Attachment 0033 - Application of CPC.doc

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FMTV A2 Production Effort
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W56HZV16R0024
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Attachment 0033

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ATTACHMENT 0033

Scope of Work for the Application of Carwell Rust Inhibitor - T32

01 May 2002

Attachment 16

SCOPE OF WORK

FOR THE APPLICATION OF

CARWELL RUST INHIBITOR – T32

1. The contractor shall provide and apply Carwell Rust Inhibitor, T32 (CP90) or equivalent to FMTV that the Government decides will be shipped to OCONUS destinations (Korea, Hawaii, Alaska, etc.). See Attachment 17 for equivalent requirements.

2. The entire vehicle of each variant will be sprayed, including but not limited to the following vehicle components:

a. The entire vehicle cab exterior, including cab door hinges, cab roof hatch attachment area, underneath the cab (including internal surfaces) of structural components, port and starboard cab step utility areas (including internal surfaces) and cab lifting hinge mechanisms. The cab door edges (between exterior and interior surfaces) and internal door latch/lock mechanisms (through plugged access holes). The engine will be protected from over spray.

b. The entire cargo bed, including drop side hinges/storage compartment hinges, D-rings, underneath the cargo bed (including internal surfaces of longitudinal structural members and cross members), front bulkhead (including internal surfaces of all structural members and storage areas) and spreader beams (including internal surfaces) and all storage compartments.

c. The entire dump bed, including front and over hang bulk head (including internal surfaces of structural members) the bed sides/tailgate (including internal surfaces of structural members) and the underneath of the dump bed (including internal surfaces of structural members).

d. The tractor fifth wheel plate structural members (including internal surfaces) and the walking work surfaces (catwalk), above and underneath.

e. The winch recovery unit and cable.

f. The chassis and sub-frame of the Van variant

g. The vehicle chassis, including the frame rails (in board, out board, top and bottom), frame huck bolts, leaf springs (including accompanying attachment areas), surge tank and area, battery box latch, tool box (including internal surfaces), tool box latch, spare tire frame, spare tire bracket assist assembly bracket (including internal surfaces), glad hands, pintle hook, hydraulic lift pump, vehicle back support bracket, rear bumper guard (including internal surfaces), air lift beams (including internal surfaces), rear cab bridge support and area horseshoe beam (including internal surfaces of bridge support end caps), and entire exterior area directly behind cab, where components such as the surge tank, air cleaner, spare tire carrier, tool box, hydraulic cab lift pump (and all related brackets) are located, as well as the out board side of the wheels to cover the Central Tire Inflation System (CTIS) components and the wheel bolts.

h. Other internal surfaces of structural members of the Cargo bed (where access is available); i.e.: air lifting beams, structural cross beams, longitudinal cross beams, structural members of the forward bulkhead of the cargo bed, structural members of the forward and overhead hang bulkhead of the dump, structural members of the dump bed sides and tailgate, the cab air spring bridge support (horseshoe beam) end caps, structural members of the tractor around the fifth wheel plate, exterior cab step area boxes, tool boxes and storage areas.

i. FMTV Trailers (MTV & LMTV). The entire trailer shall be sprayed except the brake surfaces (drums and shoes) and tires and hoses surfaces.

3. The following areas or components WILL NOT be sprayed:

a. All braking surfaces (brake drums and pad areas).

b. The engine.

c. The interior of the cab.

d. The exhaust system.

e. The windshield, windows and mirrors.

f. The air cleaner stack.

g. Exposed hydraulic piston surfaces.

h. Tire and hose surfaces.

i. Tractor cooling core and fans.

j. Battery box cover (with exception of battery box cover latches).

k. Fenders.

l. Front grille area to include radiator core.

4. Minor overspray on the areas and parts cited in paragraph 5, above, is acceptable, except that all overspray will be washed off window and mirror surfaces.

5. Vehicles will be washed 24 hours after the Carwell application process to remove any excess or accumulated pools of the Carwell product.

6. The contractor is required to apply the Carwell T32 rust inhibitor and comply with all local, state and federal laws, statutes, and regulations concerning Environment Law.

7. A designated government representative (DCM) will inspect the vehicle lot after the T32 application for conformance with the contract.

8. If the contractor elects to change the procedures during the contract period in a way that impacts the schedule or performance of the contract, the contractor shall submit a notification to the Contracting Officer for approval.

9. The contractor shall maintain a database that tracks serial number/model of equipment by lot and application dates. The contractor is required to submit a report of this information, in contractor format, to the government performance certifier upon request.

Distribution A – Unlimited; Distribution Approved for Public Release

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