Appendix R - Rapid Set Concrete Material.pdf

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Attached to
Air Damage Repair (ADR) Material
Solicitation number
FA805121R3002
Issued by

About this file

This document is a solicitation for an Air Damage Repair (ADR) Material contract issued by the Department of the Air Force Materiel Command Installation Contracting Agency. The solicitation requests proposals for ADR kits and shipping to repair airfields damaged by acts of war. Proposals are due by May 17, 2021 and award will be made to the lowest price technically acceptable offeror with acceptable past performance that is determined responsible. The contract will have a 5-year ordering period as an indefinite quantity/indefinite delivery contract with firm-fixed pricing. The estimated value is between $400,000 to $500,000. The NAICS code is 327320 and it is set aside for small businesses with 500 employees or fewer. The solicitation requires proposed technical descriptions, logistics and shipping plans, and pricing be submitted for evaluation. Past performance from the last 5 years must also be submitted and will be rated as acceptable or unacceptable. The successful offeror must meet all specifications in the Statement of Work and Appendices for the ADR materials.

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ADR Materials price sheet.xlsx XLSX spreadsheet
Questions and Answers 2.docx DOCX document
Questions and Answers 2.docx DOCX document
Questions and Answers 1.docx DOCX document
Combined Synopsis Solicitation FA8051-21-R-3002 ADR Materials QA1.docx DOCX document
Appendix DD - Expedient Spall Repair Material.pdf PDF
Appendix II - FRP Grout material 5-ft ISO.pdf PDF
Appendix UU - Yellow Airfield Paint 5-gal Bucket.pdf PDF
Appendix CCC - Asphalt Cold Patch 50-lb bucket.pdf PDF
Appendix S - Rapid Set Concrete in 5-gal Bucket.pdf PDF
Appendix GG - FRP Grout Material.pdf PDF
Appendix AA - Pelletized Asphalt 5-gal Bucket.pdf PDF
Appendix H - Wire Basket Top.pdf PDF
Appendix P - Supersack Lined 3-ft x 3-ft x 3-ft.pdf PDF
Appendix NN - Fast Trac 246 20-ft ISO.pdf PDF
Offeror Representations and Certifications attachement FA8051-21-R-3002.docx DOCX document
Appendix EE - Expedient Spall Repair 5-gal Bucket.pdf PDF
Appendix U - Rapid Set Concrete 20-ft ISO.pdf PDF
Appendix LL - Fast Trac 246 Concrete 5-gal Bucket.pdf PDF
Appendix XX - Mineral Spirits 1-gal.pdf PDF
Appendix KK - Fast Trac 246 Training Capping Material.pdf PDF
Appendix I - Wire Basket Bottom.pdf PDF
Appendix E - Inflatable Dunnage Bag.pdf PDF
Appendix G - Supersack Rack.pdf PDF
Appendix YY - Release Agent Concrete 5-gal bucket.pdf PDF
Appendix Z - Pelletized Asphalt Material.pdf PDF
Appendix BB - Pelletized Asphalt Supersack.pdf PDF
Appendix MM - Fast Trac 246 Training Capping Material Supersack.pdf PDF
Appendix OO - Joint Sealant 29-oz Tube.pdf PDF
Appendix W - Flowable Fill 5-gal Bucket.pdf PDF
Appendix SS - Backer Rod.pdf PDF
Appendix VV - White Airfield Paint 5-gal Bucket.pdf PDF
Appendix PP - Expansion Material 4-in x 0.pdf PDF
Appendix FF - Expedient Spall Repair material 5-ft ISO.pdf PDF
Appendix M - Snap Hook Ratchet Strap HD 2-in.pdf PDF
FA8051-21-R-3002 ADR Materials SOW.docx DOCX document
Appendix RR - Plastic Zip Strip 0.5-in x 0.pdf PDF
Appendix C - ISO Container 8-ft x 8-ft x 5-ft FRP Grout Kit.pdf PDF
Appendix Q - Supersack Unlined 2-ft x 2-ft x 2-ft.pdf PDF
Appendix A - ISO Container 8-ft x 8-ft x 20-ft.pdf PDF
Appendix JJ - Citric Acid.pdf PDF
Appendix ZZ - Release Agent Asphalt 5-gal bucket.pdf PDF
Appendix B - ISO Container 8-ft x 8-ft x 5-ft Spall Repair Kit.pdf PDF
Appendix AAA - Curing Compound 5-gal bucket.pdf PDF
FA8051-21-R-3002 ADR Materials price sheet.xlsx XLSX spreadsheet
Appendix J - Bucket Riser.pdf PDF
Appendix Y - Flowable Fill 20-ft ISO.pdf PDF
Appendix HH - FRP Grout 5-gal Bucket.pdf PDF
Appendix TT - Black Airfield Paint 5-gal Bucket.pdf PDF
Appendix V - Flowable Fill Material.pdf PDF
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Text version

Appendix R Rapid Set Concrete

1. General.

a. The Engineering Research and Development Center (ERDC), Vicksburg, MS, is the Department of Defense's lead pavements research facility for roadways, permanent airfields, contingency airfields, and railroads. ERDC is the approving agency for all Air Force ADR related repair materials.

b. Due to the critical nature of performing emergency airfield repairs, presumably after an act of war, and the requirement to support heavy aircraft loads, materials must be pre-qualified for procurement and use. Failure of the materials to meet performance metrics could result in failure to restore flight operations, failure in contingency operations plans, damage to or loss of individual aircraft, material and personnel.

c. ADR repair materials must meet testing criteria outlined within three categories: (1) Laboratory Certification Program; (2) Feasibility Study; (3) Full-Scale Traffic Tests.

Failure within any of the three categories will exclude the material from being an ADR rapid setting concrete candidate. If the material passes laboratory certification testing, it is added to a Qualified Products List (QPL). There are currently two products approved for use. Although, contractor must verify intended product approval and compliance with AFCEC/CXXM per task order.

2. Tri-Service Rapid Set Concrete Certification Requirements

Test Description Testing Specifics Criteria

Compressive Strength ASTM C39

≥ 3000-psi @ 2-hr

≥ 5000-psi @ 1-day

≥ 5000-psi @ 7-day

≥ 5000-psi @ 28-day

Flexural Strength ASTM C78

≥ 350-psi @ 2-hr

≥ 600-psi @ 7-day

≥ 600-psi @ 28-day

Bond Strength ASTM C882 Repair Material to Repair Material ≥ 1000-psi @ 1-day

Repair Material to Ordinary PCC ≥ 1000-psi @ 1-day

Modulus of Elasticity ASTM C469 2 ≤ x ≤ 6-Mpsi @ 2-hr

2 ≤ x ≤ 6-Mpsi @ 28-day

Time of Set ASTM C191 Initial Set: ≥ 15-min

Final Set: 25 - 35-min

Slump ASTM C143 Within 5-min of added water ≥ 3-in

Length Change ASTM C157 Stored in air - 0.04% ≤ x ≤ +0.03%

@ 28-day Stored in water Coeff. of Thermal

Expansion ASTM C 531

Begin test @ 7-days

≤ 12∙10-6 °F-1

Shrinkage Potential ASTM C1581 ≤ 40 με @ 14-day

No cracking @ 28-day

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