK ITEMS INDEX.............................PAGES 2 THRU 6

WORK ITEMS...........................AS LISTED IN THE INDEX

USS MT WHITNEY

(LCC-20)

WORK ITEM INDEX N32205-16-R-4601

000 GENERAL REQUIREMENTS

ITEM TITLE

0001 INTENT, SCOPE, GENERAL REQUIREMENTS, AND DEFINITIONS

0002 TECHNICAL AND MANUFACTURER’S REPRESENTATIVES

0003 APPROACH, BERTH, AND MOORING REQUIREMENTS

0004 TESTING AND QUALITY ASSURANCE

0005 ELECTRICAL SAFETY PROCEDURE REQUIREMENTS

0006 HEAVY WEATHER PLAN

0007 COLD WEATHER PLAN

0010 FURNISH OFFICE FOR OVERHAUL MANAGEMENT TEAM (OMT)

0011 FURNISH GENERAL SERVICES

0012 TELEPHONE SERVICES

0013 PROJECT PLANNING AND PRODUCTION STATUS MONITORING REPORTS

0014 PREPARATION OF WEIGHT AND MOMENT REPORT

0015 INTEGRATED LOGISTICS AND GFM SUPPORT REQUIREMENTS

0016 FIRE PROTECTION AND SHIP’S SAFETY PROGRAM

0017 HANDLING SHIP’S STORES

0018 DELIVERY AND REDELIVERY OF THE VESSEL

0019 SHIPBOARD ACCESS AND SECURITY

0020 GAS FREE CERTIFICATES

0021 CLEAN AND GAS FREE TANKS, VOIDS, & COFFERDAMS

0023 HAZARDOUS WASTE DISPOSAL AT CONTRACTOR'S FACILITY (CAT B)

0024 PHYSICAL SECURITY OF MTW VESSEL, FP BRAVO (CAT B)

0028 PROVIDE BERTHING VESSEL, PIER AND FP (CAT B)

0029 FOOD SERVICE FOR US NAVY PERSONNEL (CAT B)

0030 FOOD COST FOR US NAVY PERSONNEL (CAT B)

0032 TEMPORARY AIR CONDITIONING FOR SPACES, (CAT B)

0033 ADDITIONAL SECURITY FOR VESSEL (CAT B)

0100 HULL STRUCTURE

ITEM TITLE

0101 TANKS INSPECTION

0102 LAUNDRY AND STRUCTURAL FIRE PROTECTION

0103 FREEBOARD AND HAWSE PIPE PRESERVATION

0104 ULTRASONIC HULL GAUGINGS (NEED 1 EVERY 5 YRS)

0105 TANKS AND VOID PRESERVATION

0106 HELO DECK GUTTER INSTALL (T ALT 1059K)

0107 RHIB AND DAVIT INSTALL

0108 VESSEL INCLINE SURVEY

0109 STEEL REPLACEMENT MACHINERY AND EQUIPMENT FOUNDATIONS

0110 STEEL REPLACEMENT SUPPLY PLENUM TO FIRE ROOM

0111 STEEL REPLACEMENT MOORING STATION HATCH REPAIRS, VRR 14-087

0112 STEEL REPLACEMENT FORCED DRAFT BLOWER UPTAKE SPACE

0113 STEEL REPLACEMENT OILY WASTE HOLDING TANK AND WASTE OIL

HOLDING TANK

0114 STEEL REPLACEMENT CROSS FLOODING DUCT

0115 STEEL REPLACEMENT INNER BOTTOM PLATING ENGINEROOM

0116 STEEL REPLACEMENT INNER BOTTOM PLATING FIREROOM

0117 STEEL REPLACEMENT ANCHOR LINE HANDLING SPACE

0118 STEEL REPLACEMENT BULKHEAD 118, SHAFT ALLEY

0119 STEEL REPLACEMENT CHT TANKS

0120 STEEL REPLACEMENT IN TRUNK 4-143-1-T

0121 STEEL REPLACEMENT AND PRESERVATION CARGO ELEVATOR

0122 STEEL REPLACEMENT OVERBOARD DISCHARGES AND SEA CHESTS

0123 STEEL REPLACEMENT PORT AND STBD SPONSON

0124 STEEL REPLACEMENT TO LOCKED-IN BALLAST TANKS, 9-86-5/6

0125 STEEL REPLACEMENT TO MAIN DECK

0126 STEEL REPLACEMENT SIDESHELL, (INDENTS)

0200 PROPULSION MACHINERY

0202 HP TURBINE ROTOR REMOVAL/REPLACEMENT

0203 MAIN REDUCTION SUMP FOUNDATION REPAIRS

0204 REDUNDANT COOLING WTR SUPPLY TO MAIN ENGINE

0205 REFURBISH BOILER BURNER REGISTERS, VR14-065

0206 PORT STBD BOILER SOOTBLOWER REPAIRS, VR14-044

0207 NSWC INSTALLATION SUPPORT (CAT B)

0209 OVERHAUL 1A BOILER MAIN FEED STOP VLV

0210 1A AND 1B BOILER BRICKWORK REPAIRS

0213 VARIOUS STEAM VALVES REPLACEMENT

0214 STEEL REPAIRS TO BOILER FOUNDATION

0219 MRG INSPECTION (CAT B)

0300 ELECTRICAL SYSTEMS

0301 CLEANING VARIOUS ELECTRICAL LOAD CENTERS

0303 REPAIRS TO VARIOUS MOTORS (CAT B)

0304 MULTI-CABLE TRANSIT INSTALLATION

0305 LOAD CENTER 32A AND 32B CB REPLACEMENT

0306 REPLACE REFRIGERANT MONITORS

0308 FD BLOWER FAN INSPECTION AND BALANCING

0309 CLEAN, DIP AND BAKE SSTG 1C, VR14-034

0310 SSTG 1C TURBINE AND REDUCTION GEAR REPLACEMENT

0400 ELECTRONICS

0401 VESSEL CONTROL SYSTEM (VCS) UPGRADES (CAT B)

0402 GYRO REPEATER INSTALLATION

0500 MACHINERY AND AUXILIARIES

0501 HOTEL STEAM VALVE REPLACEMENT

0502 AUXILIARY CONDENSATE PUMP AND MOTOR REPLACEMENT

0503 INCINERATOR INSTALLATION

0504 CHT CROSS CONNECT TANK INSTALLATION

0505 CHT PIPING CLEANING

0506 CLEAN AND PRESERVE MACHINERY SPACE BILGES

0507 PORT SIDE SS/EDG ROOM VOID DE-WATER PIPE REMOVAL

0508 SS/EDG RACOR DIFFERENTIAL PRESSURE SENSOR INSTALL

0509 AUX BOILER BLOWDOWN PIPING MOD

0510 FUEL OIL PURIFIER PIPING AND COAMING INSTALL

0512 WIRE ROPE RENEWAL, CARGO ELEVATOR

0513 CHT PIPING REPLACEMENT (CAT B)

0514 WATER HEATING SYSTEM UPGRADES

0515 POTABLE WATER SYSTEM UPGRADES

0516 SEA WATER STRAINER INSTALLATION

0517 BALLAST TANK SOUNDING TUBE & TLI INSTALLATION

0518 REFURBISH MAIN CONDENSER SUCT/DISCH VLVS AND MAIN CIRC PP

SUCT VLV

0600 OUTFIT, FURNISHINGS, HABITABILITY

0601 MSC HAB MODS CREW LOUNGE

0602 MSC HAB MODS GROUP 1

0603 MSC HAB MODS GROUP 2

0604 MSC HAB MODS GROUP 3

0605 MSC HAB MODS GROUP 4

0606 MSC HAB MODS GROUP 5

0607 MSC HAB MODS TECH LIBRARY

0608 NAVY HAB MODS GROUP 6

0609 NAVY HAB MODS GROUP 7

0610 NAVY HAB MODS GROUP 8

0611 NAVY HAB MODS GROUP 9

0612 NAVY HAB MODS GROUP 10

0613 MIDSHIPS AC SPACE ACCESS

0614 ANTI-ROLL TANK REMOVAL / STRM INSTALL

0615 MSC STRM MODS

0616 GYM INSTALL

0617 STEERING GEAR SPACE ACCESS

0619 CBR-D STOREROOM INSTALLATION

0620 CAPTAIN’S GALLEY MODIFICATIONS

0621 C/E OFFICE & STATEROOM MODIFICATIONS

0622 1ST ENGINEER STATEROOM MODIFICATIONS

0623 MEDICAL SPACE UPGRADES

0700 SPONSOR

ITEM TITLE

0701 CANES INSTALL

0702 NMT INSTALL

0703 CBSP INSTALL

0704 DCGS INSTALL

0705 ADNS INSTALL

0706 NAVMACS INSTALL

0707 TC2S INSTALL (CAT B)

0800 HEATING, VENTILATION AND AIR CONDITIONING

0802 HVAC DUCTING REPLACEMENT (CAT B)

0803 FAN ROOM, 1-69-2 EQUIPMENT REPAIR

0804 FAN ROOM, 2-38-1 EQUIPMENT AND DECK REPAIR

0805 FAN ROOM, 2-44-1 EQUIPMENT AND DECK REPAIR

0806 FAN ROOM, 2-44-2 EQUIPMENT AND DECK REPAIR

0807 FAN ROOM, 2-53-1 EQUIPMENT AND DRAIN/DECK REPAIR

0808 FAN ROOM, 2-73-2 EQUIPMENT REPAIR

0809 FAN ROOM, 2-98-2 EQUIPMENT REPAIR

0810 FAN ROOM, 2-109-3 EQUIPMENT DRAIN/DECK REPAIR

0811 FAN ROOM, 3-53-1 EQUIPMENT REPAIR

0812 FAN ROOM, 3-121-1 EQUIPMENT AND DECK REPAIR

0813 FAN ROOM, 4-85-2 EQUIPMENT AND DECK/DRAIN REPAIR

0814 FAN ROOM, 5-62-3 EQUIPMENT AND DECK REPAIR

0815 FAN ROOM, 5-91-2 EQUIPMENT REPAIR

0816 FAN ROOM, 5-119-0 EQUIPMENT REPAIR

0900 DOCKING UNDOCKING

ITEM TITLE

0901 DOCKING AND UNDOCKING

0902 SEA VALVE AND WASTE PIECE INSPECTION AND REPAIR

0903 UW HULL PRESERVATION

0904 BILGE KEEL CLEANING AND PRESERVATION

0905 ANCHORS, ANCHOR CHAINS & LOCKER INSPECTIONS & PRESERVATION

0906 IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM

0907 PROPELLER AND PROPELLER SHAFT REMOVAL AND INSPECTION

0908 PROPELLER SHAFT REFURBISHMENT

0909 STERN TUBE SHAFT AND BEARINGS REMOVAL AND INSPECTION

0910 STERN TUBE SHAFT REFURBISHMENT

0911 STERN TUBE BEARINGS AND BEARING CARRIERS REPLACEMENT

0912 STERN TUBE ASSEMBLY STEEL REPLACEMENT

0913 RUDDER STOCK REMOVAL AND STERN FRAME INSPECTION

0914 RUDDER STOCK REFURBISHMENT

0915 RUDDER BLUE FIT AND RETAINING KEY

0916 RUDDER UPPER BEARING REPLACEMENT

0917 RUDDER LOWER BEARING SEAL MODIFICATIONS

0918 INSTALL O-RING SEAL AT THE RUDDER/STOCK JOINT

0919 LINE SHAFT BEARING ALIGNMENT CHECKS AND CORRECTION

0920 SHAFT ALIGNMENT CHECKS

(LCC 20)

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

JAN 2016

ITEM NO.0001 Category “NSP” MSC/N74/RHA

INTENT, SCOPE, GENERAL REQUIREMENTS, AND DEFINITIONS

001-1

1. ABSTRACT

1.1. This item describes the intent, scope, general

requirements, and definitions that apply to this Work Package.

2. REFERENCES

2.1. MSC Drawing 803-7081122, Military Sealift Command

General Technical Requirements (GTRs)

2.2. MSC Standard Drawing 803-7080803, Preparation of

Computer Aided Designed (CAD) Drawings for Ships

3. ITEM LOCATION/DESCRIPTION:

3.1. Aspects of the ship and shore support facilities as

described in the work package.

4. GOVERNMENT FURNISHED MATERIAL/EQUIPMENT/SERVICE: None

5. NOTES: None

6. QUALITY ASSURANCE REQUIREMENTS: None Additional

7. STATEMENT OF WORK REQUIRED

7.1. SCOPE

7.1.1. This Work Package, accompanying contract, and

contract guidance drawings define the scope of work to be performed.

7.1.2. In case of a difference or conflict between the

referenced contract guidance drawings and the work items, the work items shall govern. Any omissions from the drawings, or from this work package, of details or

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

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001-2 work that is necessary to fulfill the intent of this work package or that is customarily performed in the industry, do not relieve the contractor from his/her obligation to perform such work.

7.1.3. Prepare working drawings, submit them to the

MSCREP and Regulatory Bodies for approval, and accomplish work in accordance with the working drawings as approved. Working drawings shall be approved prior to commencement of any work requiring such drawings.

Submit a working drawing schedule. MSCREP shall provide drawing numbers as requested by the contractor.

7.1.4. Provide labor and materials necessary to complete

work items in the Work Package. Rig and unrig, connect and disconnect stage and un-stage, and remove, replace, and relocate any interference necessary to accomplish each work item in the Work Package. Unless specifically identified as GFE/GFM, equipment, material, and labor shall be Contractor furnished.

7.1.5. Perform tests, inspections, and trials to

demonstrate total compliance with the Work Package requirements.

7.2. UNIVERSAL REQUIREMENTS

7.2.1. General Technical Requirements (GTRs). The GTRs

set technical standards on how various work should be accomplished and are referenced in the contract. GTRs do not automatically task the Contractor. It or they must be invoked, or "triggered", by the use of key operative words or phrases in the work item. Complete understanding of the GTRs is critical to successfully and efficiently developing, reviewing and interpreting work items. All involved in reviewing work items must know what is in the GTR and what GTR’s apply to each

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

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001-3 work item; work items must not repeat information stated in the GTR. Within the scope of this Work Package, complete each work item in accordance with appropriate General Technical Requirements (GTRs) as found in Reference 2.1.

7.2.2. Where a work item has special requirements that

differ from the GTRs, the requirements of the work item shall govern. Where there are no special requirements invoked, then the GTRs shall govern.

7.2.3. Work items and Contract Guidance Drawings

provided by the Government to the Contractor do not fully describe all work required to meet regulatory requirements. The Contractor shall ensure that work complies with regulatory requirements in accordance with Reference 2.1, GTR No. 1. The cost of meeting regulatory requirements shall be borne by the Contractor. The Contractor shall be responsible for scheduling of ABS surveys and the cost and scheduling of all other regulatory services. The Government shall bear the costs of ABS for ship surveys. Where a work item requires the contractor to develop working drawings and obtain ABS review and approval of those working drawings, the contractor shall bear these costs.

7.2.4. Where a work item does not invoke any particular

GTR, it is the responsibility of the Contractor to identify and perform in accordance with relevant GTRs.

7.2.5. The Government will provide an authorized paint

rep for the purpose of oversight of all paint work items contained in this specification.

7.2.6 Unless otherwise specified, all paint will be

provided as GFM. The Contractor is responsible for touch-up and repair of all coatings affected by the

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

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001-4 accomplishment of each work item.

7.2.7 The Contractor shall obtain all necessary compliance

and approval certificates and documents and submit them to the MSCREP. This includes but is not limited to:

a. Original stamped documents of each approved drawing for work performed during the availability.

b. Original stamped documents of each regulatory test and inspection performed during the availability.

c. A chronological file of all correspondence between the Contractor (or sub-contractor) and all regulatory bodies.

d. Prepare and submit reports, drawings, and other documents required per the above paragraphs in accordance with the Contract Data Requirements List

(CDRL).

7.2.7 Preparation of Drawings:

7.2.7.1 Prepare as-built drawings, including the

updated Bill of Materials, in AutoCAD 2010 format, scaled to Size F (.71 meter X 1.01 meter (28 in x 40 in)) in accordance with Reference 2.2. All drawing sheets for each drawing number are to be contained within one AutoCAD 2010 file.

7.2.7.2 Drawings to be submitted to MSCREP for review

and approval.

7.2.7.3 All drawings developed shall be delivered to

MSCREP as follows: three (3) hard copies in 11x17 format and one electronic submittal on CD/DVD containing the drawing files in both AutoCAD 2010

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

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001-5

(*.dwg) and Adobe (*.pdf) formats. All drawing sheets for each drawing number are to be contained within one AutoCAD 2010 file.

7.2.7.4 Contractor to obtain MSC drawing numbers from

the MSCREP.

7.2.8 Hazardous Waste Removal:

7.2.8.1 The USS Mount Whitney is known to have a

considerable amount of asbestos. Additionally, it is known that the coating systems may contain lead. The contractor should expect this condition and factor in removal and remediation time requirements into their overall planning schedule. The costs associated with ‘unexpected’ hazardous waste remediation and removal shall be attributed to Work Item 023, rather than to the individual work items. The costs associated with ‘expected’ hazardous waste remediation and removal, (which is called out in the work item) shall be attributed to the parent work item.

Contractor shall be responsible to follow all international, national and US Federal regulations in the containment and removal of these wastes as encountered.

7.3 DEFINITIONS

7.3.1 Definitions. The following terms in alphabetical order

shall have meanings as indicated below:

7.3.1.1 Administrative Contracting Officer (ACO) -

Identifies the Military Sealift Command (MSC) designated Contracting Officer located onsite at the Contractor’s facility.

7.3.1.2 Article - means a separately lettered part

of a work item of the Work Package. Articles in different items may bear the same number; hence, to

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

JAN 2016

001-6 identify an article completely, the item of which it is a part must be specified.

7.3.1.3 As-original - means a condition meeting the

original system and manufacturer’s design.

7.3.1.4 As-Found - means the condition which was

found upon close inspection by an individual with knowledge on the item(s) in question. It is intended that the observations will find all relative conditions, both those requiring repairs and those not. The contractor will report all conditions, normal and degraded. When reporting As Found condition the information shall be stated, clearly, concisely, and with enough detail so as to allow for preparation of a work statement and estimate. Include annotated sketches, graphs, and photographs when necessary to make a report clearly understandable to the MSCREP.

Identify actual readings/dimensions taken. When a Work Item does not require a report, and one is determined to be necessary in order to produce a reliable or complete repair, submit one legible copy, in hard copy or electronic media, of a report with supporting data as early as possible in the contract period. The goal is to have required work completed within the original contract period.

7.3.1.5 As Released- means the condition of the item

that exists at time it is returned to the government.

Include annotated sketches, graphs, and photographs when necessary to make a report clearly understandable to the MSCREP. Identify actual readings/dimensions taken. It shall include a summary of corrective actions made by the contractor and list any known degraded conditions.

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001-7

7.3.1.6 Category A work items means a definitized

work item for which a firm fixed price has been established and will be executed during the period of performance and included in the base contract.

7.3.1.7 Category B work item means a definitized

work item which identifies additional repairs, labor, materials or services, whereby a unitized price or total price has been established and may or may not be invoked during the period of performance of the contract by the MSC Contracting Officer.

7.3.1.8 CFE, CFM, VFE and IAF – these abbreviations

define Contractor Furnished Equipment (CFE), Contractor Furnished Material (CFM), Vendor Furnished Equipment (VFE) and Installing Activity Furnished (IAF) and are used interchangeably.

7.3.1.9 COMSC - identifies the Commander, Military

Sealift Command.

7.3.1.10 COR - Contracting Officer’s Representative.

Generally the Principle Port Engineer (PPE) is assigned as the COR for shipyard availabilities.

7.3.1.11 Contracting Officer - identifies the

Contracting Officer for Military Sealift Command

(MSC),

7.3.1.12 Contractor - identifies the shipyard holding

the prime contract for the work specified in this Work Package.

7.3.1.13 Delivery - is the correct contractual term

for the point in time when the contractor accepts the ship into his custody. The point where the ship is delivered is stated in the "DELIVERY AND REDELIVERY"

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

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001-8

Standard Work Item-018 as it is dependent on steaming, towing, etc.

7.3.1.14 Detach or Disconnect - means to disconnect

all attachments to the unit to enable the unit to be moved. Attachment points shall be tagged, identified, blanked, and protected to facilitate reinstallation.

Work items do not necessarily identify interferences, and the Contractor is responsible for the identification and resolution of interferences affecting a detachment and subsequent movement.

7.3.1.15 Extend - See install definition.

7.3.1.16 General Technical Requirements (GTRs) -

defines the standards of performance for work being performed by Contractors. GTR’s apply to all work items in this work package whether specified or not.

7.3.1.17 GFE and GFM - identify Government Furnished

Equipment (GFE) and Government Furnished Material (GFM), and are used interchangeably.

7.3.1.18 HAZWASTE – Hazardous wastes are those RCRA

identifies in one of four hazardous waste lists (F-list – 40 CFR 261.31, K-list – 40 CFR 261.32, P-list 40 CFR 262.32, or U-list 40 CFR 261.32), or exhibits at least one of four characteristics – ignitability, corrosivity, reactivity or toxicity as defined in 40 CFR Part 261, Subpart C.

7.3.1.19 Install, Extend, and Modify - means that the

Contractor shall provide the piece of equipment, material, or system to be installed and shall provide the materials, structural supports, and labor to attach, connect, and test the equipment or system to

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

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001-9 effect a finished fully operational installation complete in all aspects. In addition:

a. When new material or equipment is not specified by type, the material or equipment shall be identical to the existing. When install is used with reference to GFE, conditions of the above definition except the requirement to provide the piece of equipment are applicable.

b. Regardless whether Work Items identify interferences or not, the Contractor is responsible for the identification and resolution of interferences affecting the installation by temporarily removing, reinstalling, or relocating interferences. The Contractor shall temporarily remove, permanently relocate, alter, and reroute all interferences, including, but not limited to, ductwork, piping, wireways, fixtures, insulation, joiner linings, equipment, furniture, etc., to facilitate finished fully operational installations and modifications covered by this Work Package. In the event that piping, ductwork, equipment, linings, etc., must be temporarily removed to facilitate installation of new or modified work, the Contractor shall subsequently reinstall same in an as original condition. This includes but is not limited to painting of

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

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001-10 steel, restoring floor coverings and joiner work, painting, replacing items and equipment removed for access, plugging wiring and pipe penetrations, and restoring all other disturbed areas to match the surrounding areas. Disturbed coatings shall be repaired.

7.3.1.20 Interference - means any object(s), equipment(s), system(s), or component(s) that must be temporarily removed and reinstalled, relocated, modified or designed around to facilitate the installation of new or modified equipment or systems.

7.3.1.21 Labor and Materials - means labor, materials, plant facilities, supervision, services, equipment, and any other resources required to accomplish the specified work.

7.3.1.22 Manifests - are the official shipping

document forms originated and signed by the generators, transporters, and operators of the hazardous waste disposal facility as required by Federal, state, or local regulations.

7.3.1 23 MSC Drawing - means Contract Guidance Drawing.

7.3.1.24 MSC Representative (MSCREP) - identifies the

government’s Contracting Office Technical representative (COR or COTR) located onsite at the Contractor’s Facility, and assigned to work with the Administrative Contracting Officer (ACO).

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

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001-11

7.3.1.25 MSCREP approval - indicates only that the

general method of construction and detailing as presented by the Contractor appear to be satisfactory and will not relieve the Contractor of the responsibility of any error.

7.3.1.26 Modify - See Install definition.

7.3.1.27 NDT - Non-Destructive Testing. Non-

destructive testing shall be accomplished to satisfy ABS and USCG requirements for all weld repairs, hull inserts or structural installations. Testing shall utilize currently calibrated equipment and certificated testing personnel.

7.3.1.28 None additional or None - means that there

are no additional requirements beyond those contained in the GTRs and Work Items that make up the Work Package. Where specific requirements are set forth in Articles 6.0, 7.0 or 8.0 of a work item, such requirements are in addition to those requirements listed in the GTRs and work items that make up the Work Package.

7.3.1.29 Not Separately Priced (NSP) - is a work item

which defines the requirements, standards and conditions for which the contractor shall meet and adhere to during the period of performance. NSP Work Items are not biddable items and do not represent a cost to the government.

7.3.1.30 Or equal - means that components, materials

or equipment shall be equivalent in terms of performance (flow rate, pressure, heat transfer characteristics, etc.), services required (power, cooling water, HVAC, etc.), compatibility with interrelated systems and arrangements, and

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

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001-12 supportability over the service life of the components or equipment. In the case of component, material or equipment substitution for those items noted in the Contract Guidance Drawings or Work Package, the Contractor shall submit a written request delineating the design and performance data on both the specified and substituted piece of equipment for MSCREP approval and if approved. The Contractor shall take full contractual and technical responsibility for ensuring installation of the components, materials or equipments are compatibility with the interrelated systems.

7.3.1.31 Qualified Welders - Welders, whether

contractor or subcontractor provided, shall hold qualification documentation accepted by American Bureau of Shipping (ABS), and United States Coast Guard (USCG) for the material to be welded. Welding procedures shall be approved by the ABS Surveyor for the particular applications.

7.3.1.32 Redelivery - The term redelivery means the

point in time that the MSCREP accepts the ship back from the Contractor.

7.3.1.33 Refurbish - means to temporarily remove, disassemble, clean, inspect, and submit an as-found condition report; further, upon approval of the MSCREP, the contractor shall lubricate, reassemble the unit, equipment or system, set and adjust in accordance with manufacturer's specifications, test the unit, equipment, or system to demonstrate proper function to the manufacturer's specifications, and submit an as-released condition report. The reinstalled refurbished unit, equipment, or system shall be fully operational and complete in all aspects. New screws, bolts, nuts, washers, gaskets, GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

JAN 2016

001-13 packing, pins, keys, seals, valve stems, bearings, o-rings, and shims shall be used when reassembling and reinstalling the unit, equipment, or system.

Additional information concerning the location of equipment refurbishment, special processes to be used in the refurbishment, and additional parts to be replaced during refurbishment shall be as specified in the individual work items.

7.3.1.34 Reinstall - means that the Contractor shall

provide labor and material to install a piece of equipment, material, or system after the equipment, material, or system was temporarily removed, relocated, modified, or refurbished. The requirements of an installation, as set forth in previous paragraphs above with regard to completeness, operation, testing, the identification and resolution of interference’s, etc., also apply to a reinstallation.

7.3.1.35 Relocate - means to provide labor and

materials to detach the unit, equipment, or system and to reinstall the same unit, equipment, or system at a new or modified location. The requirements of an installation, as set forth in previous paragraphs above with regard to completeness, operation, testing, the identification and resolution of interferences, etc. also apply to relocation.

7.3.1.36 Remove or Ripout - means to provide labor

and materials to disconnect, detach, and transfer the unit, equipment, materials, or system in its entirety off the ship as specified in the GTR. Supports, stuffing tubes, collars, and other appurtenances shall be removed by burning, chipping, or cutting when a Work Item requires machinery, piping, wiring, ducting, structure, outfitting, joiner, or equipment removal.

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

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001-14

Areas affected by removals/ripouts shall be restored as set forth in previous paragraphs.

a. When the Work Package requires the removal of machinery, piping, wiring, ducting, structure, outfitting, joiner, or equipment removal, supports, stuffing tubes, collars, and other appurtenances shall be removed by burning, chipping, or cutting, stubs, rough spots, and other surface irregularities shall be ground smooth and flush with adjacent surfaces. Once tasked work in the affected area is complete, the areas affected by the removal shall be restored to the condition before the removal action. This includes but is not limited to painting of steel, restoring floor coverings and joiner work, painting, replacing items and equipment removed for access, plugging wiring and pipe penetrations, and restoring all other disturbed areas to match the surrounding areas. Disturbed coatings shall be repaired to match the surrounding area.

b. After removing the machinery, piping, wiring, ducting, structure, outfitting, joiner, or equipment removal, supports, stuffing tubes, collars, or other appurtenances, watertight or firezone boundaries shall be reestablished. Holes in oil tight, watertight, and gas tight

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

JAN 2016

001-15 boundaries and structural bulkheads shall be blanked with flush inserts providing structural integrity and tightness equal to that which they replace. Holes in non-structural steel and steel joiner bulkheads may be blanked with lapped plates.

c. When the electrical wiring requiring removal joins a circuit that is not being removed (i.e. at a junction box), the electrical wiring or cable shall be entirely removed to the junction point. All other attachments including but not limited to fasteners, supports, and brackets shall be entirely removed. When electric cable is designated for removal, it shall be physically and electrically traced to the power source and the circuit de-energized before removing the cable. When cable is removed from multiple cable runs, the remaining cables shall be bound and strapped.

7.3.1.37 Replace or Renew - means to remove the unit, equipment, or systems including interferences, and to install a new unit, equipment, or system which is either identical to or equal to that which was removed; the installation shall include but not be limited to any hook-ups, supports, and adapters, which are required to effect a finished fully operational installation complete in all aspects.

7.3.1.38 Restore - means to perform those processes

(including but not limited to weld build-up, chrome

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

JAN 2016

001-16 plate, machine, grind, lap, NDT, etc.) which are required to return a component to the manufacturer’s specifications regarding dimensions, tolerances, angles, surface finish and clearances.

7.3.1.39 Section - means a major part of the Work

Package and shall include a group of related work items.

7.3.1.40 Specification - means either a single work

item or a complete set of work items.

7.3.1.41 Tag out Lock out- means a procedure to

notify personnel that tagged-out or locked out equipment, components, or systems are either isolated or not in a normal operating condition and to prevent injury to personnel, improper operation, or damage to the tagged-out equipment, components, or systems.

7.3.1.42 Temporary Installation or Temporarily

Install - means to provide labor and materials to install the unit, material, equipment or system to completely provide the function described in the individual Work Item, and to remove the same unit, material, equipment or system prior to redelivery of vessel or to satisfactorily meet the requirements of the individual Work Item(s). All the requirements of an installation and removal set forth in previous paragraphs with regard to completeness, operation, testing, the identification and resolution of interferences, disconnection, detachment and transfer of the unit, material, equipment, or system in its entirety off the ship as specified in the GTR apply to a temporary installation and subsequent removal.

7.3.1.43 Temporary Removal or Temporary Remove -

means to provide labor and material to disconnect and

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

JAN 2016

001-17 move the unit, equipment, or system from its initial location, and to reinstall the same unit, equipment, or system either in the same location or elsewhere on the ship as described in the Work Package. All the requirements of an installation as set forth in previous paragraphs and with regard to completeness, operation, testing, the identification and resolution of interferences, etc. also apply to a temporary removal and reinstallation.

7.3.1.43 Work item or item - means a separately

numbered part of the Work Package describing a discrete portion of the work to be accomplished.

7.3.1.44 Work Package - means the entire written

portion of the contract including the contract provisions, contract data requirements, reports, work items, and the GTRs.

8. GENERAL CONDITIONS

8.1. The following conditions apply to each work item in

this Work Package, and are intended to outline the minimum acceptable quality of material, workmanship, and practice.

8.1.1. Where laws, regulations, requirements, or

commercial standards are referred to herein, the latest revision that is in effect on the date of the solicitation shall be applicable.

8.1.2. The Contractor shall be held responsible for the

protection of existing and newly installed equipment and materials. Any equipment that is damaged by the Contractor shall be replaced, repaired, or restored at the Contractor’s expense as directed by the MSCREP.

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

JAN 2016

001-18

8.1.3. Materials and workmanship shall be subject to

inspection and approval of the MSCREP at all times.

Workmanship and materials found to be defective or not in conformity with good marine practice, regulatory requirements, or this Work Package and its associated approved drawings shall be cause for rejection and removal at the Contractor’s expense.

8.1.4. Prepare and submit reports, drawings, and other

documents required by the Work Package in accordance with the Contract Data Requirements List (CDRL).

8.1.5. Equipment, furnishings, and materials removed, including scrap, except those specified for relocation or otherwise designated by MSCREP, are to be disposed of by the Contractor at the contractor’s expense, except for material requiring disposal as a hazardous waste, which shall be disposed of in accordance with Work Item titled, Hazardous Waste Disposal at a Contractor’s Facility.

8.1.6. Install suitable protective devices on equipment, which presents a hazard to personnel. These may be carrier guards or other approved devices and shall preclude personnel injury. Examples of equipment which require protective devices are those which contain exposed rotating parts, fan blades, belts, pulleys, flywheels, wire rope reels, etc.

8.1.7. Design, workmanship, equipment, and materials

must conform to US Coast Guard regulations, COLREGS, Navigation and Vessel Inspection Circulars (NVIC), and associated documents incorporated by Reference in the aforementioned for marine inspection, and rules set forth by the American Bureau of Shipping, U.S. Public Health Service (USPHS) Regulations, IMO, SOLAS, IEEE 45 and ANSI A17.1 (for elevators). Unless specifically

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

JAN 2016

001-19 approved by the MSCREP, Contractor furnished equipment and materials shall be new. New materials and Contractor furnished equipment must have traceable material documentation. The costs of ABS ship survey will be borne by the Government. The cost of other regulatory services to accomplish the work package shall be borne by the contractor.

8.1.8. Conduct megger insulation resistance test (phase

to phase and phase to ground) on new power cable installations and on existing disconnected and reused power cables.

8.1.9. Bond/ground equipment which is modified or

installed by this Work Package. All bonding and bonding straps shall be in compliance with procedures and practices delineated by regulatory and professional agencies and organizations to include ABS Rules for Shipbuilding, and IEEE requirements.

8.1.10. Where ripouts leave openings in structures, decks, or shell plating, suitable insert plates or reinforced structures of equal material shall be installed to close the openings.

8.2. Hazardous Material:

8.2.1. All material shall be asbestos and PCB free. If

material that contains asbestos or PCB is inadvertently specified on a Contract Guidance Drawing or other document, the Contractor shall substitute an equivalent non-asbestos or non-PCB material and notify the MSCREP in writing prior to making any changes. This will not result in any adjustments to the Contract.

8.2.2. All paint and coatings shall be lead free. Coal

tar and coatings containing organic tin or zinc chromate

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

JAN 2016

001-20 shall not be used. If these materials have been inadvertently specified, the Contractor shall substitute an equivalent lead free, tar free, etc. paint or coating and notify the MSCREP without any adjustment of the Contract.

8.2.3. The contractor may find materials aboard the ship

which are hazardous to health. These include, but are not limited to, asbestos, coatings containing lead compounds and zinc chromate, and ventilation gaskets and electrical cable containing PCBs. In the event that hazardous materials are identified, the contractor shall notify the MSCREP immediately and in writing.

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

Rev 25 Mar 2016 ITEM NO. 002 Category “NSP” MSC/N74/RHA

TECHNICAL AND MANUFACTURER’S REPRESENTATIVES

002-1

1.0 ABSTRACT:

1.1 This item sets general requirements for Technical

and Manufacturer’s Representatives.

2.0 REFERENCES: None.

3.0 ITEM LOCATION/DESCRIPTION:

3.1 As contained within the individual work items.

4.0 GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/SERVICES:

None.

5.0 NOTES:

5.1 The contractor and all subcontractors regardless

of tier shall consult the General Technical Requirements (GTR) item 024, to determine applicability to this item. In performance of work items in this package, the contractor and all subcontractors regardless of tier must comply with the requirements of GTR 024, where specified in an individual work item.

5.2 The work item(s) specification(s) contained in

the solicitation may indicate or may not indicate that Government Furnished Technical Representative(s) will be on site. Without regard to GFS technical representatives being identified in the work item(s) specification(s) these requirements shall apply.

5.3 For the purpose of this solicitation, the terms

Manufacturer’s Representative, Technical Representative, Tech Rep, or any variant thereof shall be construed to be synonymous.

6.0 QUALITY ASSURANCE REQUIREMENTS:

6.1 As contained within the individual work items.

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

Rev 25 Mar 2016

002-2

7.0 STATEMENT OF WORK:

7.1 The work item(s) specification(s) contained in

the solicitation may require the Offeror to furnish Technical Representatives, or may indicate or may not indicate that Government Furnished Technical Representative(s) will be on site. When any such instances are indicated in the work item(s) specification(s) the following shall apply.

7.2 Contractor Furnished Technical Representatives:

7.2.1 The Contractor shall furnish the services

only of an original equipment manufacturer's (OEM.), OEM authorized, or MSC approved qualified independent technical representative(s).

7.2.1.1 The Contractor, in order to obtain

MSC approval for an OEM authorized technical representative shall provide a copy of a valid manufacturer's authorization letter with date of issue, name, address, and telephone number for verification.

7.2.2 The Tech Reps are to be on site at all

times whenever the following evolutions are performed to specified equipment or systems: disconnection, removal, opening, disassembly inspection, taking of clearance readings, static and dynamic balancing tests and adjustments, reassembly, shop tests, reinstallation, operating tests, dock trials, and sea trials.

7.2.3 The Tech Rep shall witness all of the above

identified tasks and shall prepare all reports of design, as found and final

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

Rev 25 Mar 2016

002-3 reassembly dimensions and clearances, shop test, operational test, dock trial and sea trial results.

7.2.4 The Tech Rep shall witness and sign all

reports attesting to his presence and witnessing of the test and concurring with the results for all tests performed by the contractor or other sub-contractors.

7.2.5 The Tech Rep shall report his presence on

site daily to the MSCREP, at the start of the work day.

7.2.6 One copy of all Tech Rep time sheets, signed by the Contractor's Project Manager, shall be provided to the MSCREP each week as proof of the Tech Reps presence on site.

7.2.7 Contractor shall submit a list of all

technical representatives (by manufacturer name), intended to be employed during the contract performance period to MSC as part of the proposal submitted in response to this solicitation.

7.2.8 The MSCREP may reject a Tech Rep for

failure to provide an authorization letter or verifiable proof of competence.

7.2.9 The Contractor, in order to obtain approval

for an independent Tech Rep shall provide copies of traceable past employment history and certificates of training. The MSCREP may reject an independent Tech Rep for unsatisfactory qualification proof.

7.2.10 No work on any work item requiring a

technical representative shall start until the MSCREP approves the Tech Rep for that item and the Tech Rep is on site.

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

Rev 25 Mar 2016

002-4

7.3 Government Furnished Technical Representatives:

7.3.1 The Government may furnish the services of

a manufacturer's, manufacturer's authorized (or equal) technical representative to be on site at the ship repair facility at required times during repairs to the specified equipment of systems.

7.4 In the event that the contractor indicates either

through written correspondence or the contractor’s production schedule that the Government’s technical representative is required to be on-site to support a production element, and subsequently fails to start the subject work item on time, the MSCREP will issue a PSDPN (Production Schedule Delinquent Progress Notice) in accordance with work item 013 of this work package. PSDPNs found to be the result of contractor delinquencies that affect the presence of a Government furnished technical representative will result in actions to recoup the additional costs for the subject Government furnished technical representative.

7.4.1 The Contractor shall coordinate and

reiterate the Production Schedule dates for when the Government Tech Rep is to be on site via the MSCREP in writing seven (7) calendar days in advance of the work item's start.

8.0 GENERAL REQUIREMENTS: None Additional.

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

25 Mar 2016

ITEM NO. 0003 CATEGORY “NSP” MSC/N74/RHA

APPROACH, BERTH, AND MOORING REQUIREMENTS

003-1

1.1 The Contractor shall provide a safe and adequate

approach route, safe and secure berth, and moor the vessel.

2.0 REFERENCES:

2.1 MIL. STD. MIL-C-28628D, of July 1991; Camels.

2.2 MIL. STD. MIL-F-29248, of 21 November 1986; Fenders, Marine, Foam Filled, Netless

2.3 MSC Drawing No. 845-4458934_U General Arrangement Plan

2.4 MSC Quality Management System Procedures Manual; EPI

N0721-001.00-AQ – UNDER KEEL CLEARANCE

3.1 The following vessel characteristics and expected

arrival conditions are provided:

3.1.1 Length: 627’03”

3.1.2 Breadth: 108

3.1.3 Draft: 28’ 02”

3.1.4 Expected arrival draft: Fwd: 26’00”, Aft: 26’10”

3.1.5 Highest Point Above Baseline: 174’01”

3.2 Approach route(s) to Contractor facility and berth(s).

3.3 Contractor secure berth(s) and berth arrangement

chart.

3.4 Contractor mooring locations and mooring plan.

4.0 GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/SERVICES: None.

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25 Mar 2016

003-2

5.1 The contractor and all subcontractors regardless of

tier shall consult the General Technical Requirements (GTR) to determine applicability to this work item.

In performance of this work item, the contractor and all subcontractors regardless of tier must comply with the requirements of all applicable GTRs including but not limited to GTRs 1 through 7.

5.2 The contractor and all subcontractors regardless of

tier are advised to review other work items under this contract, inclusive of work items 006, 007, 011 and 019, to determine the collaborative effects of these work requirements. Many of the definitions relating to performance of this work item are found in Work Item 001.

6.0 QUALITY ASSURANCE REQUIREMENTS: None additional.

7.0 STATEMENT OF WORK REQUIRED:

7.1 The ship must be afforded a safe approach, secure

berth, and safe mooring at all times. Reference 2.1 thru 2.4 are provided for guidance.

7.2 Approach:

7.2.1 The ship shall be afforded an unobstructed

approach to the Contractor’s facility (plant);

including rented, leased, subcontracted facilities, or the facilities of any subcontractor where the vessel will be berthed and moored, for any part of the performance period. There must be no danger of the ship grounding, or colliding with all overhead obstructions during transit. This applies for

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

25 Mar 2016

003-3 delivery to the Contractor, redelivery to the Government, or any inter/intra facility transits.

7.2.2 Consistent with ship’s draft condition, the ship

shall remain afloat with out any danger of grounding and avoid colliding with all overhead obstructions during all transits.

a. A minimum Air Draft clearance of not less than Ten (10) Feet shall be afforded between the highest vertical projection of the vessel at mean high water, all bridges and any cables passing above/across the marked channel along the entire route.

7.2.3 The following minimum clearances, with respect

to vessel draft, shall be maintained to minimize probability of grounding and reduce silt buildup in piping:

Underway in confined waters (harbors) – 3 feet of charted depth with datum of Mean Lower Low Water (MLLW)

Underway in inland waters – 2 feet plus squat of charted depth with datum of MLLW

Underway in open water – 2 feet plus squat of charted depth with datum of MLLW

During dead stick maneuvering (pilot aboard and assisted by (4) tugs) – 2 feet of charted depth with datum of MLLW

For dry-docking – 12 inches over the high block, sill, or highest projection including the effects of list, trim, and hog/sag

Pierside (including availabilities) – 3 feet of facility sounding survey depth at MLLW

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25 Mar 2016

003-4

Pierside at DESC fueling piers – 2 feet of facility sounding survey depth at MLLW

Layberth – 2 feet of facility sounding survey depth at MLLW

7.2.4 The determination of the minimum under keel

clearance should be discussed during the Navigational Meeting/Brief and recorded in the ship's log.

7.2.5 Offerors must submit with their proposals

copies of all the latest National Oceanographic and Atmospheric Administration (NOAA) (or US Army Corps of Engineers) waterway approach charts to their facility. Charts are to show the entire route of transit from the sea buoy to the Contractor’s facility, including any for proposed

7.2.6 Offerors must submit with their proposals

copies of all the latest National Oceanographic and Atmospheric Administration (NOAA) (or US Army Corps of Engineers) waterway approach charts to their facility. Charts are to show the entire route of transit from the sea buoy to the Contractor’s facility, including any for proposed inter/intra facility transits. Charts must provide adequate demonstration that the Offeror has positively determined the route(s) providing safe vessel transit.

7.2.7 Offerors must submit an approach chart with

their proposals. The approach chart shall be equal to the berthing chart in dimensions and contain the following data:

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

25 Mar 2016

003-5

7.2.7.1 Offerors shall furnish current depth

soundings for the approach to the pier and/or dry-dock from the main channel.

7.2.7.2 Soundings must indicate the depths over

the full length of the approach, from the point in the navigable channel where the contractor takes delivery of the vessel to the pier and/or drydock at a maximum of one hundred (100) foot intervals. Adequate breadth of soundings shall be provided to demonstrate sufficient underwater clearance for vessel arrival, departure and any required turning evolutions.

Approach soundings shall be considered current if taken within three hundred and sixty-five (365) days from the date of issue of the solicitation. NOAA charts or excerpts of such documents will not be accepted.

7.2.7.3 All information must be readily

available to clearly chart the progress of the ship from arrival at the port to safe mooring or dry-docking. The ship must be afforded safe access and egress to and from the Contractor’s pier and/or dry-dock.

7.3 Berth:

7.3.1 Consistent with ship’s anticipated arrival

drafts, the ship shall remain afloat (except when dry-docked), with no danger of grounding during the entire performance period.

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25 Mar 2016

003-6

7.3.2 The Contractor's assigned berth for the vessel

shall be at a suitable pier where the ship will remain afloat (not resting on the bottom) at all times. The minimum amount of water under the deepest/lowest projections from keel baseline at all times while at the pier and all tides shall be no less than three (3) feet of water except when weather conditions exist per work items 006 and 007. Paragraph 7.3.5 of this work item requires the offeror to show adequate water in their berthing chart.

7.3.3 The ship must be afloat during any anticipated

severe weather, as covered under work items 006 and 007.

7.3.4 Offerors must submit with their proposal all

information relative to berthing facilities.

Information must include the following characteristics of the pier:

Location Pier number and/or name Street address, city, state, and zip code Geographic reference to a current navigational chart using longitude and latitude coordinates.

Length Width

7.3.4.1 Each Offeror shall draw the ship to

scale, in the exact location it will occupy during the performance period, using the ship characteristics given in this solicitation on the berthing chart. For the berth chart the ship is

GENERAL REQUIREMENTS RFP NO. N32205-16-R-4601

25 Mar 2016

003-7 to be superimposed over the water depth soundings grid, the entire grid to be clearly legible.

7.3.5 The Offerors shall prepare a berth chart. The

berth chart shall contain the following data. A sample berthing chart is provided as reference 2.4:

a. It shall furnish current soundings taken at Mean Lower Low Water of the berthing area.

b. The soundings must list depth in a ten

(10) foot grid pattern from the pier string piece. The grid pattern for the intended ship berth shall extend for the entire length of the pier and outward from the pier for a minimum of one hundred (100) feet.

c. Soundings shall be taken by a qualified waterways surveyor and certified by same. Soundings shall be considered current if taken within two hundred and seventy (270) days from date of issue of the solicitation and should indicate the date they were taken.

d. The Offeror’s berthing chart shall be made up in blueprint form approximately two (2) feet by three (3) feet minimum with a geographic…