Attachment 15 - W3 MAF 450 PLUS Programming.pdf

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Veeder Root TLS 450 PLUS Upgrade Minot AFB, ND Federal contract opportunity
Solicitation number
FA4528-25-Q-SP02
Issued by
Department of the Air Force Global Strike Command

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Written by GovTribe AI ·

This document contains detailed programming instructions for configuring a W3 MAF 450PLUS system, specifically focusing on comprehensive setup procedures for tank monitoring and management. The instructions cover system initialization, probe configuration, MAG sensor setup, interstitial sensors, relays, and tank profiles for four separate tanks (TK-115, TK-107, MUR, and DL) with different volumes ranging from 612 to 14,272 gallons. The configuration process involves enabling specific tanks, setting product codes (Diesel and MUR), configuring probe offsets, defining tank dimensions, establishing thermal coefficients, and setting up various alarm and test parameters such as water level warnings, leak detection, and temperature limits. Additional system settings include disabling various automatic events, configuring user access with an administrator account (username: WFSM), and implementing security measures by disabling front panel, web, and SSH access.

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W3 MAF 450PLUS Programming Instructions

************************************************System Setup************************************************

1. Once the console has been installed and connect to the power panel boot the console and wait for the home screen to display.

2. Access Workflow Wizard Setup by touching MENU>SETUP> WORKFLOW WIZARD>SETUP

WORKFLOW

3. On the SETUP>DISPLAY>LANGUAGE/UNITS page, set System Language to English

4. Set System Units to US

5. Press checkmark to save any changes and press Next

6. Set Current Date

7. Set Current Time

8. Set Time Zone to (UTC -07:00) US/Mountain

9. Set NPT to DISABLED

10. Press checkmark to save any changes and press Next

11. Set Date Format to mm_dd_yyyy

12. Set Date Separator to /

13. Set Time Format to hh:mm AP

14. Press checkmark to save any changes and press Next

15. Set Decimal Separator to .

16. Set Thousands Separator to None.

17. Press checkmark to save any changes and press Next

18. Header 1: Enter site name (e.g. Alpha – 01)

19. Set Header 2: to street address

20. Set Header 3: to City, State, and ZIP code

21. Set Header 4: to Facility ID from state (e.g. XX-XXXX)

22. Press checkmark to save any changes and press Next

23. Set Alarm Filtering to Disabled

24. Press checkmark to save any changes and press Next

25. Enter System Hostname to TLS450

26. Press checkmark to save any changes and press Next

27. Set IP Default Gateway to Disabled

28. Press checkmark to save any changes and press Next

29. On Internal Modem menu, Press Next

30. On CDIM port menu, Press Next

31. Set TDIM Port configuration to Disabled.

32. Press checkmark to save any changes and press Next

33. Set TLG IFSF to disabled

34. Press checkmark to save any changes and press Next

35. Set Serial Port Configured to DISABLED

36. Press checkmark to save any changes and press Next

37. Ensure Email Relay Enabled is not checked

38. Press checkmark to save any changes and press Next

39. Set Gateway configuration to Disabled

40. Press checkmark to save any changes and press Next

****************************************************Probes****************************************************

41. Set Up Devices Starting with Probe 1

42. Set Configuration to Enabled

43. Assign Address as B1.S1. x (x corresponds to the slot the Magnetostrictive probe was installed in)

44. Set Label to TK-115

45. Set FLOAT TYPE [IN] to corresponding float kit installed on Magnetostrictive probe (e.g. 2)

46. Set Water Minimum to [IN] to 0

47. Press Checkmark to save any changes

48. Select Probe 2

49. Set Configuration to Enabled

50. Assign Address as B1.S1. x (x corresponds to the slot the Magnetostrictive probe was installed in)

51. Set Label to TK-107

52. Set FLOAT TYPE [IN] to corresponding float kit installed on Magnetostrictive probe (e.g. 2)

53. Set Water Minimum to [IN] to 0

54. Press Checkmark to save any changes

55. Select Probe 3

56. Set Configuration to Enabled

57. Assign Address as B1.S1. x (x corresponds to the slot the Magnetostrictive probe was installed in)

58. Set Label to MUR

59. Set FLOAT TYPE [IN] to corresponding float kit installed on Magnetostrictive probe (e.g. 2)

60. Set Water Minimum to [IN] to 0

61. Press Checkmark to save any changes

62. Select Probe 4

63. Set Configuration to Enabled

64. Assign Address as B1.S1. x (x corresponds to the slot the Magnetostrictive probe was installed in)

65. Set Label to DL

66. Set FLOAT TYPE [IN] to corresponding float kit installed on Magnetostrictive probe (e.g. 2)

67. Set Water Minimum to [IN] to 0

68. Press Checkmark to save any changes

************************************************MAG Sensors************************************************

69. Select bottom left Probe icon to open the devices submenu

70. Select MAG Sensor and begin configuring MAG Sensor 1

71. Set configuration to enabled

72. Set address to B1.S1.x (x corresponds to the slot the Magnetostrictive probe was installed in)

73. Set label to Sump 115

74. Set Alarm Delay [hours] to 0

75. Set Water Alarm Delay [in] to 3.0

76. Set Water Warning [in] to 2.0

77. Press checkmark to save any changes

*********************************************Interstitial Sensors*********************************************

78. Select bottom left MAG Sensor icon to open devices submenu

79. Select Liquid Sensor and begin configuring Liquid Sensor 1

80. Set Configuration to enabled

81. Set address to B1.S1. x (x corresponds to the slot the Magnetostrictive probe was installed in)

82. Set label to Interstitial 115

83. Set Model to Tri-State (Single Float)

84. Set Category to Annular Space

85. Press checkmark to save any changes and press Next

****************************************************Relays****************************************************

86. Press bottom left menu to open list of probes

87. Press the bottom left “Probe” icon to open the devices submenu

88. Select Relay

89. Set configuration of Relay 1 to ENABLED

90. Set Address to B1.S7.1

91. Set Label to Overfill Alarm

92. Set type to Standard

93. Set Orientation to Normally Open

94. Press checkmark to save any changes

95. Select Relay 2

96. Set configuration to ENABLED

97. Set Address to B1.S2.5

98. Set Label to Bell

99. Set Type to Standard

100. Set Orientation to Normally Open

101. Press checkmark to save any changes and press Next

****************************************************Tank 1****************************************************

102. Set up Tank 1

103. Set Tank 1 Configuration to enabled

104. Set tank label to TK – 115

105. Set product code to 1

106. Set Probe to Probe 1

107. Set Probe offset to 0.00 Inches

108. Set Full volume to 2319 GALLONS

109. Set Diameter to 72.0 Inches

110. Set tank tilt to 0.00 inches

111. Set Thermal Coefficient to 0.000450

112. Set Meter Data Present to DISABLED

113. Set Delivery Delay [min] to 1

114. Set Gross Test Fail to ENABLED

115. Set Periodic Test Fail to ENABLED

116. Set Annual test Fail to DISABLED

117. Set GOST Volume Correction to DISABLED

118. Press checkmark to save any changes

119. Setup Tank Limits for Tank 1

120. Set Max Volume (Label Vol.) [gal] to 2319

121. Set High Product (% of max. vol.) to 95%

122. Set Delivery Overfill to (% of max. vol.) 90%

123. Set Delivery Limit (% of Full vol.) to 10%

124. Set Low Product [gal] to 800

125. Set High Water Warning [in.] to 1.5

126. Set High Water Alarm [in.] to 2.0

127. Set Water Alarm Filter Level to OFF

128. Set Water Alarm Filter Delay to 30 S

129. Set Leak Alarm Limit [gal] to 99

130. Set Sudden Loss Limit [gal] to 100

131. Set Fuel Temperature Low Limit [DEG F] to -58.0

132. Set Fuel Temperature High Limit to [DEG F] 140.0

133. Press checkmark to save any changes and press Next

134. Set Test Tank Method to CSLD

135. Set Probability of Detection to 95%.

136. Set Climate Factor to MODERATE

137. Set CSLD evaporation compensation to DIABLED

138. Set Stage II Vapor Recover to DISABLED

139. Press checkmark to save any changes and press Next

140. Set up Tank Profile for Tank 1

141. Set Tank Profile to FOUR POINTS

142. Set 54.0 INCHES [gal] to 1965

143. Set 36.0 INCHES [gal] to 1229

144. Set 18.0 INCHES [gal] to 467

145. Press checkmark to save any changes and press Next

146. Set up Tank charts

147. Press the check box next to entry 1

148. Press the actions menu

149. Select Apply chart check mark

****************************************************Tank 2****************************************************

150. Set up Tank 2

151. Set Tank 2 Configuration to enabled

152. Set tank label to TK – 107

153. Set product code to 1

154. Set Probe to Probe 2

155. Set Probe offset to 0.00 Inches

156. Set Full volume to 14272 GALLONS

157. Set Diameter to 95.0 Inches

158. Set tank tilt to 0.00 inches

159. Set Thermal Coefficient to 0.000450

160. Set Meter Data Present to DISABLED

161. Set Delivery Delay [min] to 1

162. Set Gross Test Fail to ENABLED

163. Set Periodic Test Fail to ENABLED

164. Set Annual test Fail to DISABLED

165. Set GOST Volume Correction to DISABLED

166. Press checkmark to save any changes

167. Setup Tank Limits for Tank 2

168. Set Max Volume (Label Vol.) [gal] to 14272

169. Set High Product (% of max. vol.) to 95%

170. Set Delivery Overfill to (% of max. vol.) 90%

171. Set Delivery Limit (% of Full vol.) to 83%

172. Set Low Product [gal] to 11400

173. Set High Water Warning [in.] to 1.5

174. Set High Water Alarm [in.] to 2.0

175. Set Water Alarm Filter Level to OFF

176. Set Water Alarm Filter Delay to 30 S

177. Set Leak Alarm Limit [gal] to 99

178. Set Sudden Loss Limit [gal] to 100

179. Set Fuel Temperature Low Limit [DEG F] to -58.0

180. Set Fuel Temperature High Limit to [DEG F] 140.0

181. Press checkmark to save any changes and press Next

182. Set Test Tank Method to CSLD

183. Set Probability of Detection to 95%.

184. Set Climate Factor to MODERATE

185. Set CSLD evaporation compensation to DIABLED

186. Set Stage II Vapor Recover to DISABLED

187. Press checkmark to save any changes and press Next

188. Set up Tank Profile for Tank 2

189. Set Tank Profile to FOUR POINTS

190. Set 71.2 INCHES [gal] to 11473

191. Set 47.5 INCHES [gal] to 7136

192. Set 23.7 INCHES [gal] to 2782

193. Press checkmark to save any changes and press Next

194. Set up Tank charts

195. Press the check box next to entry 2

196. Press the actions menu

197. Select Apply chart check mark

****************************************************Tank 3****************************************************

198. Set up Tank 3

199. Set Tank 3 Configuration to enabled

200. Set tank label to MUR

201. Set product code to 2

202. Set Probe to Probe 3

203. Set Probe offset to 0.00 Inches

204. Set Full volume to 612 GALLONS

205. Set Diameter to 64.0 Inches

206. Set tank tilt to 0.00 inches

207. Set Thermal Coefficient to 0.000720

208. Set Meter Data Present to DISABLED

209. Set Delivery Delay [min] to 1

210. Set Gross Test Fail to ENABLED

211. Set Periodic Test Fail to ENABLED

212. Set Annual test Fail to DISABLED

213. Set GOST Volume Correction to DISABLED

214. Press checkmark to save any changes

215. Setup Tank Limits for Tank 3

216. Set Max Volume (Label Vol.) [gal] to 612

217. Set High Product (% of max. vol.) to 95%

218. Set Delivery Overfill to (% of max. vol.) 90%

219. Set Delivery Limit (% of Full vol.) to 10%

220. Set Low Product [gal] to 200

221. Set High Water Warning [in.] to 1.5

222. Set High Water Alarm [in.] to 2.0

223. Set Water Alarm Filter Level to OFF

224. Set Water Alarm Filter Delay to 30 S

225. Set Leak Alarm Limit [gal] to 99

226. Set Sudden Loss Limit [gal] to 100

227. Set Fuel Temperature Low Limit [DEG F] to -58.0

228. Set Fuel Temperature High Limit to [DEG F] 140.0

229. Press checkmark to save any changes and press Next

230. Set Test Tank Method to CSLD

231. Set Probability of Detection to 95%.

232. Set Climate Factor to MODERATE

233. Set CSLD evaporation compensation to DIABLED

234. Set Stage II Vapor Recover to DISABLED

235. Press checkmark to save any changes and press Next

236. Set up Tank Profile for Tank 3

237. Set Tank Profile to ONE POINT

238. Press checkmark to save any changes and press Next

239. Set up Tank charts

240. Press the check box next to entry 3

241. Press the actions menu

242. Select Apply chart check mark

****************************************************Tank 4****************************************************

243. Set up Tank

244. Set Tank 4 Configuration to enabled

245. Set tank label to DL

246. Set product code to 1

247. Set Probe to Probe 4

248. Set Probe offset to 0.00 Inches

249. Set Full volume to 2005 GALLONS

250. Set Diameter to 64.0 Inches

251. Set tank tilt to 0.00 inches

252. Set Thermal Coefficient to 0.000450

253. Set Meter Data Present to DISABLED

254. Set Delivery Delay [min] to 1

255. Set Gross Test Fail to ENABLED

256. Set Periodic Test Fail to ENABLED

257. Set Annual test Fail to DISABLED

258. Set GOST Volume Correction to DISABLED

259. Press checkmark to save any changes

260. Setup Tank Limits for Tank 4

261. Set Max Volume (Label Vol.) [gal] to 2005

262. Set High Product (% of max. vol.) to 95%

263. Set Delivery Overfill to (% of max. vol.) 90%

264. Set Delivery Limit (% of Full vol.) to 10%

265. Set Low Product [gal] to 800

266. Set High Water Warning [in.] to 1.5

267. Set High Water Alarm [in.] to 2.0

268. Set Water Alarm Filter Level to OFF

269. Set Water Alarm Filter Delay to 30 S

270. Set Leak Alarm Limit [gal] to 99

271. Set Sudden Loss Limit [gal] to 100

272. Set Fuel Temperature Low Limit [DEG F] to -58.0

273. Set Fuel Temperature High Limit to [DEG F] 140.0

274. Press checkmark to save any changes and press Next

275. Set Test Tank Method to CSLD

276. Set Probability of Detection to 95%.

277. Set Climate Factor to MODERATE

278. Set CSLD evaporation compensation to DIABLED

279. Set Stage II Vapor Recover to DISABLED

280. Press checkmark to save any changes and press Next

281. Set up Tank Profile for Tank 4

282. Set Tank Profile to ONE POINT

283. Press checkmark to save any changes and press Next

284. Set up Tank charts

285. Press the check box next to entry 4

286. Press the actions menu

287. Select Apply chart check mark and press Next

**************************************************All Tanks***************************************************

288. On Siphon Sets page, press Next

289. Set up All Tanks

290. Set Ullage Display mode to USER ULLAGE

291. Set User Ullage % to 90

292. Set Print TC Volumes to DISABLED

293. Set Periodic Test Needed Warnings to DISABLED

294. Set Annual Test Needed Warnings to DISABLED

295. Set TC Density to DISABLED

296. Set Stick Height to DISABLED

297. Set Leak Test Report Format to STANDARD

298. Set Leak Test Region to EPA

299. Press checkmark to save any changes and press Next

**********************************************Product Mapping**********************************************

300. Check Product # 1 box

301. Press actions

302. Press edit label

303. Set product 1 label to DIESEL

304. Press checkmark to save any changes

305. Check Product # 2 box

306. Press actions

307. Press edit label

308. Set product 2 label to MUR

309. Press checkmark to save any changes and press Next

310. Check Tank #1, #2, and #4 boxes

311. Press actions

312. Press edit Tank(s) product mapping

313. Select Product 1 DIESEL

314. Press checkmark to save any changes

315. Check Tank #3 box

316. Press actions

317. Press edit Tank(s) product mapping

318. Select Product 2 MUR

319. Press checkmark to save any changes and press Next

**************************************All else, Tasks, Custom Alarms**************************************

320. Set Pumps and Lines > Pumps, Configured to disabled

321. Press checkmark to save any changes and press Next

322. Set Pumps and Lines > Line, Configured to disabled

323. Press checkmark to save any changes and press Next

324. On PLLD, Press Next

325. Set Pumps and Lines > All Lines, Restart on Alarm Clear to DISABLED

326. Set Line Lockout Schedule to DISABLED

327. Press checkmark to save any changes and press Next

328. Set Pumps and Lines > All PLLD, set Line Re-Enable method to Pass Line Test

329. Set Periodic Test Warnings to DISABLED

330. Set Annual Test Warnings to DISABLED

331. Press checkmark to save any changes and press Next

332. On Inventory > Report Times, Set Reporting Interval to DISABLED

333. Press checkmark to save any changes and press Next

334. Set shift close method to TIMED

335. Press checkmark to save any changes and press Next

336. Set delivery method to Standard Automatic

337. Set Tank Idle Delivery to disabled

338. Press checkmark to save any changes and press Next

339. On Address Book menu select next

340. On Automatic Events > AutoXmit, set delay time (Secs) to 5

341. Set repeat time (mins) to 60

342. Set Leak Alarm to DISABLED

343. Set High Water Alarm to DISABLED

344. Set Overfill Alarm to DISABLED

345. Set Low Limit Alarm to DISABLED

346. Set Theft Alarm to DISABLED

347. Set Delivery Start to DISABLED

348. Set Delivery Stop to DISABLED

349. Set External Input On to DISABLED

350. Set External Input Off to DISABLED

351. Set Sensor Fuel Alarm to DISABLED

352. Set Sensor Water Alarm to DISABLED

353. Set Sensor Out Alarm to DISABLED

354. Press checkmark to save any changes and press Next

355. On Autoconnect Tasks menu select next

356. On Device tasks menu select Actions

357. Press Add Task

358. Set Device as RELAY 1: Overfill Alarm

359. In Event submenu, select TANK drop down

360. Check the following boxes

• OVERFILL ALARM

361. Press checkmark to save any changes.

362. On Device tasks menu select Actions

363. Press Add Task

364. Set Device as RELAY 2: Alarm Output

365. In Event submenu, select MAG SENSOR drop down

366. Check the following boxes

• COMMUNICATION ALARM

• SENSOR FAULT ALARM

• FUEL WARNING

• FUEL ALARM

• WATER WARNING

• WATER ALARM

• HIGH LIQUID WARNING

• HIGH LIQUID ALARM

• INSTALL FAULT

367. In Event submenu, select LIQUID SENSOR drop down

368. Check the following boxes

• FUEL ALARM

• SENSOR OUT ALARM

• SHORT ALARM

• WATER ALARM

• LIQUID WARNING

369. In Event submenu, select TANK drop down

370. Check the following boxes

• SETUP DATA WARNING

• LEAK ALARM

• HIGH WATER ALARM

• LOW PRODUCT ALARM

• SUDDEN LOSS ALARM

• PROBE OUT

• HIGH WATER WARNING

• DELIVER NEEDED

• GROSS TEST FAIL

• PERIODIC TEST FAIL

• CSLD IDLE TIME

• CSLD RATE INCR WARNING

371. Press checkmark to save any changes and press Next

372. On Print Tasks Menu Press next

373. On All tasks menu Press Next

374. On Roles Admin menu Press Next

375. On Users Admin Menu, select Actions

376. Press Add User

377. Set Username to WFSM

378. Set Fullname to Fuels

379. Set Role to Administrator

380. Set Email to Wing ORG email

381. Set Password to 450plus

382. Press checkmark to save any changes and press Next

383. On Security menu Set front panel security to DISABLED

384. Set Serial Command Port to DISABLED

385. Set SSH Port to DISABLED

386. Set serial command over ssh to DISABLED

387. Set HTTPS Port (WEB ACESS) to DISABLED

388. Set User admin via web to DISABLED

389. Press checkmark to save any changes and press Next

390. Exit Set up Wizard

391. Select Menu

392. Ensure printer has paper

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