Attachment 0026 - Draft FMTV Trailer De-Processing Checksheet.xls

XLS spreadsheet 118 KB Posted

Attached to
FMTV A2 Production Effort Federal contract opportunity
Solicitation number
W56HZV16R0024
Issued by
Department of the Army Materiel Command Contracting Command Detroit Arsenal

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Attachment 0026

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Page1

FAMILY OF MEDIUM TACTICAL VEHICLES TRAILER (FMTVT)
DEPROCESSING CHECKLIST
Jan 2010
BUMPER # _______________
TRAILER: 2 1/2 TON LMTVT, CARGO SERIES M1082
TRAILER: 5 TON, MTVT, CARGO SERIES M1095
TRAILER: 5 TON, MTVT, HIMARS RESUPPLY SERIES M1095
Serial Number:Model:
Registration Number: .Color:GRN / CAMO / TAN
(Circle One)
Receipt Date:
Date of Manufacture/Delivery:Mfg-dtDel-dt
Warranty Data:Start DateEnd Date:
Location / Unit:/
Driver / Inspector:
Road Test Date:
Mechanic / Inspector: ______________________________________________
Mechanic's Verification:Model #
Complete the entire checklist for model being inspected. Fill in all the above required information as appropriate.
Place a check in the appropriate blocks, i.e., Accept / Reject / Corrected. Also, note all defects and corrections on
the Deficiency Summary Sheet.
NOTE: If a TACOM representative is not on site for deprocessing, please remove cover sheet (with summary sheet)
from the checklist and forward them to:
US Army Tank-Automotive Command
ATTN: AMSTA-TR-E/FMTV
Warren, MI 48397-5000
ITEM
NOCODEDEFICIENCYCORRECTIVE ACTIONINITIAL
SERIAL NUMBER:BUMPER NUMBER:
ITEM
NOCODEDEFICIENCYCORRECTIVE ACTIONINITIAL
SERIAL NUMBER:BUMPER NUMBER:

&C&"Arial,Bold"DEFICIENCY SUMMARY SHEET &R&"Arial,Bold"JAN 10 &CPage 2

INITIAL VEHICLE PREPARATIONJan-10
1.Cut and remove all bands from storage boxes.
2.Install 24 VDC intervehcular cable (12 pin) and support rod.
NOTE: BII/OVE will be inventoried after all other deprocessing has been
completed.
CLASSIFICATION OF OIL / FLUID LEAKS
CLASS I -Seepage of fluid not great enough to form drops. Check/clean area where
necessary and run to determine corrective action.
CLASS II -Leakage of fluid great enough to form drops but not enough to cause drops
that fall.
CLASS III -Leakage of fluid great enough to form drops that fall.
DEFICIENCY CODES
Functional Group Codes:
Group - 06Electrical SystemGroup - 15Frame, Towing Attachments, and Drawbar
Group - 11Rear AxleGroup - 16Springs and Shock Absorbers
Group - 12BrakesGroup - 18Body
Group - 13Wheel and TracksGroup - 22Body, Chassis, and Accessory Items
Group - 33Kits
Second Group Codes:V - Visual / F - Functional / L - Leak

&CPage 3

Key: A -Accept R - Reject C - CorrectedV - Visual / F - Functional / L - Leak
INSPECTION ITEMS:ARCCODECODE
1.FRONT OF VEHICLE:
a.Safety Chain Assembly1503
(1) Damage1503
(2) Security of mounting1503
b.Pneumatic System1208
(1) Hose, lines, and fitting for damage/looseness1208
(2) Glad hands can interlock with dummy glad-hands1208
c.Landing Gear1504
(1) Ease of operation1504
(2) Handcrank, mounting brackets, locking pin, complete/secure1504
d.Front Bulkhead18
(1) Complete/Secure1810
(2) Marker lights, Amber in color0609
(3) Fire extinguisher storage boxes (HIMARS RST Only)1630
e.Vehicle Electrical Circuit Box0613
(1) Seven (7) and Twelve (12) Pin Connector0613
(2) Latch mechanism and dust protector0613
(3) Cable assembly (12) pin0613
f.Data and Identification Plates2210
2.Vehicle Roadside
a.Tire and Wheel Installation1311
(1) Damage1311
(2) Security of mounting1311
(3) ABS Wheel sensor1202
b.Cargo Body1810
(1) Reflectors (Amber front, Red rear)2202
(2) Forward and Rear helilift arms1501
(3) Locking pins and lanyards1810
(4) Cargo bed mounting brackets (4 each)1810
c.Drop Sides1810
(1) Uniform fit1810
(2) Hinges (2 per door) Bumper pads (2 per door)1810
(3) Slide bolts (2 per door)1810
(4) Rope hooks1810
Key: A -Accept R - Reject C - CorrectedV - Visual / F - Functional / L - Leak
INSPECTION ITEMS:ARCCODECODE
3.Vehicle Rear
a. Tailgate1810
(1) Uniform fit1810
(2) Hinges (3 each) Bumper pads (2 each)1810
(3) Slide bolts (2 each)1810
(4) Rope hooks1810
b.Frame Assembly1501
(1) Mud flaps1802
(2) Ladder and support hooks1810
(3) Bumpers1501
c.Trailer Lights0609
(1) Composite lights0609
(2) Marker lights0609
(3) Electrical lines and connections0609
4.Vehicle Curbside
a.Tire and Wheel Installation1311
(1) Inflation wheel and tire1311
(2) CTIS valve (Present)1311
(3) ABS wheel sensor1202
(4) ABS diagnostic port1208
b.Cargo Body1810
(1) Reflectors (Amber front, Red rear)2202
(2) Forward and rear helilift arms1501
(3) Locking pins and lanyards1501
(4) Cargo bed mounting brackets (4 each)1810
(5) Ladder and ladder storage1810
(6) Drop side storage complete/functional1810
c.Drop Sides1810
(1) Uniform fit1810
(2) Hinges (2 per door) Bumper pads (2 per door)1810
(3) Slide bolts (2 per door)1810
(4) Rope hooks1810
(5) Drop sides store in storage area1810
5.Vehicle Cargo Bed
a.Bed Surface1810
(1) Tie down rings1810
(2) Cargo deck has non-skid surface1810
(3) General damage1810
(4) MFOM Pod feet brackets for damage and security (HIMARS RST Only)3307
Key: A -Accept R - Reject C - CorrectedV - Visual / F - Functional / L - Leak
INSPECTION ITEMS:ARCCODECODE
6.Vehicle Underside
a. Electrical System0613
(1) Free of damage0613
(2) Proper routing and clamping0613
b.Pneumatic System1208
(1) Hoses, fittings complete and secure1208
(2) Routing is unrestrained1208
(3) Line ties and clamps secure1208
(4) Air tank and drain valve operable/accessible1208
c.Suspension System1600
(1) Shock absorbers1604
(2) Spring1601
(3) Stabilizer bar1605
d.ABS ECU and modulator valves assembly1208
(1) Wiring harness for damage and security1208
(2) Air lines for for damage and security1208
1.Safety Check before Road Test
a.All tires properly inflated and free of damage1311
b.Trailer axles free of leaks1100
c.Safety chain connections1503
d.Inter vehicular air hoses and cable connections0613
e.Landing gear lifted and secure1504
f.Verify brakes are operating properly1208
g.Light operations0609
h.Turn signal operation0609
2.Road Test
a.Tracking1100
(1) Trailer will not deviate more than (3) inches to either side of the path of
the prime mover.1100
b.Turning Test1100
(1) Full right1100
(2) Full left1100
c.Brake Operation1202
(1) Service brakes operate properly1202
(2) Park brake hold payload on 30% grade1202
(3) Emergency brake applies when air supply from prime mover ceases1202
3.Vehicle System Tests
a.ABS diagnostic codes1208

&CDistribution A - Unlimited; Distribution Approved for Public Release

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