Attachment 0003 - ATPD-2425 WSDS.pdf

Comments, recommendations, additions, deletions, clarifications etc. and any data that may improve this document should be sent to U.S. Army Ground Vehicle System Center, ATTN: Standardization:

FCDD‐GVS‐IES, MS #267, 6501 E. 11 Mile Road, Detroit Arsenal, MI 48397‐5000 or emailed to usarmy.detroit.rdecom.mbx.tardec-standardization@mail.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https://assist.dla.mil.

AMSC N/A FSC 4610

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

ATPD-2425

9 February 2021

PURCHASE DESCRIPTION

100,000 GALLON

WATER STORAGE AND DISTRIBUTION SYSTEM

This purchase description is approved for use by the U.S. Army Tank-automotive and Armaments Command, Department of the Army and is available for use by all

Departments and Agencies of the Department of Defense.

INCH-POUND

mailto:usarmy.detroit.rdecom.mbx.tardec-standardization@mail.mil https://assist.dla.mil/

1 SCOPE

Scope. This Automotive Tank Purchase Description (ATPD) covers a 100,000 gallon Water Storage and Distribution System herein referred to as the 100K WSDS. The 100K WSDS is the Army’s primary large potable water bag farm storage and issuing capability with a 100,000 gallons storage capacity. The system includes a “Split Ops Kit” that allows for two separate operations, 50,000 gallons storage capacity each, to be performed simultaneously.

Components that make up the system are identified in the Government Technical Data Package (TDP), Drawing 12681765, and all WSDS components shall be configured and packed for transport within standard International Organization for Standardization (ISO) Triple Containers (TRICON). The 100K WSDS will be deployed as described in Army Techniques Publication (ATP) 4-44 Water Support Operations.

2 APPLICABLE DOCUMENTS

General. The documents listed in this section are specified in sections 3 and 4 of this purchase description. This section does not include documents cited in other sections of this purchase description or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements documents cited in sections 3 and 4 of this purchase description, whether or not they are listed.

Government documents.

Government specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those current at the time of the solicitation or contract.

FEDERAL SPECIFICATIONS

A-A-59338 - Commercial Item Description, Water Quality Analysis Set: Purification (WQAS-P)

DEPARTMENT OF DEFENSE SPECIFICATIONS

MIL-PRF-12732 - Hypochlorination Unit, Water Purification, Frame Mounted, Automatically Controlled 2 to 350 Gallons Per Minute (GPM) Flow

MIL-PRF-32349 - Container, Cargo, Triple Container (TRICON), (Without Cabinets, Drawers, or Shelves)

MIL-PRF-52109 - Performance Specification, Pump Assemblies, Portable, Bulk Transfer, Fuel and Water Pumping Service

MIL-PRF-53051 - Performance Specification, Pumping Assemblies, Wheel-Mounted, Diesel Engine Driven, Bulk Transfer, Fuel and Potable Water Pumping Service

MIL-DTL-53072 - Chemical Agent Resistant Coating System Application Procedures and Quality Control Inspection

DEPARTMENT OF DEFENSE STANDARDS

MIL-STD-129 - Military Marking for Shipment and Storage MIL-STD-130 - Identification Marking of U.S. Military Property MIL-STD-209 - Interface Standard for Lifting and Tiedown

Provisions MIL-STD-461 - Requirements for the Control of Electromagnetic

Interference Characteristics of Subsystems and Equipment

MIL-STD-464 - Electromagnetic Environmental Effects Requirements for Systems

MIL-STD-810 - Environmental Engineering Considerations and Laboratory Tests

MIL-STD-814 - Requirements for Tiedown, Suspension and Extraction Provisions on Military Material for Airdrop

MIL-STD-882 - Standard Practice System Safety MIL-STD-913 - Requirements for the Certification of Sling Loaded

Military Equipment for External Transportation by Department of Defense Helicopters

MIL-STD-2073 - Standard Practice for Military Packaging MIL-STD-1366 - Interface Standard for Transportability Criteria MIL-STD-1472 - Human Engineering MIL-STD-1474 - Noise Limits

HANDBOOKS

MIL-HDBK-1791 - Designing for Internal Aerial Delivery in Fixed Wing Aircraft

(Copies of these documents are available from https://quicksearch.dla.mil.)

Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are those cited in the solicitation or contract.

DEPARTMENT OF DEFENSE

DA PAM 611-21 - Military Occupational Classification and Structure https://quicksearch.dla.mil/

FIELD MANUAL AND ARMY TECHNICAL MANUALS

ATP 4-44 Water Support Operations FM 3-11 - Chemical, Biological, Radiological, and Nuclear

Operations TM 9-2320-304-14&P - Load Handling System, Heavy Expanded Mobility

Tactical Trucks (HEMTT) TM 9-2320-326-13&P - Heavy Expanded Mobility Tactical Truck Inc:

M1120A4 TM 9-2320-333-23&P - Family of Medium Tactical Vehicles (FMTV) TM 9-2320-364-13&P - Palletized Load System TM 9-2330-385-10 - Palletized Load System Trailer (PLST) TM 9-3990-206-10 - Palletized Load System (PLS) Flatrack, M1077/M1077A1 TM 10-3930-673-10 - All Terrain Lifter Army System (ATLAS) Forklift TM 3930-675-10 - Rough Terrain Container Handler (RTCH) TM 10-5430-256-13&P - 3K & 5K Semi-Trailer Mounted Fabric Tank (SMFT)

Water TM 10-4320-317-13 - Tactical Water Distribution System TM 10-2330-402-13&P - Unit Water Pod System (Camel II) TM 9-2330-267-13&P - Unit Water Trailer (Buffalo)

(Copies of these documents are available online at https://armypubs.army.mil/.)

DRAWINGS

12681765 - 100K Water Storage and Distribution System

(Copies are available by email at usarmy.detroit.ccdc-gvsc.mbx.drawing-request@mail.mil.)

AUTOMOTIVE TANK PURCHASE DESCRIPTIONS (ATPD)

ATPD-2265 - Tanks, Fabric, Collapsible: 3,000, 10,000, 20,000 and 50,000 Gallon, Drinking Water

ATPD-2319 - Load Handling System (LHS) Compatible Water Tankrack (Hippo)

ATPD-2417 - Early Entry Fluid Distribution System (E2FDS)

(Copies are available by email at usarmy.detroit.ccdc-gvsc.mbx.standardization@mail.mil).

OTHER

Failure Definition and Scoring Criteria, Water Storage and Distribution System

(Copies of the FDSC are available by email at usarmy.detroit.peo-cs-css-mbx-pmfp-actions-paws@mail.mil).

https://armypubs.army.mil/ mailto:usarmy.detroit.ccdc-gvsc.mbx.standardization@mail.mil mailto:usarmy.detroit.peo-cs-css-mbx-pmfp-actions-paws@mail.mil

Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.

AMERICAN WELDING SOCIETY (AWS)

AWS D1.1 - Structural Welding Code – Steel (DoD Adopted) AWS D1.2 - Structural Welding Code – Aluminum (DoD

Adopted) AWS D1.3 - Structural Welding Code – Sheet Steel (DoD

Adopted) AWS D1.6 - Structural Welding Code – Stainless Steel (DoD

Adopted)

(Copies of these documents are available online at https://www.aws.org.)

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)

ISO 6346 - Freight Containers – Coding, Identification, and Marking

ISO 9906 - Rotodynamic Pumps – Hydraulic Performance Acceptance Tests – Grades 1, 2 and 3

(Copies of these documents are available online at https://www.iso.org/standards.)

SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) INTERNATIONAL

SAE AMS-STD-595 - Colors Used in Government Procurement SAE J 847 - Trailer Tow Bar Eye and Pintle Hook/Coupler

Performance (DoD Adopted)

(Copies of these documents are available online at https://www.sae.org.)

UNDERWRITERS LABORATORIES, INC.

UL 711 - UL Standard for Safety Fire Extinguishers, Rating and Fire Testing (DoD Adopted)

(Copies of these documents are available online at https://www.ul.com/.)

Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.

https://www.aws.org/ https://www.iso.org/standards https://www.sae.org/ https://www.ul.com/

3 REQUIREMENTS

First article. When specified, a sample shall be subjected to first article inspection

IAW 4.1.1.

Materials. Material shall be as specified herein. Materials not specified shall be selected by the contractor and shall be subject to all provisions of this specification.

Deterioration prevention and control. The WSDS shall be fabricated from compatible materials, inherently corrosion resistant or treated to provide protection against corrosion and deterioration during storage and operational conditions experienced.

Dissimilar metals. Dissimilar metals shall not be used in intimate contact with each other unless protected against galvanic corrosion.

Recycled, recovered, environmentally preferable, or biobased materials. Recycled, recovered, environmentally preferable, or biobased materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. Used, rebuilt or remanufactured components, pieces and parts shall not be incorporated in the

WSDS.

Prohibited materials. The system shall not have prohibited materials (including alloys containing prohibited materials) present in or on any delivered systems or support equipment, required for operation and sustainment of the system, or used in final manufacture and assembly processes(T=O).

List of prohibited materials and exceptions. The following are prohibited materials: asbestos, beryllium, Class I and Class II Ozone Depleting Substances (ODS), hexavalent chromium, cadmium, mercury, lead, radioactive materials, and other Group 1 Agents classified as "carcinogenic to humans" by the International Agency for Research on Cancer (IARC) Monographs. The following exceptions are allowed without prior approval from the Government:

a. Cadmium and hexavalent chromium on electrical connectors and back shells used to mate with cadmium electrical connectors on Government Furnished Equipment (GFE) or used in an Automatic Fire Extinguishing System (AFES)

b. Products listed under "Priming" and "Topcoating" in MIL-DTL-53072, Table I

c. Lead-acid batteries

d. Lead solder

e. Leaded battery terminal adaptors/clamps

f. Silica used in adhesives and sealants

g. Fuels specified for use in the requirements of this contract

h. Steel containing up to 0.35 % lead by weight

i. Aluminum containing up to 0.4 % lead by weight

j. Copper and Brass alloys containing up to 4 % lead by weight

k. Beryllium and Beryllium alloys used in electrical components

l. Mercury containing components compliant with European Union (EU) Directive 2011/65/EU (RoHS 2)

m. Trace amounts of identified restricted materials contained in base materials and/or alloys. For the purposes of this contract trace amounts are defined as <0.1% by weight for carcinogens and <1% by weight for all other materials.

Welding. All welding shall be In Accordance With (IAW) AWS D1.1, AWS D1.2, AWS D1.3, and AWS D1.6.

Components. The sizes, types, and quantities of components shall be as specified in Drawing 12681765, 100K WSDS.

System performance requirements.

Storage capacity. The WSDS shall have two (2) 50,000 gallon collapsible storage tanks IAW 3.4.1.2 for a total of 100,000 gallon storage capacity.

Spare storage capacity. The WSDS shall have a spare 50,000 gallon collapsible storage tank IAW 3.4.1.2.

Collapsible storage tanks. All collapsible storage tanks shall have a capacity of 50,000 gallons and shall be provided IAW ATPD-2265, Size IV, 7 Nov 2006 (see 3.3). Color shall be specified in the contract (see 6.2). The collapsible storage tanks shall have a remaining useful life once wetted of up to 12 years

Distribution capacity. The WSDS shall be capable of receiving water from and issuing water to all bulk storage systems within the Army’s inventory (Tactical Water Distribution System (TWDS) (TM 10-4320-317-13), 5,000 gallon Semitrailer Mounted Fabric Tank (SMFT) (TM 10-5430-256-13&P), Load Handling System Water Tankrack (Hippo) (ATPD-2319), Unit Water Pod system (Camel II) (TM 10-2330-402-13&P), Unit Water Trailer (Buffalo) (TM 9-2330-267-13&P), Early Entry Fluid Distribution System (E2FDS) (ATPD-2417) using the top-load method and by using 2-inch and 4-inch hose connection kits, hose and nozzle kits and bag filler kits (see 3.3).

350 GPM pump assembly. The 350 GPM pump assembly shall be provided IAW MIL-PRF-53051, Performance Specification, Pumping Assemblies, Wheel-Mounted, Diesel Engine Driven, Bulk Transfer, Fuel and Potable Water Pumping Service, Type II, Size 1 (see 3.3).

125 GPM pump assembly. The 125 GPM pump assembly shall be provided IAW MIL-PRF-52109, Performance Specification, Pump Assemblies, Portable, Bulk Transfer, Fuel and Water Pumping Service, Type II, Size 2 (see 3.3).

Pump efficiency. The efficiency of the pumps shall be at least 60% at the rated operating point. Pump efficiency is based on the hydraulic power imparted to the liquid divided by the shaft input power.

Automatic chlorination. The WSDS shall be capable of chlorinating water flowing through the line while unattended. The hypochlorination unit shall be provided IAW MIL-PRF-12732, Hypochlorination Unit, Water Purification, Frame Mounted, Automatically Controlled 2 to 350 GPM Flow (see 3.3).

Asset visibility. The WSDS shall provide the user the ability to measure the volume of water received or issued at a given time during operations (see 3.3).

Water quality analysis set – purification (WQAS-P). A WQAS-P meeting the requirements of A-A-59338 shall be used for analysis of water quality and shall be provided with the WSDS.

Split operations. Unless otherwise specified (see 6.2), the WSDS shall include components that allow for a separate operation to be performed concurrently at a different location IAW 12681765, Split Operations Kit (see 3.3).

ISO TRICON containerization. All WSDS components shall be configured and packed for transport within standard International Organization for Standardization (ISO) Triple Containers (TRICON) IAW MIL-PRF-32349, Type 1 (One set of double doors, located on one 6 ft 5-1/2 in curb side, only). Three TRICONs, when coupled together, shall hereinafter be referred to as a Twenty-foot Equivalent Unit (TEU) container. The color shall be either Green 383, chip number 34094 IAW SAE AMS-STD-595 or Tan 686A, chip number 33446 and shall be specified in the contract.

Container organization. Containers should be organized and packed efficiently to minimize total number of containers, and shall be packed that a majority of items in each container can be accessible and removable without prior removal of other items.

Components and bulk materials shall be consolidated together in reusable crates IAW MIL-STD-2073, Standard Practice for Military Packaging. When practical, the crates shall contain only components of like description. Also when practical, each kit shall be packed in a single crate.

Reliability and maintainability.

Reliability. The WSDS pump assemblies shall have a Mean Time Between Essential Function Failure (MTBEFF) of not less than 250 hours (Threshold), with a desired MTBEFF of not less than 320 hours (Objective).

Maintainability.

Mean time to repair (MTTR). The WSDS pump assemblies’ MTTR shall not exceed 1 hour for all Essential Unscheduled Maintenance Demands (EUMD).

Maximum time to repair (MaxTTR). The WSDS pump assemblies’ MaxTTR shall not exceed 2.5 hours for 90 percent of all EUMD (T=O).

Mobility. The WSDS, when transported by prime mover specified in 3.7.1 shall have mobility not less than that described in Table I without malfunction, permanent deformation, or damage.

Prime movers. The WSDS TEU containers, and individual TRICONs, shall be transported by the M871 semitrailer flatbed 22 ½-ton towed by a M1088 5-ton tractor. When using flatracks (see TM 9-3990-206-10), The WSDS TEU containers shall be capable of being transported by standard US Army Tactical Cargo Trucks and trailer of the types and series described below:

a. Heavy Expanded Mobility Tactical Truck-Load Handling System (HEMTT-LHS), TM 9-2320-304-14&P

b. Palletized Load System (PLS), TM 9-2320-364-13&P

c. PLS trailer, TM 9-2330-385-10

Mobility terrain. The WSDS shall be capable of being transported over the terrains described in Table I below:

TABLE I. WSDS mobility terrain.

Terrain Description Speed (miles per hour)

Primary Roads

High quality paved 65 Secondary pavement 50 Rough pavement degraded

Secondary Roads

Loose surface 30 Washboard & potholes 25

Trail Belgian block 10 Cross Country Up to 27% slope 5

Transportability. The WSDS TEU containers, and individual TRICONs when packed for transport, shall be transportable by air, highway, marine and rail assets as specified herein. The WSDS TEU containers, and individual TRICONs, when packed for transport, shall be transportable through the Defense Transportation System (DTS) IAW MIL-STD-1366.

Air transportability.

Fixed-wing aircraft. The WSDS TEU containers, and individual TRICONs when packed for transport, shall be internally transportable by C-130, C-5, and C-17 aircraft IAW

MIL-HDBK-1791.

Helicopter sling load (HSL). The WSDS TEU containers, and individual TRICONs when packed for transport, shall be externally transportable by CH-47 IAW MIL-STD-209 and

MIL-STD-913.

Airdrop. The WSDS TEU containers, and individual TRICONs when packed for transport, shall be capable of being delivered by the Low Velocity Air Drop (LVAD) method of airdrop IAW MIL-STD-814.

Highway transportability. The WSDS TEU containers, and individual TRICONs when packed for transport, when using any of the transport modes in 3.7.1 and when transported on commercial vehicles, shall be capable of unrestricted highway transport IAW MIL-STD-1366 for all U.S. states and North Atlantic Treaty Organization (NATO) member countries.

Marine transportability. The WSDS TEU containers, and individual TRICONs when packed for transport, shall be transportable by all modes of military water transportation described in MIL-STD-1366, commercial ships and commercial barges.

Rail transportability. The WSDS TEU containers, and individual TRICONs when packed for transport, shall be rail transportable in the U.S. and NATO member countries without restriction. The WSDS TEU containers, and individual TRICONs, shall have a dimensional profile within the Gabarit International de Chargement (GIC) outline diagram IAW MIL-STD-1366 when loaded aboard a 51-inch high rail car deck.

Rail impact. The WSDS containers and their contents, shall be capable of withstanding shock loads resulting from rail shipment or railroad car impacts as described in MIL-STD-810, Method 526 (Rail Impact) without failure, damage, permanent deformation, or reduction in operational or design capability.

Lifting and tiedown provisions. The WSDS TEU containers, and individual TRICONs, fully loaded for transport, shall including lifting and tiedown provisions IAW MIL-

STD-209.

Loading and handling equipment. The WSDS TEU containers, and individual TRICONs, fully loaded for transport, shall be able to be lifted and handled by the All Terrain Lifter Army System (ATLAS) forklift (TM 10-3930-673-10) and the Rough Terrain Container Handler (RTCH) (TM 3930-675-10) so that they may be transported in all the modes described in 3.8.1 through 3.8.4.1.

Environmental Requirements.

High temperature (storage and operation). The WSDS shall not be damaged by storage in ambient temperature (see 6.4) of 160° F. The WSDS shall operate as specified at ambient temperatures up to 132° F.

Low temperature (storage and operation). The WSDS shall not be damaged by storage in ambient temperature of -25° F. The WSDS shall operate as specified at ambient temperature of 0° Fahrenheit (F).

Altitude. The WSDS, in storage configuration, shall withstand the low-pressure environment at a minimum altitude of 15,000 ft. The WSDS shall perform as specified at altitudes up to and including 5,000 ft. above sea level at a maximum temperature of 107° F.

Solar radiation. The WSDS shall perform as specified with up to 355 British thermal units per square foot per hour (Btu/ft2) of solar radiation.

Rain. The WSDS shall perform as specified herein when subjected to a blowing rain environment of up to 4 in/hr. Pump assembly surfaces shall be designed to shed water and moisture regardless of incline.

Humidity. The WSDS shall perform as specified herein after exposure to an ambient relative humidity of 95 percent saturation.

Salt fog. The WSDS shall withstand damage from being exposed to salt fog IAW with MIL-STD-810.

Sand. The WSDS shall perform as specified herein in a blowing sand environment when subjected to a minimum sand concentration of 0.062 ± 0.015 grams per cubic foot (g/ft3) at a minimum wind velocity of 3540 feet per minute (ft/min).

Dust. The WSDS shall perform as specified herein in a blowing dust environment when subjected to a minimum dust concentration of 0.3 ± 0.2 g/ft3 at a minimum wind velocity of 1750 ft/min.

Electromagnetic environmental effects (E3). The WSDS shall be mutually compatible in the electromagnetic environment of Army ground systems IAW MIL-STD-461 and MIL-STD-464.

Chemical, biological, radiological, and nuclear (CBRN) environment. The WSDS shall be capable of operating in a CBRN environment in accordance FM 3-11.

Identification, marking and information. Unless otherwise specified, identification, marking, information and instruction plates shall be IAW MIL-STD-129 and MIL-STD 130.

Identification marking. Each WSDS Tricon, shall be identified with plate(s) including at a minimum: specification number, design activity code, manufacturer and CAGE, contract number, date of manufacture, item nomenclature, serial number, National Stock Number (NSN), technical manual number, and US military property identification. Each WSDS TRICON shall also be marked with ISO identification coding numbers provided by the Government, shall be marked IAW ISO 6346, and shall include the owner’s code, equipment category identifier, serial number, check digit, size code, and type code.

Shipping data plate. Each WSDS TRICON, shall be furnished with a shipping data plate. The shipping data plate shall show a silhouette of the TRICON or container indicating the dimensions, weight, center of gravity and the location and capacity of the lifting and tie-down provisions. The stacking limit shall be shown, along with the maximum stack weight capability. The plate shall be permanently attached in a location that is visible and accessible but protected from damage during movement and handling.

Corrosion control performance. The WSDS shall operate without corrosion affecting form, fit, or function during a 30-year service life. Service life can include varying or extended periods in corrosive environments involving one or more of the following: high humidity, salt spray, road de-icing agents, gravel impingement, atmospheric contamination, and temperature extremes. During the 30-year service life, surface corrosion, which may include red, black, and/or white corrosion products, shall be a maximum of 1% of the surface. The loss of the original thickness of the base metal shall be no greater than 2% or

0.001 inch, whichever is less.

Treatment and painting. Unless otherwise specified (see 6.2), all external surfaces of the WSDS except as noted below, regardless of the material selected, shall have a finish coat of the Chemical Agent Resistant Coating (CARC), applied IAW MIL-DTL-53072. The color shall be either Green 383, chip number 34094 IAW SAE AMS-STD-595 or Tan 686A, chip number 33446 and shall be specified in the contract. CARC paint shall not be applied to surfaces that may exceed temperatures of 400° F. Identification plates shall be installed following application of the final finish coat.

a. The color of all other surfaces, to include those within a housing, those behind insulation material, and the insulation retainer, if used, shall be Black, chip number 37030 IAW SAE AMS-STD-595 or the manufacturer standard color, if approved by the Government.

b. The following items shall not be painted: terminal wiring connections, governor linkage, instruction diagrams and plates, rectifiers, relays, switches, circuit interrupters, instrumentation, rubber, lubrication fittings, hoses, nozzles, dry break couplings, and all other parts whose operation or function would be adversely affected by paint. Insulation material shall be painted unless the sound absorbing characteristics of the material are compromised.

CBRN Decontamination survivability. The WSDS TRICON, pump assemblies, hypoclorination unit and storage tanks shall be able to withstand the material damaging effects of CBRN contaminants and decontaminants and be able to be decontaminatable to the decontamination level as defined in FM 3-11. The WSDS hose assemblies and couplings are not required to be decontaminatable.

Safety. The WSDS shall be constructed with the safety of the operator and maintainer in mind IAW MIL-STD-882.

Fire extinguishers, portable. Each 350 GPM pumping assembly shall include a fire extinguisher rated for use on fires that could result from system operation. The fire extinguisher shall be mounted on the assembly in a frame or other container for easy access and protection during transport. Use of dry chemical-type fire extinguishers is acceptable.

The fire extinguisher shall have a minimum rating of 2A:20B:C IAW UL 711.

Human factors engineering (HFE). The WSDS shall be capable of being operated by the Military Operational Specialty (MOS) personnel 92W and maintained by the MOS personnel 91J while wearing gloves, arctic mittens, or equipped with Mission Orientated Protective Posture (MOPP) IV gear. MIL-STD-1472 and MIL-STD-1474 shall be used as the human engineering design criteria. However, for lift and carry, the MOS 92W water operators have a significant physical demands rating with each operator capable of occasional lifts of 100 lbs (DA PAM 611-21).

4 VERIFICATION

(This section consists of the methods used to verify the product meets the requirements shown in section 3. Verification methods may be accomplished by (A) Analysis, (D) Demonstration, (E) Examination, (T) Test, (C) Certificate of Conformance (CoC), or any combination thereof. See Legend below Table II.)

Classification of inspections. The inspection requirements specified herein are classified as follows:

a. First article test (FAT) (see 4.1.1).

b. Acceptance inspection and test (AI&T) (see 4.1.2).

First article test (FAT). The contractor shall submit first article 100K WSDS system(s) as specified in the contract (see 6.2)

Sampling. From each first article 100K WSDS, a random sample of not less than one each component furnished by the contractor shall be selected for examination and test.

Tests and examinations. The first article samples selected IAW 4.1.1.1 shall be tested and examined as specified in 4.1 through 4.9, and as indicated in Table II below.

Modeling and simulation is prohibited for all tests, unless otherwise specified herein.

Acceptance inspection and test (AI&T). AI&T will be completed on all WSDS production units as indicated in Table II below to ensure that production items meet specification requirements prior to acceptance by the Government. Nonconformance to any requirement herein or any contractual requirement, or failure of any required test or examination shall be cause for rejection by the Government (see 3.1).

Certificates of conformance (CoC). CoCs shall be provided as indicated in Table II below and shall be in contractor format with sufficient supporting technical information to ensure adequate evaluation by the Government. CoCs may be required for selected requirements either prior to or during Government conducted testing for safety, HAZMAT, and operational requirements in order to assure safe operation by test site personnel.

Test conditions. Unless otherwise specified herein, all testing and examinations shall be conducted at ambient atmospheric pressure and humidity, in exposed natural environments. All performance data shall be corrected to standard sea level conditions of

29.92 inches of mercury (barometric pressure) and water temperature of 60°F. F-24 shall be designated as the primary fuel for the pump engines if operating in the Continental United States (CONUS). JP-8 while Overseas CONUS (OCONUS).

TABLE II. Test events.

Test description Section 3 Section 4 FAT AI&T

Deterioration prevention and control

3.2.1 4.2.1 C, E

Dissimilar metals 3.2.2 4.2.2 C, E Recycled, recovered, environmentally preferable, or biobased materials

3.2.3 4.2.3 C, E

Prohibited materials 3.2.4 4.2.4 C Welding 3.2.5 4.2.4 C, E E Components 3.3 4.3 C, E, T E Storage capacity 3.4.1 4.4.1 C E Spare storage capacity 3.4.1.1 4.4.1.1 C E Collapsible storage tanks 3.4.1.2 4.4.1.2 C E Distribution capacity 3.4.2 4.4.2 C, E 350 GPM pump assembly 3.4.2.1 4.4.2.1 C, T E, T 125 GPM pump assembly 3.4.2.2 4.4.2.2 C, T E, T Pump efficiency 3.4.2.3 4.4.2.3 C, A, T Automatic chlorination 3.4.3 4.4.3 C, T E Asset visibility 3.4.4 4.4.4 C, T E

WQAS-P 3.4.5 4.4.5 C, E E

Split operations 3.4.6 4.4.6 C, E E ISO TRICON containerization 3.5 4.5 C, E E Container organization 3.5.1 4.5.1 C, E, D E Reliability 3.6.1 4.6.1 T Maintainability 3.6.2 4.6.2 T, E Prime movers 3.7.1 4.7.1 C, A Mobility terrain 3.7.2 4.7.2 C, T Fixed wing aircraft 3.8.1.1 4.8.1.1 C, A Helicopter Sling Load (HSL) 3.8.1.2 4.8.1.2 C, A, D, E Airdrop 3.8.1.3 4.8.1.3 T Highway 3.8.2 4.8.2 C, A, E Marine 3.8.3 4.8.3 C, A, E Rail 3.8.4 4.8.4 C, A, D, E Rail Impact 3.8.4.1 4.8.4.1 C, E, T Lifting and tiedown provisions 3.8.5 4.8.5 C, D, E, T Loading and handling equipment 3.8.6 4.8.6 C, D, E High temperature 3.9.1 4.9.1 E, T Low temperature 3.9.2 4.9.2 E, T Altitude 3.9.3 4.9.3 E, T Solar Radiation 3.9.4 4.9.4 E, T Rain 3.9.5 4.9.5 E, T Humidity 3.9.6 4.9.6 E, T Salt fog 3.9.7 4.9.7 E, T

Sand 3.9.8 4.9.8 E, T Dust 3.9.9 4.9.9 E, T Electromagnetic Environmental Effects (E3)

3.9.10 4.9.10 T

Chemical, Biological, and Nuclear (CBRN) environment.

3.9.11 4.9.11 A

Identification marking 3.10.1 4.10 C, E E Shipping data plate 3.10.2 4.10 C, E E Corrosion control 3.11 4.11 C, A, E, T Treatment and painting 3.11.1 4.11.1 C, E E CBRN decontamination survivability

3.11.2 4.11.2 C, A, E

Safety 3.12 4.12 C, A, D, E, T Fire extinguisher, portable 3.12.1 4.12.1 C, E E Human Factors Engineering (HFE) 3.13 4.13 C, A, D, E, T

Legend:

A = Analysis is the use of recognized analytic techniques (including computer models) to interpret or explain the behavior/performance of the system element. Analysis of test data or review and analysis of design data should be used as appropriate to verify requirements.

C = CoC (see 4.1.3)

D = Demonstration is the performance of operations at the system or system element level where visual observations are the primary means of verification. Demonstration is used when quantitative assurance is not required for the verification of the requirements.

E = Examine is the visual inspection of equipment and evaluation of drawings and other pertinent design data and processes should be used to verify conformance with characteristics such as physical, material, part and product marking and workmanship.

T = Test is an activity designed to provide data on functional features and equipment operation under fully controlled and traceable conditions. The data are subsequently used to evaluate quantitative characteristics.

Materials.

Deterioration prevention and control. The requirements of 3.2.1 shall be verified by contractor CoC, including supporting subcontractor documentation/certifications to demonstrate compliance and through examination.

Dissimilar metals. Verify conformance to 3.2.2 by CoC including supporting subcontractor documentation/certifications to demonstrate compliance and through examination.

Recycled, recovered, environmentally preferable, or biobased materials. The requirements of 3.2.3 shall be verified by contractor CoC, including supporting subcontractor documentation/certifications to demonstrate compliance.

Prohibited materials. The requirements of 3.2.4 and 3.2.4.1 shall be verified by contractor CoC, including supporting subcontractor documentation/certifications.

Welding. The requirements of 3.2.5 shall be verified by contractor CoC including objective quality evidence obtained, recorded and retained for Government review, Separate CoCs shall be provided to verify that all material, workmanship, and documentation (Welding Procedure Specifications (WPS), Procedure Qualification Records (PQRs) and Welder Qualification Records (WQRs)) are in compliance with the applicable requirements of AWS D1.1, D1.2, D1.3, and D1.6. Failure to demonstrate compliance to the requirements of 3.2.4 shall constitute failure.

Components. The requirements of 3.3 shall be verified by contractor CoC accounting for all components and by examination for presence of all components as specified in Government drawing 12681765, 100K WSDS. All components except for the tanks shall be laid out to form a continuous WSDS system, but not necessarily assembled together. Any missing components shall constitute failure of this test.

Functional test. The samples selected in 4.1.1.1 or 4.1.2.1. shall be assembled together to form a continuous hose and manifold system. Assembly and disassembly of the test samples shall be accomplished by hand without the use of tools. The hose and manifold assembly shall be operated at pressure not to exceed 150 psi. for a total of one hour. While under pressure, the entire system shall be examined for leaks, imperfections in any hose or fitting, or slippage or pullout of the hose fittings. Each valve and nozzle shall be individually activated at the component’s rated operating pressure. Inability to assemble the system by hand, evidence of leakage, imperfections in the hose or fittings, slippage or pullout of the hose fittings, or inability to operate any valve or nozzle shall constitute failure of this test.

System performance verification.

Storage capacity. The requirements of 3.4.1 shall be verified by contractor CoC indicating the quantity and capacity of storage tanks. Failure to provide a 100,000 gallon total storage capacity shall constitute failure of this test.

Spare storage capacity. The requirements of 3.4.1.1 shall be verified by contractor CoC indicating the quantity and capacity of spare storage tank. Failure to provide a 50,000 gallon spare storage capacity shall constitute failure of this test.

Collapsible storage tanks. The requirements of 3.4.1.2 shall be verified by contractor CoC including supporting subcontractor documentation, test results and certifications demonstrating that the first articles were subject to the verification inspections outlined in ATPD 2265, Section 4.

Distribution capacity. The requirements of 3.4.2 shall be verified by contractor CoC including supporting subcontractor documentation/certifications to demonstrate compliance and by examination for presence of 2-inch and 4-inch hose connection kits, hose and nozzle kits and bag filler kits as specified in 12681765 (see 3.3). Failure to meet the requirements of

3.4.2 shall constitute failure of this test.

350 GPM pump assembly. The requirements of 3.4.2.1 shall be verified by contractor CoC including supporting subcontractor documentation/certifications to demonstrate compliance and by test IAW MIL-PRF-53051, Section 4. Failure to meet the requirements of 3.4.2.1 shall constitute failure of this test.

125 GPM pump assembly. The requirements of 3.4.2.2 shall be verified by demonstrate compliance and by test IAW MIL-STD-52019, Section 4. Failure to meet the requirements of 3.4.2.2 shall constitute failure of this test.

Pump efficiency. The requirements of 3.4.2.3 shall be verified by contractor CoC including supporting subcontractor documentation/certifications to demonstrate compliance.

The CoC shall include the pump performance test report conducted by the pump’s original equipment manufacturer IAW ISO 9906. The pump test acceptance grade shall be 2B. The Government will verify that at an operating point of 350 gpm and 275 ft of total head and a water temperature of 68 ±5 ° F, the efficiency is at least 60%.

Automatic chlorination. The requirements of 3.4.3 shall be verified by contractor CoC including supporting subcontractor documentation/certifications to demonstrate compliance and by test IAW MIL-PRF-12732F, Section 4. Failure to meet the requirements of

3.4.3 shall constitute failure of this test.

Asset visibility. The requirements of 3.4.4 shall be verified by contractor CoC including supporting subcontractor documentation/certifications to demonstrate compliance and by test. To determine flow totalizer performance, dispense water at maximum flow rate into a container of known volume. Compare known volume of water dispensed with the flow totalizer reading after using standard temperature correction factors. The average of three tests will be taken. Failure to meet the requirements of 3.4.4 shall constitute failure of this test.

Water quality analysis set – purification (WQAS-P). The requirements of 3.4.5 shall be verified by contractor CoC including supporting subcontractor documentation/certifications to demonstrate compliance and by examination. The CoC shall provide evidence of conformance to A-A-59338, Section 4, Product Conformance Provisions. Failure to meet the requirements of 3.4.5 shall constitute failure of this test.

Split operations. The requirements of 3.4.6 shall be verified by contractor CoC accounting for all components and by examination for presence of components as specified in 1281765, Split Operations Kit (see 3.5). Failure to meet the requirements of 3.4.6 shall constitute failure of this test.

ISO TRICON containerization. The requirements of 3.5 shall be verified by contractor CoC, examination and demonstration. CoC shall verify that sample was subject to the verification inspections outlined in MIL-PRF-32349, Section 4. It should also described steps taken to organize components within the TRICONs. Failure to verify the sample meets the requirements of 3.5 shall constitute failure of this test.

Reliability and Maintainability.

Reliability. The requirements of 3.6.1 shall be verified through test. Each pump assembly shall be operated at rated capacity (see 3.4.2.1 and 3.4.2.2) under the standard conditions specified in 4.2.1. The Government will unilaterally score test data IAW the WSDS Failure Definition and Scoring Criteria (FDSC) to assess system performance. The overall test duration will depend on the numbers of failures as shown below:

TABLE III. Number of failures and test duration.

0BNo. Of Failures 1BTesting required (hours)

2B0 3B402 4B1 5B749 6B2 7B1070

Maintainability. The requirements of 3.6.2 shall be verified through test and examination during reliability test (4.6.1). For each pump assembly, total active maintenance man-hours (broken out by scheduled and unscheduled maintenance) and total unscheduled maintenance actions shall be recorded during the reliability test specified in 4.5.

Mean time to repair (MTTR). A calculated MTTR for all EUMDs greater than 1.0 hours shall constitute failure.

Maximum time to repair (MaxTTR). A calculated MaxTTR for 90 percent of all EUMD greater than 2.5 hours shall constitute failure.

Mobility. Mobility testing shall be conducted for the minimum distances and speeds as specified in 4.7.2 and shall be conducted at a site approved by the Government. After the conclusion of all test conditions in 4.7.2, the WSDS shall be set-up and operated at rated capacity for a minimum of one hour. Any malfunction, permanent deformation, damage, or failure of the WSDS to operate as specified in 3.3 shall constitute failure of this test.

Prime movers. The requirements of 3.7.1 shall be verified by contractor CoC with supporting engineering analysis attached. Simulation is acceptable and desirable. Failure to provide supporting engineering analysis shall constitute failure of this test.

Mobility terrain. The requirements of 3.7.2 shall be verified by contractor CoC including supporting subcontractor documentation/certifications to demonstrate compliance and through test. Each packed TRICON of the WSDS shall be transported over the conditions listed in Table IV below. If there are more than one TRICON containing the same components and packing, only one will be required to be tested. At least 70 percent of the miles shall be completed while on the M871 semitrailer flatbed 22 ½-ton towed by a M1088 5-ton tractor. The remainder of miles shall be split between PLS or LHS vehicle, and the PLS trailer.

TABLE IV. WSDS transported (Mobility).

Terrain Description Average speed (miles per hour)

Miles, minimum

Primary Roads High quality paved 65 25 Secondary pavement 50 25 Rough pavement degraded

25 25

Secondary Roads Loose surface 30 62.5 Washboard & potholes 25 62.5

Trail Belgian block 10 250 Cross Country Up to 27% slope 5 50

Transportability.

Air transportability.

Fixed-wing aircraft. The requirements of 3.8.1.1 shall be verified by contractor compliance and by analysis to verify the WSDS can be meet the requirements of 3.8.1.1.

Failure to certify the requirements of 3.8.1.1 shall constitute failure of this test.

Helicopter sling load (HSL). The requirements of 3.8.1.2 shall be verified by demonstrate compliance, and by analysis, examination and demonstration. Failure to certify the requirements of 3.8.1.2 shall constitute failure of this test.

Airdrop. The requirements of 3.8.1.3 shall be verified by contractor CoC including supporting subcontractor documentation/certifications to demonstrate compliance, and by examination and test IAW MIL-STD-814.

Highway transportability. The requirements of 3.8.2 shall be verified by contractor compliance, and by analysis and examination. Analysis and examination shall verify the WSDS can meet the US and NATO countries highway transport limits as specified in 3.8.2.

Failure to certify the requirements of 3.8.2 shall constitute failure of this test.

Marine transportability. The requirements of 3.8.3 shall be verified by contractor compliance, and by analysis, and examination. The WSDS shall be certified as safely transportable by all watercraft as specified in 3.8.3. Failure to certify the requirements of

3.8.3 shall constitute failure of this test.

Rail transportability. The requirements of 3.8.4 shall be verified by contractor CoC including supporting subcontractor documentation/certifications to demonstrate compliance, and by analysis, demonstration and examination to determine whether the system can be safety transported by rail in North America, Europe and Korea without restrictions and has a dimensional profile within the GIC rail clearance diagram required when loaded on a 51-inch high rail car. A CoC shall be provided to verify all of the design requirements of 3.8.4. Failure to certify the requirements of 3.8.4 shall constitute failure of this test.

Rail impact. The requirements of 3.8.4.1 shall be verified by contractor CoC including supporting subcontractor documentation/certifications to demonstrate compliance, and through examination and test. Each significantly different packed TRICON, mounted on a rail car(s) in its packed shipment configuration and stacked only one level high, shall be tested IAW MIL-STD-810 Method 526 (Rail impact). Any packed component that breaks free, loosens, or shows any sign of permanent deformation or reduction of performance as a result of the impact test series shall constitute failure of this test.

Lifting and tiedown provisions. The requirements of 3.8.5 shall be verified by demonstrate compliance, and through demonstration, examination and test.

Loading and handling equipment. The requirements of 3.8.6 shall be verified by demonstrate compliance, and through demonstration and examination. An ATLAS forklift shall be used to securely and safely load the WSDS TRICONs from the ground onto a prime mover. A Rough Terrain Container Handler (RTCH) shall be used to securely and safely load the WSDS TEUs from the ground onto a prime mover. Failure to certify the requirements of

3.8.6 shall constitute failure of this test.

Environmental requirements verification. To verify conformance to 3.9, first article samples from 4.1.1.1 shall be assembled together to form a continuous hose and manifold system and shall be subjected to the following environmental tests in its operational mode, expect when otherwise specified. Unless otherwise specified herein, all test procedures shall be IAW MIL-STD-810. On a continuing basis during and at the conclusion of each procedure of this test, the first article samples shall be examined for any damage, leakage, failure to operate as required, or degradation of operational capabilities. Any damage, leakage, failures, inability of the WSDS to operate, degradation of performance, or failure to perform to the requirements of each test shall constitute failure of this test.

a. At the conclusion of each test and prior to the start of the next test method, the (engine) air filters/filtered vents may be removed, examined, and the results recorded for adequacy of filtration, proper sealing, and any evidence of failure or significant degradation. The air filters/filtered vents may then be replaced with new filter elements prior to the start of the next test, or cleaned, if applicable.

b. In order to operate within the constraints of environmental test chambers, tests may be conducted on components individually, or on a representative system (a smaller tank provided by the Government, pumps, a hypochlorination unit, a smaller quantity of hoses, valves, fittings, and nozzles).

High temperature (storage and operation). The requirements of 3.9.1 shall be verified by examination and test.

a. The WSDS shall be consecutively tested IAW Procedure I (Storage) and then Procedure II (Operation) of MIL-STD-810, Method 501.

b. During Procedure I (Storage), the WSDS components shall be in their TRICON storage configuration during testing.

c. During Procedure II (Operation), the operational configurations of the WSDS pumps and hypochorination unit shall be tested.

d. Temperature sensors shall be located in all locations and in operational fluids that may be harmed by exposure to high temperatures. As a minimum on the pump assemblies, pumpage temperature, engine oil temperatures, engine exhaust temperatures, pump casing temperatures, and housing temperatures shall be monitored and recorded at regular intervals.

e. The test temperatures shall be as specified in 3.9.1.

f. During Procedure I (Storage) the test duration shall be seven (7) 24-hour cycles.

g. During Procedure II (Operation) the test shall be of constant temperature exposure and the pump assemblies and hypochlorination unit shall be operated at rated flow until all recorded temperatures have stabilized or a minimum of 4 hours.

h. Failure of the pumping assembly and hypochlorination unit to operate as specified, or any damage or degradation of performance as a result of exposure to the temperature extremes, shall result in failure of this test.

Low temperature (storage and operation). The requirements of 3.9.2 shall be verified by examination and test.

a. The WSDS shall be consecutively tested IAW Procedure I (Storage), Procedure II (Operation), and Procedure III (Manipulation) of MIL-STD-810, Method 502.

b. For Procedure I (Storage), the WSDS components shall be in their TRICON storage configurations during testing.

c. For Procedure II (Operation) and Procedure III (Manipulation), the operational configurations of the WSDS pumps and hypochorination unit shall be tested.

d. Temperature sensors shall be located in all locations and in operational fluids that may be harmed by exposure to low temperatures. As a minimum on the pump assemblies, pumpage temperature, engine oil temperatures, engine exhaust temperatures, pump casing temperatures, and housing temperatures shall be monitored and recorded at regular intervals.

e. The test temperatures shall be as specified in 3.9.2.

f. For Procedure I (Storage) the test duration shall be seven (7) 24-hour cycles.

g. For Procedure II (Operation) the test shall be of constant temperature exposure and the pump assemblies and hypochlorination unit shall be operated at rated flow until all recorded temperatures have stabilized or a minimum of 4 hours. Measures shall be taken during operation to prevent the water from dropping below the freezing point.

h. Procedure III (Manipulation) shall be conducted at the low temperature operation limit, with cold weather gear and gloves used by the personnel. Manipulation shall include all set-up and installation tasks for the pump assembly, hypochlorination unit, and connection of hose assemblies.

i. Failure of the pumping assembly and hypochlorination unit to operate as specified, or any damage or degradation of performance as a result of exposure to the temperature extremes, or inability to complete tasks wearing cold weather gear, shall result in failure of this test.

Altitude. The requirements of 3.9.3 shall be verified by examination and test. The

WSDS representative system (see 4.9(b)) shall be tested IAW Procedure I (Storage/Air Transport) and Procedure II (Operation/Air Carriage) of Method 500. Procedure I, conducted on each significantly different pack configuration, shall be conducted for a 1-hour storage period at an altitude of not less than 15,000 feet above sea level.