VOL4.PDF
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- Solicitation number
- W9127820R0104
About this file
This solicitation is for the construction of a new 105,041 square-foot aircraft maintenance hangar, aircraft maintenance unit with shops, and weapons shop at Hurlburt Field, Florida. Supporting facilities include utilities, pavements, site improvements, communications, and all necessary support to make a complete and usable facility. Roadway and parking include associated primary utilities/communications and realignment of existing infrastructure as required. Airfield pavements are required to provide access to the hangar. Special site conditions require excavation, fill and stabilization and the demolition of seven existing buildings. The work will be awarded through the Department of the Army Corps of Engineers Engineering District Mobile.
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Other files
| File | Type | Posted |
|---|---|---|
| AM05 DRAWINGS.pdf | ||
| AM05.pdf | ||
| AM04.pdf | ||
| AM04 DRAWINGS.pdf | ||
| AM03.pdf | ||
| Minutes-Pre-Bid site visit.pdf | ||
| Minutes-Pre-Bid demo site visit.pdf | ||
| AM03 DRAWINGS.pdf | ||
| AM02.pdf | ||
| APPENDIX F- As Builts of Demo Buildings- 1 of 3.zip | ZIP file | |
| APPENDIX F- As Builts of Demo Buildings- 2 of 3.zip | ZIP file | |
| APPENDIX F- As Builts of Demo Buildings- 3 of 3.zip | ZIP file | |
| AM01 Drawings.pdf | ||
| AM01.pdf | ||
| RTA DRAWINGS VOL 2.pdf | ||
| VOL3.PDF | ||
| VOL2.PDF | ||
| RTA DRAWINGS VOL 1.pdf | ||
| VOL6.PDF | ||
| VOL1.PDF | ||
| VOL5.PDF | ||
| EM 385-1-1.pdf | ||
| RTA DRAWINGS VOL 3.pdf |
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Text version
THIS PROJECT IS ADVERTISED ON AN UNRESTRICTED BASIS
VOLUME 4 OF 6
SOLICITATION NO: W9127820R0104
CADD NO: MEF20004
SPECIFICATIONS
FOR
FTEV153009 SOF AMU
AND
WEAPONS HANGAR FACILITY
HURLBURT FIELD, FLORIDA
(OKALOOSA COUNTY)
“GOOD ENGINEERING RESULTS IN A BETTER ENVIRONMENT”
U.S. ARMY ENGINEER DISTRICT, MOBILE
109 St. Joseph St
Mobile, Alabama 36602
FTEV153009 SOF AMU AND WEAPONS HANGAR FACILITY W9127820R0104
HURLBURT FIELD, FLORIDA MEF20004
Table of Contents Page 1
TABLE OF CONTENTS
VOLUME 1 OF 6
CHECKLIST FOR PREPARATION OF OFFERS
BIDDING REQUIREMENTS
STANDARD FORM 1442 - SOLICITATION, OFFER, AND AWARD
BIDDING SCHEDULE
EXPLANATION OF BID ITEMS
STANDARD FORM 24 - BID BOND
STANDARD FORM 28 - AFFIDAVIT OF INDIVIDUAL SURETY
STANDARD FORM LLL - DISCLOSURE OF LOBBYING ACTIVITIES
SMALL BUSINESS SUBCONTRACTING PLAN TEMPLATE
00 11 00 PROPOSAL SUBMISSION REQUIREMENTS AND INSTRUCTIONS
00 12 00 EVALUATION CRITERIA AND BASIS OF AWARD
00 21 16 INSTRUCTIONS TO PROPOSERS
00 45 00 REPRESENTATIONS AND CERTIFICATIONS
00 70 00 CONDITIONS OF THE CONTRACT
SPECIFICATIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 ADDITIONAL SPECIAL CONTRACT REQUIREMENTS
PROJECT SIGNS
DD FORM 1354
DD FORM 1354 CHECKLIST
WAGE RATES (BUILDING)
WAGE RATES (HEAVY)
01 00 01 GENERAL CONTRACT REQUIREMENTS
CESAM FORM 1151
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
SUBMITTAL REGISTER
FORM 4025
01 33 29 SUSTAINABILITY REPORTING
AIR FORCE SUSTAINABILITY REQUIREMENTS SCORESHEET
GUIDING PRINCIPLES ASSESSMENT
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
SAM FORM 696
01 45 35 SPECIAL INSPECTIONS
STATEMENT OF SPECIAL INSPECTIONS
SCHEDULE OF SPECIAL INSPECTIONS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS – HURLBURT STANDARD
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 TOTAL BUILDING COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
02 61 13 EXCAVATION AND HANDLING OF CONTAMINATED MATERIAL
Table of Contents Page 2
DIVISION 02 - EXISTING CONDITIONS (CONTINUED)
02 81 00 TRANSPORTATION AND DISPOSAL OF HAZARDOUS MATERIALS
02 82 00 ASBESTOS REMEDIATION
02 83 00 LEAD REMEDIATION
02 84 16 HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs
AND MERCURY
DIVISION 03 - CONCRETE
03 11 13.00 10 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 15 00.00 10 CONCRETE ACCESSORIES
03 20 00.00 10 CONCRETE REINFORCING
03 30 00.00 10 CAST-IN-PLACE CONCRETE
03 35 00.00 10 CONCRETE FINISHING
03 39 00.00 10 CONCRETE CURING
03 42 13.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE CONSTRUCTION
DIVISION 04 – MASONRY
04 20 00 UNIT MASONRY
VOLUME 2 OF 6
DIVISION 05 - METALS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 11 13 BITUMINOUS DAMPPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 27 36 SPRAY FOAM AIR BARRIERS
07 42 13 METAL WALL PANELS
07 42 63 FABRICATED WALL PANEL ASSEMBLIES
Table of Contents Page 3
DIVISION 07 - THERMAL AND MOISTURE PROTECTION (CONTINUED)
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 31 00 ACCESS DOORS AND PANELS
08 33 13 COILING COUNTER DOORS
08 34 16.10 STEEL SLIDING HANGAR DOORS
08 34 19.10 20 ROLLING SERVICE DOORS
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 51 13 ALUMINUM WINDOWS
08 51 23 STEEL WINDOWS
08 60 45 TRANSLUCENT PANELS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 67 23.15 FUEL RESISTIVE RESINOUS FLOORING, 3-COAT SYSTEM
09 67 23.16 FUEL RESISTIVE RESINOUS FLOORING, 5-COAT SYSTEM
09 68 00 CARPETING
09 90 00 PAINTS AND COATINGS
09 97 13.27 EXTERIOR COATING OF STEEL STRUCTURES
DIVISION 10 - SPECIALTIES
10 11 00 VISUAL DISPLAY UNITS
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 13 WIRE MESH PARTITIONS
10 22 19 DEMOUNTABLE AND MOVABLE PARTITIONS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 51 13 METAL LOCKERS
DIVISION 11 - EQUIPMENT
11 01 50 FALL PROTECTION SYSTEMS
Table of Contents Page 4
VOLUME 3 OF 6
DIVISION 12 - FURNISHINGS
12 21 00 WINDOW BLINDS
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
12 50 00.13 10 FURNITURE AND FURNITURE INSTALLATION
FFE ATTACHMENT
12 59 00 SYSTEMS FURNITURE
DIVISION 13 - SPECIAL CONSTRUCTION
13 48 00 BRACING FOR MISCELLANEOUS EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 13 17.00 10 DRY PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 13 25.00 10 HIGH EXPANSION FOAM (HI EX HEF) FIRE PROTECTION SYSTEM
21 30 00 FIRE PUMPS
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 48.19 BRACING FOR HVAC
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 11 25 FACILITY GAS PIPING
23 54 16.00 10 HEATING SYSTEM; GAS-FIRED HEATERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED WATER PIPING SYSTEMS
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 82 46.00 40 ELECTRIC UNIT HEATERS
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11.01 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS ENERGY
MANAGEMENT CONTROL SYSTEM (EMCS) BUILDING LEVEL ONLY
25 05 11.02 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS FIRE
ALARM REPORTING SYSTEM/MASS NOTIFICATION SYSTEM BUILDING
LEVEL ONLY
25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND
INTEGRATION
Table of Contents Page 5
VOLUME 4 OF 6
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 35 43 400-HERTZ (HZ) SOLID STATE FREQUENCY CONVERTER
26 41 00 LIGHTNING PROTECTION SYSTEM
26 42 14.00 10 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 51 16 PUBLIC ADDRESS SYSTEMS
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 31 16.13 CHEMICAL TERMITE CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 16.71 COLD MILLING ASPHALT PAVING
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 11 23 GRADED CRUSHED AGGREGATE AND AGGREGATE BASE COURSES
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 15.13 ASPHALT PAVING FOR AIRFIELDS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 13 14.13 CONCRETE PAVING FOR AIRFIELDS AND OTHER HEAVY DUTY PAVEMENTS
32 13 73 COMPRESSION JOINT SEALS FOR CONCRETE PAVEMENTS
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES
32 92 23 SODDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERAGE
33 32 16 PACKAGED UTILITY WASTEWATER PUMPING STATIONS
33 34 00 FORCE MAINS AND INVERTED SIPHONS; SEWER
33 40 00 STORM DRAINAGE UTILITIES
33 51 15 NATURAL-GAS / LIQUID PETROLEUM GAS DISTRIBUTION
Table of Contents Page 6
DIVISION 33 – UTILITIES (CONTINUED)
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 34 – TRANSPORTATION
34 73 13 MOORING AND GROUNDING POINTS FOR AIRCRAFT
DIVISION 41 – MATERIAL PROCESSING AND HANDLING EQUIPMENT
41 22 13.14 BRIDGE CRANES, OVERHEAD ELECTRIC, TOP RUNNING
41 22 13.15 BRIDGE CRANES, OVERHEAD ELECTRIC, UNDER RUNNING
VOLUME 5 OF 6
APPENDICES
APPENDIX A DRAFT SWPPP
APPENDIX B HAZARDOUS MATERIALS REPORTS
APPENDIX C EGLIN BORROW PIT GEOTECHNICAL DATA
VOLUME 6 OF 6
APPENDICES (CONTINUED)
APPENDIX D HAZARDOUS WASTE MANAGEMENT PLAN
APPENDIX E CAPA ERP
APPENDIX F AS-BUILTS OF DEMO BUILDINGS (PROVIDED ELECTRONICALLY ONLY)
APPENDIX G GEOTECHNICAL BORING LOGS
APPENDIX H HURLBURT ACM REPORT
APPENIDX I HURLBURT FIELD LEAD XRF AND CHIP SAMPLE REPORT
--End of Project Table of Contents--
SECTION 26 00 00.00 20
BASIC ELECTRICAL MATERIALS AND METHODS
07/06
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this Specification to the extent referenced. The publications are referred to in the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM D709 (2017) Standard Specification for Laminated Thermosetting Materials
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms
IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code
IEEE C57.12.28 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity
IEEE C57.12.29 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity for Coastal Environments
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA 250 (2014) Enclosures for Electrical Equipment (1000 Volts Maximum)
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;
TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;
TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;
TIA 17-11; TIA 17-12; TIA 17-13; TIA
17-14; TIA 17-15; TIA 17-16; TIA 17-17 )
National Electrical Code
1.2 DEFINITIONS
a. Unless otherwise specified or indicated, electrical and electronics terms used in these Specifications, and on the Drawings, shall be as defined in IEEE 100 .
b. The technical Sections referred to herein are those Specification Sections that describe products, installation procedures, and equipment operations and that refer to this Section for detailed description of submittal types.
SECTION 26 00 00.00 20 Page 1
c. The technical Paragraphs referred to herein are those Paragraphs in PART 2 - PRODUCTS and PART 3 - EXECUTION of the technical Sections that describe products, systems, installation procedures, equipment, and test methods.
1.3 ELECTRICAL CHARACTERISTICS
Electrical characteristics for this Project shall be 12.47 kV primary, three phase, three wire, 60 Hz, and 480Y/277 volts secondary, three phase, four wire. Final connections to the power distribution system at the existing pad mounted junction cabinet shall be made by the Contractor as directed by the Contracting Officer.
1.4 ADDITIONAL SUBMITTALS INFORMATION
Submittals required in other Sections that refer to this Section must conform to the following additional requirements as applicable.
1.4.1 Shop Drawings (SD-02)
Include wiring diagrams and installation details of equipment indicating proposed location, layout and arrangement, control panels, accessories, piping, ductwork, and other items that must be shown to ensure a coordinated installation. Wiring diagrams shall identify circuit terminals and indicate the internal wiring for each item of equipment and the interconnection between each item of equipment. Drawings shall indicate adequate clearance for operation, maintenance, and replacement of operating equipment devices.
1.4.2 Product Data (SD-03)
Submittal shall include performance and characteristic curves.
1.5 QUALITY ASSURANCE
1.5.1 Regulatory Requirements
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship shall be in accordance with the mandatory and advisory provisions of NFPA 70 unless more stringent requirements are specified or indicated.
1.5.2 Standard Products
Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year period shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. Where two or more items of the same class of equipment are required, these items shall be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless
SECTION 26 00 00.00 20 Page 2 stated in the technical Section.
1.5.2.1 Alternative Qualifications
Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.
1.5.2.2 Material and Equipment Manufacturing Date
Products manufactured more than 3 years prior to date of delivery to Site shall not be used, unless specified otherwise.
1.6 WARRANTY
The equipment items shall be supported by service organizations which are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the Contract.
1.7 POSTED OPERATING INSTRUCTIONS
Provide for each system and principal item of equipment as specified in the technical Sections for use by operation and maintenance personnel.
The operating instructions shall include the following:
a. Wiring diagrams, control diagrams, and control sequence for each principal system and item of equipment.
b. Start up, proper adjustment, operating, lubrication, and shutdown procedures.
c. Safety precautions.
d. The procedure in the event of equipment failure.
e. Other items of instruction as recommended by the manufacturer of each system or item of equipment.
Print or engrave operating instructions and frame under glass or in approved laminated plastic. Post instructions where directed. For operating instructions exposed to the weather, provide weather-resistant materials or weatherproof enclosures. Operating instructions shall not fade when exposed to sunlight and shall be secured to prevent easy removal or peeling.
1.8 MANUFACTURER'S NAMEPLATE
Each item of equipment shall have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.
1.9 FIELD FABRICATED NAMEPLATES
ASTM D709. Provide laminated plastic nameplates for each equipment enclosure, relay, switch, and device; as specified in the technical Sections or as indicated on the Drawings. Each nameplate inscription
SECTION 26 00 00.00 20 Page 3 shall identify the function and, when applicable, the position.
Nameplates shall be melamine plastic, 0.125 inch thick, white with black center core. Surface shall be matte finish. Corners shall be square.
Accurately align lettering and engrave into the core. Minimum size of nameplates shall be one by 2.5 inches. Lettering shall be a minimum of
0.25 inch high normal block style.
1.10 WARNING SIGNS
Provide warning signs for the enclosures of electrical equipment including substations, pad-mounted transformers, pad-mounted switches, generators, and switchgear having a nominal rating exceeding 600 volts.
a. When the enclosure integrity of such equipment is specified to be in accordance with IEEE C57.12.28 or IEEE C57.12.29 , such as for pad-mounted transformers, provide self-adhesive warning signs on the outside of the high voltage compartment door(s). Sign shall be a decal and shall have nominal dimensions of 7 by 10 inches with the legend "DANGER HIGH VOLTAGE" printed in two lines of nominal 2 inch high letters. The word "DANGER" shall be in white letters on a red background and the words "HIGH VOLTAGE" shall be in black letters on a white background. Decal shall be Panduit No. PPSO710D72 or approved equal.
1.11 ELECTRICAL REQUIREMENTS
Electrical installations shall conform to IEEE C2 , NFPA 70 , and requirements specified herein.
1.12 INSTRUCTION TO GOVERNMENT PERSONNEL
Where specified in the technical Sections, furnish the services of competent instructors to give full instruction to designated Government personnel in the adjustment, operation, and maintenance of the specified systems and equipment, including pertinent safety requirements as required.
Instructors shall be thoroughly familiar with all parts of the installation and shall be trained in operating theory as well as practical operation and maintenance work. Instruction shall be given during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. The number of man-days (8 hours per day) of instruction furnished shall be as specified in the individual Section. When more than 4 man-days of instruction are specified, use approximately half of the time for classroom instruction.
Use other time for instruction with equipment or system. When significant changes or modifications in the equipment or system are made under the terms of the Contract, provide additional instructions to acquaint the operating personnel with the changes or modifications.
PART 2 PRODUCTS
2.1 FACTORY APPLIED FINISH
Electrical equipment shall have factory-applied painting systems which shall, as a minimum, meet the requirements of NEMA 250 corrosion-resistance test and the additional requirements specified in the technical Sections.
SECTION 26 00 00.00 20 Page 4
PART 3 EXECUTION
3.1 FIELD APPLIED PAINTING
Paint electrical equipment as required to match finish of adjacent surfaces or to meet the indicated or specified safety criteria. Painting shall be as specified in Section 09 90 00 PAINTS AND COATINGS.
3.2 FIELD FABRICATED NAMEPLATE MOUNTING
Provide number, location, and letter designation of nameplates as indicated. Fasten nameplates to the device with a minimum of two sheet-metal screws or two rivets.
3.3 WARNING SIGN MOUNTING
Provide the number of signs required to be readable from each accessible side, but space the signs a maximum of 30 feet apart.
-- End of Section --
SECTION 26 00 00.00 20 Page 5
This page was intentionally left blank for duplex printing.
SECTION 26 12 19.10
THREE-PHASE PAD-MOUNTED TRANSFORMERS
05/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this Specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM A240/A240M (2017) Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications
ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete
ASTM D1535 (2014; R 2018) Standard Practice for Specifying Color by the Munsell System
ASTM D877/D877M (2013) Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes
ASTM D92 (2012a) Standard Test Method for Flash and Fire Points by Cleveland Open Cup Tester
ASTM D97 (2017b) Standard Test Method for Pour Point of Petroleum Products
FM GLOBAL (FM)
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 386 (2016) Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV
IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code
IEEE C37.47 (2011) Standard for High Voltage Distribution Class Current-Limiting Type Fuses and Fuse Disconnecting Switches
IEEE C57.12.00 (2015) General Requirements for Liquid-Immersed Distribution, Power, and Regulating Transformers
SECTION 26 12 19.10 Page 1
IEEE C57.12.28 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity
IEEE C57.12.29 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity for Coastal Environments
IEEE C57.12.34 (2009) Standard for Requirements for Pad-Mounted, Compartmental-Type, Self-Cooled, Three-Phase Distribution Transformers, 5 MVA and Smaller; High Voltage, 34.5 kV Nominal System Voltage and Below; Low Voltage, 15 kV Nominal System Voltage and Below
IEEE C57.12.80 (2010) Standard Terminology for Power and Distribution Transformers
IEEE C57.12.90 (2015; Corr 2017) Test Code for Liquid-Immersed Distribution, Power, and Regulating Transformers
IEEE C57.98 (2011) Guide for Transformer Impulse Tests
IEEE C62.11 (2012) Standard for Metal-Oxide Surge Arresters for Alternating Current Power Circuits (>1kV)
IEEE Stds Dictionary (2009) IEEE Standards Dictionary: Glossary of Terms & Definitions
INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)
NETA ATS (2017; Errata 2017) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA 260 (1996; R 2004) Safety Labels for Pad-Mounted Switchgear and Transformers Sited in Public Areas
NEMA Z535.4 (2011; R 2017) Product Safety Signs and Labels
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;
TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;
TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;
TIA 17-11; TIA 17-12; TIA 17-13; TIA
17-14; TIA 17-15; TIA 17-16; TIA 17-17 )
National Electrical Code
ORGANISATION FOR ECONOMIC CO-OPERATION AND DEVELOPMENT (OECD)
OECD Test 203 (1992) Fish Acute Toxicity Test
SECTION 26 12 19.10 Page 2
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA 712-C-98-075 (1998) Fate, Transport and Transformation Test Guidelines - OPPTS 835.3100- "Aerobic Aquatic Biodegradation"
EPA 821-R-02-012 (2002) Methods for Measuring the Acute Toxicity of Effluents and Receiving Waters to Freshwater and Marine Organisms
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
10 CFR 431 Energy Efficiency Program for Certain Commercial and Industrial Equipment
UNDERWRITERS LABORATORIES (UL)
UL 467 (2013; Reprint Jun 2017) UL Standard for Safety Grounding and Bonding Equipment
1.2 DEFINITIONS
Unless otherwise specified or indicated, electrical and electronics terms used in these Specifications, and on the Drawings, are as defined in IEEE Stds Dictionary .
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Pad-mounted Transformer Drawings; G
SD-03 Product Data
Pad-mounted Transformers; G
SD-06 Test Reports
Acceptance Checks and Tests; G
SD-07 Certificates
Transformer Efficiencies; G
SD-09 Manufacturer's Field Reports
Transformer Test Schedule; G
Pad-mounted Transformer Design Tests; G
Pad-mounted Transformer Routine and Other Tests; G
SD-10 Operation and Maintenance Data
SECTION 26 12 19.10 Page 3
Transformer(s), Data Package 5; G
1.3.1 Reduced Submittal Requirements
Transformers designed and manufactured by ABB in Jefferson City, MO; by Easton's Cooper Power Series Transformers in Waukesha, WI; by ERMCO in Dyersburg, TN; or by Howard Industries in Laurel, MS need not submit the entire submittal package requirements of this Contract. Instead, the following items shall be submitted:
a. A certification, signed by the manufacturer, stating that the manufacturer will meet the technical requirements of this Specification.
b. An outline drawing of the transformer with devices identified ( "Pad-Mounted Transformer Drawings", item a).
c. ANSI nameplate data of the transformer (Paragraph "Pad-Mounted Transformer Drawings," item b).
d. Manufacturer's published time-current curves in PDF format and in electronic format suitable for import or updating into the EasyPower SKM PowerTools for Windows computer program of the transformer high side fuses (Paragraph "Pad-Mounted Transformer Drawings", item e).
e. Provide transformer test schedule and routine and other tests required by submittal item "SD-09 Manufacturer's Field Reports".
f. Provide acceptance test reports required by submittal item "SD-06 Test Reports".
g. Provide operation and maintenance manuals required by submittal item "SD-10 Operation and Maintenance Data".
1.4 QUALITY ASSURANCE
1.4.1 Pad-Mounted Transformer Drawings
Include the following as a minimum:
a. An outline drawing, including front, top, and side views.
b. IEEE nameplate data.
c. Elementary diagrams and wiring diagrams with terminals identified of watt hour meter and current transformers.
d. One-line diagram, including switch(es).
e. Manufacturer's published time-current curves in PDF format and in electronic format suitable for import or updating into the SKM PowerTools for Windows computer program of the transformer high side fuses.
1.4.2 Regulatory Requirements
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" or "must" had been substituted for "should" wherever it appears. Interpret references in
SECTION 26 12 19.10 Page 4 these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Provide equipment, materials, installation, and workmanship in accordance with NFPA 70 unless more stringent requirements are specified or indicated.
1.4.3 Standard Products
Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship, and:
a. Have been in satisfactory commercial or industrial use for 2 years prior to bid opening including applications of equipment and materials under similar circumstances and of similar size.
b. Have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period.
c. Where two or more items of the same class of equipment are required, provide products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this Section.
1.4.3.1 Alternative Qualifications
Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.
1.4.3.2 Material and Equipment Manufacturing Date
Products manufactured more than 3 years prior to date of delivery to Site are not acceptable.
1.5 MAINTENANCE
1.5.1 Additions to Operation and Maintenance Data
Submit operation and maintenance data in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA and as specified herein. In addition to requirements of Data Package 5, include the following on the actual transformer(s) provided:
a. An instruction manual with pertinent items and information highlighted.
b. An outline drawing, front, top, and side views.
c. Prices for spare parts and supply list.
d. Routine and field acceptance test reports.
e. Fuse curves for primary fuses.
f. Actual nameplate diagram.
g. Date of purchase.
SECTION 26 12 19.10 Page 5
PART 2 PRODUCTS
2.1 PRODUCT COORDINATION
Products and materials not considered to be pad-mounted transformers and related accessories are specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM, and Section 33 71 02 UNDERGROUND ELECTRICAL
DISTRIBUTION.
2.2 THREE-PHASE PAD-MOUNTED TRANSFORMERS
IEEE C57.12.34 , IEEE C57.12.28 and as specified herein. Submit manufacturer's information for each component, device, insulating fluid, and accessory provided with the transformer.
2.2.1 Compartments
Provide high- and low-voltage compartments separated by steel isolating barriers extending the full height and depth of the compartments.
Compartment doors: Hinged lift-off type with stop in open position and three-point latching.
2.2.1.1 High Voltage, Dead-Front
High-voltage compartment contains: The incoming line, insulated high-voltage load-break connectors, bushing well inserts, feed-thru inserts, six high-voltage bushing wells configured for loop feed application, load-break switch handle(s), access to oil-immersed bayonet fuses, dead-front surge arresters, tap changer handle, connector parking stands with insulated standoff bushings, protective caps, and ground pad.
Minimum high-voltage compartment dimensions: IEEE C57.12.34 , Figures 16 and 17.
a. Insulated high-voltage load-break connectors: IEEE 386 , rated 15 kV, 95 kV BIL. Current rating: 200 amperes rms continuous. Short time rating: 10,000 amperes rms symmetrical for a time duration of 0.17 seconds. Connector shall have a steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material.
b. Bushing well inserts and feed-thru inserts: IEEE 386 , 200 amperes, 15 kV Class. Provide a bushing well insert for each bushing well unless indicated otherwise.
c. Load-break switch
(1) Loop feed sectionalizer switches: Provide three, two-position, oil-immersed type switches to permit closed transition loop feed and sectionalizing. Each switch must be rated at 15 kV, 95 kV BIL, with a continuous current rating and load-break rating of 200 or 300 amperes, and a make-and-latch rating of 12,000 rms amperes symmetrical. Locate the switch handles in the high-voltage compartment. Operation of switches must be as follows:
SECTION 26 12 19.10 Page 6
ARRANGEMENT
NO.
DESCRIPTION OF
SWITCH ARRANGEMENT
SWITCH POSITION
LINE A SW. LINE B SW XFMR. SW
OPEN CLOSE OPEN CLOSE OPEN CLOSE
1 Line A connected to Line B and both lines connected to transformer
X X X
2 Transformer connected to Line A only
X X X
3 Transformer connected to Line Bonly
X X X
4 Transformer open and loop closed
X X X
5 Transformer open and loop open
X X X
d. Provide bayonet oil-immersed, expulsion fuses in series with oil-immersed, partial-range, current-limiting fuses. The bayonet fuse links sense both high currents and high oil temperature in order to provide thermal protection to the transformer. Coordinate transformer protection with expulsion fuse clearing low-current faults and current-limiting fuse clearing high-current faults beyond the interrupting rating of the expulsion fuse. Include an oil retention valve inside the bayonet assembly housing, which closes when the fuse holder is removed, and an external drip shield to minimize oil spills. Display a warning label adjacent to the bayonet fuse(s) cautioning against removing or inserting fuses unless the transformer has been de-energized and the tank pressure has been released.
Bayonet fuse assembly: 150 kV BIL.
Oil-immersed current-limiting fuses: IEEE C37.47 ; 50,000 rms amperes symmetrical interrupting rating at the system voltage specified.
e. Surge arresters: IEEE C62.11 , rated 15 kV, fully shielded, dead-front, metal-oxide-varistor, elbow type with resistance-graded gap. Provide three arresters for loop feed circuits.
f. Parking stands: Provide a parking stand near each bushing.
g. Protective caps: IEEE 386 , 200 amperes, 15 kV Class. Provide insulated protective caps (not shipping caps) for insulating and sealing out moisture from unused bushings.
2.2.1.2 Low Voltage
Low-voltage compartment contains: Low-voltage bushings with NEMA spade terminals, accessories, metering, stainless steel or laser-etched anodized aluminum diagrammatic transformer nameplate, and ground pad.
SECTION 26 12 19.10 Page 7
a. Include the following accessories: Drain valve with sampler device, fill plug, pressure relief device, liquid level gauge, pressure-vacuum gauge, and dial type thermometer with maximum temperature indicator.
b. Metering: Provide as specified in Section 26 27 14.00 20 ELECTRICITY
METERING.
2.2.2 Transformer
a. Less-flammable liquid-insulated, two winding, 60 hertz, 65 degrees C rise above a 30 degrees C average ambient, self-cooled type.
b. Transformer rated as indicated on Drawings.
c. Transformer voltage ratings: 12470 V Delta - 480/277 V GrdY.
d. Tap changer: Externally operated, manual type for changing tap setting when the transformer is de-energized. Provide four 2.5 percent full capacity taps, two above and two below rated primary voltage. Indicate which tap setting is in use, clearly visible when the compartment is opened.
e. Minimum tested percent impedance at 85 degrees C:
(1) 2.50 for units rated 75kVA and below.
(2) 2.87 for units rated 112.5kVA to 300kVA.
(3) 4.03 for 500kVA rated units.
(4) 5.32 for units rated 750kVA and above.
f. Comply with the following audible sound level limits:
kVA DECIBELS
(MAX
75 51
112.5 55
150 55
225 55
300 55
500 56
750 57
1000 58
1500 60
SECTION 26 12 19.10 Page 8
2000 61
2500 62
g. Include:
(1) Lifting lugs and provisions for jacking under base, with base construction suitable for using rollers or skidding in any direction.
(2) An insulated low-voltage neutral bushing with NEMA spade terminal, and with removable ground strap.
(3) Provide transformer top with an access handhole.
(4) kVA rating conspicuously displayed on its enclosure.
2.2.2.1 Specified Transformer Efficiencies
Provide transformer efficiency calculations utilizing the actual no-load and load loss values obtained during the routine tests performed on the actual transformer(s) prepared for this Project. Reference no-load losses (NLL) at 20 degrees C. Reference load losses (LL) at 55 degrees C and at 50 percent of the nameplate load. The transformer is not acceptable if the calculated transformer efficiency is less than the efficiency indicated in the "KVA / Efficiency" table below. The table is based on requirements contained within 10 CFR 431 , Subpart K. Submit certification, including supporting calculations, from the manufacturer indicating conformance.
kVA EFFICIENCY (percent)
15 98.65
30 98.83
45 98.92
75 99.03
112.5 99.11
150 99.16
225 99.23
300 99.27
500 99.35
750 99.40
1000 99.43
1500 99.48
SECTION 26 12 19.10 Page 9
2000 99.51
2500 99.53 above 2500 99.54
2.2.3 Insulating Liquid
a. Less-flammable transformer liquids: NFPA 70 and FM APP GUIDE for less-flammable liquids having a fire point not less than 300 degrees C tested per ASTM D92 and a dielectric strength not less than 33 kV tested per ASTM D877/D877M. Provide identification of transformer as "non-PCB" and "manufacturer's name and type of fluid" on the nameplate.
Provide a fluid that is a biodegradable, electrical insulating, and cooling liquid classified by UL and approved by FM as "less flammable" with the following properties:
(1) Pour point: ASTM D97, less than -15 degree C
(2) Aquatic biodegradation: EPA 712-C-98-075 , 100 percent
(3) Trout toxicity: OECD Test 203 , zero mortality of EPA 821-R-02-012 , pass
2.2.3.1 Liquid-Filled Transformer Nameplates
Provide nameplate information in accordance with IEEE C57.12.00 and as modified or supplemented by this Section.
2.2.4 Corrosion Protection
Provide entire transformer assembly, including tank and radiator, base, enclosure, and metering enclosure fabricated of stainless steel conforming to ASTM A240/A240M , Type 304 or 304L. Form enclosure of stainless steel sheets. The optional use of aluminum is permitted for the metering enclosure.
Paint entire transformer assembly Munsell 7GY3.29/1.5 green, with paint coating system complying with IEEE C57.12.28 and IEEE C57.12.29 regardless of base, cabinet, and tank material. The Munsell color notation is specified in ASTM D1535.
2.3 WARNING SIGNS AND LABELS
Provide warning signs for the enclosures of pad-mounted transformers having a nominal rating exceeding 600 volts in accordance with NEMA Z535.4 and NEMA 260.
a. When the enclosure integrity of such equipment is specified to be in accordance with IEEE C57.12.28 , such as for pad-mounted transformers, provide self-adhesive warning labels (decals, Panduit No. PPSO710D72 or approved equal) on the outside of the high voltage compartment door(s)with nominal dimensions of 7 by 10 inches with the legend "WARNING HIGH VOLTAGE" printed in two lines of nominal 2 inch high letters. Include the word "WARNING" in white letters on an orange background and the words "HIGH VOLTAGE" in black letters on a white
SECTION 26 12 19.10 Page 10 background.
b. When such equipment is guarded by a fence, mount signs on the fence.
Provide metal signs having nominal dimensions of 14 by 10 inches with the legend "WARNING HIGH VOLTAGE KEEP OUT" printed in three lines of nominal 3 inch high white letters on an orange and black field.
2.4 ARC FLASH WARNING LABEL
Provide arc flash warning label for the enclosure of pad-mounted transformers. Locate this self-adhesive warning label on the outside of the high voltage compartment door warning of potential electrical arc flash hazards and appropriate PPE required. Provide label format as indicated.
2.5 GROUNDING AND BONDING
UL 467 . Provide grounding and bonding as specified in Section 33 71 02
UNDERGROUND ELECTRICAL DISTRIBUTION.
2.6 PADLOCKS
Provide padlocks for pad-mounted equipment, keyed alike. Comply with Section 08 71 00 DOOR HARDWARE.
2.7 CAST-IN-PLACE CONCRETE
Provide concrete associated with electrical work for other than encasement of underground ducts rated for 4000 psi minimum 28-day compressive strength unless specified otherwise. Conform to the requirements of Section 03 30 00.00 10 CAST-IN-PLACE CONCRETE.
Provide concrete associated with electrical work as follows:
a. Composed of fine aggregate, coarse aggregate, Portland cement, and water so proportioned and mixed as to produce a plastic, workable mixture.
b. Fine aggregate: Hard, dense, durable, clean, and uncoated sand.
c. Coarse aggregate: Reasonably well graded from 3/16 inch to 1 inch.
d. Fine and coarse aggregates: Free from injurious amounts of dirt, vegetable matter, soft fragments or other deleterious substances.
e. Water: Fresh, clean, and free from salts, alkali, organic matter, and other impurities.
f. Concrete associated with electrical work for other than encasement of underground ducts: 4000 psi minimum 28-day compressive strength unless specified otherwise.
g. Slump: Less than 4 inches. Retempering of concrete will not be permitted.
h. Exposed, unformed concrete surfaces: Smooth, wood float finish.
i. Concrete must be cured for a period of not less than 7 days, and concrete made with high early strength Portland cement must be
SECTION 26 12 19.10 Page 11 repaired by patching honeycombed or otherwise defective areas with cement mortar as directed by the Contracting Officer.
j. Air entrain concrete exposed to weather using an air-entraining admixture conforming to ASTM C260/C260M.
k. Air content: Between 4 and 6 percent.
2.8 SOURCE QUALITY CONTROL
2.8.1 Transformer Test Schedule
The Government reserves the right to witness tests. Provide transformer test schedule for tests to be performed at the manufacturer's test facility. Submit required test schedule and location, and notify the Contracting Officer 30 calendar days before scheduled test date. Notify Contracting Officer 15 calendar days in advance of changes to scheduled date.
a. Test Instrument Calibration
(1) Provide a calibration program which assures that all applicable test instruments are maintained within rated accuracy.
(2) Accuracy: Traceable to the National Institute of Standards and Technology.
(3) Instrument calibration frequency schedule: Less than or equal to 12 months for both test floor instruments and leased specialty equipment.
(4) Dated calibration labels: Visible on all test equipment.
(5) Calibrating standard: Higher accuracy than that of the instrument tested.
(6) Keep up-to-date records that indicate dates and test results of instruments calibrated or tested. For instruments calibrated by the manufacturer on a routine basis, in lieu of third party calibration, include the following:
(a) Maintain up-to-date instrument calibration instructions and procedures for each test instrument.
(b) Identify the third party/laboratory calibrated instrument to verify that calibrating standard is met.
2.8.2 Design Tests
IEEE C57.12.00 , and IEEE C57.12.90 . Section 5.1.2 in IEEE C57.12.80 states that "design tests are made only on representative apparatus of basically the same design." Submit design test reports (complete with test data, explanations, formulas, and results), in the same submittal package as the catalog data and Drawings for each of the specified transformer(s), with design tests performed prior to the award of this Contract.
a. Tests: Certified and signed by a registered professional engineer.
SECTION 26 12 19.10 Page 12
b. Temperature rise: "Basically the same design" for the temperature rise test means a pad-mounted transformer with the same coil construction (such as wire wound primary and sheet wound secondary), the same kVA, the same cooling type (KNAN), the same temperature rise rating, and the same insulating liquid as the transformer specified.
c. Lightning impulse: "Basically the same design" for the lightning impulse dielectric test means a pad-mounted transformer with the same BIL, the same coil construction (such as wire wound primary and sheet wound secondary), and a tap changer, if specified. Design lightning impulse tests includes the primary windings only of that transformer.
(1) IEEE C57.12.90 , paragraph 10.3 entitled "Lightning Impulse Test Procedures," and IEEE C57.98 .
(2) State test voltage levels.
(3) Provide photographs of oscilloscope display waveforms or plots of digitized waveforms with test report.
d. Lifting and moving devices: "Basically the same design" requirement for the lifting and moving devices test means a test report confirming that the lifting device being used is capable of handling the weight of the specified transformer in accordance with IEEE C57.12.34 .
e. Pressure: "Basically the same design" for the pressure test means a pad-mounted transformer with a tank volume within 30 percent of the tank volume of the transformer specified.
f. Short circuit: "Basically the same design" for the short circuit test means a pad-mounted transformer with the same kVA as the transformer specified.
2.8.3 Routine and Other Tests
IEEE C57.12.00 . Routine and other tests: Performed in accordance with IEEE C57.12.90 by the manufacturer on each of the actual transformer(s) prepared for this Project to ensure that the design performance is maintained in production. Submit test reports, by serial number and receive approval before delivery of equipment to the Project Site.
Required tests and testing sequence as follows:
a. Phase relation
b. Ratio
c. No-load losses (NLL) and excitation current
d. Load losses (LL) and impedance voltage
e. Dielectric
(1) Impulse
(2) Applied voltage
(3) Induced voltage
f. Leak
SECTION 26 12 19.10 Page 13
PART 3 EXECUTION
3.1 INSTALLATION
Conform to IEEE C2 , NFPA 70 , and to the requirements specified herein.
Provide new equipment and materials unless indicated or specified otherwise.
3.2 GROUNDING
NFPA 70 and IEEE C2 , except provide grounding systems with a resistance to solid earth ground not exceeding 25 ohms.
3.2.1 Grounding Electrodes
Provide driven ground rods as specified in Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION. Connect ground conductors to the upper end of ground rods by exothermic weld or compression connector. Provide compression connectors at equipment end of ground conductors.
3.2.2 Pad-Mounted Transformer Grounding
Provide a ground ring around the transformer with 4/0 AWG bare copper.
Provide two ground rods in the ground ring at opposite corners. Install the ground rods at least 10 feet apart from each other. Provide separate copper grounding conductors and connect them to the ground loop as indicated. When Work in addition to that indicated or specified is required to obtain the specified ground resistance, the provision of the Contract covering "Changes" applies.
3.2.3 Connections
Make joints in grounding conductors and loops by exothermic weld or compression connector. Install exothermic welds and compression connectors as specified in Section 33 71 02 UNDERGROUND ELECTRICAL
DISTRIBUTION.
3.2.4 Grounding and Bonding Equipment
UL 467 , except as indicated or specified otherwise.
3.3 INSTALLATION OF EQUIPMENT AND ASSEMBLIES
Install and connect pad-mounted transformers furnished under this Section as indicated on Project Drawings, the approved Shop Drawings, and as specified herein.
3.4 FIELD APPLIED PAINTING
Where field painting of enclosures is required to correct damage to the manufacturer's factory applied coatings, provide manufacturer's recommended coatings and apply in accordance with manufacturer's instructions.
3.5 WARNING SIGN MOUNTING
Provide the number of signs required to be readable from each accessible side, but space the signs a maximum of 30 feet apart.
SECTION 26 12 19.10 Page 14
3.6 FOUNDATION FOR EQUIPMENT AND ASSEMBLIES
Mount transformer on concrete slab as follows:
a. Unless otherwise indicated, provide the slab with dimensions at least 8 inches thick, reinforced with a 6 by 6 inches - W2.9 by W2.9 mesh placed uniformly 4 inches from the top of the slab.
b. Place slab on a 6 inch thick, well-compacted gravel base.
c. Install slab such that top of concrete slab is approximately 4 inches above the finished grade with gradual slope for drainage.
d. Provide edges above grade with 1/2 inch chamfer.
e. Provide slab of adequate size to project at least 8 inches beyond the equipment.
Stub up conduits, with bushings, 2 inches into cable wells in the concrete pad. Coordinate dimensions of cable wells with transformer cable training areas.
3.6.1 Cast-In-Place Concrete
Provide cast-in-place concrete work in accordance with the requirements of Section 03 30 00.00 10 CAST-IN-PLACE CONCRETE.
3.6.2 Sealing
When the installation is complete, seal all entries into the equipment enclosure with an approved sealing method. Provide seals of sufficient strength and durability to protect all energized live parts of the equipment from rodents, insects, or other foreign matter.
3.7 FIELD QUALITY CONTROL
3.7.1 Performance of Acceptance Checks and Tests
Perform in accordance with the manufacturer's recommendations and include the following visual and mechanical inspections and electrical tests, performed in accordance with NETA ATS. Submit reports, including acceptance criteria and limits for each test in accordance with NETA ATS "Test Values".
3.7.1.1 Pad-Mounted Transformers
a. Visual and mechanical inspection
(1) Compare equipment nameplate data with Specifications and approved Shop Drawings.
(2) Inspect physical and mechanical condition. Check for damaged or cracked insulators and leaks.
(3) Inspect anchorage, alignment, and grounding.
(4) Verify the presence of PCB content labeling.
SECTION 26 12 19.10 Page 15
(5) Verify the bushings and transformer interiors are clean.
(6) Inspect all bolted electrical connections for high resistance using low-resistance ohmmeter, verifying tightness of accessible bolted electrical connections by calibrated torque-wrench method, or performing thermographic survey.
(7) Verify correct liquid level in tanks and bushings.
(8) Verify that positive pressure is maintained on gas-blanketed transformers.
(9) Perform specific inspections and mechanical tests as recommended by manufacturer.
(10) Verify de-energized tap changer position is left as specified.
(11) Verify the presence of transformer surge arresters.
b. Electrical tests
(1) Perform resistance measurements through all bolted connections with low-resistance ohmmeter.
(2) Verify proper secondary voltage phase-to-phase and phase-to-neutral after energization and prior to loading.
3.7.1.2 Grounding System
a. Visual and mechanical inspection
(1) Inspect ground system for compliance with Contract Plans and Specifications.
b. Electrical tests
(1) Perform ground-impedance measurements utilizing the fall-of-potential method. On systems consisting of interconnected ground rods, perform tests after interconnections are complete.
On systems consisting of a single ground rod perform tests before any wire is connected. Take measurements in normally dry weather, not less than 48 hours after rainfall. Use a portable ground resistance tester in accordance with manufacturer's instructions to test each ground or group of grounds. Use an instrument equipped with a meter reading directly in ohms or fractions thereof to indicate the ground value of the ground rod or grounding systems under test.
(2) Submit the measured ground resistance of each ground rod and grounding system, indicating the location of the rod and grounding system. Include the test method and test setup (i.e., pin location) used to determine ground resistance and soil conditions at the time the measurements were made.
3.7.1.3 Surge Arresters, Medium- and High-Voltage
a. Visual and mechanical inspection
(1) Compare equipment nameplate data with Specifications and approved
SECTION 26 12 19.10 Page 16
Shop Drawings.
(2) Inspect physical and mechanical condition.
(3) Inspect anchorage, alignment, grounding, and clearances.
(4) Verify the arresters are clean.
(5) Inspect all bolted electrical connections for high resistance using low-resistance ohmmeter, verifying tightness of accessible bolted electrical connections by calibrated torque-wrench method, or performing thermographic survey.
(6) Verify that the ground lead on each device is individually attached to a ground bus or ground electrode.
b. Electrical tests
(1) Perform resistance…
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