23 82 46.00 40.pdf
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SUMMARY: TAFB TECHNICAL SPECIFICATIONS 2019 – SECTION 23 82 46.00 40 ELECTRIC UNIT HEATERS
This document is a technical specification for electric unit heaters to be installed at Tinker Air Force Base (TAFB), Oklahoma. The specification requires suspended electric unit heaters factory-prewired and ready for field terminal connections, conforming to UL 1996 (2009; Reprint Jul 2016) standards for electric duct heaters. The heating elements must be constructed with resistance wire (80-percent nickel, 20-percent chromium alloy) insulated by magnesium oxide and protected by sealed metallic-finned sheaths, with maximum surface temperatures of 700 degrees Fahrenheit for porcelain-protected steel sheathing. The units must include remote unfused disconnect switches, thermostats with integral controls, thermal overload cutout switches, magnetic contactors, and transformers; thermostats must operate at 24 volts, 60 hertz with adjustable temperature range between 55 and 105 degrees Fahrenheit and differential not exceeding 1.5 degrees Fahrenheit.
Propellers must feature all-aluminum blades statically and dynamically balanced to within 0.5 percent with fan-inlet safety guards, and AMCA certification for air performance and noise levels is required. Casings must be constructed of not less than 20-gage cold-rolled carbon steel with phosphate pretreatment, prime coating, and baked-enamel finish. Horizontal units require adjustable single- or double-deflection louvers for air distribution. The contractor must submit fabrication drawings, equipment and performance data, manufacturer's instructions, and detailed specifications for all components (heating elements, controls, casings, propellers, and motors) for government approval prior to a pre-installation meeting scheduled within 30 days of contract award. Field quality control requires demonstration of satisfactory operation, five start-to-stop cycles, and a minimum 6-hour operational test in the presence of the Contracting Officer.
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Text version
Ti nker AFB, OK TAFB Techni cal Spr ci f i cat i ons 2019
SECTI ON 23 82 46. 00 40
ELECTRI C UNI T HEATERS
04/17
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
UNDERWRI TERS LABORATORI ES ( UL)
UL 1996 ( 2009; Repr i nt Jul 2016) UL St andar d f or Saf et y El ect r i c Duct Heat er s
1. 2 ADMI NI STRATI VE REQUI REMENTS
Sect i on 26 00 00. 00 20 BASI C ELECTRI CAL MATERI ALS AND METHODS appl i es t o wor k speci f i ed i n t hi s sect i on.
1. 2. 1 Pr e- I nst al l at i on Meet i ngs
The Cont r act i ng Of f i cer wi l l schedul e a pr e- i nst al l at i on meet i ng wi t hi n 30 days of Cont r act Awar d. Pr ovi de t he f ol l owi ng f or r evi ew and appr oval :
a. Submi t f abr i cat i on dr awi ngs f or el ect r i c heat er s i ndi cat i ng t he of f abr i cat i on and assembl y det ai l s t o be per f or med i n t he f act or y.
b. Submi t equi pment and per f or mance dat a f or el ect r i c heat er s l i f e, t est , syst em f unct i onal f l ows, saf et y f eat ur es, and mechani cal aut omat ed details.
c. Submi t manuf act ur er ' s i nst r uct i ons f or el ect r i c heat er s st at i ng t he speci al pr ovi s i ons r equi r ed t o i nst al l equi pment component s and syst em packages. Det ai l i mpedances, hazar ds and saf et y pr ecaut i ons wi t hi n t he speci al not i ces.
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval and i nf or mat i on onl y Submi t t al s wi t h an " S" ar e f or i ncl usi on i n t he Sust ai nabi l i t y Not ebook, i n conf or mance t o Sect i on 01 33 29 SUSTAI NABI LI TY REPORTI NG. Submi t t he f ol l owi ng i n accor dance wi t h Sect i on
01 33 00 SUBMI TTAL PROCEDURES:
SD- 02 Shop Dr awi ngs
Fabr i cat i on Dr awi ngs; G
SD- 03 Pr oduct Dat a
Equi pment and Per f or mance Dat a; G
El ect r i c Uni t Heat er s; G
Apr i l 2019 Page 1 SECTI ON 23 82 46. 00 40
Heat i ng El ement ; G
Cont r ol s; G
Casi ngs; G
Pr opel l er s and Mot or s; G
SD- 08 Manuf act ur er ' s I nst r uct i ons
Manuf act ur er ' s I nst r uct i ons; G
PART 2 PRODUCTS
2. 1 SYSTEM DESCRI PTI ON
Pr ovi de suspended el ect r i c uni t heat er s and ar r ange f or di schar ge of ai r as i ndi cat ed.
Pr ovi de el ect r i c uni t heat er s wi t h not l ess t han t he i ndi cat ed capaci t y and conf or m t o r equi r ement s speci f i ed her ei n. Ensur e el ect r i c uni t heat er s ar e f act or y pr ewi r ed, r eady f or f i el d t er mi nal connect i ons.
Ensur e pr oduct s conf or m t o t he r equi r ement s of UL 1996 f or el ect r i c uni t heaters.
2. 2 COMPONENTS
2. 2. 1 Heat i ng El ement
Const r uct heat i ng el ement of a r esi st ance wi r e i nsul at ed by hi ghl y compact ed r ef r act or y i nsul at i on pr ot ect ed by a seal ed met al l i c- f i nned sheat h. Component mat er i al s ar e as f ol l ows:
a. Pr ovi de r esi st ance wi r e not l ess t han 20- hel i x wound al l oy appr oxi mat el y 80- per cent ni ckel and 20- per cent chr omi um.
b. Pr ovi de r ef r act or y i nsul at i on of magnesi um oxi de wi t h a r esi st ance of not l ess t han 50, 000- ohms af t er exposur e t o an ambi ent t emper at ur e and humi di t y of 90 degr ees F and 85 pl us or mi nus 5- per cent r el at i ve humi di t y, r espect i vel y, f or not l ess t han 24 hour s.
c. Pr ovi de sheat hi ng consi st i ng of al umi num f i ns cast ar ound an i nt er nal st eel sheat h cont ai ni ng r ef r act or y i nsul at i on and r esi st ance wi r e or car bon- st eel f i ns per manent l y at t ached t o a t ubul ar car bon- st eel sheat h cont ai ni ng r ef r act or y i nsul at i on and r esi st ance wi r e and wi t h ext er nal sur f aces por cel ai ni zed.
Ensur e maxi mum sur f ace t emper at ur e of por cel ai n- pr ot ect ed st eel sheat hi ng i s 700 degr ees F.
2. 2. 2 Controls
Pr ovi de uni t wi t h a r emot e unf used di sconnect swi t ch t hat opens ungr ounded conduct or s i n t he OFF posi t i on and a t her most at wi t h i nt egr al cont r ol s i ncl udi ng t her mal over l oad cut out swi t ches, magnet i c cont act or s, necessar y t r ansf or mer s, and t her most at pr ot ect i on as r equi r ed. Pr ovi de cut out swi t ches t hat can be aut omat i cal l y r eset .
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Pr ovi de wal l - mount ed t her most at s compl et e wi t h t her momet er , mechani cal hi gh- l i mi t st op, cal i br at ed oper at or , and an adj ust abl e heat er t o ef f ect ant i c i pat i on and t o pr event over r i de of space t emper at ur e wi t h a r ange bet ween 55 and 105 degr ees F and a di f f er ent i al not exceedi ng 1. 5 degr ees F.
Pr ovi de t her most at r at ed f or oper at i on at 24 vol t s, 60 her t z. Pr ovi de t r ansf or mer s, wi r i ng, and devi ces necessar y t o meet t hi s r equi r ement .
Fi ni sh cases i n br ushed or sat i n chr ome.
2. 2. 3 Pr opel l er s and Mot or s
Pr ovi de pr opel l er s wi t h al l - al umi num bl ades st at i cal l y and dynami cal l y bal anced t o wi t hi n 0. 5 per cent . Pr ovi de uni t s wi t h f an- i nl et saf et y guards.
AMCA cer t i f y pr opel l er s and mot or s f or ai r per f or mance and noi se l evel .
Pr ot ect mot or s agai nst damage by t he heat i ng el ement and r esi l i ent mount .
Conf or m t o Sect i on 26 60 13. 00 40 LOW- VOLTAGE MOTORS f or mot or s, except t hat l oad- mat ched and cust om- desi gned mot or s may be used and be so i dent i f i ed on t he shop dr awi ngs. For mot or s not so i dent i f i ed conf or m t o t he r equi r ement s speci f i ed.
Subf r act i onal and f r act i onal cust om- desi gned or appl i ed mot or s may devi at e f r om t he pr ecedi ng mot or r equi r ement s as f ol l ows:
a. Shaded- pol e mot or s r at ed l ess t han 1/ 6- hor sepower may be used f or di r ect - dr i ve ser vi ce.
b. Per manent spl i t - capaci t or , spl i t - phase, and capaci t or - st ar t mot or s r at ed 1/ 4- hor sepower and l ess may be used f or di r ect - dr i ve ser vi ce.
c. Spl i t - phase and capaci t or - st ar t mot or s, r at ed 1/ 4- hor sepower and l ess, may be used f or bel t - dr i ve ser vi ce.
d. Mot or bear i ngs may be manuf act ur er ' s st andar d pr el ubr i cat ed sl eeve t ype except pr ovi de mot or wi t h ant i f r i c t i on t hr ust bear i ngs, when speci f i ed. Ensur e l ubr i cant pr ovi s i ons ar e ext ended ser vi ce t ype, r equi r i ng r epl eni shment not mor e t han t wi ce per year of cont i nuous operation.
Pr ovi de mot or i dent i f i cat i on pl at e per manuf act ur er ' s st andar d.
Pr ovi de mot or speed and cont r ol per uni t - heat er manuf act ur er ' s st andar d.
PART 3 EXECUTI ON
3. 1 INSTALLATION
I nst al l uni t heat er s i n accor dance wi t h t he manuf act ur er ' s i nst r uct i ons at t he mount i ng hei ght s i ndi cat ed.
3. 1. 1 Casings
Pr ovi de casi ngs wi t h smoot hl y cont our ed pr opel l er or i f i ce r i ngs of not l ess t han 20- gage col d- r ol l ed car bon st eel . Pr ovi de casi ng sur f ace f i ni sh wi t h phosphat e pr et r eat ment , pr i me coat i ng, and baked- enamel f i ni sh.
Apr i l 2019 Page 3 SECTI ON 23 82 46. 00 40
3. 1. 2 Ai r Di st r i but i on
Pr ovi de hor i zont al uni t s wi t h adj ust abl e s i ngl e- or doubl e- def l ect i on louvers.
3. 2 FI ELD QUALI TY CONTROL
Demonst r at e i n t he pr esence of t he Cont r act i ng Of f i cer t hat t he uni t heat er s oper at e sat i sf act or i l y .
Cycl e uni t heat er s f i ve t i mes, f r om st ar t t o oper at i ng t her mal condi t i ons t o of f , t o ver i f y adequacy of const r uct i on, syst em cont r ol s, and component performance.
Conduct an oper at i onal t est f or a mi ni mum of 6 hour s.
- - End of Sect i on - -
Apr i l 2019 Page 4 SECTI ON 23 82 46. 00 40
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