Appendix V - Flowable Fill Material.pdf

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Attached to
Air Damage Repair (ADR) Material
Solicitation number
FA805121R3002
Issued by

About this file

This solicitation requests proposals for Air Damage Repair materials. The Air Force seeks a contractor to provide rapid setting flowable fill and other materials for repairing airfields damaged by acts of war. Products must meet testing criteria for laboratory certification, feasibility studies, and full-scale traffic tests. Proposals are due by May 17, 2021 and award will be made to the lowest price technically acceptable offeror with acceptable past performance who is determined responsible. The contractor must deliver materials on an indefinite delivery/indefinite quantity basis for five years, with a minimum order of $25,500 and maximum order of $10 million. Pricing must be fixed for the contract period. The contractor must meet buy American, shipping, and customs requirements for domestic and overseas deliveries. Technical, price, and past performance factors will be evaluated, with technical acceptability on a pass/fail basis.

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ADR Materials price sheet.xlsx XLSX spreadsheet
Questions and Answers 2.docx DOCX document
Questions and Answers 2.docx DOCX document
Questions and Answers 1.docx DOCX document
Combined Synopsis Solicitation FA8051-21-R-3002 ADR Materials QA1.docx DOCX document
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Appendix II - FRP Grout material 5-ft ISO.pdf PDF
Appendix UU - Yellow Airfield Paint 5-gal Bucket.pdf PDF
Appendix CCC - Asphalt Cold Patch 50-lb bucket.pdf PDF
Appendix S - Rapid Set Concrete in 5-gal Bucket.pdf PDF
Appendix GG - FRP Grout Material.pdf PDF
Appendix AA - Pelletized Asphalt 5-gal Bucket.pdf PDF
Appendix H - Wire Basket Top.pdf PDF
Appendix P - Supersack Lined 3-ft x 3-ft x 3-ft.pdf PDF
Appendix NN - Fast Trac 246 20-ft ISO.pdf PDF
Offeror Representations and Certifications attachement FA8051-21-R-3002.docx DOCX document
Appendix EE - Expedient Spall Repair 5-gal Bucket.pdf PDF
Appendix U - Rapid Set Concrete 20-ft ISO.pdf PDF
Appendix LL - Fast Trac 246 Concrete 5-gal Bucket.pdf PDF
Appendix XX - Mineral Spirits 1-gal.pdf PDF
Appendix KK - Fast Trac 246 Training Capping Material.pdf PDF
Appendix I - Wire Basket Bottom.pdf PDF
Appendix E - Inflatable Dunnage Bag.pdf PDF
Appendix G - Supersack Rack.pdf PDF
Appendix YY - Release Agent Concrete 5-gal bucket.pdf PDF
Appendix Z - Pelletized Asphalt Material.pdf PDF
Appendix BB - Pelletized Asphalt Supersack.pdf PDF
Appendix MM - Fast Trac 246 Training Capping Material Supersack.pdf PDF
Appendix OO - Joint Sealant 29-oz Tube.pdf PDF
Appendix W - Flowable Fill 5-gal Bucket.pdf PDF
Appendix SS - Backer Rod.pdf PDF
Appendix VV - White Airfield Paint 5-gal Bucket.pdf PDF
Appendix PP - Expansion Material 4-in x 0.pdf PDF
Appendix FF - Expedient Spall Repair material 5-ft ISO.pdf PDF
Appendix M - Snap Hook Ratchet Strap HD 2-in.pdf PDF
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Appendix RR - Plastic Zip Strip 0.5-in x 0.pdf PDF
Appendix C - ISO Container 8-ft x 8-ft x 5-ft FRP Grout Kit.pdf PDF
Appendix Q - Supersack Unlined 2-ft x 2-ft x 2-ft.pdf PDF
Appendix A - ISO Container 8-ft x 8-ft x 20-ft.pdf PDF
Appendix JJ - Citric Acid.pdf PDF
Appendix ZZ - Release Agent Asphalt 5-gal bucket.pdf PDF
Appendix B - ISO Container 8-ft x 8-ft x 5-ft Spall Repair Kit.pdf PDF
Appendix AAA - Curing Compound 5-gal bucket.pdf PDF
FA8051-21-R-3002 ADR Materials price sheet.xlsx XLSX spreadsheet
Appendix R - Rapid Set Concrete Material.pdf PDF
Appendix J - Bucket Riser.pdf PDF
Appendix Y - Flowable Fill 20-ft ISO.pdf PDF
Appendix HH - FRP Grout 5-gal Bucket.pdf PDF
Appendix TT - Black Airfield Paint 5-gal Bucket.pdf PDF
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Text version

Appendix V Rapid Setting Flowable Fill

1. General.

a. The Engineering Research and Development Center (ERDC), Vicksburg, MS, is the Department of Defense’s lead pavements research facility for roadways, permanent airfields, contingency airfields, and railroads. ERDC is the approving agency for all Air Force ADR related repair materials.

b. Due to the critical nature of performing emergency airfield repairs, presumably after an act of war, and the requirement to support heavy aircraft loads, materials must be pre-qualified for procurement and use. Failure of the materials to meet performance metrics could result in failure to restore flight operations, failure in contingency operations plans, damage to or loss of individual aircraft, material and personnel.

c. ADR repair materials must meet testing criteria outlined within three categories: (1) Laboratory Certification Program; (2) Feasibility Study; (3) Full-Scale Traffic Tests.

Failure within any of the three categories will exclude the material from being an ADR rapid setting concrete candidate. If the material passes laboratory certification testing, it is added to a Qualified Products List (QPL). There is currently only one product approved for use. Although, contractor must verify intended product approval and compliance with AFCEC/CXXM per task order.

Approved Product

Product Manufacturer

Utility-Fill One Step 750 Buzzi Unicem

2. Tri-Service Rapid Set Concrete Certification Requirements:

Test Description Testing Specifics Criteria

Compressive Strength ASTM D4832 Placed using traditional (wet) method ≥ 750-psi @ 28 day

Placed using dry method ≥ 500-psi @ 28 day

Initial Hardening ASTM D6024 Initial Hardening: ≤ 3-min

Flow Consistency ASTM D6103 8 to 12-in

Minimal Segregation ASTM C1610 Placed using traditional (wet) method < 5%

Linear Shrinkage ASTM C426 Placed using traditional (wet) method < 2%

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