Attachment 15 - W3 MAF TLS 450 PLUS Programming Instructions.pdf

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Attached to
Veeder Root TLS 450 PLUS Upgrade Minot AFB, ND Federal contract opportunity
Solicitation number
FA4528-25-Q-SP02
Issued by
Department of the Air Force Global Strike Command

About this file

Written by GovTribe AI ·

The document is a detailed programming instruction manual for configuring a Veeder Root TLS 450PLUS fuel monitoring system, specifically for a Missile Alert Facility (MAF). The instructions provide step-by-step guidance for system setup, including configuring system settings, probes, sensors, tanks, products, relays, and alarm parameters. The manual covers four tanks with different volumes and products (Diesel and MUR), and includes specific configuration details such as tank profiles, test methods, leak detection settings, and relay configurations.

Key technical aspects include setting up four tanks (TK-115, TK-107, MUR, and DL) with volumes ranging from 612 to 14,272 gallons, configuring probes, setting water and leak alarm parameters, and establishing tank-specific settings like high/low product limits, temperature ranges, and test frequencies. The system is configured with multiple safety and monitoring features disabled, including various alarm types, external inputs, and web access. A user account "WFSM" is created with administrator privileges, and the system is set to use standard leak detection and testing protocols.

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W3 MAF 450PLUS Programming Instructions

************************************************System Setup************************************************

1. Once the console has been installed and connect to the power panel boot the console and wait for the home screen to display.

2. Access Workflow Wizard Setup by touching MENU>SETUP> WORKFLOW WIZARD>SETUP

WORKFLOW

3. On the SETUP>DISPLAY>LANGUAGE/UNITS page, set System Language to English

4. Set System Units to US

5. Press checkmark to save any changes and press Next

6. Set Current Date

7. Set Current Time

8. Set Time Zone to (UTC -07:00) US/Mountain

9. Set NPT to DISABLED

10. Press checkmark to save any changes and press Next

11. Set Date Format to mm_dd_yyyy

12. Set Date Separator to /

13. Set Time Format to hh:mm AP

14. Press checkmark to save any changes and press Next

15. Set Decimal Separator to .

16. Set Thousands Separator to None.

17. Press checkmark to save any changes and press Next

18. Header 1: Enter site name (e.g. Alpha – 01)

19. Set Header 2: to street address

20. Set Header 3: to City, State, and ZIP code

21. Set Header 4: to Facility ID from state (e.g. XX-XXXX)

22. Press checkmark to save any changes and press Next

23. Set Alarm Filtering to Disabled

24. Press checkmark to save any changes and press Next

25. Enter System Hostname to TLS450

26. Press checkmark to save any changes and press Next

27. Set IP Default Gateway to Disabled

28. Press checkmark to save any changes and press Next

29. On Internal Modem menu, Press Next

30. On CDIM port menu, Press Next

31. Set TDIM Port configuration to Disabled.

32. Press checkmark to save any changes and press Next

33. Set TLG IFSF to disabled

34. Press checkmark to save any changes and press Next

35. Set Serial Port Configured to DISABLED

36. Press checkmark to save any changes and press Next

37. Ensure Email Relay Enabled is not checked

38. Press checkmark to save any changes and press Next

39. Set Gateway configuration to Disabled

40. Press checkmark to save any changes and press Next

****************************************************Probes****************************************************

41. Set Up Devices Starting with Probe 1

42. Set Configuration to Enabled

43. Assign Address as B1.S1. x (x corresponds to the slot the Magnetostrictive probe was installed in)

44. Set Label to TK-115

45. Set FLOAT TYPE [IN] to corresponding float kit installed on Magnetostrictive probe (e.g. 2)

46. Set Water Minimum to [IN] to 0

47. Press Checkmark to save any changes

48. Select Probe 2

49. Set Configuration to Enabled

50. Assign Address as B1.S1. x (x corresponds to the slot the Magnetostrictive probe was installed in)

51. Set Label to TK-107

52. Set FLOAT TYPE [IN] to corresponding float kit installed on Magnetostrictive probe (e.g. 2)

53. Set Water Minimum to [IN] to 0

54. Press Checkmark to save any changes

55. Select Probe 3

56. Set Configuration to Enabled

57. Assign Address as B1.S1. x (x corresponds to the slot the Magnetostrictive probe was installed in)

58. Set Label to MUR

59. Set FLOAT TYPE [IN] to corresponding float kit installed on Magnetostrictive probe (e.g. 2)

60. Set Water Minimum to [IN] to 0

61. Press Checkmark to save any changes

62. Select Probe 4

63. Set Configuration to Enabled

64. Assign Address as B1.S1. x (x corresponds to the slot the Magnetostrictive probe was installed in)

65. Set Label to DL

66. Set FLOAT TYPE [IN] to corresponding float kit installed on Magnetostrictive probe (e.g. 2)

67. Set Water Minimum to [IN] to 0

68. Press Checkmark to save any changes

*************************************************Sump Sensor*************************************************

69. Select bottom left Probe icon to open the devices submenu

70. Select Liquid Sensor and begin configuring Liquid Sensor 1

71. Set configuration to enabled

72. Set address to B1.S1.x (x corresponds to the slot the Magnetostrictive probe was installed in)

73. Set label to Sump

74. Set Model to Tri-State (Single Float)

75. Set Category to Piping Sump

76. Press checkmark to save any changes

*********************************************Interstitial Sensors*********************************************

77. Select bottom left MAG Sensor icon to open devices submenu

78. Select Liquid Sensor and begin configuring Liquid Sensor 2

79. Set Configuration to enabled

80. Set address to B1.S1. x (x corresponds to the slot the Magnetostrictive probe was installed in)

81. Set label to Interstitial 115

82. Set Model to Tri-State (Single Float)

83. Set Category to Annular Space

84. Press checkmark to save any changes and press Next

****************************************************Relays****************************************************

85. Press bottom left menu to open list of probes

86. Press the bottom left “Probe” icon to open the devices submenu

87. Select Relay

88. Set configuration of Relay 1 to ENABLED

89. Set Address to B1.S7.1

90. Set Label to Overfill Alarm

91. Set type to Standard

92. Set Orientation to Normally Open

93. Press checkmark to save any changes

94. Select Relay 2

95. Set configuration to ENABLED

96. Set Address to B1.S2.5

97. Set Label to Bell

98. Set Type to Standard

99. Set Orientation to Normally Open

100. Press checkmark to save any changes and press Next

****************************************************Tank 1****************************************************

101. Set up Tank 1

102. Set Tank 1 Configuration to enabled

103. Set tank label to TK – 115

104. Set product code to 1

105. Set Probe to Probe 1

106. Set Probe offset to 0.00 Inches

107. Set Full volume to 2319 GALLONS

108. Set Diameter to 72.0 Inches

109. Set tank tilt to 0.00 inches

110. Set Thermal Coefficient to 0.000450

111. Set Meter Data Present to DISABLED

112. Set Delivery Delay [min] to 1

113. Set Gross Test Fail to ENABLED

114. Set Periodic Test Fail to ENABLED

115. Set Annual test Fail to DISABLED

116. Set GOST Volume Correction to DISABLED

117. Press checkmark to save any changes

118. Setup Tank Limits for Tank 1

119. Set Max Volume (Label Vol.) [gal] to 2319

120. Set High Product (% of max. vol.) to 95%

121. Set Delivery Overfill to (% of max. vol.) 90%

122. Set Delivery Limit (% of Full vol.) to 10%

123. Set Low Product [gal] to 800

124. Set High Water Warning [in.] to 1.5

125. Set High Water Alarm [in.] to 2.0

126. Set Water Alarm Filter Level to OFF

127. Set Water Alarm Filter Delay to 30 S

128. Set Leak Alarm Limit [gal] to 99

129. Set Sudden Loss Limit [gal] to 100

130. Set Fuel Temperature Low Limit [DEG F] to -58.0

131. Set Fuel Temperature High Limit to [DEG F] 140.0

132. Press checkmark to save any changes and press Next

133. Set Test Tank Method to SLD – this will change slightly depending if we get CSLD

134. Set Leak Test Rate to 0.2 gph Leak Test

135. Set Periodic Test Type to STANDARD

136. Set Test Frequency to Daily, 01:30 AM

137. Set Duration to 2

138. Set Leak Min Periodic (%full Vol) to 0.0

139. Set Leak Min Annual (%full Vol) to 0.0

140. Set Early Stop to DISABLED

141. Set Tank Test Notify to OFF

142. Set Tank Test Siphon Break to OFF

143. Press checkmark to save any changes and press Next

144. Set up Tank Profile for Tank 1

145. Set Tank Profile to FOUR POINTS

146. Set 54.0 INCHES [gal] to 1965

147. Set 36.0 INCHES [gal] to 1229

148. Set 18.0 INCHES [gal] to 467

149. Press checkmark to save any changes and press Next

150. Set up Tank charts

151. Press the check box next to entry 1

152. Press the actions menu

153. Select Apply chart check mark

****************************************************Tank 2****************************************************

154. Set up Tank 2

155. Set Tank 2 Configuration to enabled

156. Set tank label to TK – 107

157. Set product code to 1

158. Set Probe to Probe 2

159. Set Probe offset to 0.00 Inches

160. Set Full volume to 14272 GALLONS

161. Set Diameter to 95.0 Inches

162. Set tank tilt to 0.00 inches

163. Set Thermal Coefficient to 0.000450

164. Set Meter Data Present to DISABLED

165. Set Delivery Delay [min] to 1

166. Set Gross Test Fail to ENABLED

167. Set Periodic Test Fail to ENABLED

168. Set Annual test Fail to DISABLED

169. Set GOST Volume Correction to DISABLED

170. Press checkmark to save any changes

171. Setup Tank Limits for Tank 2

172. Set Max Volume (Label Vol.) [gal] to 14272

173. Set High Product (% of max. vol.) to 95%

174. Set Delivery Overfill to (% of max. vol.) 90%

175. Set Delivery Limit (% of Full vol.) to 83%

176. Set Low Product [gal] to 11400

177. Set High Water Warning [in.] to 1.5

178. Set High Water Alarm [in.] to 2.0

179. Set Water Alarm Filter Level to OFF

180. Set Water Alarm Filter Delay to 30 S

181. Set Leak Alarm Limit [gal] to 99

182. Set Sudden Loss Limit [gal] to 100

183. Set Fuel Temperature Low Limit [DEG F] to -58.0

184. Set Fuel Temperature High Limit to [DEG F] 140.0

185. Press checkmark to save any changes and press Next

186. Set Test Tank Method to SLD – this will change slightly depending if we get CSLD

187. Set Leak Test Rate to 0.2 gph Leak Test

188. Set Periodic Test Type to STANDARD

189. Set Test Frequency to Daily, 01:30 AM

190. Set Duration to 2

191. Set Leak Min Periodic (%full Vol) to 0.0

192. Set Leak Min Annual (%full Vol) to 0.0

193. Set Early Stop to DISABLED

194. Set Tank Test Notify to OFF

195. Set Tank Test Siphon Break to OFF

196. Press checkmark to save any changes and press Next

197. Set up Tank Profile for Tank 2

198. Set Tank Profile to FOUR POINTS

199. Set 71.2 INCHES [gal] to 11473

200. Set 47.5 INCHES [gal] to 7136

201. Set 23.7 INCHES [gal] to 2782

202. Press checkmark to save any changes and press Next

203. Set up Tank charts

204. Press the check box next to entry 2

205. Press the actions menu

206. Select Apply chart check mark

****************************************************Tank 3****************************************************

207. Set up Tank 3

208. Set Tank 3 Configuration to enabled

209. Set tank label to MUR

210. Set product code to 2

211. Set Probe to Probe 3

212. Set Probe offset to 0.00 Inches

213. Set Full volume to 612 GALLONS

214. Set Diameter to 64.0 Inches

215. Set tank tilt to 0.00 inches

216. Set Thermal Coefficient to 0.000720

217. Set Meter Data Present to DISABLED

218. Set Delivery Delay [min] to 1

219. Set Gross Test Fail to ENABLED

220. Set Periodic Test Fail to ENABLED

221. Set Annual test Fail to DISABLED

222. Set GOST Volume Correction to DISABLED

223. Press checkmark to save any changes

224. Setup Tank Limits for Tank 3

225. Set Max Volume (Label Vol.) [gal] to 612

226. Set High Product (% of max. vol.) to 95%

227. Set Delivery Overfill to (% of max. vol.) 90%

228. Set Delivery Limit (% of Full vol.) to 10%

229. Set Low Product [gal] to 200

230. Set High Water Warning [in.] to 1.5

231. Set High Water Alarm [in.] to 2.0

232. Set Water Alarm Filter Level to OFF

233. Set Water Alarm Filter Delay to 30 S

234. Set Leak Alarm Limit [gal] to 99

235. Set Sudden Loss Limit [gal] to 100

236. Set Fuel Temperature Low Limit [DEG F] to -58.0

237. Set Fuel Temperature High Limit to [DEG F] 140.0

238. Press checkmark to save any changes and press Next

239. Set Test Tank Method to SLD – this will change slightly depending if we get CSLD

240. Set Leak Test Rate to 0.2 gph Leak Test

241. Set Periodic Test Type to STANDARD

242. Set Test Frequency to Daily, 01:30 AM

243. Set Duration to 2

244. Set Leak Min Periodic (%full Vol) to 0.0

245. Set Leak Min Annual (%full Vol) to 0.0

246. Set Early Stop to DISABLED

247. Set Tank Test Notify to OFF

248. Set Tank Test Siphon Break to OFF

249. Press checkmark to save any changes and press Next

250. Set up Tank Profile for Tank 3

251. Set Tank Profile to ONE POINT

252. Press checkmark to save any changes and press Next

253. Set up Tank charts

254. Press the check box next to entry 3

255. Press the actions menu

256. Select Apply chart check mark

****************************************************Tank 4****************************************************

257. Set up Tank

258. Set Tank 4 Configuration to enabled

259. Set tank label to DL

260. Set product code to 1

261. Set Probe to Probe 4

262. Set Probe offset to 0.00 Inches

263. Set Full volume to 2005 GALLONS

264. Set Diameter to 64.0 Inches

265. Set tank tilt to 0.00 inches

266. Set Thermal Coefficient to 0.000450

267. Set Meter Data Present to DISABLED

268. Set Delivery Delay [min] to 1

269. Set Gross Test Fail to ENABLED

270. Set Periodic Test Fail to ENABLED

271. Set Annual test Fail to DISABLED

272. Set GOST Volume Correction to DISABLED

273. Press checkmark to save any changes

274. Setup Tank Limits for Tank 4

275. Set Max Volume (Label Vol.) [gal] to 2005

276. Set High Product (% of max. vol.) to 95%

277. Set Delivery Overfill to (% of max. vol.) 90%

278. Set Delivery Limit (% of Full vol.) to 10%

279. Set Low Product [gal] to 800

280. Set High Water Warning [in.] to 1.5

281. Set High Water Alarm [in.] to 2.0

282. Set Water Alarm Filter Level to OFF

283. Set Water Alarm Filter Delay to 30 S

284. Set Leak Alarm Limit [gal] to 99

285. Set Sudden Loss Limit [gal] to 100

286. Set Fuel Temperature Low Limit [DEG F] to -58.0

287. Set Fuel Temperature High Limit to [DEG F] 140.0

288. Press checkmark to save any changes and press Next

289. Set Test Tank Method to SLD – this will change slightly depending if we get CSLD

290. Set Leak Test Rate to 0.2 gph Leak Test

291. Set Periodic Test Type to STANDARD

292. Set Test Frequency to Daily, 01:30 AM

293. Set Duration to 2

294. Set Leak Min Periodic (%full Vol) to 0.0

295. Set Leak Min Annual (%full Vol) to 0.0

296. Set Early Stop to DISABLED

297. Set Tank Test Notify to OFF

298. Set Tank Test Siphon Break to OFF

299. Press checkmark to save any changes and press Next

300. Set up Tank Profile for Tank 4

301. Set Tank Profile to ONE POINT

302. Press checkmark to save any changes and press Next

303. Set up Tank charts

304. Press the check box next to entry 4

305. Press the actions menu

306. Select Apply chart check mark and press Next

**************************************************All Tanks***************************************************

307. On Siphon Sets page, press Next

308. Set up All Tanks

309. Set Ullage Display mode to USER ULLAGE

310. Set User Ullage % to 90

311. Set Print TC Volumes to DISABLED

312. Set Periodic Test Needed Warnings to DISABLED

313. Set Annual Test Needed Warnings to DISABLED

314. Set TC Density to DISABLED

315. Set Stick Height to DISABLED

316. Set Leak Test Report Format to STANDARD

317. Set Leak Test Region to EPA

318. Press checkmark to save any changes and press Next

**********************************************Product Mapping**********************************************

319. Check Product # 1 box

320. Press actions

321. Press edit label

322. Set product 1 label to DIESEL

323. Press checkmark to save any changes

324. Check Product # 2 box

325. Press actions

326. Press edit label

327. Set product 2 label to MUR

328. Press checkmark to save any changes and press Next

329. Check Tank #1, #2, and #4 boxes

330. Press actions

331. Press edit Tank(s) product mapping

332. Select Product 1 DIESEL

333. Press checkmark to save any changes

334. Check Tank #3 box

335. Press actions

336. Press edit Tank(s) product mapping

337. Select Product 2 MUR

338. Press checkmark to save any changes and press Next

**************************************All else, Tasks, Custom Alarms**************************************

339. Set Pumps and Lines > Pumps, Configured to disabled

340. Press checkmark to save any changes and press Next

341. Set Pumps and Lines > Line, Configured to disabled

342. Press checkmark to save any changes and press Next

343. On PLLD, Press Next

344. Set Pumps and Lines > All Lines, Restart on Alarm Clear to DISABLED

345. Set Line Lockout Schedule to DISABLED

346. Press checkmark to save any changes and press Next

347. Set Pumps and Lines > All PLLD, set Line Re-Enable method to Pass Line Test

348. Set Periodic Test Warnings to DISABLED

349. Set Annual Test Warnings to DISABLED

350. Press checkmark to save any changes and press Next

351. On Inventory > Report Times, Set Reporting Interval to DISABLED

352. Press checkmark to save any changes and press Next

353. Set shift close method to TIMED

354. Press checkmark to save any changes and press Next

355. Set delivery method to Standard Automatic

356. Set Tank Idle Delivery to disabled

357. Press checkmark to save any changes and press Next

358. On Address Book menu select next

359. On Automatic Events > AutoXmit, set delay time (Secs) to 5

360. Set repeat time (mins) to 60

361. Set Leak Alarm to DISABLED

362. Set High Water Alarm to DISABLED

363. Set Overfill Alarm to DISABLED

364. Set Low Limit Alarm to DISABLED

365. Set Theft Alarm to DISABLED

366. Set Delivery Start to DISABLED

367. Set Delivery Stop to DISABLED

368. Set External Input On to DISABLED

369. Set External Input Off to DISABLED

370. Set Sensor Fuel Alarm to DISABLED

371. Set Sensor Water Alarm to DISABLED

372. Set Sensor Out Alarm to DISABLED

373. Press checkmark to save any changes and press Next

374. On Autoconnect Tasks menu select next

375. On Device tasks menu select Actions

376. Press Add Task

377. Set Device as RELAY 1: Overfill Alarm

378. In Event submenu, select TANK drop down

379. Check the following boxes

• OVERFILL ALARM

380. Press checkmark to save any changes.

381. On Device tasks menu select Actions

382. Press Add Task

383. Set Device as RELAY 2: Alarm Output

384. In Event submenu, select LIQUID SENSOR drop down

385. Check the following boxes

• FUEL ALARM

• SENSOR OUT ALARM

• SHORT ALARM

• WATER ALARM

• LIQUID WARNING

386. In Event submenu, select TANK drop down

387. Check the following boxes

• SETUP DATA WARNING

• LEAK ALARM

• HIGH WATER ALARM

• LOW PRODUCT ALARM

• SUDDEN LOSS ALARM

• PROBE OUT

• HIGH WATER WARNING

• DELIVER NEEDED

• GROSS TEST FAIL

• PERIODIC TEST FAIL

• NO CSLD IDLE TIME

• CSLD RATE INCR WARNING

388. Press checkmark to save any changes and press Next

389. On Print Tasks Menu Press next

390. On All tasks menu Press Next

391. On Roles Admin menu Press Next

392. On Users Admin Menu, select Actions

393. Press Add User

394. Set Username to WFSM

395. Set Fullname to Fuels

396. Set Role to Administrator

397. Set Email to Wing ORG email

398. Set Password to 450plus

399. Press checkmark to save any changes and press Next

400. On Security menu Set front panel security to DISABLED

401. Set Serial Command Port to DISABLED

402. Set SSH Port to DISABLED

403. Set serial command over ssh to DISABLED

404. Set HTTPS Port (WEB ACESS) to DISABLED

405. Set User admin via web to DISABLED

406. Press checkmark to save any changes and press Next

407. Exit Set up Wizard

408. Select Menu

409. Ensure printer has paper

File details come from the government source that posted it. Updated .