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Human Space Flight Technical Integration Contract (HSFTIC) Federal contract opportunity
Solicitation number
80JSC019R0023
Issued by
National Aeronautics and Space Administration Johnson Space Center

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This notice announces a forthcoming request for proposal for the Human Space Flight Technical Integration Contract. The National Aeronautics and Space Administration Johnson Space Center plans to issue the RFP on or about November 1, 2019, with proposals due on or about December 11, 2019. The contract is a total small business set-aside, with a North American Industry Classification System code of 541715 and size standard of 1,250 employees. The solicitation and amendments will be available at the NASA procurement website and Federal Business Opportunities site. Prospective offerors shall notify the agency of their intent to submit a proposal.

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SSP 41002

Revision R International Standard Payload Rack to NASA/ESA/JAXA Modules Interface Control Document

International Space Station Program

Revision R

March 2017

This document contains information that falls under the jurisdiction of the U.S. Department of Commerce Export Administration Regulations, 15 CFR 730-774, and is classified as EAR99. The Export, Re-export or re-transmission of this document or any of the data contained therein in violation of the Export Administration Regulations or other applicable U.S. export control laws and regulations is strictly prohibited.

National Aeronautics and Space Administration International Space Station Program Johnson Space Center Houston, Texas Contract No.: NNJ12GA46C

REVISION AND HISTORY

Classified as EAR99 - Refer to Title Page

REVISION AND HISTORY - Continued Classified as EAR99 - Refer to Title Page

REVISION AND HISTORY - Continued Classified as EAR99 - Refer to Title Page

REVISION AND HISTORY - Continued Classified as EAR99 - Refer to Title Page

REVISION AND HISTORY - Continued Classified as EAR99 - Refer to Title Page

REVISION AND HISTORY - Continued Classified as EAR99 - Refer to Title Page

REVISION AND HISTORY - Continued

REV.
DESCRIPTION
PUB. DATE
R
Revision R (Reference per SSCD 15608, EFF. 04-06-17)
Program Release
06-13-17

Revision R incorporates the following approved PIRNs:

41002-NA-0124A

41002-ND-0051

PREFACE

International Standard Payload Rack to NASA/ESA/JAXA Modules Interface Control Document The International Standard Payload Rack (ISPR) to National Aeronautics and Space Administration (NASA)/European Space Agency (ESA)/Japan Aerospace Exploration Agency (JAXA) Modules Interface Control Document (ICD) defines the physical, functional, and environmental interfaces between the ISPR and the NASA, ESA and JAXA laboratory modules for the on-orbit interfaces.

The contents of this document are intended to be consistent with the task and products to be prepared by the International Space Station (ISS) Program Partners as defined in SSP 41000, International Space Station System Specification. This ICD shall be implemented on all new ISS Program activities and shall be included in any existing contracts through contract changes. This document is under the control of the Interface Control Working Group (ICWG) as described in SSP 30459, International Space Station Interface Control Plan.

INTERNATIONAL SPACE STATION PROGRAMClassified as EAR99 - Refer to Title Page

International Standard Payload Rack to NASA/ESA/JAXA Modules Interface Control Document

CONCURRENCE

march 2017

Classified as EAR99 - Refer to Title Page

TABLE OF CONTENTS

PARAGRAPHPAGE
1.0INTRODUCTION1-1
1.1PURPOSE AND SCOPE1-1
1.2PRECEDENCE1-1
1.3DELEGATION OF AUTHORITY1-1
2.0DOCUMENTS2-1
2.1applicable documents2-1
2.2reference documents2-4
3.0INTERFACE3-1
3.1GENERAL3-1
3.1.1interface description3-1
3.1.2interface responsibilities3-1
3.1.3Coordinate systems3-1
3.1.4envelope interfaces3-1
3.1.4.1RACK Static ENVELOPE3-1
3.1.5mass properties3-1
3.1.5.1mass3-1
3.1.6Engineering Units and Tolerances3-1
3.1.6.1Engineering Units3-1
3.1.6.2conversions and tolerances3-2
3.1.7environmental interfaces3-2
3.1.7.1natural environment3-2
3.1.7.2induced environment3-2
3.1.7.2.1rack DIFFERENTIAL PRESSURE3-2
3.1.7.2.2rack PRESSURE RELIEF3-2
3.1.7.2.3on-orbit crew-induced loadS3-2
3.1.7.2.4shock3-2
3.1.7.2.5contamination3-2
3.1.7.2.6radiation3-2
3.1.7.2.7acceleration3-3
3.1.7.2.8Electromagnetic Compatibility3-3
3.2MECHANICAL AND STRUCTURAL INTERFACES3-3
3.2.1MECHANICAL INTERFACES3-3
3.2.2UTILITY INTERFACE PANEL3-3
3.2.3STRUCTURAL INTERFACES3-3
3.3SYSTEM INTERFACES3-5
3.3.1POWER INTERFACES3-5
3.3.1.1Physical Interface3-5
3.3.1.2Interface Characteristics3-13
3.3.1.2.1Power Handling Capability3-22
3.3.1.2.2Grounding and Isolation3-25
3.3.1.2.3Bonding3-25Classified as EAR99 - Refer to Title Page
3.3.1.2.4Rack OVERLOAD Protection3-31
3.3.1.2.4.1Rack Inrush/Initializing Current3-36
3.3.1.2.5module “power off” residual voltage level3-37
3.3.1.2.6REVERSE CURRENT CHARACTERISTICS AT ISPR INTERFACE3-37
3.3.1.2.6.1REVERSE CURRENT CAPABILITY OF ISPR INTERFACE3-37
3.3.1.2.6.2REVERSE CURRENT CHARACTERISTICS of ISPR and loads3-38
3.3.1.2.6.2.1transient partially contained within the envelope3-42
3.3.1.2.6.2.2LOADS HAVING LOW CAPACITANCE INPUT FILTERS3-43
3.3.1.3MAIN POWER Connector3-43
3.3.1.4ESSENTIAL/AUXILIARY Power3-44
3.3.1.5ESSENTIAL/AUXILIARY Power Connector3-44
3.3.1.6maintenance switch3-45
3.3.1.7maintenance switch/FIRE DETECTION SUPPORT INTERFACE connector3-50
3.3.2Thermal INTERFACES3-52
3.3.2.1Capabilities3-52
3.3.2.2Moderate Temperature Loop3-52
3.3.2.2.1PHYSICAL INTERFACE3-52
3.3.2.2.2Interface characteristics3-52
3.3.2.2.3Connector3-55
3.3.2.3Low Temperature Loop3-55
3.3.2.3.1physical interface3-55
3.3.2.3.2interface characteristics3-55
3.3.2.3.3CONNECTOR3-55
3.3.3Environmental Control and Life Support INTERFACES3-55
3.3.3.1Smoke Detection3-55
3.3.3.2Manual Fire Suppression3-56
3.3.3.2.1Physical Interface3-56
3.3.3.2.2Interface Characteristics3-56
3.3.3.3Nitrogen3-59
3.3.3.3.1Physical Interface3-59
3.3.3.3.2Interface Characteristics3-59
3.3.3.3.3Disconnect3-59
3.3.3.4Cabin Air3-59
3.3.3.4.1Physical Interface3-59
3.3.3.4.2Interface Characteristics3-59
3.3.3.5Rack heat loads3-59
3.3.3.5.1rack heat leak3-59
3.3.3.5.2rack thermal on-orbit environment in usl and apm3-60
3.3.3.5.3rack surface temperature limit IN JEM3-60
3.3.3.5.4worst case environment IN JEM3-60
3.3.4COMMAND AND DATA HANDLING INTERFACES3-60
3.3.4.1FIRE DETECTION SUPPORT3-61
3.3.4.1.1Smoke detector Interfaces3-61
3.3.4.1.1.1Analog INTERFACE CHARACTERISTICS3-63Classified as EAR99 - Refer to Title Page
3.3.4.1.1.2Discrete Command buIlt-in-test Interface Characteristics3-64
3.3.4.1.1.3Smoke Detector Functional Interface3-64
3.3.4.1.1.4Smoke Detector Operating Description3-67
3.3.4.1.1.5Smoke Detector Operating Procedure3-67
3.3.4.1.1.6Activation and usage considerations3-69
3.3.4.1.2FAN ventilation SUPPORT3-69
3.3.4.1.2.1FAN ventilation STATUS ELECTRICAL INTERFACES3-70
3.3.4.1.2.2FAN Ventilation Functional Interface3-70
3.3.4.1.3Smoke Indicator3-70
3.3.4.1.3.1SMOKE INDICATOR ELECTRICAL INTERFACES3-70
3.3.4.1.3.2Smoke Indicator Functional Interface3-70
3.3.4.1.4Connector3-70
3.3.4.2payload emergency, CAUTION warning ADVISORY and safing signals interface3-71
3.3.4.2.1APM Module Specific Payload Emergency, Warning, Caution Signals3-72
3.3.4.2.1.1Physical Interface3-72
3.3.4.2.1.2Interface Characteristics3-72
3.3.4.2.2APM Module Specific Safing Command3-73
3.3.4.2.2.1Physical Interface3-74
3.3.4.2.2.2interface Characteristics3-74
3.3.4.2.3Connector3-76
3.3.4.3STANDARD PAYLOAD 1553B BUS INTERFACE3-77
3.3.4.3.1physical interface3-78
3.3.4.3.2MIL-STD-1553b network interface characteristics3-78
3.3.4.3.2.1Network Characteristics3-78
3.3.4.3.2.2Wiring3-78
3.3.4.3.3connector PART NUMBER AND PIN ASSIGNMENTS3-78
3.3.4.3.4Remote Terminal Hardwired Address coding3-82
3.3.4.4Module SPECIFIC PAYLOAD 1553B BUS INTERFACE3-83
3.3.4.4.1physical interface3-84
3.3.4.4.2NETWORK interface characteristics3-84
3.3.4.4.3CONNECTOR part number and Pin Assignments3-84
3.3.4.4.4Remote Terminal Hardwired Address Coding3-84
3.3.4.5TIME DISTRIBUTION3-85
3.3.4.5.1PHYSICAL INTERFACE3-85
3.3.4.5.2INTERFACE CHARACTERISTICS3-85
3.3.4.6MAINTENANCE POWER SWITCH CONTROL3-85
3.3.4.7local area network interface3-88
3.3.4.7.1Link Segment CABLE/Signal Characteristics3-88
3.3.4.7.1.1Insertion Loss3-90
3.3.4.7.1.2Differential Characteristic Impedance3-90
3.3.4.7.1.3Medium Timing Jitter3-90
3.3.4.7.2implementation3-90
3.3.4.7.2.1Implementation in APM3-90
3.3.4.7.2.2Implementation in USL3-90Classified as EAR99 - Refer to Title Page
3.3.4.7.2.3Implementation in jem3-91
3.3.4.7.3connectors3-91
3.3.4.8KU-band receiver interface in usl3-91
3.3.5VIDEO INTERFACES3-97
3.3.5.1Physical Interface3-97
3.3.5.1.1USL/APM3-97
3.3.5.1.2JEM3-97
3.3.5.1.3APM3-97
3.3.5.1.3.1APM Electrical Video Interface3-97
3.3.5.1.3.2APM Rack A4 Optical Video Interface3-97
3.3.5.1.3.3APM Rack A4 Electrical Video Interface3-98
3.3.5.2Interface Characteristics3-98
3.3.5.2.1USL OPTICAL Interface Characteristics3-98
3.3.5.2.1.1Optical Video Signal Power levels (USL)3-100
3.3.5.2.1.1.1OPTICAL PFM NTSC VIDEO SIGNAL TRANSMIT POWER LEVELS (USL)3-100
3.3.5.2.1.1.2OPTICAL PFM NTSC VIDEO SIGNAL RECEIVE POWER LEVELS (USL)3-100
3.3.5.2.1.1.3OPTICAL PFM NTSC SYNC AND CONTROL SIGNAL TRANSMIT POWER
LEVELS (USL)3-101
3.3.5.2.2ELECTRICAL3-101
3.3.5.2.3APM OPTICAL INTERFACE CHARACTERISTIC3-101
3.3.5.2.3.1APM Optical PFM NTSC Video Power Levels3-102
3.3.5.2.3.2ISPR Optical PFM NTSC Video Power Levels3-102
3.3.5.2.3.3APM Optical Interface Characteristic (Specific Video I/F)3-103
3.3.5.2.4APM Electrical Video Interface Characteristics3-103
3.3.5.3Connector3-103
3.3.5.3.1OPTICAL3-103
3.3.5.3.2ELECTRICAL (JEM)3-105
3.3.5.3.3OPTICAL (APM Specific)3-107
3.3.5.3.4Electrical (APM)3-109
3.3.5.4Harness characteristics3-112
3.3.6HIGH RATE DATA link3-112
3.3.6.1standard High Rate Data Link3-112
3.3.6.1.1Physical Interfaces3-112
3.3.6.1.2interface characteristics3-112
3.3.6.1.3connector3-113
3.3.6.2Module Specific High Rate Data Link3-114
3.3.6.2.1Physical Interface3-114
3.3.6.2.1.1APM Module Specific interfaces3-114
3.3.6.2.1.1.1Optical interfaces3-114
3.3.6.2.1.1.2Data interfaces Definition3-114
3.3.6.2.1.1.3Electrical Interfaces3-116
3.3.6.2.1.2JEM Module Specific Interfaces3-116
3.3.7WASTE GAS3-116
3.3.7.1PHYSICAL INTERFACE3-116
3.3.7.2interface characteristics3-116Classified as EAR99 - Refer to Title Page
3.3.7.2.1Materials in the USL3-116
3.3.7.2.2Materials in the APM3-118
3.3.7.2.3Materials in the JEM3-118
3.3.7.3WASTE GAS DISCONNECT3-119
3.3.8vacuum system3-119
3.3.8.1physical interface3-119
3.3.8.2interface characteristics3-120
3.3.8.3disconnect3-120
3.3.9Argon3-120
3.3.9.1PhYsical Interface3-120
3.3.9.2Interface Characteristics3-120
3.3.9.3Disconnect3-120
3.3.10Helium3-120
3.3.10.1Physical Interface3-120
3.3.10.2interface Characteristics3-121
3.3.10.3Disconnect3-121
3.3.11Carbon Dioxide3-121
3.3.11.1Physical Interface3-121
3.3.11.2Interface Characteristics3-121
3.3.11.3Disconnect3-121

APPENDIX

aAcronyms and abbreviationsa-1
bTERMS AND DEFINITIONSb-1
cINDEX OF TBCs, TBDs AND TBRsc-1

TABLE

3.3-1MODULE SYSTEMS-TO-RACK INTERFACES3-12
3.3-2COLUMBUS PAYLOAD RACK LOCATION NOMENCLATURE3-13
3.3.1.2-1Output Performance Characteristics of one Power Feeder (Normal Operations)3-13
3.3.1.2.1-1POWER HANDLING CAPABILITY3-22
3.3.1.2.3-1module bonding interfaces3-25
3.3.1.2.4-1Detailed Upstream Protection Characteristics3-36
3.3.1.2.4.1-1rack inrush current3-37
3.3.1.2.5-1Residual voltage Characteristics at the ISPR Interface3-37
3.3.1.2.6.1-1POWER SYSTEM REVERSE CURRENT CAPABILITY3-38
3.3.1.6-1Rack maintenance switch (rack power switch) label3-46
3.3.2.2.2-1ISPR ACTIVE THERMAL CONTROL INTERFACE CHARACTERISTICS2) (2 pages)3-52
3.3.2.2.3-1fluid interface connectors*3-55
3.3.3.5.1-1cabin air heat load capability3-59
3.3.3.5.1-2reference external enVironment for jem design3-60
3.3.3.5.2-1rack thermal on-orbit environment3-60
3.3.4-1COMMAND AND DATA HANDLING INTERFACE CHARACTERISTICS3-61
3.3.4.1.1.1-1Electrical Characteristics ENVELOPE of Analog Signals3-63Classified as EAR99 - Refer to Title Page
3.3.4.1.1.2-1Electrical Characteristics of discrete command3-64
3.3.4.1.1.3-1smoke detection support FUNCTIONAL characteristics3-65
3.3.4.1.3.1-1Smoke Indicator Interface Characteristics3-71
3.3.4.2.1.2-1EWACS CHARACTERISTICS for DISCRETE Signals3-73
3.3.4.2.2.2-1Safing Command Characteristics3-76
3.3.4.3.2.1-1MIL-STD-1553B NETWORK CHARACTERISTICS3-78
3.3.4.3.4-1Remote Terminal Hardwired Address coding for Standard Payload Buses3-82
3.3.4.4.4-1Remote Terminal Hardwired Address coding APM Module Specific P/L 1553B Bus3-84
3.3.4.4.4-2Remote Terminal Hardwired Address coding JEM Module Specific P/L BusES3-85
3.3.4.6-1BI-Level Data Characteristics (SWITCH Contact)3-88
3.3.4.7.1-1Link Segment CABLE/SIGNAL CHARACTERISTICS3-89
3.3.5.2.1-1VIDEO PERFORMANCE CHARACTERISTICS3-99
3.3.5.2.1-2VIDEO Signal CHARACTERISTICS on Fiber Optics3-100
3.3.5.2.1.1.1-1OPTICAL PFM NTSC VIDEO SIGNAL TRANSMIT POWER3-100
3.3.5.2.1.1.2-1OPTICAL PFM NTSC VIDEO SIGNAL RECEIVE POWER3-100
3.3.5.2.1.1.3-1OPTICAL PFM NTSC SYNC AND CONTROL SIGNAL TRANSMIT POWER3-101
3.3.5.2.3-1APM Electrical VIDEO PERFORMANCE CHARACTERISTICS3-102
3.3.5.2.3.1-1Video Interface APM Optical Power Levels3-102
3.3.5.2.3.2-1Video Interface ISPR Optical Power Levels3-102
3.3.5.3.1-1VIDEO Hardwired Address coding for Standard3-105
3.3.5.4-1Optical video/data fiber characteristics3-112
3.3.6.2.1.1.1-1Optical Power Levels for APM specific High Rate Data Link
(APM to ISPR)3-114
3.3.6.2.1.1.1-2Optical Power Levels for APM specific High Rate Data Link
(ISPR to APM)3-114
3.3.6.2.1.1.2-1High Rate Data Transmission Characteristics3-115
3.3.6.2.1.1.2-2ENCODING ON TAXI LINK3-115
3.3.6.2.1.1.2-3CONTROL SYMBOLS ON TAXI LINK3-115

FIGURE

3.2.2-1UTILITY INTERFACE PANEL LOCATION and dimensions3-4
3.3-1partner common panel connector locations3-6
3.3-2JAXA LIFE SCIENCE RACK PANEL CONNECTOR LOCATIONS3-7
3.3-3JAXA MATERIAL PROCESSING RACK PANEL CONNECTOR LOCATIONS3-8
3.3-4USL SPECIFIC PANEL CONNECTOR LOCATIONS3-9
3.3-5APM-SPECIFIC PANEL CONNECTOR LOCATIONS3-10
3.3-6APM Video Rack A4 SPECIFIC PANEL CONNECTOR LOCATIONS3-11
3.3.1.2-1MAXIMUM INTERFACE SYSTEM RIPPLE VOLTAGE spectrum3-14
3.3.1.2-2interface transient voltage envelope3-15
3.3.1.2-31.2 - 1.44 kW ISPR INTERFACE SOURCE IMPEDANCE for one DDCU3-16
3.3.1.2-43 kW ISPR INTERFACE SOURCE IMPEDANCE for one ddcu3-17
3.3.1.2-56 kW ISPR INTERFACE SOURCE IMPEDANCE FOR ONE DDCU3-18Classified as EAR99 - Refer to Title Page
3.3.1.2-61.2-1.44 kW ISPR INTERFACE SOURCE IMPEDANCE for two DDCU’s
in parallel3-19
3.3.1.2-73 kW ISPR INTERFACE SOURCE IMPEDANCE LIMITS for two ddcu’s
in parallel3-20
3.3.1.2-86 KW ISPR INTERFACE SOURCE IMPEDANCE LIMITS for two DDCU’s
in parallel3-21
3.3.1.2.1-1ISPR/EPF Power Sharing in APM to External Payloads3-23
3.3.1.2.1-2ISPR Power Allocation Capability in the APM3-24
3.3.1.2.3-1rack bonding interface profile - usL, apm, mplm3-26
3.3.1.2.3-2rack bonding interface profile - mhi & ihi rack structures in the jem3-27
3.3.1.2.3-3rack bonding interface profile - boeing rack structures in the jem3-28
3.3.1.2.3-4rack bonding surface (bottom view)3-29
3.3.1.2.3-5RACK BONDING INTERFACE LOCATIONS3-30
3.3.1.2.4-1USL Overload Protection Characteristics3-33
3.3.1.2.4-2JEM Overload Protection Characteristics3-34
3.3.1.2.4-3APM OVERLOAD PROTECTION Characteristics (CURRENT LIMITATION CHARACTERISTICS OF ONE POWER FEEDER)3-35
3.3.1.2.6.2-1reverse current envelope, t < 300 µs3-39
3.3.1.2.6.2-2REVERSE CURRENT ENVELOPE, 300 µs < t < 10 ms3-40
3.3.1.2.6.2-3REVERSE CURRENT ENVELOPE, 10 ms < t < 300 ms3-41
3.3.1.2.6.2.1-1an example of load partially contained within the envelope3-43
3.3.1.3-1MAIN Power CONNECTOR/PIN ASSIGNMENT - J13-44
3.3.1.5-1ESSENTIAL/AUXILIARY power CONNECTOR/PIN ASSIGNMENT - J23-45
3.3.1.6-1Label, Details, Rack Maintenance Switch (page 1 of 3)3-47
3.3.1.6-1Label, Details, Rack Maintenance Switch (page 2 of 3)3-48
3.3.1.6-1Label, Details, Rack Maintenance Switch (page 3 of 3)3-49
3.3.1.7-1maintenance switch/fire detection support interface
connector/pin assignment - j433-51
3.3.2.2.2-1U.S. LAB AVAILABLE PRESSURE DROP VS. FLOW RATE3-54
3.3.3.2.1-1MANUAL FIRE SUPPRESSION HARDWARE ENVELOPE3-57
3.3.3.2.2-1manual FIRE SUPPRESSION SYSTEM PERFORMANCE CHARACTERISTICS
AT THE RACK I/F3-58
3.3.4.1.1-1Principle circuit for the smoke sensor Interface3-62
3.3.4.1.1.3-1SMOKE DETECTOR TIMING AND SIGNAL RANGES3-66
3.3.4.2.1.2-1principle interface of apm module specific payload emergency and warning signals3-73
3.3.4.2.2.2-1PRINCIPLE INTERFACE of Safing Commands3-74
3.3.4.2.2.2-2Pulse Command Timing3-75
3.3.4.2.3-1module specific EWACS interface connector/pin assignmenT - J453-77
3.3.4.3.3-1PAYLOAD 1553B BUS_A CONNECTOR/PIN ASSIGNMENT - J33-80
3.3.4.3.3-2PAYLOAD 1553B BUS_B CONNECTOR/PIN ASSIGNMENT - J43-81
3.3.4.3.4-1REMOTE TERMINAL HARDWIRED ADDRESS CODING (EXAMPLE)3-83
3.3.4.6-1contact status sensor, principle interface circuit diagram3-87
3.3.4.7.1-1LAN cabling to ISPR CONFIGURATION3-89
3.3.4.7.3-1USL Specific USl LAN-1 interface connector/pin assignmenT - J463-92
3.3.4.7.3-2APM Specific LAN-1 interface connector/pin assignmenT - J463-93Classified as EAR99 - Refer to Title Page
3.3.4.7.3-3USL specific USL LAN-2 interface connectoR/pin assignmenT - J473-94
3.3.4.7.3-4JEM specific JEM LAN-2 interface connectoR/pin assignmenT - J473-95
3.3.4.7.3-5APM specific APM LAN-2 interface connectoR/pin assignmenT - J473-96
3.3.5.3.1-1OPTICAL VIDEO CONNECTOR/PIN ASSIGNMENT - J163-104
3.3.5.3.2-1ELECTRICAL VIDEO SYSTEM INTERFACE CONNECTOR/PIN ASSIGNMENT - J773-106
3.3.5.3.3-1OPTICAL VIDEO CONNECTOR/PIN ASSIGNMENT - J483-108
3.3.5.3.4-1ELECTRICAL VIDEO CONNECTOR/PIN ASSIGNMENT - J803-110
3.3.5.3.4-2ELECTRICAL VIDEO CONNECTOR/PIN ASSIGNMENT - J813-111
3.3.6.1.3-1STANDARD HIGH RATE DATA CONNECTOR PART NUMBER AND PIN
ASSIGNMENT - J73-113

Classified as EAR99 - Refer to Title Page

SSP 41002

Revision R x

INTRODUCTION

ISPR’s are defined as racks which are interchangeable between NASA, ESA, and JAXA laboratories, regardless of the provider or site of initial installation within the ISS.

PURPOSE AND SCOPE

This ICD defines the on-orbit physical, functional, and environmental interfaces between the NASA United States Laboratory (USL) module, ESA Attached Pressurized Module (APM), JAXA Japanese Experiment Module (JEM), and the ISPR. The ground handling, launch, and landing interfaces between the Mini Pressurized Logistics Module (MPLM) and the ISPR are defined in SSP 41017, Rack to Mini Pressurized Logistics Module Interface Control Document.

PRECEDENCE

The overall functional requirements at the ISPR to module interfaces are contained in SSP 41162, United States Orbital Segment Specification, in SSP 41160, Attached Pressurized Module Segment Specification, in SSP 41165, Japanese Experiment Module Segment Specification, and in SSP 41152, ISPR Interface Requirements Document and are implemented in this ICD. These documents, together, form a consistent set of requirements to be implemented by NASA, ESA, and JAXA respectively and take precedence over this document and all other SSP applicable documents, with the exception of SSP 41000.

In case of conflict between these documents and SSP 41000, Space Station System Specification, SSP 41000 takes precedence.

DELEGATION OF AUTHORITY

The responsibility for assuring the definition, control, and implementation of the interfaces identified in this document is vested with the NASA ISS Program Office, JAXA, and with ESA. This document shall be formally approved and controlled in accordance with the provisions of SSP 30459, ISS Interface Control Plan, and jointly signed by NASA, JAXA and ESA. The NASA ISS Prime Contractor, the JAXA Contractors and the ESA Prime Contractor are participants in the development of this ICD.

Classified as EAR99 - Refer to Title Page

SSP 41002

Revision R

1-1

DOCUMENTS

applicable documents The following documents include specifications, models, standards, guidelines, handbooks, and other special publications. The documents listed in this paragraph are applicable to the extent specified herein. Inclusion of applicable documents herein does not in any way supersede the order of precedence identified in Paragraph 1.2 of this document.Classified as EAR99 - Refer to Title Page

Document No.
Title

683-16348* Rev. C May 17, 1995 Coupling, Quick Disconnect, Fluid, Self-Sealing, Internal

Reference
Paragraphs 3.3.2.2.3, 3.3.2.3.3, 3.3.3.3.3, 3.3.7.3, 3.3.8.3, 3.3.9.3, 3.3.10.3, 3.3.11.3; Table 3.3.2.2.3-1

*Document revision applicable to existing JAXA and Boeing hardware.

683-16348** Rev. G January 26, 1998 Coupling, Quick Disconnect, Fluid, Self-Sealing, Internal

Reference
Paragraphs 3.3.2.2.3, 3.3.2.3.3, 3.3.3.3.3, 3.3.7.3, 3.3.8.3, 3.3.9.3, 3.3.10.3, 3.3.11.3; Table 3.3.2.2.3-1

** Document revision applicable to Columbus and existing ESA hardware.

683-16348*** Rev. G, ADCN H8, H9 January 26, 1998 Coupling, Quick Disconnect, Fluid, Self-Sealing, Internal

Reference
Paragraphs 3.3.2.2.3, 3.3.2.3.3, 3.3.3.3.3, 3.3.7.3, 3.3.8.3, 3.3.9.3, 3.3.10.3, 3.3.11.3; Table 3.3.2.2.3-1

*** Document revision applicable to new procured hardware.

ASTM E380

Rev A 1 Jan 93 Standard Practice for Use of the International System of Units (SI) (The Modernized Metric System)

Reference
Paragraph 3.1.6.2

COL-RQ-ESA-013

Issue 3, Rev C 06 Feb 97 Columbus Human Factors Engineering Requirements

Reference
Paragraph 3.1.7.2.3

COL-RQ-ESA-014

Issue 2, Rev B 15 Dec 95 Columbus Electromagnetic Compatibility Requirements

Reference
Paragraph 3.1.7.2.8, 3.3.1.2.4.1, Figure 3.3.1.2-2

EIA RS-170A

Rev A 1 Nov 77 EIA Industrial Electronics Tentative Standard No. 1 - Color TV Studio Picture Line Amplifier Output Drawing

Reference
Table 3.3.5.2.1-2

ESA/SCC 3401/056

Issue 1, April, 1993 Revision B, March, 1995 Connectors, Electrical, Circular, Triple-Start Self-Locking Coupling, Scoop-Proof, Removable Crimp Contacts, Based on MIL-C-38999 Series III

Reference
Paragraph 3.3.1.7, 3.3.5.3.1, 3.3.5.3.3, 3.3.5.3.4

Figures 3.3.4.3.3-1, 3.3.4.3.3-2, 3.3.4.7.3-1, 3.3.4.7.3-2, 3.3.4.7.3-3, 3.3.4.7.3-4, 3.3.4.7.3-5

MIL-C-38999
General Specification for Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded, and Breach Couplings), Environment Resistant, Removable Crimp, and Hermetic Solder
Reference
Paragraphs 3.3.5.3.1, 3.3.5.3.2, 3.3.5.3.3, 3.3.5.3.4

MIL-STD-1553B

Notice 2 8 Sep 86 Digital Internal Time Division Command/Response MultiplexData Bus

Reference
Paragraphs 3.3.4.3, 3.3.4.3.2, 3.3.4.3.2.1, 3.3.4.3.2.2

Tables 3.3.4-1, 3.3.4.3.2.1-1Classified as EAR99 - Refer to Title Page

SSP 30237*

Rev D, DCN 005, 012, 036, SSCN 6154 12 June 98 Space Station Electromagnetic Emission and Susceptibility Requirements

Reference
Paragraph 3.1.7.2.8

*Document revision applicable to JEM.

SSP 30237**

Rev H, DCN 036 15 March 2005 Space Station Electromagnetic Emission and Susceptibility Requirements

Reference
Paragraph 3.1.7.2.8

**Document revision applicable to USL.

SSP 30426

Rev D 21 Jan 94 Space Station External Contamination Control Requirements

Reference
Paragraph 3.3.7.2

SSP 30459

Revision G International Space Station Interface Control Plan

Reference
Paragraphs Preface, 1.3

SSP 30482

Volume 2 Rev. A January 1994 Electric Power Specifications and Standards Volume 2: Consumer Constraints

Reference
Paragraph 3.3.1.2.4.1

SSP 30573

Rev. E 2 Dec. 09 Space Station Program Fluid Procurement and Use Control Specification

Reference
Paragraph 3.3.2Classified as EAR99 - Refer to Title Page

SSP 41017

Part 2, Rev. J 4 Feb 05 Rack to Mini Pressurized Logistics Module Interface Control Document (ICD) Part 2

Reference
Paragraphs 1.1, 3.1.3, 3.1.4.1, 3.1.5.1, 3.1.7.2.7, 3.2.1, 3.2.3, Figure 3.3.1.2.3-5

SSP 41152

Current Issue

Interface Requirements Document International Standard Payload Rack (ISPR)

Reference
Paragraph 1.2

SSP 50005

Rev B 15 May 94 International Space Station Flight Crew Integration Standard

Reference
Paragraph 3.1.7.2.3

SSQ 21635

Rev K 29 October 2002 General Specification for Connectors and Accessories, Electrical, Circular, Miniature, IVA/EVA/Robot Compatible, Space Quality

Reference
Paragraph 3.3.1.3, 3.3.1.5, 3.3.1.7, 3.3.5.3.1, 3.3.5.3.2, 3.3.5.3.3

Figures 3.3.4.3.3-1, 3.3.4.3.3-2, 3.3.4.7.3-1, 3.3.4.7.3-2, 3.3.4.7.3-3, 3.3.4.7.3-4, 3.3.4.7.3-5, 3.3.6.1.3-1 reference documents The following documents contain supplemental information to guide the user in the application of this document. These reference documents may or may not be specifically cited within the text of this document.Classified as EAR99 - Refer to Title Page Classified as EAR99 - Refer to Title Page

Document No.
Title
SSP 30575
Space Station Interior and Exterior Operational Location Coding System
Reference
Paragraph 3.3, Table 3.3-2
SSP 41000
International Space Station System Specification
Reference
Preface, Paragraph 1.2
SSP 41160
Attached Pressurized Module Segment Specification
Reference
Paragraph 1.2
SSP 41162
United States On-Orbit Segment Specification
Reference
Paragraph 1.2
SSP 41165
Japanese Experiment Module Segment Specification
Reference
Paragraph 1.2Classified as EAR99 - Refer to Title Page

2-2

INTERFACE

GENERAL

interface description The NASA/ESA/JAXA modules’ interface to the ISPR consists of the mechanical attachments, utility interface panel and utilities, and restraint and mobility hardware attachment. Crew interfaces for the smoke detector visual indicator, portable fire extinguisher (PFE) insertion port and maintenance power switch are located on the ISPR front side.

The utilities interfaces are defined at the separation plane of the connectors located in the modules utility panels.

interface responsibilities NASA, ESA, and JAXA ensure that the ISPR, herein after referred to as racks, conforms to the interface definition contained within this document. NASA, ESA, and JAXA module rack locations designated for ISPRs provide interfacing hardware and utilities consistent with the definitions contained herein.

Coordinate systems The rack coordinate system is defined in SSP 41017, Rack to Mini Pressurized Logistics Module ICD.

envelope interfaces RACK Static ENVELOPE The NASA/JAXA/ESA modules accommodate the static envelope defined in SSP 41017.

mass properties mass The maximum on-orbit mass of an integrated rack is defined in SSP 41017.

Engineering Units and Tolerances Engineering Units Dimensions shown in this document are in the English (inch, pound, second) system of units followed by the equivalent International System of Units (SI) (metric) value in parentheses. Measurement may be verified in either system of units except that connector threads, tubes/ducts diameters will be verified in English standard convention of units.Classified as EAR99 - Refer to Title Page conversions and tolerances For detailed descriptions of conversions and tolerances, reference ASTM E380, Standard Practice for Use of the International System of Units (SI) (The Modernized Metric System).

environmental interfaces natural environment Not Applicable induced environment The racks are capable of operation during and after being exposed to any feasible combination of the following on-orbit environments.

rack DIFFERENTIAL PRESSURE The rack structure when exposed to pressure changes caused by fire suppression, controlled module depressurization, and controlled module repressurization will not permanently deform.

The rack structure withstands the following conditions:

· max. depressurization rate = 878 Pa/s (7.64 psi/min)

· max. repressurization rate = 230 Pa/s (2 psi/min)

· max. fire suppressant carbon dioxide (CO2) flow rate as specified in Figure 3.3.3.2.2-1 rack PRESSURE RELIEF The rack will not have dedicated pressure relief on the front of the rack.

on-orbit crew-induced loadS Racks may be subjected to an inadvertent kick or push-off. Maximum crew-induced design limit loads are given in SSP 50005, International Space Station Flight Crew Integration Standard, or COL-RQ-ESA-013, Columbus Human Factors Engineering Requirements.

shock Not Applicable contamination Not Applicable radiation Not ApplicableClassified as EAR99 - Refer to Title Page acceleration The on-orbit maximum rack center of mass acceleration environments are defined in SSP 41017.

Electromagnetic Compatibility Electromagnetic Compatibility is characterized by SSP 30237, Space Station Electromagnetic Emission and Susceptibility Requirements, or ESA document COL-RQ-ESA-014, Columbus Electromagnetic Compatibility Requirements.

MECHANICAL AND STRUCTURAL INTERFACES

MECHANICAL INTERFACES

On-orbit mechanical interfaces between the ISPR and modules consist of the rack pivot point attachment, rack upper attachment, and restraint and mobility aids hardware interfaces, which are defined in SSP 41017, and of the utility interface panel which is defined in this document in sections 3.2.2 and 3.3.

UTILITY INTERFACE PANEL

The utility interface panel location is shown in Figure 3.2.2-1, Utility Interface Panel Location and Dimensions.

STRUCTURAL INTERFACES

The module to rack structural interfaces consist of the load carrying capability associated with on-orbit attachment points as defined in SSP 41017.

FIGURE 3.2.2-1 UTILITY INTERFACE PANEL LOCATION and dimensionsClassified as EAR99 - Refer to Title Page

SYSTEM INTERFACES

The system interface plane for the rack is at the utility interface panel shown in Figure 3.2.2-1, Utility Interface Panel Location and Dimensions and Figure 3.3-1, Partner Common Panel Connector Locations; Figure 3.3-2, JAXA Life Science Rack Panel Connector Locations; Figure 3.3-3, JAXA Material Processing Rack Panel Connector Locations; Figure 3.3-4, NASA Specific Panel Connector Locations; Figure 3.3-5, ESA Specific Panel Connector Locations, Figure 3.3-6, ESA Video Rack A4 Specific Panel Connector Locations (see Table 3.3-2 for Columbus Payload Rack location nomenclature.)

Exceptions to this interface plane are the cabin air and the crew fire suppression and maintenance interfaces. Standard utility interfaces are available at all rack locations. Standard utility interface options are available at selected rack locations. Module specific utility interfaces are available in one laboratory at selected rack locations. All the system interface utilities are documented in this section. The Module Systems-To-Rack Interfaces are tabulated in Table 3.3-1.

All utility interface panel connectors will be oriented such that their master keying is parallel and adjacent to the top edge of the utility interface panel.

Table 3.3-2 provides a cross reference between the Columbus Payload Rack location nomenclature as used by Columbus and in this document, and the ISS program rack location nomenclature per reference document SSP 30575.

POWER INTERFACES

Physical Interface The rack electrical power interface is at the rack utility interface panel shown in Figure 3.3-1 through 3.3-5. All 3 kW and 6 kW power connectors are identical.Classified as EAR99 - Refer to Title Page

FIGURE 3.3-1 partner common panel connector locationsClassified as EAR99 - Refer to Title Page

FIGURE 3.3-2 JAXA LIFE SCIENCE RACK PANEL CONNECTOR LOCATIONSClassified as EAR99 - Refer to Title Page

FIGURE 3.3-3 JAXA MATERIAL PROCESSING RACK PANEL CONNECTOR LOCATIONSClassified as EAR99 - Refer to Title Page

FIGURE 3.3-4 USL SPECIFIC PANEL CONNECTOR LOCATIONSClassified as EAR99 - Refer to Title Page

FIGURE 3.3-5 APM-SPECIFIC PANEL CONNECTOR LOCATIONSClassified as EAR99 - Refer to Title Page

FIGURE 3.3-6 APM Video Rack A4 SPECIFIC PANEL CONNECTOR LOCATIONSClassified as EAR99 - Refer to Title Page

TABLE 3.3-1 MODULE SYSTEMS-TO-RACK INTERFACES

UTILITY (1)

PARTNER COMMON
JAXA LIFE SCIENCES
JAXA MATERIAL PROCESSING
NASA

SPECIFIC

ESA

SPECIFIC

MAIN POWER
J1
x
x
x
x
x
ESSENTIAL/AUXILIARY POWER
J2
x
x
x
x
x

TCS MOD

x
x
x
x
x

TCS LOW

x x

GN2 (2)

x
x
x
x
x
1553B BUS-A
J3
x
x
x
x
x
1553B BUS-B
J4
x
x
x
x
x
P/L EWACS
J45

x

LAN-1
J46
x
x
LAN-2
J47
x
x
x
x

TIME DISTRIBUTION SUPPORT (3)

x
x
x
x
x
FDS/POWER MAINTENANCE
J43
x
x
x
x
x
(OPTICAL) VIDEO/SYNC
J16
x 6)
x
x 4, 10)
(ELECTRICAL)VIDEO/ SYNC
J77
x
x

(Electrical) VIDEO EL (Scar for Video MK2) J80 x 4)

HRDL
J7
x
x
x
x
x

VACUUM

x (7)

x
x

(5, 7) x (5, 7)

WASTE GAS

x
x
x
x
x

AR (2)

x

HE (2)

x

CO2 (Experiment) (2) x

Video FO
J48

x (8)

VIDEO EL

(Scar for Video MK2) J81 x (9)

Notes:

1.The utility control (i.e., valves, flow adjustors, switches, and circuit protection) is provided at each rack location on the module side of the interface unless otherwise noted.
2.Valves located in rack.
3.Implemented via the 1553B Standard and specific Payload Bus(es).
4.Combined with APM local high rate data.
5.If required automated valves will be located within the rack.
6.Not applicable to JEM.
7.Not available USL Racks LAB1P1, LAB1P2, LAB1P4, LAB1D3; JEM Racks JPM1F1, JPM1F2, JPM1A1,JPM1 A2; APM Racks O1, O2. (See Table 3.3-2 for Columbus Payload Rack location nomenclature)
8.Connector J48 Video FO is present in Rack A4 only. (See Table 3.3-2 for Columbus Payload Rack location nomenclature) This Connector will become inactive with APM Video MK2 (post Flight 1E).
9.Connector J81 Video EL is present in Rack A4 only. (See Table 3.3-2 for Columbus Payload Rack location nomenclature)
10.This connector will become an only optional interface for ISPR’s using fiber optics with APM Video Mk2 (post Flight 1E).

Classified as EAR99 - Refer to Title Page

TABLE 3.3-2 COLUMBUS PAYLOAD RACK LOCATION NOMENCLATURE

Columbus Payload Rack location nomenclature as identified in this document Columbus Payload Rack location nomenclature per SSP 30575

O1
COL1O1
O2
COL1O2
A1
COL1A1
A2
COL1A2
A3
COL1A3
A4
COL1A4
F1
COL1F1
F2
COL1F2
F3
COL1F3
F4
COL1F4

Interface Characteristics The rack electrical power interface provides the characteristics as defined in Table 3.3.1.2-1, Output Performance Characteristics of One Power Feeder (Normal Operations).

TABLE 3.3.1.2-1 Output Performance Characteristics of one Power Feeder (Normal Operations)

Parameter
Characteristics
Voltage Range (steady state)
116 to 126 VDC
Maximum Ripple Voltage 1)
2.5 V RMS for USL, JEM, and APM.
Maximum Ripple Voltage Spectrum
Fig. 3.3.1.2-1, Maximum Interface System Ripple Voltage Spectrum
Transient Voltage Range
Fig. 3.3.1.2-2, Interface Transient Voltage Envelope
Max. Transient Recovery Time
Fig. 3.3.1.2-2, Interface Transient Voltage Envelope
Source Impedance 2)
Fig. 3.3.1.2-3, 1.2 - 1.44 kW ISPR Interface Source Impedance for one DDCU

Fig. 3.3.1.2-4, 3 kW ISPR Interface Source Impedance for one DDCU

Fig. 3.3.1.2-5, 6 kW ISPR interface Source Impedance for one DDCU

Fig. 3.3.1.2-6, 1.2-1.44 kW ISPR Interface Source Impedance for two DDCU’s in parallel

Fig. 3.3.1.2-7, 3 kW ISPR Interface Source Impedance for two DDCU’s in parallel

Fig. 3.3.1.2-8, 6kW ISPR Interface Source Impedance for two DDCU’s in parallel

Maximum Return Line Voltage to Structure
3.5 VDC
1)Lower limit of measurement bandwidth is less than 100 Hz. Upper limit is between 1 MHz and 50 MHz.
2)Terms and definitions for Single DDCU and Two DDCUs in Parallel can be found in Appendix D.Classified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2-1 MAXIMUM INTERFACE SYSTEM RIPPLE VOLTAGE spectrumClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2-2 interface transient voltage envelopeClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2-3 1.2 - 1.44 kW ISPR INTERFACE SOURCE IMPEDANCE for one DDCUClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2-4 3 kW ISPR INTERFACE SOURCE IMPEDANCE for one ddcuClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2-5 6 kW ISPR INTERFACE SOURCE IMPEDANCE FOR ONE DDCUClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2-6 1.2-1.44 kW ISPR INTERFACE SOURCE IMPEDANCE for two DDCU’s in parallelClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2-7 3 kW ISPR INTERFACE SOURCE IMPEDANCE LIMITS for two ddcu’s in parallelClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2-8 6 KW ISPR INTERFACE SOURCE IMPEDANCE LIMITS for two DDCU’s in parallelClassified as EAR99 - Refer to Title Page

Power Handling Capability The power handling capability is shown in Table 3.3.1.2.1-1, Power Handling Capability.

TABLE 3.3.1.2.1-1 POWER HANDLING CAPABILITY

Power Circuit Maximum Continuous Power (kW)

NASA
ESA
JAXA
Bus
3
X
X
X
Bus
6
X
X 1)
X
Bus 1
6
Bus 2
6
X

Parallel use of power feeders by NASA is allowed provided that SSP isolation and fault propagation requirements are met. Each 3, and single 6 kW power feed is accompanied by a 10 amp essentials bus (safing power). For NASA, Bus 1 or 2 is utilized for safing power.

Note 1) Two ISPR’s (position A3 and F3, see Table 3.3-2 for Columbus Payload Rack location nomenclature) in APM may share power with APM External Payload as shown in Figure 3.3.1.2.1-1. In these cases, payload switching may be restricted by Inrush current limitations.

The ISPR/EPF Power Sharing in APM to External Payloads is identified in Figure 3.3.1.2.1-1, ISPR/EPF Power Sharing in APM to External Payloads. The Allocation of Power Capability in the APM per Rack Position is identified in Figure 3.3.1.2.1-2, ISPR Power Allocation Capability in the APM.

SSP 41002

3-121

FIGURE 3.3.1.2.1-1 ISPR/EPF Power Sharing in APM to External PayloadsClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.1-2 ISPR Power Allocation Capability in the APMClassified as EAR99 - Refer to Title Page

Grounding and Isolation Each power feed negative line (return) is single point grounded by structural termination at power source level.

Any power input lead of an equipment located in the ISPR has a Direct Current (DC) isolation of at least 1 MOhm to equipment chassis and between power input lead and equipment conditioned power.

Main power and essential/auxiliary power feeds are galvanically separated from each other. Any power equipment located in the ISPR and connected to both power input leads has a DC isolation of at least 1MOhm in parallel with not more than 0.03 µF of mutual capacitance between the independent power feeds. Mutual capacitance is defined as line-to-line capacitance, exclusive of the Electromagnetic Induction/Interference (EMI) input filter.

Each Active Rack Isolation System (ARIS) compatible ISPR location has an additional ARIS ground wire on pin B of J1 and J2 (instead of the SPARE pin), identified in Figures 3.3.1.3-1 and 3.3.1.5-1. The ARIS resistance (pin to rack structure) shall meet a 50 mOhm DC resistance as maximum for all possible ARIS locations. The module resistance (pin to structure) shall meet a 50 mOhm DC resistance as a maximum.

Bonding The bonding interface is as shown in Figures 3.3.1.2.3-1 through 3.3.1.2.3-3, Rack Bonding Interface Profile, and Figure 3.3.1.2.3-4, Rack Bonding Surface (Bottom View). For the profile view, use Figure 3.3.1.2.3-1 for all Modules except the JEM. For Mitsubishi Heavy Industries (MHI) or Ishikawajima-Harima Heavy Industries (IHI) rack structures in the JEM, use Figure 3.3.1.2.3-2 for the profile. For U.S. Racks in the JEM, use Figure 3.3.1.2.3-3 for the profile. The surfaces at the bonding interface are electroless nickel plated to a minimum thickness of 0.0015 (0.038). Each rack will contain two bonding interfaces as shown in Figure 3.3.1.2.3-5, Rack Bonding Interface Locations. The modules will accommodate bonding interfaces as per Table 3.3.1.2.3-1, Module Bonding Interfaces.

TABLE 3.3.1.2.3-1 module bonding interfaces

Module
Bonding Interface
APM
Point L,L2
JEM
Points K,K1,L,L1
USL
Point L, L2

FIGURE 3.3.1.2.3-1 rack bonding interface profile - usL, apm, mplmClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.3-2 rack bonding interface profile - mhi & ihi rack structures in the jemClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.3-3 rack bonding interface profile - boeing rack structures in the jemClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.3-4 rack bonding surface (bottom view)Classified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.3-5 RACK BONDING INTERFACE LOCATIONSClassified as EAR99 - Refer to Title Page

Rack OVERLOAD Protection The power source will provide protection to the rack interface for ISPR overload conditions by means of a remote power controller.

The overload limitation characteristics of the power feeders are defined in Figures 3.3.1.2.4-1, 3.3.1.2.4-2, and 3.3.1.2.4-3, Overload Protection Characteristics.

For current limiting switches, the drawn regions in the figure show the current limit regions from the time the protection devices start to control the current within the specified range, to the maximum time where the protection device trips and interrupts the current flow.

For non-current limiting switches, the drawn regions in the figure show the range of the over-current threshold from minimum trip decision time, to the maximum trip decision time.

Table 3.3.1.2.4-1 defines the major characteristics of the remote power controllers.

The curve defines the trip region for Remote Power Converter/Controllers (RPCs) connected to ISPR locations in the JEM, APM and USL Modules.

USL: ISPR locations are connected to non-current limiting RPCs for 3 and 6 kW feeds, and to current limiting RPCs for 1.44 kW (Auxiliary) feeds. Nominal current ratings are 25, 50, and 12 amperes respectively.

For the non-current limiting RPCs:

-A feeder current above the threshold at 550 percent ± 50 percent of nominal rating for 0 to 10 µs will cause the RPC to trip.
-A feeder current above the threshold at 200 percent ± 10 percent of nominal rating for 1 to 2 ms will cause the RPC to trip.
-A feeder current above the threshold at 115 percent ± 5 percent of nominal rating for 40 to 48 ms will cause the RPC to trip.

For the current limiting RPCs on the 1.44 kW feeds:

-The current will be controlled to within the limiting level of 13.2 to 14.4 amperes within 100 µs. The RPC will trip if the current remains in limiting up to the decision time of 34.5 ± 3.5 ms.
JEM:ISPR locations are connected to current limiting RPCs. A current level above Its percent of the RPC nominal rating may cause the RPC to begin limiting the current. The limiting level will not exceed Ilu percent of the nominal RPC current rating. Current limiting will be within this region within 50 µs after the onset of an overcurrent condition. The RPC will trip, if the current limiting continues to the decision time from 6 to 20 ms. In addition, the RPC provides a trip threshold which will be within the decaying region shown from 20 to 500 ms after the overcurrent condition occurs. The RPC will trip if the overcurrent condition crosses the trip threshold. During this interval, Itu is the guaranteed trip level, and Itd is the guaranteed no-trip level. Nominal current ratings are shown in Figure 3.3.1.2.4-2.Classified as EAR99 - Refer to Title Page

APM: All ISPR locations are connected to current limiting solid state power controllers (SSPCs). Current limit levels and trip times are defined in Table 3.3.1.2.4-1. Trip coordination (selective protection) is achieved by utilization of Payload provided downstream protection devices with a current limit below the current limit region of the SSPCs or with a trip time of 1 ms (or shorter). The SSPC will trip if overload is not removed before decision time.

Continuous power interface current below ICL (ICL MIN ≤ ICL ≤ ICL MAX; see Figure 3.3.1.2.43; dependent on component accuracy) will not cause SSPC tripping, i.e. rating of downstream ISPR wiring up to next protection level has to be compliant with ICL MAX.Classified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.4-1 USL Overload Protection CharacteristicsClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.4-2 JEM Overload Protection CharacteristicsClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.4-3 APM OVERLOAD PROTECTION Characteristics (CURRENT LIMITATION CHARACTERISTICS OF ONE POWER FEEDER)Classified as EAR99 - Refer to Title Page

TABLE 3.3.1.2.4-1 Detailed Upstream Protection Characteristics

PWR INTERFACE
MAIN PWR FEEDER
CURRENT LIMITATION LEVEL
MINIMUM TRIP
TRIP DECISION TIME (1)
MIN.
MAX.
THRESHOLD
MIN.
MAX.
3 kW ISPR
APM
JEM
USL

36.0 A

(2) N/A

39.6 A

(2) N/A

N/A N/A 27.5

1.5 ms (2) 40 ms

3.5 ms (2) 48 ms

6 kW ISPR
APM
JEM
USL

72.0 A

(3) N/A

79.2 A

(3) N/A

N/A N/A

55.0 A

1.5 ms (3) 40 ms

3.5 ms (3) 48 ms

12 kW ISPR USL FEED A/Bus 1 FEED B/Bus 2

N/A N/A

N/A N/A

55.0 A

55.0 A

40 ms 40 ms

48 ms 48 ms

PWR INTERFACE
AUX PWR FEEDER

NOM.

POWER

CURRENT LIMITATION LEVEL
TRIP DECISION TIME (1)
MIN.
MAX.
MIN.
MAX.

ISPR

APM Lateral APM Overhead

JEM

USL

1.2 kW

1.2 kW

1.2 kW

1.44 kW

26.1 A

18.0 A

(4)

13.2 A

29.7 A

19.8 A

(4)

14.4 A

1.5 ms

1.5 ms (4) 31 ms

3.5 ms

3.5 ms (4) 38 ms

Notes:

(1) trip decision time within range of min. and max. limiting/trip threshold

(2) see Figure 3.3.1.2.4-2 apply 25A RPC characteristics

(3) see Figure 3.3.1.2.4-2 apply 50A RPC characteristics

(4) see Figure 3.3.1.2.4-2 apply 25A RPC characteristics for JEM ISPR JPM1F2 and JPM1A5 locations and apply 10A RPC characteristics for the other locations

Rack Inrush/Initializing Current The peak amplitude and rate of change of the inrush current allowed for rack power start-up does not exceed the values listed in Table 3.3.1.2.4.1-1, Rack Inrush/Initialization Current, for the maximum duration of 10 ms. The module electrical power systems are designed to accommodate this capability.Classified as EAR99 - Refer to Title Page

TABLE 3.3.1.2.4.1-1 rack inrush current

6 kW FEED
3 kW FEED
AUX. FEED
PEAK AMPLITUDE
50 Amp
33 Amp
23 Amp *
MAXIMUM RATE OF CHANGE
50 Amp/ms
100 Amp/ms
100 Amp/ms

*) APM Racks O1 and O2: 18 A (See Table 3.3-2 for Columbus Payload Rack location nomenclature.)

For 6 kW and 12 kW racks, step changes in power demand by the integrated rack (including the initial power application to the load) will not exceed 3 kW on a single feed. The inrush current as defined in SSP 30482 and COL-RQ-ESA-014 respectively (see Table 3.3.1.2.4.1-1 above) applies for all these step load changes.

module “power off” residual voltage level After switching module Remote Power Control in “OFF-”state, the module still provides an residual voltage at the ISPR interface. Table 3.3.1.2.5-1, defines the characteristics.

TABLE 3.3.1.2.5-1 Residual voltage Characteristics at the ISPR Interface

USL
APM
JEM
Residual Voltage in “OFF” State
≤ 10 V
≤ 11.8 V
≤ 6 V
Leakage Current
< 5 mA
< 5 mA
≤ 4 mA

REVERSE CURRENT CHARACTERISTICS AT ISPR INTERFACE

Electrical current can flow in the reverse direction (from the load towards the source) under various fault and transient conditions. In order to ensure compatibility at the ISPR and load interfaces, it is necessary to characterize the capability of the source switchgear to carry reverse current and to limit the amount of reverse current that may be provided by a load or ISPR.

Switch gear reverse current capability is defined in 3.3.1.2.6.1 below. ISPR and load reverse current limits are defined in 3.3.1.2.6.2.

REVERSE CURRENT CAPABILITY OF ISPR INTERFACE

The reverse current capability of the power system upstream of the ISPR interface is listed in Table 3.3.1.2.6.1-1. The values shown are the demonstrated capabilities of the system to conduct current pulse transient and steady state currents that could flow from the ISPR, back through the protective switches when a fault occurs upstream of these switches under otherwise normal operating conditions.Classified as EAR99 - Refer to Title Page Classified as EAR99 - Refer to Title Page

TABLE 3.3.1.2.6.1-1 POWER SYSTEM REVERSE CURRENT CAPABILITY

RPCM, SSPC, PDB, or PDU Type
Maximum Reverse Current Amplitudes– (Amperes)
10 µs Pulse
1 ms Pulse
50 ms Pulse
Steady State

( t > 1 s )

US Type I
400
40
N/S
2
US Type III
800
80
N/S
6
US Type V (12A)
400
40
N/S
2
US Type VI
400
40
N/S
3
JEM 50 A RPC
800
80
18.4
N/S
JEM 25 A RPC
400
80
9.2
N/S
JEM 10 A RPC
400
40
7.3
N/S
APM
400
100
60
1

Notes:

1) s = microsecond, ms = millisecond, s = second, N/S = not specified

REVERSE CURRENT CHARACTERISTICS of ISPR and loads The ISPR and load assemblies will limit reverse current transients that can occur when a hard fault occurs across the power source. The transient currents will decay and be mostly contained within the applicable transient envelope shown in Figures 3.3.1.2.6.2-1, 3.3.1.2.6.2-2 and 3.3.1.2.6.2-3. These envelopes bound a range of pulses of various widths, all having a current-squared-time integral (I2 t) approximate equivalent to the respective pulses in Table 3.3.1.2.6.1-1.

For purposes of this Interface definition, the fault is 10 mΩ or less applied within 2 µs or less. For ISPR and load assemblies exhibiting reverse current transient peaks within +/-100 amperes, the fault resistance is 40 mΩ or less.Classified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.6.2-1 reverse current envelope, t < 300 µsClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.6.2-2 REVERSE CURRENT ENVELOPE, 300 µs < t < 10 msClassified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.6.2-3 REVERSE CURRENT ENVELOPE, 10 ms < t < 300 msClassified as EAR99 - Refer to Title Page transient partially contained within the envelope The transients may exceed the envelope limits of 3.3.1.2.6.2 for one or more short time intervals, provided the transient peak current and the ratio of the items of intersection with the envelope satisfy the limit.

Where ln represents the natural logarithm, t1, and t2 correspond to the beginning and end times, respectively, of each interval when the transient is outside the envelope, ipk is the peak of the transient occurring between t2 and t1, and ie is the point on the envelope at the time of the peak ipk. For multiple intervals in which the envelope is exceeded, the left-hand side of this expression will be evaluated for each interval and the sum of all such results will total less than unity. This criterion is based on approximation of the real transient by a vertical-sided pulse which begins at t1, follows a t-2 function through the ipk point, and ends at t2. This vertical-sided pulse has the stress property (current-squared time integral) as the test pulses in Table 3.3.1.2.6.1-1.

An example of such a case is illustrated in Figure 3.3.1.2.6.2.1-1 where the transient for a hypothetical Load “A” is overlaid with the envelope for a US Type II Remote Power Control Module (RPCM). The figure shows the transient crossing the envelope at times t1 = 5.1 ms and t2 = 7.1 ms and an envelope value, ie = 21 A. Substituting these values into the relationship of 3.3.1.2.6.2.1 leads to ( ipk / ie ) 2 x ln(7.1 / 5.1) = ( 27.5 / 21 )2 x 0.331 = 0.567 which satisfies the inequality, and since there are no additional envelope crossings, this calculation demonstrates compatibility.Classified as EAR99 - Refer to Title Page

FIGURE 3.3.1.2.6.2.1-1 an example of load partially contained within the envelope

LOADS HAVING LOW CAPACITANCE INPUT FILTERS

Loads having input connected capacitances, the aggregate total of which is less than 25 µF, will satisfy the limits of 3.3.1.2.6.2 above for US Type I RPCMs.

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