Attachment 10 - EDC Modernization Compliance Checklist.xlsx

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Logistics Modernization Integration Support (LMIS) for Defense Logistics Agency (DLA) Distribution Federal contract opportunity
Solicitation number
SP3300-20-R-5002
Issued by
Defense Logistics Agency Distribution

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Written by GovTribe AI ·

This document is a compliance checklist for a federal contract opportunity to modernize the Defense Logistics Agency Distribution Center. Key requirements include upgrading conveyor and rack systems, implementing an automated guided vehicle fleet, and developing a warehouse execution and control system. The contractor must provide various conveyor belts, lifts, sorters, racks, and material handling equipment. Ancillary needs consist of workstations, platforms, safety measures, and maintenance catwalks. The automated guided vehicle fleet must include three vehicle types and management software to transport pallets and totes. Implementation will occur across multiple phases with interim performance parameters. The contractor must meet throughput requirements and materials handling specifications. Testing, documentation, training, and a phased transition plan are also requirements.

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LMIS RFP Questions and Responses Version 5.xlsx XLSX spreadsheet
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RFP SP3300-20-R-5002 Amendment 0004.pdf PDF
Attachment 33 - AMHE SOW Rev. 1 - (01.14.20).pdf PDF
Attachment 2 - Past Performance Questionnaire Rev. 1 (01.21.20).docx DOCX document
Attachment 43 - TE 1.4 CIRS Tutorial.pdf PDF
Attachment 44 - TE 1.5 Contractor Investigative Request Sep 2016.pdf PDF
RFP SP3300-20-R-5002 Amendment 0002.pdf PDF
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Attachment 34 -AMHE Drawings (NCDP2_17_01_01_01A_PR_R-.DWG).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMGMT-00012 Project Management Plan).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMGMT-00014 In-Progress Review (IPR) and Report Requirements).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMISC-00005 Power Requirements).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMGMT-00005 DoD Architecture Framework Documentation).pdf PDF
Attachment 33 - AMHE SOW.pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMGMT-00004 Software - Firmware Access Controls, User Roles, and Data Types).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMGMT-00011 Integrated Master Schedule).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMISC-00006 Design Data and Calculations).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMGMT-00009 Physical and Cybersecurity Features of End Devices Provided).pdf PDF
Attachment 13 - Implementation Project Schedule.pdf PDF
Attachment 32 - Pool 2 Continuation of Supplies Services Instructions.pdf PDF
Attachment 2 - Past Performance Questionnaire.docx DOCX document
Attachment 6 - CDRLs (CDRL A002 - Small Business Participation Biannual Progress Report).pdf PDF
Attachment 1 - Basic IDIQ PWS.pdf PDF
Attachment 3 - Subcontracting Plan Template -Includes Elements 1-15.docx DOCX document
Attachment 36 - AMHE DIDs (DI-DLAMGMT-00008 GFE & GFP Report Requirements).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMGMT-00013 Certificate of Compliance).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMISC-00002 Commercial Manual).pdf PDF
Attachment 8 - Pool 1 Continuation of Supplies Services Instructions.pdf PDF
Attachment 34 - AMHE Drawings (NCDP2_17_01_01_01A_DE_R-.DWG).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMISC-00003 Warranty Information and Technical Representatives List).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMISC-00004 Training Baseline (TB) and Training Materials).pdf PDF
Attachment 36 - AMHE DIDs (DI-DLAMGMT-00006 Network Infrastructure and Comm Protocols, Ports, Services).pdf PDF
RFP SP3300-20-5002.pdf PDF
Attachment 31 - Pool 2 Schedule.xlsx XLSX spreadsheet
Attachment 35 - LMIS IDIQ -AMHE and Systems sample TO CDRL DD Form 1423.pdf PDF
Attachment 4 - TE 1.1 Contractor Personnel Security - UPDATE 26FEB2018.pdf PDF
Attachment 5 - TE 1.2 CAC Procedures.pdf PDF
Attachment 34 - AMHE Drawings (NCDP2_17_01_01_01A_EL_R-.DWG).pdf PDF
Attachment 34 - AMHE Drawings (AMHE Drawings).pdf PDF
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Checklist

EDC Modernization Project
COMPLIANCE CHECKLIST
SUPPLIER :
ITEMCONTRACT ITEM #CONTRACT SECTIONProposal Page #Comply/ Non ComplyRationale for Non-Comply
2.0Reference Standards
12.0Comply with all standards
3.1Project Scope
23.1Project scope
3.2General Requirements
33.2.1Dimensions
43.2.2Energy Conservation
53.2.3Electrical code compliance
63.2.4Unloading of Equipment
73.2.5Warranty
83.2.6Decommission Existing Systems
3.2.7Dismantling of Equipment
93.2.7.1Removal of Spare Parts
103.2.7.2General Guidelines
113.2.7.3Electrical Wiring
123.2.7.4Air Lines
133.2.7.5Supports and Hangers
143.2.7.6Anchors
153.2.7.7Control Cabinets and Electrical Panels
163.2.7.8Hazardous Material
173.2.7.9Miscellaneous Items
183.2.7.10Handling
193.2.7.11Disposition of Disassembled Items
3.3Parcel Unloading at Dock - Zone 3
203.3Parcel receipts include envelopes, packs, cartons and palletized items per Materials to be Handled Section. Accommodate moderately heavy /oversized parcels to be conveyed, scanned, weighed, sorted and manually placed on floor.
213.3.1Mission Parcel: Extendable Belt Conveyor
223.3.1Mission Parcel: 2 to 1 merge table
233.3.1Mission Parcel: Cube scan and weigh unit
243.3.1Mission Parcel: Barcode and Optical scanners to identify label information
253.3.1Mission Parcel: Divert Multi's by label field extraction
263.3.1Mission Parcel: Over conveyor work station
273.3.1Mission Parcel: tote filling station
283.3.1Mission Parcel: empty tote management
293.3.1Mission Parcel: accommodate future articulated arm robot
303.3.2CCP Parcel: Extendable Belt Conveyor
313.3.2CCP Parcel: 2 to 1 merge table
323.3.2CCP Parcel: Cube scan and weigh unit
333.3.2CCP Parcel: Barcode and Optical scanners to identify label information. Identify TCN barcode information, address information, TCMD supply barcode information and 1348 information
343.3.2CCP Parcel: Divert Multi's by label field extraction
353.3.2CCP Parcel: Over conveyor work station
363.3.2CCP Parcel: tote filling station
373.3.2CCP Parcel: empty tote management
383.3.2CCP Parcel: accommodate future articulated arm robot and capability for automatic print and apply
3.4Mission and CCP Parcel Receipt Buffer - Zone 4
393.4Manage replenishment cartons picked from DR pallet high bay
403.4Tote management
413.4Manage buffer storage segregation by type: CCP, Mission, Full, Empty, Current day date, multi's, and retained multi's
423.4Retrieved totes from Buffer for receiving area are sorted and staged by type: CCP, Mission, and Multi
433.4Receiving stations automatically request replenishments to maintain sufficient work at the station
443.4Supervisory controls to change the number of stations available for each receiving work type
453.4Buffer Capacity of 4,320 Positions expandable to 7,200 Positions
463.4Tote Shuttles
473.4Inbound / Outbound Tote Elevators and safety fencing and locking access gates
483.4Verify floor requirements for buffer and mitigate per Part 5 Facilities Requirements
493.4Two levels of catwalk with stair access
503.4Maintenance shuttle elevator
513.4Extensions to existing catwalks and work platforms, as well as stairs
523.4Fire Protection and Lighting
3.5Centralized Parcel Receipt Processing Stations for Conveyables - Zone 4
533.5Parcel Receipt Workstations
543.3Ability to add seven additional workstations in the future
553.5Inbound totes convey on an overhead conveyor from the receiving tote buffer
563.5Parcel totes are automatically requested from the buffer
573.5Totes transferred and queued on a declining accumulation belt between workstations
583.5Additional accumulation zones post decline but prior to the workstation
593.5Outbound conveyor will transport envelopes, cartons, and totes per Materials to be Handled Section
603.5Conveyor height at workstation facilitates package transitions from workstation
613.5Overhead transport systems facilitates personnel access and egress
623.5Workstations will be assigned different parcel types daily based on configured parcel types
633.5Conveyor control system will manage the induction envelopes, cartons and totes onto the takeaway conveyor
643.5Overhead empty carton conveyor for transport to the corrugate compactors
653.5All Parcels will be transported on belted MDR conveyor to insure non-contact, zoned transport and accumulation
663.5Replenishment cartons from DR that are destined for the DB high rise
673.5Parcel Returns Processing
683.5DR destined items will be diverted to one of two configurable locations
693.5Items destined to DB-40 and New Walk & Pick during implementation to configurable divert lanes
3.6Centralized Parcel Receipt Processing and Decant Stations for Non-Conveyables - Zone 4
703.6On the floor, Inbound and Outbound pallet conveyors will interface with AGV P&D
713.6On the floor, pallets can accumulate prior to the pallet lift on each line
723.6Pallet lifts operate automatically
733.6On the mezzanine, pallet accumulation conveyors manage inbound and outbound traffic
743.6Pallet transfer conveyor is bi-directional
753.6Double pallet, pallet transfer car with bidirectional roller top conveyor beds
763.6Empty Pallet Stacker
773.6Perimeter protection of the pallet transfer car
783.6Full stacks of pallets to be transported by conveyor, pallet transfer car and lifts
793.6Workstations
803.6Overhead empty carton conveyor for transport to the corrugate compactors
813.6Routing Sorter, per figure 3.6-1 to meet throughput requirements on pragmatic diagram
3.7Centralized Receipt Processing Corrugate Transport System - Zone 3
823.7Overhead belt conveyor
833.7Ceiling hung belt conveyor
843.7Guarding: Low on operator side, higher on non-operator side
853.7Compactor relocation
863.7New compactor installation
873.7Compactor chutes
883.7Bi-directional routing into the chutes, automatically
893.7Safety Features
903.7Jam detection, blocked phot-eye detection, and container full communicated to conveyor system
3.8Returns Processing - Zone 3
913.8Current outbound conveyor connected to a new incline and downstream conveyor systems
923.8Incline will be zoned accumulation
933.8New decline with non-contact zoned accumulation
943.8Inbound line with standard height and lower guarding as required
953.8System to manage tote inventory on the inbound and outbound lines
963.8New transport tote outbound from returns to flow through routing sorter
973.8Existing Orange Transportation Tote to divert near area for manual stacking
3.9DB High Bay Replenishment (Stow) - Zone 4
983.9Stow process is integrated and interleaved with the bin picking process
993.9Four tote stations on the upper level
1003.9One bin station on the lower level
1013.9Bin on the lower level will raise up and then lower when complete
1023.9Adjustable height work platform using a control switch
1033.9Access to the platform with a hinged incline walkway
1043.9All work surfaces shall have non-slip surfaces
1053.9Raised platforms shall have hand rails, toe kickplates, and safety features
1063.9Removable conveyor cover panels and bezels on the workstations
1073.9Operators screen will display stow process, picture of the bin with correct stow location
1083.9Display will show pertinent information
1093.9Display will show a picture of the NSN
1103.9Light will point to the correct stow location in bin
1113.9Pick and Stow Station Count
3.10Good to Person (GtP) DB High Bay Picking - Zone 4
1123.10Pick process is integrated and interleaved with the bin stow process
1133.10Three workstation pods
1143.10Four tote stations on the upper level
1153.10Bi-directional conveyors to allow tote flow from / to the loop and to / from workstation
1163.10One bin station on the lower level
1173.10Bin on the lower level will raise up and then lower when complete
1183.10Adjustable height work platform using a control switch
1193.10Access to the platform with a hinged incline walkway
1203.10All work surfaces shall have non-slip surfaces
1213.10Raised platforms shall have hand rails, toe kickplates, and safety features
1223.10Removable conveyor cover panels and bezels on the workstations
1233.10Operators screen will display stow process, picture of the bin with correct stow location
1243.10Display will show pertinent information
1253.10Display will show a picture of the NSN
1263.10Light will point to the correct stow location in bin
1273.10Pick and Stow Station Count
1283.10Conveyor Control Systems allows orders to be batched together to create consolidated orders
1293.10Configurable to turn on or off the batching mode
1303.10System throughput design based on single line item order profiles
1313.10Conveyor Control System manages workstations by order profile and pick or stow processing types
1323.10Conveyor Control Systems combines multiple singles lines items into consolidated shipments using configurable business rules
1333.10Conveyor Control Systems uses configurable governors to monitor human work load at all process mezzanine work stations to prevent congestion, grid-lock, non-productive dwell times
1343.10Work content must be scheduled to balance the optimal work mix at each station
1353.10Continuous vertical bin conveyor into / from the workstation pods to enable workstation access and egress
1363.10Conveyor Control System must manage inbound bin flow and empty tote flow for each workstation
1373.10Inbound Bin staging positions at each workstation to minimize wait time for each workstation operator
1383.10Plastic bag holders at each workstation
1393.10Barcode Printer Holder at each workstation
3.11Empty Transport Tote Subsystem - Zone 4
1403.11Tote Stacker / de-stacker buffers
1413.11Accumulation Conveyor
1423.11Sort System
1433.11Control System manages empty tote inventories at each functional area
3.12Centralized Packout for Conveyable Picks - Zone 4
1443.12Conveyor Control System Manages quality double counting requirements within centralized packout subsystem
1453.1231 workstations for Mission and Consolidated Freight, 5 workstations for FMS, ability to add 12 additional workstations in the future
1463.12Workstations organized in 2 pods
1473.12"Workstation Design will be similar to Parcel Receiving":
1483.12● Inbound totes convey on an overhead conveyor
1493.12● Totes transferred and queued on a declining accumulation belt between workstations
1503.12● Additional accumulation zones post decline but prior to the workstation
1513.12● Outbound conveyor will transport envelopes, cartons, and totes per Materials to be Handled Section
1523.12● Conveyor height at workstation facilitates package transitions from workstation
1533.12● Overhead transport systems facilitates personnel access and egress
1543.12● Workstations will be assigned different order types daily based on configured order types
1553.12● Conveyor control system will manage the induction envelopes, cartons and totes onto the takeaway conveyor
1563.12● All envelopes and cartons will be transported on belted MDR conveyor to insure non-contact, zoned transport and accumulation
1573.12Conveyor Control System available workstations and available accumulation at each divert
1583.12FMS (Foreign Military Sales) processed at designated workstations
3.13DB Inventory Counting System - Zone 4
1593.13Workstations
1603.13Continuous vertical bin conveyor Inbound and Outbound
1613.13MDR conveyor for main conveyor line
1623.13MDR conveyor for workstation inbound and outbound conveyors
3.14DB Storage Area - Zone 1
1633.14.1.1.DB Inbound Conveyor is MDR conveyor with 30" accumulation zones
1643.14.1.1.Fire Door: Interface mechanically and electrically with fire door. Powered MDR conveyor sections installed within wall
1653.14.1.1Conveyor Control System must manage the outbound workflow from the GtP Inventory Stations and from the Pick Stow Stations
1663.14.1.2DB Outbound Conveyor is MDR conveyor with 30" accumulation zones
1673.14.1.2Fire Door: Interface mechanically and electrically with fire door. Powered MDR conveyor sections installed within wall
1683.14.2Shuttle: Total quantity of shuttles supplied should meet peak throughput requirements plus an additional 5%
1693.14.2.1Shuttle Inbound Lift
1703.14.2.2Shuttles
1713.14.2.3Shuttle Outbound Lift
1723.14.2.4Shuttle Requirements
1733.14.2.4.1Shuttle Units General: Load Type, Load Weight Capacity, Ambient Operating Conditions, single & double deep
1743.14.2.4.2Shuttle Units Specifications provided
1753.14.2.4.3Shuttle Extractor
1763.14.2.4.4.1Shuttle Infrastructure: Control Station Requirements
1773.14.2.4.4.2Shuttle Infrastructure: Shuttle Rail Specifications Provided
1783.14.2.4.4.3Shuttle Infrastructure: Shuttle Lift Specifications Provided
1793.14.2.4.4.4Shuttle Infrastructure: Shuttle Access Catwalks and Safety Fencing
1803.14.2.5Mini-Load (Alternate Technology): description, material, sizing, number required, and manufacturer in proposal
1813.14.2.5.1.1Mini-Load Requirements: Carriage Assembly - Carriage Platform
1823.14.2.5.1.1Mini-Load Requirements: Carriage Assembly - Carriage Guide Rollers
1833.14.2.5.1.1Mini-Load Requirements: Carriage Assembly - Extractor
1843.14.2.5.1.1Mini-Load Requirements: Carriage Assembly - Extractor Drive
1853.14.2.5.1.2Lower Base Frame
1863.14.2.5.1.3Mini-Load Mast
1873.14.2.5.1.4Horizontal Drive Assembly
1883.14.2.5.1.5Hoist Assembly
1893.14.2.5.1.6Control Platform
1903.14.2.5.1.7Access Ladder
1913.14.2.6.1Mini-Load Electrical: General
1923.14.2.6.2Mini-Load Electrical: Power Distribution
1933.14.2.6.3Mini-Load Electrical: Main Conductor System
1943.14.2.6.4Mini-Load Electrical: Rail Grounding Requirements
1953.14.2.6.5Mini-Load Electrical: Motors
1963.14.2.6.6Mini-Load Electrical: Power Control Panel
1973.14.2.6.7Mini-Load Electrical: Manual Operator Panel
1983.14.2.6.8Mini-Load Electrical: Logic Control Panel
1993.14.2.6.9Mini-Load Electrical: Sensors and Controls
2003.14.2.6.10Mini-Load Electrical: Positioning Sensors
2013.14.2.6.11Mini-Load Electrical: Positioning Controls
2023.14.2.6.12Load Check / Reject Line on DB Inbound Conveyor
2033.14.2.6.13Mini-Load Electrical: Load Sensing
2043.14.2.6.14Mini-Load Electrical: Safety and Interlock Controls
2053.14.2.6.15.1Mini-Load Electrical: Guide Rails - Floor Rail
2063.14.2.6.15.2Mini-Load Electrical: Guide Rails - Top Guide Rail
2073.14.3.1DB Storage Rack Requirements: Upright Rated Capacity and Size
2083.14.3.2DB Storage Rack Requirements: Removal and disposal of existing bins
2093.14.3.3DB Storage Rack Requirements: Understanding of existing rack installation with T-Bolt connection bolts and its potential impact on the solution
2103.14.4DB Storage Rack Installation: Option One - Install one upright in all 32 aisles for the full length of each aisle
2113.14.5DB Storage Rack Installation: or Option Two - Install two uprights in all 32 aisles for the full length of each aisle
2123.14.6Modifications to existing rack are prohibited unless clearly identified in suppliers proposal
2133.14.7DLA to repair damaged upright frames at the end of aisle
3.15DK-01 (Zone 8) and DK-02 (Zone 6)
2143.15.3DK-01: Rack Position Counts by type, Rack Elevations by type, and Layout
2153.15.3DK-01: Unit load sizes
2163.15.3.6DK-01: Understanding and alignment with phasing plan constraints, and incorporation of associated costs.
2173.15.4DK-02: Unit load sizes
2183.15.4DK-02: Dismantle and reinstall rack requirements, beam pair and upright count
2193.15.4DK-02: In-rack sprinkler modification cost captured in Part 5 Facilities
2203.15.4DK-02: Abandoned floor anchors cut flush and ground smooth with floor surface
2213.15.4DK-02: Temporary storage of rack during phasing
2223.15.4.4DK-02: Location and scope of selective rack to be dismantled and reinstalled
2233.15.5DK-01: Centralized Pack Stations - Inbound drop off P&D guarded with Bollards
2243.15.5DK-01: Centralized Pack Stations - lift assist device with capability for interchangeable end effectors
2253.15.5DK-01: Centralized Pack Stations - workstations
2263.15.5DK-01: Centralized Pack Stations - pallet workstation with a built in scale and lift mechanism for ergonomic height adjustment
2273.15.5DK-01: Centralized Pack Stations - dedicated pallet dispenser at each workstation
2283.15.5DK-01: Centralized Pack Stations - as shown chain driven pallet conveyor
2293.15.5DK-01: Centralized Pack Stations - or alternate tight centered pallet roller conveyor
2303.15.5DK-01: Centralized Pack Stations - pallet conveyor zoned for ~40" zones
2313.15.5DK-01: Centralized Pack Stations - automated stretch wrapper
2323.15.5DK-01: Centralized Pack Stations - automatic print and apply labeler to apply two shipping labels to wrapped loads
2333.15.5DK-01: Centralized Pack Stations - AGV P&D stations located outside the room.
2343.15.6DK-02: Centralized Pack Stations - Inbound drop off P&D guarded with Bollards
2353.15.6DK-02: Centralized Pack Stations - lift assist device with capability for interchangeable end effectors
2363.15.6DK-02: Centralized Pack Stations - workstations
2373.15.6DK-02: Centralized Pack Stations - pallet workstation with a built in scale and lift mechanism for ergonomic height adjustment
2383.15.6DK-02: Centralized Pack Stations - dedicated pallet dispenser at each workstation
2393.15.6DK-02: Centralized Pack Stations - as shown chain driven pallet conveyor
2403.15.6DK-02: Centralized Pack Stations - or alternate tight centered pallet roller conveyor
2413.15.6DK-02: Centralized Pack Stations - pallet conveyor zoned for ~40" zones
2423.15.6DK-02: Centralized Pack Stations - automated stretch wrapper
2433.15.6DK-02: Centralized Pack Stations - automatic print and apply labeler to apply two shipping labels to wrapped loads
2443.15.6DK-02: Centralized Pack Stations - AGV P&D stations located outside the room.
3.16DR High Bay
2453.16.5Removal and disposal of existing DR pallet conveyor
2463.16.5New pallet conveyor throughput rate achieved
2473.16.5New pallet conveyor installed per Figure 3.16-2 and Section 3.29 System Performance Parameters Phase 5
2483.16.5AGVs managed via Fleet management and WES / WCS to avoid AGV backups and crane operator backups due to full lane P&D conditions.
2493.16.6Modification of DR Tote Conveyor to enable flow from DR Storage Area to Pack Workstations and to Receiving Buffer
2503.16.6Removal and disposal of existing DR tote conveyor necessary for tie-in to new conveyor system
2513.16.6New tote conveyor throughput rate achieved
2523.16.6New tote conveyor installed per Section 3.29 System Performance Parameters necessary for tie-in to new conveyor system
2533.16.6.3DR Existing Tote Conveyor high-level interface in new WES / WCS
3.17Consolidated Freight Sortation Area - Zone 10
2543.17Meets throughput rates
2553.1720 sort pods with 8 bi-directional diverts sorting to 14 divert points
2563.17Temporary support for orange totes from Old Walk & Pick and New Walk & Pick
2573.17Temporary support for FMS workstations
2583.17Transport to and from the sorter on belted MDR conveyor to insure non-contact, zoned transport and accumulation
2593.17.1Provides routing sorter functionality to DB-40
2603.17.2Provides routing sorter functionality to AWOS Diverts
2613.17.2Consolidated Freight Sorter Audit Lane - Totes containing cartons and envelopes sent to audit station
2623.17.2Consolidated Freight Sorter Audit Lane - bench / workstation at audit lane
2633.17.2Consolidated Freight Sorter Audit Lane - Empty Tote Pick Up by AGV near audit station
2643.17.3Consolidated Freight Sorter Induction - Optimize spacing at both induction by utilizing space available induction
2653.17.3Consolidated Freight Sorter Induction - Measure fullness at induction lines to prioritize induction lanes
2663.17.4Consolidated Freight Sorter Recirculation Induction - Optimize spacing at both induction by utilizing space available induction
2673.17.4Consolidated Freight Sorter Recirculation Induction - Measure fullness at induction lines to prioritize induction lanes
2683.17.4Consolidated Freight Sorter Recirculation Induction - Belted MDR from DB-40 and New Walk & Pick and Old Walk & Pick
2693.17.5Multi-narrow belt sorter to provide reliable bi-directional carton, envelope, and transportation tote sortation
2703.17.5Main consolidation sorter, infeed, discharge, and recirculation function as virtual loop sorter
2713.17.5Infeed, discharge, and recirculation associated with the main consolidation sorter are zoned MDR belt conveyor
2723.17.5Belt conveyor transitions from one conveyor to the next without losing orientation or parcel to parcel gap.
2733.17.5Main consolidation sorter, infeed, discharge, and recirculation travel at same conveyance speed
2743.17.5Five-sided scanner at induction
2753.17.5Parcels tracked from infeed to main consolidation sorter, to discharge of the parcel into the tri-wall, or audit line, or DB-40 line, or AWOS line
2763.17.6Consolidated Freight Subsystem Sorters: Multi-narrow belt sorter for each pod to provide reliable bi-directional carton and envelope sortation
2773.17.6Consolidated Freight Subsystem Sorters: All 8 bi-directional sort modules installed for each pod within this statement of work
2783.17.6Consolidated Freight Subsystem Sorters: chutes (for 14 proposed diverts + 1 position at end of sorter) for each pod
2793.17.6Consolidated Freight Subsystem Sorters: tri-wall full sensors (for 14 proposed diverts + 1 position at end of sorter) for each pod
2803.17.6Consolidated Freight Subsystem Sorters: an alarm and local lights (for 14 proposed diverts + 1 position at end of sorter) for each pod
2813.17.6Consolidated Freight Subsystem Sorters: controls at each station to take station out of service (for 14 proposed diverts + 1 position at end of sorter) for each pod
2823.17.6Consolidated Freight Subsystem Sorters: conveyor control system to manage scanning if the bin's CCN label and associating with confirmed diverts
3.18Shipping Dock Staging Area - Zone 9
2833.18.1Meets throughput rates
2843.18.2AGV Fleet 2 & Fleet 3 per Section 3.24 Automated Guided Vehicle Transport Systems
2853.18.2Pallet weight and dimensions tracked and communicated through the WES / WCS
2863.18.2P&D stations for AGV Drop Off divided into sections for manual pick up and AGV pickup
2873.18.2Operator Manually picks up the pallets from the VNA rack Outbound Shipment P&Ds
2883.18.2WES / WCS to provide control and management of the shipment staging operation
2893.18.2Rack and Floor Position Layout
2903.18.2.1Rack Position Counts by type
2913.18.2.1Floor Position Counts by type and required lane taping and labeling per Section 36
2923.18.2.3Unit load sizes
2933.18.3Rack Elevations by Type
2943.18.3Shipping Dock Phasing needs to be developed that interleaves the completion of staging racks, AGV P&D stands, Automated Shipment Staging AGVs, and Horizontal AGV Transport AGV Systems
3.19AWOS Parcel Shipping Area - Zone 7
2953.19Meets throughput rates
2963.19WES / WCS communicates and controls two existing AWOS shipping sortation systems (AWOS 1 and AWOS3)
2973.19WES / WCS communicates and controls existing AWOS3 Print and Apply subsystem
2983.19WES / WCS communicates and controls existing 3:1 combiner
2993.19.1New AWOS routing Sorter with 5 sided scanner
3003.19.2Controls interfaces and modification to both the AWOS3 and AWOS1 sorters
3013.19.2Removal of tote dumping and package singulation system
3.20DB-40 Storage Area - Zone 11
3023.20.3Meets throughput rates
3033.20.3Designated AGV drop-off and pickup location, Section 30.3.6 AGV Moves for more information
304Conveyor flows to and from are included in the file "Conveyor Equipment List by Phase" in Phase 3, as well as in the description of consolidated freight sorter 3.17
3.21"Old" Walk & Pick - Modules - Zone 11
3053.21.1Meets throughput rates for temporary inbound flow until "Old" Walk & Pick is abandoned
3063.21.2Meets throughput rates for temporary outbound flow until "Old" Walk & Pick is abandoned
3073.21.3AGV drop-off and pickup locations for the "Old" Walk & Pick for the temporary flow
3083.21.4Walk & Pick area will not need to re-controlled or included in the WES / WCS. Minimal control is required to talk to the upstream and downstream conveyor during implementation
3093.21.5During the implementation transition, Orange Totes will be conveyed to the Consolidated Freight Sorter and diverted to the Audit Station to be removed from the tote and placed on the line
3103.21.5Conveyor flows to and from are included in the file "Conveyor Equipment List by Phase" in Phase 3, as well as in the description of consolidated freight sorter 3.17
3.22"New" Walk & Pick - Modules - Zone 11
3113.22.1Meets throughput rates for temporary inbound flow until "New" Walk & Pick is abandoned
3123.22.2Meets throughput rates for temporary outbound flow until "New" Walk & Pick is abandoned
3133.22.3AGV drop-off and pickup locations for the "New" Walk & Pick for the temporary flow
3143.22.4Walk & Pick area will not need to re-controlled. Minimal control is required to talk to the upstream and downstream conveyor during implementation. Rudimentary operational statuses reported to WES/WCS
3153.22.5During the implementation transition, Orange Totes will be conveyed to the Consolidated Freight Sorter and diverted to the Audit Station to have packages manually removed from the tote and placed on the line
3163.22.5Conveyor flows to and from are included in the file "Conveyor Equipment List by Phase" in Phase 3, as well as in the description of consolidated freight sorter 3.17
3.23Pallet Transport Towline - Current State - Zone 5
3173.23Size and scope of existing towline system
3183.23.2Towline move analysis methodology understanding
3193.23.3Understanding and alignment with existing towline - loop, transfer, and spur descriptions
3.24AGV Scope of Work
3203.24.1AGV Scope of Work: AGV Travel Networks
3213.24.1AGV Scope of Work: Fleet 1 Transport AGV Vehicle
3223.24.1AGV Scope of Work: Fleet 2 Shipping Area High Lift AGV Vehicle
3233.24.1AGV Scope of Work: Fleet 3 VNA AGV Vehicle
3243.24.1AGV Scope of Work: Batteries
3253.24.1AGV Scope of Work: Opportunity Chargers and Charging Areas
3263.24.1AGV Scope of Work: P&D Stands and Lanes
3273.24.1AGV Scope of Work: AGV Control Management System
3283.24.2.1All AGV transport moves will be requested from the WES / WCS and managed by the AGV Control System
3293.24.2.1.1Received Mission: Mission Dock to DR
3303.24.2.1.1DR pallet conveyors accumulate the maximum number of loads possible
3313.24.2.1.1DR pallet conveyors accumulation status tracked in the WES / WCS
3323.24.2.1.1DR one-way doorway traffic with dedicated inbound and outbound doors
3333.24.2.1.1DR manual cranes - Load ID tracking from the cranes through conveyor transport
3343.24.2.1.1DR manual cranes - Supplier responsible for adequacy of the proposed openings. Openings can be widened, height raised, or new openings. Per Part 5 Facilities document and costing.
3353.24.2.1.1Received Mission: Mission Dock to Processing Mezzanine where lift utilizes inbound and outbound pallet conveyor to manage AGV P&D interfaces
3363.24.2.1.1Received Mission: Mission Dock to Returns and Returns Laydown Area
3373.24.2.1.1Received Mission: Mission Dock to CCP Area
3383.24.2.1.1Received Mission: Mission Dock to Bulk: DK-01, 02, 03, 04
3393.24.2.1.2CCP Receiving Dock
3403.24.2.1.3Re-warehousing
3413.24.2.1.4Picking and Packing
3423.24.2.1.4Picking and Packing: deep lane floor staging P&D for inbound loads
3433.24.2.1.4Picking and Packing: lanes emptied in round robin sequence
3443.24.2.1.4Picking and Packing: GtP workstations
3453.24.2.1.4Picking and Packing: P&D stands will provide an ergonomic work height
3463.24.2.1.4Picking and Packing: AGV will retrieve loads from the staged inbound in FIFO or priority sequence
3473.24.2.1.5Shipping
3483.24.2.1.5AGV will deliver the palletized shipment to a P&D that is configured to allow consolidations
3493.24.2.1.5WES / WCS system will require configurable setting to enable, disable, and configure carrier types
3503.24.2.1.5P&D and input conveyors will require sensors to confirm that the pallet is empty
3513.24.2.1.5Dk-01 Through DK-04 Shipments
3523.24.2.1.5Consolidated Freight Sortation Shipments
3533.24.2.1.5Consolidated Freight Sortation Shipments: WES / WCS will manage active AGV access aisles and manually accessed aisles to avoid operator interaction with AGVs
3543.24.2.1.5Consolidated Freight Sortation Shipments: Staged tri-walls will be moved to an automatic, conveyor pass-through, strapper.
3553.24.2.1.5CCP Dock to Consolidated Freight Sortation
3563.24.2.1.6Miscellaneous Areas: Trash Handling
3573.24.2.1.6Miscellaneous Areas: Empty Pallets
3583.24.2.1.6Miscellaneous Areas: Empty Totes
3593.24.2.1.6Miscellaneous Areas: Warehouse Supplies
3603.24.2.1.6Miscellaneous Areas: Miscellaneous Smaller Operations
3613.24.2.2Shipping Dock Operational Move Requirements
3623.24.2.2Shipping Dock Operational Move Requirements: WES / WCS will track weight and dimensions to ensure compliance
3633.24.2.2Shipping Dock Operational Move Requirements: WES / WCS will provide order complete status reports, load characteristics, and net shipment characteristic reporting tools
3643.24.2.3P&D to P&D Shipping Transfer AGVs
3653.24.2.3P&D to P&D Shipping Transfer AGVs: Sensors on the vehicle will check for maximum pallet load width and height
3663.24.2.3P&D to P&D Shipping Transfer AGVs: Out of tolerance loads will be reported to the WES / WCS system to initiate corrective action
3673.24.2.4AGV Putaway and Retrieval Within Dock Staging Rack
3683.24.2.4AGV Putaway and Retrieval Within Dock Staging Rack: Outbound move task requests will be generated by the WES / WCS
3693.24.2.4AGV Putaway and Retrieval Within Dock Staging Rack: Aisle to aisle truck transfers should be optimized to provide maximum productivity
3703.24.3AGV Requirements
3713.24.3.1All three AGV fleets are the same make, same manufacturer and operate on the same AGV Fleet Management System
3723.24.3.2AGV Requirements: Standard Design of Components
3733.24.3.3AGV Requirements: Pallets to be handled
3743.24.3.4AGV Requirements: Floors
3753.24.3.5AGV Requirements: AGV Vehicle Interface
3763.24.4AGV Moves Analysis
3773.24.5AGV Technical Requirements: Supply general vehicle specifications, call out variances, and provide justifications
3783.24.5.1AGV Technical Requirements: General vehicle specifications for each vehicle type per the table 3.24-8
3793.24.5.2Vehicle Safety Features Specifications: provide detailed safety specifications for each vehicle
3803.24.5.2.1AGV Safety Senor Array
3813.24.5.2.1AGV Safety Senor Array: AGV automatically re-starts after controlled stop due to sensors
3823.24.5.2.2AGV Errors Conditions
3833.24.5.2.3AGV Audible Alarms
3843.24.5.2.4Vehicle E-Stops
3853.24.6AGV Navigation System
3863.24.6AGV Navigation System: describe all physical components of proposed navigation system
3873.24.6AGV Navigation System: AGV must be capable of consistently navigating throughout the facility
3883.24.6.1AGV Navigation System: Transport Aisles - Supplier indicate areas where obstacles or infrastructure will interfere with the ideal Vehicle guide paths
3893.24.6.2AGV Positioning Accuracy: Accuracy in the direction of travel
3903.24.6.2AGV Positioning Accuracy: Accuracy perpendicular to the direction of travel
3913.24.7Cyber Security Requirements
3923.24.7.1Handling of images
3933.24.8.AGV Battery Systems
3943.24.8.1AGV Battery Systems: AGV Opportunity Charging Locations
3953.24.8.2AGV Battery Systems: AGV Batteries
3963.24.8.2AGV Battery Systems: AGV Batteries - Provide specification and quantity of batteries
3973.24.8.3AGV Battery Systems: AGV Battery Chargers
3983.24.8.3AGV Battery Systems: AGV Battery Chargers - Provide specification and quantity of chargers
3993.24.8.4AGV Battery and Battery Charging Technical Specification - supplier to provide specifications per the table for each vehicle type
4003.24.8.5AGV Battery Systems: AGV Battery Charging System and Charging Areas
4013.24.9AGV Pick-Up and Deposit Locations
4023.24.9.1AGV Pick-Up and Deposit Locations: AGV P&D Stands
4033.24.9.1AGV Pick-Up and Deposit Locations: AGV P&D Stands - supplier to provide specifications per table
4043.24.9.2AGV Pick-Up and Deposit Locations: AGV P&D Lanes
4053.24.9.2AGV Pick-Up and Deposit Locations: AGV P&D Lanes - supplier to provide specifications per table
4063.24.9.3AGV Pick-Up and Deposit Locations: Dynamic P&D Stations
4073.24.10.1AGV Control Systems: AGV Control System Software
4083.24.10.2AGV Control Systems: Fleet Traffic Management
4093.24.11Communications
4103.24.11.1.1Communications: Fire Alarm Interfaces
4113.24.12Training the AGV
4123.24.13AGV System Testing
4133.24.13.1AGV System Testing: General Testing
4143.24.13.2AGV System Testing: Factory Pre-testing
4153.24.13.3AGV System Testing: System Supplier Testing
4163.24.13.4AGV System Testing: Acceptance Test - Static
4173.24.13.5AGV System Testing: Acceptance Test - Operational Loading / Unloading
4183.24.14AGV Performance Testing
4193.24.14.1AGV Performance Testing - Reliability Test
3.25Requirements of Supplies and Services for AGV Fleet Management Software: Fleet 1, 2, & 3
4203.25.1Hardware Related
4213.25.1.1Wireless Network Review
4223.25.1.2Installation of Wireless Access Points and Wireless Controller
4233.25.1.3Configure AGV Computer Server Hardware Environment
4243.25.1.4Implementation Guide
4253.25.1.5OT Maintenance Computers
4263.25.1.6Project Drawings
4273.25.1.7Training
4283.25.1.8Hardware Inventory
4293.25.1.9Physical and Cybersecurity Features
4303.25.1.10Government Furnished Equipment (GFE) Report
4313.25.2Software Related
4323.25.2.1Plans
4333.25.2.2Concept/Requirements
4343.25.2.3Design
4353.25.2.4Qualification/Test Products
4363.25.2.5User/Operator Manuals
4373.25.2.6Support Manuals
4383.25.2.7Software
4393.25.2.8Reporting
4403.25.2.9NIST/STIG Validation
3.26AGV Implementation Transition Plan
4413.26.1.Meet Phase 5.01 requirements
4423.26.2.Meet Phase 5.02 requirements
4433.26.3.Meet Phase 5.03 requirements
4443.26.4.Meet Phase 5.04 requirements
4453.26.5.Meet Phase 5.05 requirements
4463.26.6.Meet Phase 5.06 requirements
4473.26.7.Meet Phase 5.07 requirements
4483.26.8.Meet Phase 5.08 requirements
4493.26.9.Meet Final AGV Path Layout requirements
3.27Towline Floor Repair
4503.27.1.Meet Phase 5.01 requirements
4513.27.2.Meet Phase 5.02 requirements
4523.27.3.Meet Phase 5.03 requirements
4533.27.4.Meet Phase 5.04 requirements

Including spurs S179 & S180 to be removed and repaired

4543.27.5.Meet Phase 5.05 requirements
4553.27.6.Meet Phase 5.06 requirements
3.28Conveyor Implementation Transition Plan
4563.28.1Meet Conveyor Implementation Transition Plan - Phase 1
4573.28.2Meet Conveyor Implementation Transition Plan - Phase 2
4583.28.3Meet Conveyor Implementation Transition Plan - Phase 3
4593.28.4Meet Conveyor Implementation Transition Plan – Phase 4
3.29System Components and Performance Parameters
4603.29.1.Phase P1.01
4613.29.2.Phase P1.02
4623.29.3.Phase P1.03
4633.29.4.Phase P1.04
4643.29.5.Phase P2.01
4653.29.6.Phase P2.02
4663.29.7.Phase P2.03
4673.29.8.Phase P2.04
4683.29.9.Phase P2.05
4693.29.10.Phase P2.06
4703.29.11.Phase P2.07
4713.29.12.Phase P3.01
4723.29.13.Phase P3.02
4733.29.14.Phase P3.03
4743.29.15.Phase P3.04
4753.29.16.Phase P3.05
4763.29.17.Phase P3.06
4773.29.18.Phase P4.01
4783.29.19.Phase P4.02
4793.29.20.Phase P4.03
4803.29.21.Phase P4.04
4813.29.22.Phase P4.05
4823.29.23.Phase P4.06
4833.29.24.Phase P4.07
4843.29.25.Phase P4.08
4853.29.26.Phase P4.09
4863.29.27.Phase P4.10
4873.29.28.Phase P4.11
4883.29.29.Phase P5.03
4893.29.30.Phase P5.04
4903.29.31.Phase P5.06
4913.29.32.Phase P5.07
4923.29.33.Phase P5.08
3.30Operational Profiles
4933.30Understand and meet the throughput design criteria identified in this section
3.31Materials to be Handled
4943.31.1.1For AWOS materials to be handled, meet materials to be handled design criteria
4953.31.1.2For Consolidated Freight Sortation (CFS), meet materials to be handled design criteria
4963.31.1.2.1Parcel Receipt Workstations and Pack Workstations to CFS Sorter: Support flows and materials to be handled
4973.31.1.2.2Parcel Receipt Workstations and Pack Workstations to AWOS Routing Sorter: Support flows and materials to be handled
4983.31.1.2.3DB-40 Outbound to CFS Sorter: Support flows and materials to be handled
4993.31.1.2.4DB-40 Outbound to AWOS Area: Support flows and materials to be handled
5003.31.2Existing Orange Transport Tote: support transition state and future state flows
5013.31.3Existing Red Walk & Pick Storage Tote: support transition state
5023.31.4Parcel Receiving Tote Requirements: Color
5033.31.4Parcel Receiving Tote Requirements: Dimensions
5043.31.4Parcel Receiving Tote Requirements: Quantity
5053.31.4Parcel Receiving Tote Requirements: Plastic Totes shall be injection molded polypropylene plastic.
5063.31.4Parcel Receiving Tote Requirements: Totes shall be designed with a double panel reinforced bottom.
5073.31.4Parcel Receiving Tote Requirements: Plastic Tote shall have an in-mold barcoded label applied during the injection mold process
5083.31.4Parcel Receiving Tote Requirements: Drain hole location and size
5093.31.4Parcel Receiving Tote Requirements: Drain hole achieves continuous gravity flow of water without accumulation
5103.31.4.1.1Empty Totes to GtP Pick& Stow Workstations: Support flows and materials to be handled
5113.31.4.1.2Parcel Receipt Workstations to GtP Pick & Stow Workstations: Support flows and materials to be handled
5123.31.4.1.3Non-Conveyable Mission Decant Workstations to GtP Pick & Stow Workstations: Support flows and materials to be handled
5133.31.4.1.4Non-Conveyable Mission Decant Workstations to Returns Area for Palletizing Warehouse Transfers and Misc. NSN's.: Support flows and materials to be handled
5143.31.4.1.5GtP Pick & Stow to Centralized Pack Workstations: Support flows and materials to be handled
5153.31.4.1.6Parcel Receipt Stations and Empty Tote Buffer to DK Area: Support flows and materials to be handled
5163.31.4.1.7DK Area to Centralized Pack Workstations: Support flows and materials to be handled
5173.31.4.1.8DR Storage Area to Centralized Pack Workstations: Support flows and materials to be handled
5183.31.4.1.9DR Storage Area to Receiving Buffer (re-warehousing): Support flows and materials to be handled
5193.31.4.1.10Empty Tote Conveyor: Support flows and materials to be handled
5203.31.5DB Storage Bin Requirements: Color
5213.31.5DB Storage Bin Requirements: Dimensions
5223.31.5DB Storage Bin Requirements: Quantity
5233.31.5DB Storage Bin Requirements: Plastic Totes shall be injection molded polypropylene plastic.
5243.31.5DB Storage Bin Requirements: Totes shall be designed with a double panel reinforced bottom.
5253.31.5DB Storage Bin Requirements: Plastic Tote shall have an in-mold barcoded label applied during the injection mold process
5263.31.5DB Storage Bin Requirements: Drain hole location and size
5273.31.5DB Storage Bin Requirements: Drain hole achieves continuous gravity flow of water without accumulation
5283.31.5DB Storage Bin Requirements: Totes shall have the capability to insert divider in the DB automated storage area
5293.31.5.2DB Storage Bin Requirements: Automation Tote divider quantity

Long: 30,000 Short: 90,000

5303.31.5.1.1DB High Bay Storage Area to GtP Pick & Stow Workstations: Support flows and materials to be handled
5313.31.5.1.2GtP Pick & Stow Workstations to DB High Bay Storage Area: Support flows and materials to be handled
5323.31.5.1.3DB High Bay Storage Area to GtP Inventory Counting Stations: Support flows and materials to be handled
5333.31.5.1.4GtP Inventory Counting Stations to DB High Bay Storage Area: Support flows and materials to be handled
5343.31.6Receiving Parcel Tote and DB High Bay Tote: Fire Code
5353.31.7Pallets to be moved by AGV to the shipping dock.
3.32Government Design
5363.32.Government Design
5373.32.1.System Requirements (For All Project Sections & Optional CLINs)
5383.32.1.1.General Requirements
5393.32.1.2.Cyber Security Requirements
5403.32.1.3.Materials and Operating Conditions
5413.32.1.4.Treatment and Painting
5423.32.1.5.State-Of-The-Art Components
5433.32.1.6.Manuals, Drawings, and Spare Parts List
5443.32.1.6.1.Software and Control Documentation
5453.32.1.6.2.Operation and Maintenance Manuals
5463.32.1.6.3.Machine Drawings and Schematics
5473.32.1.6.4.Preventive Maintenance Schedule
5483.32.1.6.5.Recommended Spare Parts
5493.32.1.6.6.Other Documentation
5503.32.1.6.7.Diagrams, Data, Nameplates, and Identification
5513.32.1.6.8.Elementary (Schematic) Diagram
5523.32.1.6.9.Panel Layout and Connection Diagram
5533.32.1.6.10.Pushbutton & Pilot Light Color Code
5543.32.1.6.11.Engineering Parts List (EPL)
5553.32.1.6.12.Sequence of Operation
5563.32.1.6.13.Instruction Manuals
5573.32.1.6.14.Electrical Layout
5583.32.1.6.15.Equipment Nameplates
5593.32.1.6.16.Device Identification
5603.32.1.6.17.Identification Plates
5613.32.1.7.Wiring and Numbering Guidelines
3.33Control Equipment Specifications
5623.33.1.Control Systems
5633.33.1.1Control Panels and Motor Control Centers
5643.33.1.2Operator Control Stations
5653.33.1.3Supervisory Control Stations
5663.33.1.4Sorter Maintenance Control Stations
5673.33.1.5Motor Starters
5683.33.1.6Panel and Switch Design
5693.33.1.7Control and Motor Control Enclosures
5703.33.1.7.1Construction
5713.33.1.7.2Convenience & Communication Outlet/Service Light
5723.33.1.7.3Forced Air Ventilation
5733.33.1.7.4Depth of Control Enclosure
5743.33.1.7.5Height and Width of Door Opening
5753.33.1.7.6Permanent Metal Data Pocket
5763.33.1.7.7Alignment
5773.33.1.7.8Door Aligning Guides
5783.33.1.7.9Interior Color
5793.33.1.7.10Exterior Color
5803.33.1.7.11Size Definition
5813.33.1.7.12Enclosures
5823.33.1.7.13Doors
5833.33.1.7.14Layout and Component Mounting
5843.33.1.7.15Panel Wiring
5853.33.1.7.16Panel Wireway Material
5863.33.1.7.17Expansion Capacity
5873.33.1.7.18Enclosure Grounding
5883.33.1.8Photoelectric Switches
5893.33.1.9Modes of Conveyor Operation
5903.33.1.9.1Manual Mode
5913.33.1.9.2Automatic Mode
5923.33.1.10Conveyor Interlocks and Cascading Start
5933.33.1.11Jam Protection
5943.33.1.12Full Line Sensors
5953.33.1.13Energy Conservation
5963.33.1.14Emergency Cutoffs
5973.33.2.Programmable Controllers
5983.33.2.1Programmable Logic Controller Unit
5993.33.2.2Clean Stabilized Control Power
6003.33.2.3PLC and PC Controller Power Backup
6013.33.2.4PLC Logic
6023.33.2.5PLC Input/Output (I/O) Systems
6033.33.3.Spare Capacities
6043.33.4.Voltage Stabilizer
6053.33.5.Harmonic Voltage Distortion Correction
6063.33.6.Motors
6073.33.7.Solenoid Valves
6083.33.8.Disconnects
6093.33.9.PREFERRED ELECTRICAL COMPONENTS
6103.33.9.1Operator Control Station Hardware (HMI)
6113.33.9.2Programmable Controller (PLC)
6123.33.9.3Voltage Stabilizer
6133.33.9.4DC Power Supplies
6143.33.9.5Motor Starters
6153.33.9.6Motors
6163.33.9.7Integral Horsepower
6173.33.9.8Solenoid Valves
6183.33.9.9Relays - General Purpose
6193.33.9.10Solid State Relays Best Fit
6203.33.9.11Pushbuttons, Switches, and Pilot Lights
6213.33.9.12Photo Electric Sensors & Proximity Sensors
6223.33.9.13Limit Switches
6233.33.9.14Disconnects
6243.33.9.15Equipment Disconnect (Mounted at motors)
6253.33.9.16Fuses
6263.33.9.17Terminal Blocks
6273.33.9.18Wire Labels or best fit
6283.33.9.19Flexible Cable or best fit
6293.33.9.20Omni-Directional Bar Code Scanner
6303.33.9.21Control Switches and Indicator Lights
3.34Conveyor Functional & Technical Equipment Requirements
6313.34.1.General Requirements
6323.34.2.Energy Management Requirements
6333.34.3.Conveyor Safety Requirements
6343.34.3.1Conveyor Guards and Protection
6353.34.3.2Side Guards and Edge Guards
6363.34.3.3Audio Noise
6373.34.3.4Floor Specifications and Ceiling Loads
6383.34.3.5Cross-Over Stiles and Gates
6393.34.4.1Mechanical Requirements - Tolerances
6403.34.5.Air Lines
6413.34.6.Finishes
6423.34.6.1Touch Up
6433.34.7.Support Structures, Frames and Catwalks
6443.34.8.Motors and Drives
6453.34.9.Oilers and Drip Pans
6463.34.10.Bearings
6473.34.11.Live and Skewed Roller Components
6483.34.12.Sorter Components
6493.34.13.Accumulation Components
6503.34.14.Gravity Components
6513.34.15.Belt Components
6523.34.16.Trash Components
6533.34.17.Extendable Components
6543.34.18.Motorized Driven Roller Conveyor (MDR)
6553.34.18.1MDR Roller Conveyor
6563.34.18.2MDR Belt Conveyor
6573.34.18.3MDR Roller Right Angle Transfer
6583.34.18.4MDR Right Angle Transfer Module
6593.34.19.1Pallet roller conveyor
6603.34.19.2Pallet Right Angle Transfer Conveyor
6613.34.19.3Bi-Directional Pallet Roller Conveyor
6623.34.19.4Pallet Turntable Conveyor
6633.34.19.5Pallet Conveyor Safety Fencing
3.35Rack Specifications
6643.35.1.General
6653.35.1.1.Floors
6663.35.1.2.Erection Tolerances
6673.35.1.3.Adjustable Openings
6683.35.1.4.Base Plates
6693.35.1.5.Floor Anchors
6703.35.1.6.Shims
6713.35.1.7.Support Connection Construction
6723.35.1.8.Attachments to Building
6733.35.1.9.Safety Factor
6743.35.1.10.Fasteners
6753.35.1.11.End Connector Construction
6763.35.1.12.Back to Back Row Spacers
6773.35.1.13.Frame Mounted End of Aisle Protection
6783.35.1.14.Bullnose Upright Frame Protection
6793.35.1.15.Heavy Duty Horizontal Within Upright
6803.35.1.16.Column Protection
6813.35.1.17.Capacity Plaques
6823.35.1.18.Pallet Z-Stops
6833.35.1.19.Pallet Safety Supports
6843.35.1.20.Burrs and Sharp Edges
6853.35.1.21.Holes
6863.35.1.22.Finishes
6873.35.1.23.Touch Up
6883.35.1.24.Color
6893.35.1.25.Materials and Weld Inspections
6903.35.1.26.Storage System Layout
6913.35.1.27.Workmanship and Rack Requirements
6923.35.1.28.New Materials
6933.35.1.29.Beam Construction
6943.35.1.30.Serviceability and Clean Design
6953.35.2.Shipping Dock Single Deep Rack Specific
6963.35.2.1.Mobile Equipment Interfaces
6973.35.2.2.Pallet Data
6983.35.2.3.Pallet Loads
6993.35.2.4.Clear Height
7003.35.3.Push Back Storage Rack Specific
7013.35.3.1.Mobile Equipment Interfaces
7023.35.3.2.Upright Trusses
7033.35.3.3.Load Beams
7043.35.3.4.Rated Capacity
7053.35.3.5.Allowable Deflection
7063.35.3.6.End Connector Construction
7073.35.3.7.Vertical Load Beam Placement
7083.35.3.8.Cart Rails (Tracks)
7093.35.4.DK-01 Single Deep Rack Specific
7103.35.4.1.Mobile Equipment Interfaces
7113.35.4.2.Pallet Data
7123.35.4.3.Pallet Loads
7133.35.4.4.Clear Height
7143.35.5.DK-02 Single Deep Rack Deconstruct and Reconstruct Specific
7153.35.5.1.Mobile Equipment Interfaces
7163.35.5.2.Pallet Data
7173.35.5.3.Pallet Loads
7183.35.5.4.Clear Height
7193.35.5.5.Decommissioning of Existing Racking System
3.36Ancillary Equipment Requirements
7203.36.1.Work Station Requirements
7213.36.2.Over-Conveyor Work Station Requirements
7223.36.3.Extendable Belt Conveyor
7233.36.4.Tote Stacker & De-Stacker with Integral Lift
7243.36.5.Inbound and Outbound Bin Lifts – Pick & Stow
7253.36.5.1Inbound Bin Lift (lowering)
7263.36.5.2Outbound Bin Lift (raising)
7273.36.6.Inbound and Outbound Bin Lifts - Inventory Counting
7283.36.6.1Inbound Bin Lift (lowering)
7293.36.6.2Outbound Bin Lift (raising)
7303.36.7.GtP Pick & Stow Workstation
7313.36.8.DK-01 & DK-02 Pallet Build Stations
7323.36.8.1Scale
7333.36.8.2Pallet Dispensers
7343.36.8.3Portable Strapping System
7353.36.8.4.Stretch Wrapper
7363.36.8.5.Automatic Print an Apply
7373.36.8.6.Lift Assist Devices
7383.36.9.Cube-Scan-Weigh Unit – Parcel Dock
7393.36.10.Consolidated Freight Sortation Area
7403.36.10.1Automatic Tri-Wall Strapper
7413.36.10.2Automatic Print and Apply
7423.36.10.3In-Line Pallet Weigh Scales
7433.36.11.Floor Staging and P&D Lane Striping
7443.36.12.Floor Storage, Staging, and P&D Lane Labeling
7453.36.12.1Floor Staging Hanging Placards
7463.36.12.2Rack Storage Locations
7473.36.12.3P&D Stands and Lanes
7483.36.13.Processing Mezzanine Manual Decant Area
7493.36.13.1Pallet Lift
7503.36.13.2T-Car

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