08 36 13.pdf

Ti nker AFB, OK TAFB Techni cal Spr ci f i cat i ons 2019

SECTI ON 08 36 13

SECTI ONAL OVERHEAD DOORS

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o i n t he t ext by t he basi c desi gnat i on onl y.

ALUMI NUM ASSOCI ATI ON ( AA)

AA DAF45 ( 2003; Reaf f i r med 2009) Desi gnat i on Syst em f or Al umi num Fi ni shes

ASTM I NTERNATI ONAL ( ASTM)

ASTM A123/ A123M ( 2013) St andar d Speci f i cat i on f or Zi nc ( Hot - Di p Gal vani zed) Coat i ngs on I r on and St eel Pr oduct s

ASTM A227/ A227M ( 2006; R 2011) St andar d Speci f i cat i on f or St eel Wi r e, Col d- Dr awn f or Mechani cal Springs

ASTM A229/ A229M ( 2012) St andar d Speci f i cat i on f or St eel Wi r e, Oi l - Temper ed f or Mechani cal Spr i ngs

ASTM A36/ A36M ( 2014) St andar d Speci f i cat i on f or Car bon St r uct ur al St eel

ASTM A653/ A653M ( 2015; E 2016) St andar d Speci f i cat i on f or St eel Sheet , Zi nc- Coat ed ( Gal vani zed) or Zi nc- I r on Al l oy- Coat ed ( Gal vanneal ed) by t he Hot - Di p Pr ocess

ASTM B209 ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Sheet and Pl at e

ASTM B209M ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Sheet and Pl at e ( Met r i c)

ASTM B221 ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Ext r uded Bar s, Rods, Wi r e, Pr of i l es, and Tubes

ASTM B221M ( 2013) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Ext r uded Bar s, Rods, Wi r e, Pr of i l es, and Tubes ( Met r i c)

ASTM E330/ E330M ( 2014) St r uct ur al Per f or mance of Ext er i or Wi ndows, Door s, Skyl i ght s and Cur t ai n Wal l s by Uni f or m St at i c Ai r Pr essur e Difference

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DOOR AND ACCESS SYSTEM MANUFACTURERS ASSOCI ATI ON ( DASMA)

ANSI / DASMA 102 ( 2011) Speci f i cat i ons f or Sect i onal Over head- Type Door s

ANSI / DASMA 108 ( 2005) St andar d Met hod f or Test i ng Sect i onal Gar age Door s and Rol l i ng Door s:

Det er mi nat i on of St r uct ur al Per f or mance Under Uni f or m St at i c Ai r Pr essur e Difference

NATI ONAL ASSOCI ATI ON OF ARCHI TECTURAL METAL MANUFACTURERS ( NAAMM)

NAAMM AMP 500 ( 2006) Met al Fi ni shes Manual

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

NEMA I CS 1 ( 2000; R 2015) St andar d f or I ndust r i al Cont r ol and Syst ems: Gener al Requi r ement s

NEMA I CS 2 ( 2000; R 2005; Er r at a 2008) I ndust r i al Cont r ol and Syst ems Cont r ol l er s, Cont act or s, and Over l oad Rel ays Rat ed 600 V

NEMA I CS 6 ( 1993; R 2011) I ndust r i al Cont r ol and Syst ems: Encl osur es

NEMA MG 1 ( 2016) Mot or s and Gener at or s

NEMA ST 20 ( 1992; R 1997) St andar d f or Dr y- Type Tr ansf or mer s f or Gener al Appl i cat i ons

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 70 ( 2017) Nat i onal El ect r i cal Code

UNDERWRI TERS LABORATORI ES ( UL)

UL 325 ( 2013; Repr i nt Dec 2016) UL St andar d f or Saf et y Door , Dr aper y, Gat e, Louver , and Wi ndow Oper at or s and Syst ems

1. 2 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00

SUBMI TTAL PROCEDURES:

SD- 02 Shop Dr awi ngs

Door s; G

Show t ypes, s i zes, l ocat i ons, met al gages i ncl udi ng mi ni mum met al deci mal t hi ckness, har dwar e pr ovi s i ons, i nst al l at i on det ai l s, and ot her det ai l s of const r uct i on. For el ect r i cal l y- oper at ed door s, i ncl ude suppor t i ng br acket s f or mot or s, l ocat i on, t ype, and r at i ngs of mot or s, swi t ches, and saf et y devi ces.

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SD- 03 Pr oduct Dat a

Door s; G

El ect r i c oper at or s; G

For el ect r i cal l y mot or - oper at ed door s, submi t manuf act ur er ' s wi r i ng di agr ams f or mot or and cont r ol s.

SD- 08 Manuf act ur er ' s I nst r uct i ons

Doors

SD- 10 Oper at i on and Mai nt enance Dat a

Door s; G

Submi t Dat a Package 2 i n accor dance wi t h Sect i on 01 78 23

OPERATI ON AND MAI NTENANCE DATA.

1. 3 DELI VERY, STORAGE, AND HANDLI NG

Pr ot ect door s and accessor i es f r om damage dur i ng del i ver y, st or age, and handl i ng. Cl ear l y mar k manuf act ur er ' s br and name. St or e door s i n dr y l ocat i ons wi t h adequat e vent i l at i on, f r ee f r om dust and wat er . Remove damaged i t ems and pr ovi de new. Pr ovi de easy access f or i nspect i on and handl i ng of over head door s pr i or t o i nst al l at i on.

PART 2 PRODUCTS

2. 1 MATERIALS

2. 1. 1 Har d- Dr awn Spr i ngwi r e

ASTM A227/ A227M.

2. 1. 2 Oi l - Temper ed Spr i ngwi r e

ASTM A229/ A229M.

2. 1. 3 St eel Sheet

ASTM A653/ A653M.

2. 1. 4 St eel Shapes

ASTM A36/ A36M.

2. 1. 5 Al umi num Ext r usi ons

ASTM B221, Al l oy 6063- T5.

2. 1. 6 Al umi num Sheet s and St r i ps

ASTM B209, al l oy and t emper best sui t ed f or t he pur pose.

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2. 1. 7 Glass

Ful l y t emper ed, c l ear f l oat gl ass 1/ 8 i nch t hi ck.

2. 2 DOORS

Door s shal l compl y wi t h ANSI / DASMA 102. Met al door s t o have hor i zont al sect i ons hi nged t oget her whi ch oper at e i n a syst em of t r acks t o compl et el y c l ose t he door openi ng i n t he c l osed posi t i on and make t he f ul l wi dt h and hei ght of t he door openi ng avai l abl e f or use i n t he open posi t i on.

Pr ovi de a per manent l abel on t he door i ndi cat i ng t he name and addr ess of t he manuf act ur er . Pr ovi de door s wi t h one of t he f ol l owi ng ( as speci f i ed i n cont r act dr awi ngs) :

a. st andar d l i f t t ype desi gned t o s l i de up and back i nt o a hor i zont al over head posi t i on and r equi r i ng a maxi mum of 16 i nch of headr oom f or 2 i nch t r acks and 21 i nch of headr oom f or 3 i nch t r acks;

b. l ow headr oom t ype desi gned t o s l i de up and back i nt o a hor i zont al over head posi t i on and r equi r i ng a maxi mum of 10 i nch of headr oom f or 2 i nch t r acks and 12 i nch of headr oom f or 3 i nch t r acks;

c. hi gh l i f t t ype desi gned t o s l i de up and back i nt o a combi nat i on ver t i cal and hor i zont al posi t i on;

d. ver t i cal l i f t t ype desi gned t o s l i de upwar d i nt o a ver t i cal position .

Door s oper at e by l i f t i ng handl es; by hand chai n wi t h gear or spr ocket r educt i on; by hand cr ank wi t h gear or spr ocket r educt i on; or by el ect r i c power wi t h auxi l i ar y hand chai n oper at i on ( as speci f i ed i n t he cont r act drawings).

2. 3 DESI GN REQUI REMENTS

Desi gn wi nd l oad shal l conf or m t o t he desi gn wi nd l oad f or t he bui l di ng of door ar ea wi t hout damage. Door s shal l be t est ed i n accor dance wi t h ei t her ASTM E330/ E330M or ANSI / DASMA 108 and shal l meet t he accept ance cr i t er i a of ANSI / DASMA 108.

2. 4 FABRICATION

2. 4. 1 St eel Over head Door s

For m door sect i ons of hot - di pped gal vani zed st eel not l i ght er t han 20 gage wi t h l ongi t udi nal i nt egr al r ei nf or ci ng r i bs or 24 gage wi t h l ongi t udi nal i nt egr al r ei nf or ci ng r i bs and f l at bot t om V- gr ooves. I nst al l sect i ons not l ess t han 2 i nch i n t hi ckness. Meet i ng r ai l s t o have i nt er l ocki ng j oi nt s t o ensur e a weat her t i ght c l osur e and al i gnment f or f ul l wi dt h of t he door . Pr ovi de sect i ons of t he hei ght i ndi cat ed or t he manuf act ur er ' s st andar d. Do not exceed t hi ck 24 i nch hei ght f or i nt er medi at e sect i ons.

Bot t om sect i ons may be var i ed t o sui t door hei ght . Do not exceed 30 i nch hei ght f or bot t om sect i on. Pr ovi de gl ass panel s i f i ndi cat ed and i nst al l panel s usi ng manuf act ur er ' s st andar d f or r ubber gasket s.

2. 4. 1. 1 I nsul at ed Sect i ons

I nsul at e door sect i ons wi t h pl ast i c f oam or ot her mat er i al pr ovi di ng a " U" f act or of 0. 27 or l ess. Cover i nt er i or of door sect i ons wi t h st eel sheet s

Apr i l 2019 Page 4 SECTI ON 08 36 13 of not l i ght er t han 27 gage t o compl et el y encl ose t he i nsul at i ng mat er i al .

2. 4. 1. 2 Al umi num Sect i ons

At t he Cont r act or ' s opt i on, door sect i ons may be const r uct ed of al umi num i n l i eu of st eel . Pr ovi de t he same st r uct ur al and t her mal pr oper t i es f or al umi num sect i ons as speci f i ed f or st eel sect i ons.

2. 4. 2 Tracks

Pr ovi de gal vani zed st eel t r acks not l i ght er t han 14 gage t hi ck f or 2 i nch t r acks and not l i ght er t han 12 gage t hi ck f or 3 i nch t r acks. Pr ovi de gal vani zed st eel ver t i cal t r acks wi t h cont i nuous gal vani zed st eel angl e not l i ght er t han 13 gage f or i nst al l at i on t o wal l s. I ncl i ne ver t i cal t r ack t hr ough use of adj ust abl e br acket s t o obt ai n a weat her t i ght c l osur e at j ambs. Rei nf or ce hor i zont al t r ack wi t h gal vani zed st eel angl e; suppor t f r om t r ack cei l i ng const r uct i on wi t h gal vani zed st eel angl e and cr oss br aci ng t o pr ovi de a r i gi d i nst al l at i on.

2. 4. 3 Hardware

Pr ovi de hi nges, br acket s, r ol l er s, l ocki ng devi ces, and ot her har dwar e r equi r ed f or compl et e i nst al l at i on. I nst al l r ol l er br acket s and hi nges wi t h 14 gage gal vani zed st eel . Pr ovi de r ol l er s wi t h bal l bear i ngs and case- har dened r aces. Pr ovi de r ei nf or ci ng on door s wher e r ol l er hi nges ar e connect ed. Pr ovi de a posi t i ve l ocki ng devi ce and cyl i nder l ock wi t h t wo keys on manual l y oper at ed door s.

2. 4. 4 Counterbalancing

Count er bal ance door s wi t h an oi l - t emper ed, hel i cal - wound t or si onal spr i ng mount ed on a st eel shaf t . Pr ovi de adj ust abl e spr i ng t ensi on, connect spr i ng t o door s wi t h cabl e t hr ough cabl e dr ums. Pr ovi de cabl e saf et y f act or of at l east 5 t o 1.

2. 5 MANUAL OPERATORS

2. 5. 1 Pushup Oper at or s

Pr ovi de l i f t i ng handl es on bot h s i des of door . Do not exceed t he l esser of 10 per cent of t he door wei ght or 25 pounds f or t he maxi mum l i f t i ng f or ce of r equi r ed t o oper at e t he door . Pr ovi de pul l down st r aps or r opes at bot t om of door s over 7 f eet hi gh.

2. 5. 2 Chai n Hoi st Oper at or s

Pr ovi de a gal vani zed, endl ess chai n oper at i ng over a spr ocket . Ext end chai n t o wi t hi n 4 f eet of t he f l oor and mount on i nsi de of bui l di ng.

Obt ai n r educt i on by use of r ol l er chai n and spr ocket dr i ve or gear i ng.

Pr ovi de chai n c l eat and pi n f or secur i ng oper at or chai n. Al l ow f or f ut ur e i nst al l at i on of power oper at or s t o chai n hoi st oper at or . Do not exceed t he maxi mum l i f t i ng f or ce of 35 pounds r equi r ed t o oper at e t he door .

2. 6 ELECTRI C OPERATORS

2. 6. 1 Oper at or Feat ur es

Oper at or s shal l be l abel ed and l i s t ed t o t he r equi r ement s of UL 325.

Pr ovi de oper at or s of t he dr awbar t ype or s i de mount ( j ack shaf t ) t ype as

Apr i l 2019 Page 5 SECTI ON 08 36 13 r ecommended by t he manuf act ur er . I ncl ude oper at or s wi t h el ect r i c mot or , machi ne- cut r educt i on gear s, st eel chai n and spr ocket s, magnet i c br ake, br acket s, pushbut t on cont r ol s, l i mi t swi t ches, magnet i c r ever si ng cont act or , a manual chai n hoi st oper at or f or emer gency use, and ot her accessor i es necessar y f or oper at i on. Desi gn el ect r i c oper at or so mot or may be r emoved wi t hout di st ur bi ng t he l i mi t swi t ch t i mi ng and wi t hout af f ect i ng t he manual oper at or . Pr ovi de t he oper at or wi t h s l i ppi ng cl ut ch coupl i ng t o pr event st al l i ng t he mot or . Pr ovi de a c l ut ch cont r ol l ed emer gency manual oper at or so t hat i t may be engaged and di sengaged f r om t he f l oor ; do not af f ect l i mi t swi t ch t i mi ng by oper at i on. The manual oper at or i s not r equi r ed i f door can be manual - pushup oper at ed wi t h a f or ce not t o exceed 25 pounds. Pr ovi de an el ect r i cal or mechani cal devi ce t hat di sconnect s t he mot or f r om t he oper at i ng mechani sm when t he manual oper at or i s engaged.

2. 6. 2 Motors

NEMA MG 1, hi gh- st ar t i ng t or que, r ever si bl e t ype wi t h suf f i c i ent hor sepower and t or que out put t o move t he door i n ei t her di r ect i on f r om any posi t i on. Pr ovi de a mot or t o pr oduce a door t r avel speed of not l ess t han 8 i nch or mor e t han one f oot per second wi t hout exceedi ng t he r at ed capaci t y. Mot or s shal l be oper at e on cur r ent of t he char act er i st i cs i ndi cat ed at not mor e t han 3600 r pm. Si ngl e- phase mot or s shal l not have commut at i on or mor e t han one st ar t i ng cont act . Pr ovi de mot or encl osur es wi t h dr i p- pr oof t ype or NEMA TENV t ype.

2. 6. 3 Controls

Pr ovi de a mot or f or each door wi t h an encl osed, acr oss- t he- l i ne t ype, magnet i c r ever si ng cont act or , t her mal over l oad and under vol t age pr ot ect i on, sol enoi d- oper at ed br ake, l i mi t swi t ches, and cont r ol swi t ches. Locat e cont r ol swi t ches at l east 5 f eet above t he f l oor so t he oper at or wi l l have compl et e v i s i bi l i t y of t he door at al l t i mes. Pr ovi de cont r ol equi pment t o conf or m t o NEMA I CS 1 and NEMA I CS 2. Pr ovi de cont r ol encl osur es wi t h NEMA I CS 6, Type 12 or Type 4, except t hat cont act or encl osur es may be Type 1. Pr ovi de a t hr ee- but t on t ype cont r ol swi t ch st at i ons wi t h but t ons mar ked " OPEN, " " CLOSE, " and " STOP. " The " OPEN" and " STOP" but t ons shal l r equi r e onl y moment ar y pr essur e t o oper at e. The " CLOSE" but t on shal l r equi r e const ant pr essur e t o mai nt ai n t he c l osi ng mot i on of t he door . I f t he door i s i n mot i on and t he " STOP" but t on i s pr essed or t he " CLOSE" but t on r el eased, t he door shal l st op i nst ant l y and r emai n i n t he st op posi t i on; f r om t he st op posi t i on, t he door may be oper at ed i n ei t her di r ect i on by t he " OPEN" or " CLOSE" but t on.

Pushbut t ons shal l be f ul l - guar ded t o pr event acci dent al oper at i on.

Pr ovi de l i mi t swi t ches t o aut omat i cal l y st op door s at t he f ul l y open and cl osed posi t i ons. Li mi t swi t ch posi t i ons shal l be r eadi l y adj ust abl e.

2. 6. 4 Ent r apment Pr ot ect i on Devi ces

Ent r apment pr ot ect i on devi cesshal l be pr ovi ded f or el ect r i cal l y- oper at ed door s i n accor dance wi t h UL 325. These devi ces shal l i mmedi at el y st op and r ever se t he door i n i t s c l osi ng t r avel upon sensi ng an obst r uct i on i n t he door openi ng or upon f ai l ur e of t he devi ce or any component of t he cont r ol syst em. Any moment ar y door - c l osi ng ci r cui t shal l be aut omat i cal l y l ocked out and t he door shal l be oper abl e manual l y or wi t h const ant pr essur e cont r ol s unt i l t he f ai l ur e or damage has been cor r ect ed. No ent r apment pr ot ect i on devi ce shal l be used as a l i mi t swi t ch, unl ess i t s f unct i on i s speci f i cal l y i nt ended t o do so.

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2. 6. 5 Cont r ol Tr ansf or mer s

NEMA ST 20. Pr ovi de t r ansf or mer s i n power c i r cui t s as necessar y t o r educe t he vol t age on t he cont r ol c i r cui t s t o 120 vol t s or l ess.

2. 6. 6 El ect r i cal Component s

NFPA 70. Fur ni sh manual or aut omat i c cont r ol and saf et y devi ces, i ncl udi ng ext r a f l exi bl e Type SO cabl e and spr i ng- l oaded aut omat i c t akeup r eel or equi val ent devi ce, f or oper at i on of t he door s. Condui t wi r i ng and mount i ng of cont r ol s ar e speci f i ed i n t he cor r espondi ng el ect r i cal speci f i cat i on sect i on.

2. 6. 7 Hazar dous Locat i ons

Conf or m t o NFPA 70 I n addi t i on t o meet i ng ot her r equi r ement s speci f i ed, el ect r i cal mat er i al s, equi pment , and devi ces f or i nst al l at i on i n hazar dous l ocat i ons and be speci f i cal l y appr oved by Under wr i t er s Labor at or i es or by an i ndependent t est i ng agency usi ng equi val ent st andar ds, f or t he par t i cul ar chemi cal gr oup and t he cl ass and di v i s i on of hazar dous l ocat i on involved.

2. 7 WEATHER SEALS AND SENSI NG EDGES

Pr ovi de ext er i or door s wi t h weat her pr oof j oi nt s bet ween sect i ons by means of t ongue- and- gr oove j oi nt s, r abbet t ed j oi nt s, shi pl ap j oi nt s, or wool pi l e, v i nyl or r ubber weat her st r i ppi ng; a r ubber , or v i nyl adj ust abl e weat her st r i p at t he t op and j ambs; and a compr essi bl e neopr ene or r ubber weat her seal at t ached t o t he bot t om of t he door . On ext er i or door s t hat ar e el ect r i cal l y oper at ed, wher e a sensi ng edge i s empl oyed, t he bot t om seal shal l be combi nat i on compr essi bl e weat her seal and sensi ng edge f or st oppi ng and r ever si ng door movement . On i nt er i or door s t hat ar e el ect r i cal l y oper at ed , wher e a sensi ng edge i s empl oyed, t he bot t om seal shal l be a compr essi bl e t ype of sensi ng edge f or st oppi ng and r ever si ng door movement .

2. 8 FINISHES

Hot - di p gal vani ze conceal ed met al sur f aces and t r acks i n accor dance wi t h ASTM A123/ A123M. Hot - di p gal vani zed and ot her f er r ous met al sur f aces, except r ol l er s and l ock component s, whi ch ar e gal vani zed or pl at ed shop primed.

2. 8. 1 Gal vani zed and Shop Pr i med

Pr ovi de a z i nc coat i ng on speci f i ed sur f aces, a phosphat e t r eat ment , and a shop pr i me coat of r ust - i nhi bi t i ve pai nt . Conf or m t o ASTM A653/ A653M f or gal vani zed coat i ng, coat i ng desi gnat i on G60, f or st eel sheet s, and ASTM A123/ A123M f or assembl ed st eel pr oduct s. The wei ght of coat i ngs f or assembl ed pr oduct s shal l be as desi gnat ed i n Tabl e I of ASTM A123/ A123M f or t he c l ass of mat er i al t o be coat ed. Pr ovi de a pr i me coat especi al l y devel oped f or mat er i al s t r eat ed by phosphat es and adapt ed t o appl i cat i on by di ppi ng or spr ayi ng. Repai r damaged zi nc- coat ed sur f aces wi t h gal vani z i ng r epai r pai nt and spot pr i me. At t he Cont r act or ' s opt i on, a t wo- par t syst em i ncl udi ng bonder i z i ng, baked- on epoxy pr i mer , and baked- on enamel t opcoat may be appl i ed i n l i eu of pr i me coat speci f i ed.

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2. 8. 2 Aluminum

Pr ovi de a c l ear anodi zed f i ni sh t o al umi num sur f aces i n accor dance wi t h AA- M10- C22- A41 cont ai ned i n AA DAF45 and NAAMM AMP 500. Pr et r eat exposed sur f aces and appl y a baked- on enamel f i ni sh i n accor dance wi t h manuf act ur er ' s st andar d.

PART 3 EXECUTI ON

3. 1 INSTALLATION

NFPA 70. I nst al l door s i n accor dance wi t h appr oved shop dr awi ngs and manuf act ur er ' s wr i t t en i nst al l at i on i nst r uct i ons. Lubr i cat e and adj ust door s t o oper at e f r eel y.

Pr ovi de a weat her t i ght i nst al l at i on and f r ee f r om war p, t wi st , or di st or t i on. Adj ust and l ubr i cat e door s t o oper at e f r eel y.

Pr ovi de al l i t ems and accessor i es f or a compl et e i nst al l at i on i n ever y respect.

3. 2 ELECTRI CAL WORK

NFPA 70. Condui t , wi r i ng, and mount i ng of cont r ol s.

3. 3 TESTING

Af t er i nst al l at i on i s compl et e, oper at e door s t o demonst r at e i nst al l at i on and f unct i on of oper at or s, saf et y f eat ur es, and cont r ol s. Cor r ect deficiencies.

- - End of Sect i on - -

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