Attachment 2 Mechanical BOA Drawings FOR BID.pdf

PDF 9 MB Posted

Attached to
Mechanical Services Basic Ordering Agreement (BOA)
Solicitation number
SJ472268
Issued by

About this file

This is a complete set of mechanical design specifications and working drawings for the replacement of the K-9 Air Handling Unit (AHU) at Brookhaven National Laboratory in Upton, New York. The project is managed by Brookhaven Science Associates under contract with the United States Department of Energy.

The scope includes replacement of the existing K-9 AHU with a new Trane CSAA008 unit featuring a direct-drive plenum fan, steam preheat coil, and chilled water cooling coil. The project encompasses complete HVAC system installation including ductwork, piping (steam, condensate, chilled water, and refrigerant), equipment mounting, controls integration, and commissioning. Key systems include: the main air handling unit (K-9.1-1) serving the auditorium with occupied/unoccupied operating modes; a ceiling-suspended fan coil unit (FCU-1) for the kitchenette/lobby with continuous operation; return exhaust fans (EF-1A, EF-1B, EF-2); steam humidification (HU-1); and condensate pumps (CP-1). The design incorporates direct digital controls (DDC) with BACnet connectivity to the campus-wide building management system, economizer operation, and multiple alarm sequences. Mechanical specifications detail ductwork construction per SMACNA standards with acoustic lining, piping materials and sizing, valve selections, insulation requirements, and equipment performance standards. The project includes complete demolition of existing equipment and restoration of concrete pads. Drawings include mechanical plans, sections, piping details, equipment schedules, and control schematics. The design submission date is May 16, 2025, with 60% construction documents due June 16, 2025, and 100% construction documents due December 12, 2025. Addendum #1 for bid is dated October 22, 2026.

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Text version

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REPLACE K-9 AHU

UNDER CONTRACT WITH

MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES

THE UNITED STATES

DEPARTMENT OF ENERGY

UPTON, NEW YORK 11973

Facilities and Operations Directorate Modernization Project Office

100% DESIGN

555 AS NOTED

A3

14404

12/12/25

05/16/2025 PRE DESIGN SUBMISSION

177 CROSSWAYS PARK DRIVE

WOODBURY, NY 11797

516-827-4900 www.imegcorp.com

LICENSE INFORMATION IF REQUIRED

06/16/2025 60% CD SUBMISSION

GPP HVAC II

71154/71154

12/12/2025 100% CD SUBMISSION

AIR SEPARATOR

ACCESS DOOR

ACOUSTICAL LINING

ABOVE FINISHED FLOOR

AIR CONDITIONING UNIT

BRAKE HORSEPOWER

CLEAN OUT DOOR

CUBIC FEET PER MINUTE

CONDENSING

CABINET UNIT HEATER

COMPRESSOR

DRY BULB

CAPACITY

BOTTOM

BASEMENT

BTU/HR

AIR VENT

BOILER

ELEVATOR MACHINE ROOM

EXPANSION

EXPANSION TANK

ENERGY EFFICIENCY RATIO

EXHAUST FAN

EFFICIENCY

EXTERNAL

EACH

DIRECT EXPANSION

DISCHARGE

DOWN

FIRE DAMPER W/ ACCESS DOOR

FEET WATER GAUGE

GENERAL CONTRACTOR

GALLONS PER MINUTE

GALLONS PER HOUR

FEET PER SECOND

FULL LOAD AMPS

FEET PER MINUTE

FRESH AIR

GALLON

FEET

DEGREES FAHRENHEIT

HEATING COIL

HORSEPOWER

HEIGHT

GENERAL EXHAUST FAN

ENTERING AIR TEMPERATURE

COMBINATION FIRE SMOKE DAMPER

GPM

H

HC

HP

GX

FT.

FT.W.G.

GAL.

FSD

GC

GPH

BTUH

EXT.

F.A.

FD/AD

FLA

FPS

FPM

°F

EER

EF

EMR

EFFIC.

EXP.

ET

DB

DX

DISCH.

DN.

EA.

EAT

CFM

CO

CONDS.

CUH

COMPS.

CAP.

AS

B

BHP

AV

BOT.

BSMT.

AD

AC

AL

AFF

VARIABLE AIR VOLUME

TOILET EXHAUST FAN

TRANSFER GRILLE

UNIT HEATER

TOP REGISTER

VARIABLE FREQUENCY DRIVE

WIRE MESH SCREEN

WET BULB

VELOCITY

VAV

WB

WMS

VFD

VOL.

VEL.

WIDTHW

VOLUME

UH

TYP.

TG

TR

TX

V VOLTS

TYPICAL

MBH THOUSAND BTUH

MANUAL RESET HIGH LIMIT

NOT APPLICABLE

MINIMUM CIRCUIT AMPACITY

MECHANICAL EQUIPMENT ROOM

NORMALLY CLOSED

MEZZANINE

OUTDOOR AIR INTAKE

PRESSURE DROP

POUNDS PER SQUARE INCH

REFRIGERANT

RETURN FAN

QUANTITY

PHASE

OPERATING

ROOF TOP UNIT

STATIC PRESSURE

TEMPERATURE

SQUARE FEET

REVOLUTIONS PER MINUTE

RF

SUP.

TEMP.

SQ.FT.

RTU

S.P.

RPM

SUPPLY

PSI

REFRIG.

RET.

QNTY.

PH

PG PROPYLENE GLYCOL

RETURN

NC

No.

P.D.

O.A.I.

OPER.

P PUMP

NUMBER

MIN.

MRHL

MEZZ.

MER

MCA

NA

MINIMUM

INCHES WATER GAUGE

HOT WATER SUPPLY

HOT WATER RETURN

LOW WATER CUT-OFF

LEAVING WATER TEMPERATURE

LEAVING AIR TEMPERATURE

MAXIMUM

IN.W.G.

LAT

LWT

MAX.

LWCO

L LENGTH

HS

HR

IN.

HZ

INCHES

HERTZ

GROUND LOOPGL

TRANSFER OPENINGT.O.

ENTERING FLUID TEMPERATUREEFT

LEAVING FLUID TEMPERATURELFT

ENTERING WATER TEMPERATUREEWT

BLOW THROUGHBT

DRAW THROUGHDT

ON CENTEROC

PRESSUREPRESS.

SOURCESRC

GROUND LOOP WATERGLW

SUPPLY AND RETURNS&R

OPPOSED BLADE DAMPEROBD

FLEXIBLE CONNECTIONFC

BASEBOARDBB

ELECTRIC DUCT HEATEREDH

ELECTRIC HEATEREH

ELECTRIC UNIT HEATEREUH

AIR COOLED CONDENSING UNITACCU HOT WATER PUMP

HOT WATER HEATER

HWP

HWH

THERMOMETER

SWING CHECK VALVE

GLOBE VALVE

BALL VALVE/DRAIN VALVE

GATE VALVE

UNION

STRAINER

TWO POSITION CONTROL VALVE

CAPPED PIPE

TEE UP

TEE DOWN

PIPE UP

PLAN TEE

PIPE DOWN

MOTORIZED DAMPER

FREEZE STAT

1" DOOR UNDERCUT

DOOR LOUVER

PLAN ELBOW

U L

NEW PIPING

FS

FAN MOTOR

RETURN GRILLE (R.G.)/EXHAUST REGISTER

2-WAY SUPPLY DIFFUSER (C.D.)

FIRE DAMPER/ACCESS DOOR

VOLUME DAMPER

SMOKE DETECTOR

TEMPERATURE SENSORT

1" ACOUSTICAL LINING

NEW DUCTWORK

RECTANGULAR RETURN DUCT UP

4-WAY SUPPLY DIFFUSER (C.D.)

RECTANGULAR SUPPLY DUCT UP

RECTANGULAR RETURN DUCT DOWN

RECTANGULAR SUPPLY DUCT DOWN

LINEAR DIFFUSER

GAS COCK

BALANCING VALVE

BACKFLOW PREVENTER

ISOLATION VALVE

CHECK VALVE

PRESSURE/TEMPERATURE GAUGE

FLOW DIRECTION

MOTORIZED CONTROL VALVE

FLEXIBLE CONNECTOR

SOLENOID VALVE

S

CT

FLOW METER

FLOW LIMITER

FL

3-WAY SUPPLY DIFFUSER (C.D.)

FS

TS TEMPERATURE SENSOR

FLOW SENSOR

PS PRESSURE SENSOR

BACKDRAFT DAMPER

CO2 SENSOR

POWER MODULE FOR VAV DIFFUSER

COMBINATION TEMPERATURE & CO2 SENSOR

TEMPERATURE SENSOR FOR VAV DIFFUSERT1

THREE WAY VALVE

FD/AD

ENERGY ANALYSIS (DUCTWORK INSULATION)

ITEM DESCRIPTION PROPOSED DESIGN VALUE CODE PRESCRIBED VALUE

ALL SUPPLY DUCTWORK R-VALUE > 6.0 R-VALUE > 6.0

NOTES:

1. ALL SEALING TAPE SHALL CONFORM TO UL-181A OR UL-181B WHEN USED AS A PRIMARY SEALANT.

ENERGY CODE COMPLIANCE

ASHRAE 90.1-2013

ENERGY ANALYSIS (PIPING INSULATION)

ITEM DESCRIPTION

PROPOSED DESIGN VALUE

INCHES

CODE PRESCRIBED VALUE

INCHES

NOMINAL PIPE DIAMETER < 1.5" NOMINAL PIPE DIAMETER > 1.5" NOMINAL PIPE DIAMETER < 1.5" NOMINAL PIPE DIAMETER > 1.5"

HOT WATER 1-1/2 3 1-1/2 3

CHILLED WATER 1 2 1 2

STEAM 1-1/2 2 1-1/2 2

REFRIGERANT 1 1-1/2 1 1-1/2

NEW CONNECTION

REMOVE SCOPE

P

T

PM

ENERGY CODE COMPLIANCE NOTE

THIS IS TO CERTIFY THAT UNDER THE TERMS OF MY CONTRACT FOR THE ABOVE NAMED FACILITY TO PROVIDE SERVICES TO DESIGN, PREPARE WORKING DRAWINGS AND SPECIFICATIONS, AND DURING CONSTRUCTION TO MAKE PERIODIC VISITS TO THE SITE AND PERFORM SUCH OTHER REQUIRED SERVICES TO FAMILIARIZE MYSELF WITH THE GENERAL PROGRESS, QUALITY AND CONFORMANCE OF THE WORK, I HAVE ASCERTAINED THAT TO THE BEST OF MY KNOWLEDGE, INFORMATION AND BELIEF, THIS PROJECT HAS

BEEN DESIGNED IN COMPLIANCE WITH THE PROVISIONS OF THE FOLLOWING CODES:

2020 INTERNATIONAL ENERGY CODE WITH NEW YORK STATE AMENDMENTS

MECHANICAL SYMBOLS AND GENERAL NOTES

1 17

KA

GENERAL NOTES:

1. DRAWING SPECIFICATIONS ARE PART OF THIS CONTRACT.

2. ALL WORK SHOWN ON THESE PLANS SHALL BE PROVIDED UNDER THIS CONTRACT UNLESS SPECIFICALLY CALLED OUT

OTHERWISE.

3. ALL WORK SHOWN ON THESE PLANS SHALL BE NEW.

4. THE DRAWINGS SHOW THE GENERAL ARRANGEMENT OF ALL DUCTWORK, PIPING AND EQUIPMENT AND INDICATE THE REQUIRED SIZE AND POINTS OF TERMINATION OF THE DUCTWORK AND PIPING AND SUGGEST PROPER ROUTING OF SAME.

HOWEVER, IT IS NOT THE INTENTION OF THE DRAWINGS TO SHOW ALL NECESSARY OFFSETS, OBSTRUCTIONS OR STRUCTURAL CONDITIONS. IT SHALL BE THE RESPONSIBILITY OF THIS CONTRACTOR TO INSTALL HIS WORK IN SUCH A MANNER THAT IT WILL CONFORM TO THE STRUCTURE, AVOID OBSTRUCTIONS, PRESERVE HEADROOM AND KEEP OPENINGS

AND PASSAGEWAYS CLEAR WITHOUT FURTHER CONSTRUCTION OR COST.

5. INSTALL WORK SO AS TO BE READILY ACCESSIBLE FOR OPERATING, MAINTENANCE AND REPAIR. MINOR DEVIATIONS FROM DRAWINGS MAY BE MADE TO ACCOMPLISH THIS, BUT CHANGES OF MAGNITUDE WHICH INVOLVE EXTRA COST SHALL NOT BE MADE WITHOUT APPROVAL. EQUIPMENT MANUFACTURER'S RECOMMENDED SERVICE CLEARANCES SHALL BE ADHERED TO IN ADDITION TO INDUSTRY STANDARDS AND CODE REQUIREMENT. IF PROPER SERVICE CLEARANCES CAN NOT BE

MAINTAINED FOR ANY REASON THEN CONTRACTOR SHALL NOTIFY OWNER AND ARCHITECT ASAP.

6. INVESTIGATE EACH SPACE THROUGH WHICH EQUIPMENT MUST BE MOVED. WHEN NECESSARY, EQUIPMENT SHALL BE SHIPPED FROM MANUFACTURER IN CRATED SECTIONS OF SIZE SUITABLE FOR MOVING THROUGH AREAS AVAILABLE.

ASCERTAIN FROM BUILDING OWNER AT WHAT TIMES OF DAY EQUIPMENT COULD BE MOVED THROUGH THE BUILDING.

7. COORDINATE THE EXACT SIZE AND LOCATION OF THE NEW OPENINGS WITH STRUCTURE. PATCH AND INSULATE AS REQUIRED. THE CONTRACTOR SHALL FIRESTOP ALL PENETRATIONS OF NEW PIPING, CONDUIT, DUCTWORK, ETC.

THROUGH EXISTING FIRE/ SMOKE BARRIERS. FIRE/SMOKE STOPPING SHALL BE 3M FIRE BARRIER CP 25 N/S CAULK UNLESS

OTHERWISE NOTED.

8. IT IS THE INTENT OF THIS CONTRACT TO KEEP SYSTEMS LEFT IN GOOD WORKING ORDER, READY FOR OPERATION, INCLUDING NECESSARY LABOR AND MATERIALS.

9. THE CONTRACTOR SHALL TAKE PRECAUTIONS AGAINST DAMAGING OR DISRUPTING BUILDING SYSTEMS, WIRING, PIPING OR CONTROL WIRING. ANY DAMAGE TO THESE ITEMS SHALL BE REPAIRED AT THE CONTRACTOR'S COST, WITHIN COST, WITHIN THIS CONTRACT PERIOD FOR SUBSTANTIAL COMPLETION.

10. THE CONTRACTOR SHALL REPAIR AND RESTORE TO ORIGINAL CONDITION ANY EQUIPMENT OR MATERIALS DAMAGED IN THE PROCESS OF INSTALLATION, AND DEMOLITION TO THE SATISFACTION OF THE OWNER'S REPRESENTATIVE.

11. THE CONTRACTOR SHALL MAKE REPAIRS USING THE SAME MATERIALS, AT THE CONTRACTOR'S COST.

12. THE CONTRACTOR SHALL INCUR ALL COSTS AND BURDENS ASSOCIATED WITH LOST OR STOLEN EQUIPMENT AND

MATERIALS.

13. DAILY, DURING THE CONSTRUCTION PERIOD, THE CONTRACTOR SHALL REMOVE ALL RUBBISH AND EXCESS MATERIAL ACCUMULATED AS A RESULT OF HIS OPERATIONS. ALL AREAS AND EQUIPMENT AFFECTED UNDER THIS CONTRACT SHALL

BE CLEAN OF DUST AND DEBRIS BEFORE FINAL ACCEPTANCE BY THE OWNER.

14. PROVIDE FOR LEGAL REMOVAL AND DISPOSAL OF ALL RUBBISH AND DEBRIS FROM THE BUILDING AND SITE.

15. THIS CONTRACTOR SHALL COORDINATE HIS WORK WITH ALL OTHER TRADES.

16. OBTAIN ALL PERMITS

17. PAINT AND TOUCH-UP ALL SURFACES MARRED BY PERFORMANCE OF THE WORK.

18. COORDINATE ALL WORK WITH BNL'S REPRESENTATIVE, INCLUDING BUT NOT LIMITED TO PERMITS, APPROVALS, AND SIGN

OFFS.

19. PRIOR TO 1985, ASSUME LEAD CONTAMINATION. TRIGGER CONTRACTOR TO WEAR RESPIRATORS AND TYVEX SUITING FOR

DEMO WORK

20. BNL TO PERFORM ASBESTOS SAMPLING & TESTING AND PROVIDE TEST RESULTS TO PROJECT TEAM PRIOR TO DEMOLITION. ABATEMENT REQUIREMENTS PERFORMED BY OTHERS (AS SEPARATELY CONTRACTED BY BSA (BROOKHAVEN

SCIENCE ASSOCIATES)) PRIOR TO DEMOLITION.

CITY WATER SUPPLYCW1

CHILLED WATER RETURNCR

CHILLED WATER SUPPLYCS

PUMPED CONDENSATE CP

LOW PRESSURE STEAMS

JD

SCOPE OF WORK:

a. DEMOLITION AND REMOVAL FROM SITE OF EXISTING EQUIPMENT, DUCTWORK, PIPING AND ACCESSORIES AS

NOTED.

b. REMOVAL OF EXISTING AIR HANDLING UNIT. REMOVAL OF EXISTING RETURN FAN UNIT. REMOVAL OF CONCRETE

PADS AND RESTORING MECHANICAL ROOM CONCRETE FLOOR.

c. NEW CHILLED WATER AND STEAM - AIR HANDLING UNIT AND FLOOR MOUNTED REMOTE RETURN FANS.

d. NEW DX SPLIT SYSTEM HEAT PUMP FAN COIL DUCTED SYSTEM.

e. NEW CONCRETE PAD ON EXTERIOR OF BUILDING FOR PURPOSES OF REMOTE DX CONDENSING UNIT.

f. NEW DX REFRIGERANT PIPING AND ACCESSORIES.

g. NEW DUCT MOUNTED STEAM HUMIDIFIER ASSEMBLY.

h. NEW DUCT MOUNTED HYDRONIC REHEAT COILS.

i. NEW DUPLEX SYSTEM CONDENSATE RETURN UNIT.

j. NEW LOW PRESSURE DUCTWORK AND ACCESSORIES.

k. NEW STEAM, AND HYDRONIC PIPING.

l. INSULATION OF NEW DUCTWORK SERVING THIS AREA. PROVIDE/PATCH EXISTING INSULATION AS REQUIRED.

m. NEW CONTROLS SYSTEM ALONG WITH COMMUNICATION CONNECTION TO BUILDING WIDE BMS INCLUDING NEW

SENSORS AND DEVICES.

BNL EQUIPMENT DESIGNATION LETTERK

H HUMIDISTAT SENSOR

CONDENSATEC

FAN COIL UNITFCU

SUPPLY FANSF

M APPLIANCE MOTOR

CURRENT TRANSMITTER

14404-M001

1 10/22/2026 ADDENDUM #1

FOR BID

NOT IN CONTRACT

NOT IN CONTRACT

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1.

dw g, Da te:

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, 2

5, Ps etu p:-

, P lot ted by

:R ob er t W

. L au re an o

REPLACE K-9 AHU

UNDER CONTRACT WITH

MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES

THE UNITED STATES

DEPARTMENT OF ENERGY

UPTON, NEW YORK 11973

Facilities and Operations Directorate Modernization Project Office

100% DESIGN

555 AS NOTED

A3

14404

12/12/25

05/16/2025 PRE DESIGN SUBMISSION

177 CROSSWAYS PARK DRIVE

WOODBURY, NY 11797

516-827-4900 www.imegcorp.com

LICENSE INFORMATION IF REQUIRED

06/16/2025 60% CD SUBMISSION

GPP HVAC II

71154/71154

12/12/2025 100% CD SUBMISSION

WELDED PIN

PRESS-ON HEAD

WASHER

LINER

BEVELED HEAD DETAIL

DETAIL

SEE WELDED PIN

PRESS-ON HEAD

ALTERNATE FOLDED

CORNER

SCALE: NONE

AIR FLOW

SHEET METAL

SHEET METAL NOSING DETAIL

E

A

A

E B

B

D

D B

C

DUCT

LAPPED AND BUTTED CORNER

0-2500 FPM

VELOCITY *

A

2501-6000 FPM

DIMENSIONS

3"

3"

B

12"

6"

C

4"

4"

D

6"

6"

E

18"

16"

DETAIL

ALL TRANSVERSE EDGES

TO BE COATED WITH

ADHESIVE

ACOUSTICAL DUCT LINER INSTALLATION DETAIL

NOSING

NOTES:

1. THE VELOCITY RATED SIDE OF LINER MUST FACE THE AIR FLOW.

2. PROVIDE SHEET METAL NOSING ON ALL EXPOSED EDGES.

NOSING MAY BE FORMED ON DUCT OR BE CHANNEL OR

ZEE ATTACHED BY SCREWS, RIVETS OR WELDS. SEE SHEET

METAL NOSING DETAIL.

3. DETAIL INDICATES MAXIMUM SPACING FOR FASTENERS, ACTUAL

INTERVALS ARE APPROXIMATE.

4. LINER ADHERED TO THE DUCT WITH 100% AREA COVERAGE OF

ADHESIVE.

5. INTERIOR WIDTH OF 8" AND LESS DOES NOT REQUIRE PINS.

6. "A" PIN ROW MAY BE OMITTED WHEN METAL NOSING IS USED.

"E" THEN STARTS FROM THE NOSING.

* UNLESS A LOWER LEVEL IS SET BY MANUFACTURER

OR LISTING AGENCY.

C

MECHANICAL DETAILS SHEET 1

2 17

KA

ROD HANGER

HANGER ROD NUTS

CLEVIS HANGERRIGID SECTION

OF INSULATION

AT EACH HANGER

LOCATION

PIPE

INSULATION

INSULATION PROTECTOR SHIELD

INSULATION

SHIELD

PIPE

PIPE SUPPORT INSULATION SHIELD DETAIL

SCALE: NONE

5" TO 6"

2" TO 4"

1/2" TO 1 1/2" 12"

12"

18" 16 USG

18 USG

18 USG

SHIELD

THICKNESS

SHIELD

LENGTH

PIPE

DIAMETER

PIPE

INSULATION

TRAPEZE HANGER

STEEL STRUT CHANNEL CLEVIS HANGER

PIPE

SHIELD

PIPE INSULATION

1/2" ROD HANGER1/2" ROD HANGER

*ALL HANGERS WILL BE SPACED 8FT ON CENTER PER SPECIFICATIONS*

CONCRETE DECK

EXPANSION SHIELD

CONCRETE ANCHOR

BOLTS-BSA #461-63SM

60" MAX

NOTE:

SMACNA DUCT CONSTRUCTION STANDARDS.

HANGER SPACING AND BRACING SHALL BE IN ACCORDANCE WITH

(TYPICAL LOWER HANGER ATTACHMENTS)

SIZE BOLT(S) FOR LOAD SCREW (TYP.)

ANGLE

STRAP OR ROD STRAP

STRAPS

HANGER

1" MIN

UNLESS FOOT OF

STRAP IS PLACED

UNDER A BOTTOM

REINFORCEMENT

SCREWS MAY BE

OMITTED IN

HANGER LOOPS

BOLTED STEEL STRUT FRAMING

CHANNEL SUPPORT (B-LINE)

SCALE: NONE

PIPE SUPPORT DETAIL

SCALE: NONE

DUCT SUPPORT DETAIL

SCALE: NONE

DRAW THRU (NEGATIVE PRESSURE) DRAIN

PAN/WATER SEAL TRAP

C = 1" PLUS (1" FOR EACH 1" OF MAXIMUM

D = HALF OF C

STATIC PRESSURE PRODUCED BY FAN

N0TES:

1. ALL DRAIN PIPING SHALL BE TYPE "L" COPPER AND INSULATED WITH 1"

THICK FIBERGLASS VAPOR BARRIER INSULATION.

2. DRAIN LINE SHALL NOT BE SMALLER THAN DRAIN PAN OUTLET.

(MINIMUM 3/4")

3. PITCH ALL CONDENSATE PIPING A MINIMUM OF 1/8" PER FOOT TOWARD

DRAIN.

4. PROVIDE ADEQUATE SPACE AROUND THE UNIT AND REMOVABLE

ACCESS PANELS SO DRAIN PAN CAN EASILY BE CLEANED.

5. HVAC EQUIPMENT MAY NEED TO BE ELEVATED TO ACCOMMODATE

PROPER DRAIN PAN/WATER SEAL TRAP CONFIGURATION.

COOLING COIL CONDENSATE PIPE

SIZING SCHEDULE

251 AND LARGER

1-1/4

1-1/2

MINIMUM DRAIN SIZE

(INCHES)

3/4

MAXIMUM AIR CONDITIONING

(TONS)PLUG CLEAN OUT

TYPICAL

ROUTE BEHIND

EQUIPMENT AND OVER

TO FLOOR/ROOF DRAIN D

C

SUSPENDED DRAIN PAN

PITCHED IN TWO PLANES

TOWARDS OUTLET

HVAC UNIT

UNION

JD

14404-M030

1 10/22/2026 ADDENDUM #1

FOR BID

REPLACE K-9 AHU

UNDER CONTRACT WITH

MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES

THE UNITED STATES

DEPARTMENT OF ENERGY

UPTON, NEW YORK 11973

Facilities and Operations Directorate Modernization Project Office

100% DESIGN

555 AS NOTED

A3

14404

12/12/25

05/16/2025 PRE DESIGN SUBMISSION

177 CROSSWAYS PARK DRIVE

WOODBURY, NY 11797

516-827-4900 www.imegcorp.com

LICENSE INFORMATION IF REQUIRED

06/16/2025 60% CD SUBMISSION

GPP HVAC II

71154/71154

12/12/2025 100% CD SUBMISSION

MECHANICAL DETAILS SHEET 2

3 17

KA

MI

N.

6"

BY-PASS VALVE SAME

SIZE AS CONTROL VALVE

MODULATING

CONTROL VALVE

ECCENTRIC

REDUCER (TYP)

THERMOSTATIC AIR VENT

6" MIN. DIRT

POCKET

GATE VALVE (TYP)

F&T TRAP WITH

VACUUM BREAKER

STRAINER W/BLOW-OFF VALVE (TYP)

STEAM COIL AND CONDENSATE PIPING DETAIL

SCALE: NONE

TO LPR MAIN

UNION (TYP)

AIR FLOW

LPS MAIN

LPR

CONDENSATE RETURNS

SEE PLANS FOR THE

NUMBER REQUIRED.

PROVIDE ONE VALVED

AND CAPPED SPARE.

HEADER

CAP

DRAIN LINE TO

TERMINATE OVER

FLOOR DRAIN

OVER FLOW

CONDENSATE RECEIVER

SEE SCHEDULE

MECHANICAL ALTERNATOR

5" HIGH CONCRETE PAD

CONDENSATE

PUMPS SEE

SCHEDULE

STRAINER

CONDENSATE DISCHARGE

SEE PLANS

CONNECT TO

EXISTING VENT PIPING

IN CEILING

DUPLEX CONDENSATE PUMP SET CONNECTIONS

SCALE: NONE

DUCT CONFIGURATION AT HUMIDIFIER

SCALE: NONE

DRAIN TO NEAREST

INDIRECT DRAIN

PROVIDE HIGH LIMIT

HUMIDISTAT

REPLACE EXISTING DUCTWORK

WITH STAINLESS STEEL DUCTWORK

WITH CLOSED CELL INSULATION

REPLACE DUCTWORK UPSTREAM

AND DOWNSTREAM OF DISPERSION

TUBE

DIELECTRIC FLANGE AND GASKET

12X12 ACCESS DOOR

DUCTWORK

PITCHED STAINLESS STEEL

SECTION

24" 10"

FACTORY PROVIDED ISOLATION

RAIL AND SPRING ISO

FIELD FABRICATED

TABLE RISER, REFER TO

STRUCTURAL DETAILS

RETURN DUCT

FLOOR MOUNTED RETURN FAN SUPPORT DETAIL

SCALE: NONE

JD

INTERCONNECTING PIPING

STEAM TRAP

STEAM SEPARATOR

STEAM VALVE

STEAM MAIN

MANUAL

SHUT-OFF VALVE

STRAINER

VENTILATION DUCT

X MIN.

X MIN.

DIRECT STEAM HUMIDIFIER

SCALE: NONE

RETURN DUCT AT FLOOR

DX REFRIGERANT COIL

FAN COIL

UNIT

24" AIRWAY LENGTH

SCALE: NONE

HEAVY GAUGE FILTER

REMOVABLE ACCESS

PANEL

2" (TOP & BOTTOM) ABOVE FAN

COIL HEIGHT

SUPPLY AIR DISCHARGE

OPENING

ACOUSTICALLY LINED MIXING PLENUM

MIN 20 GA

OUTDOOR AIR INTAKE DUCT

REFER TO PLAN FOR SIZES

RETURN AIR WITH WMS

REFER TO PLAN FOR SIZES

VOLUME DAMPER

VOLUME

DAMPER

2" THICK ANGLE FILTER WITH CUSTOM ANGLED

FILTER FRAME

FAN COIL UNIT MIXING PLENUM CONSTRUCTION

FINISHED FLOOR

FAN INLET DUCT

VERTICALLY

MOUNTED FAN

FAN DISCHARGE

DUCT WITH FLEX

CONNECTIONFAN MOTOR AND

SAFETY GUARD

FIELD FABRICATED FAN/

ISOLATOR RAIL SUPPORT

TABLE, REFER TO

STRUCTURAL DETAILS

NOTES:

1. SINGLE DISTRIBUTOR HUMIDIFIER BY NORTEC.

2. DIMENSION "X" IS 6" FOR LS1 AND LS2 DISTRIBUTORS, 9"

FOR LS3 DISTRIBUTORS.

3. INTERCONNECTING PIPE MUST BE ORDERED AT TIME OF

PURCHASE FOR FACTORY ASSEMBLY.

4. REFER TO MANUFACTURER'S INSTALLATION MANUAL FOR

COMPONENTS SUPPLIED BY MANUFACTURER.

ALL FIELD REQUIRED PIPING, VALVES, FITTINGS, TRAPS AND

NECESSARY COMPONENTS SHALL BE PROVIDED, BY CONTRACTOR

FOR COMPLETE INSTALLATION READY FOR HUMIDIFIER OPERATION.

W

L

Θ

D1>D2

45 DEGREE LEAD

IN

D

D

CONICAL

45 DEGREE

ENTRY Θ 45°

(L = 4" OR W/4;

WHICHEVER IS

LARGER)

STRAIGHT TAP

(NOTE 6)

1.

2.

3.

4.

5.

6.

NOTES:

DO NOT USE CONNECTIONS WITH SCOOPS.

FIT ALL CONNECTIONS TO AVOID VISIBLE OPENINGS AND SEAL

SUITABLY FOR THE PRESSURE CLASS.

ADDITIONAL MECHANICAL FASTENERS ARE REQUIRED FOR 4"

W.G. AND OVER.

REFER TO SPECIFICATIONS FOR VOLUME DAMPER

REQUIREMENTS.

OPENINGS SHALL BE CUT ACCURATELY (SHAPE AND SIZE).

STRAIGHT TAPS ONLY ALLOWED DOWNSTREAM OF TERMINAL

AIR BOX OR LOW PRESSURE (<2"W.C. PRESSURE CLASS)

LINED DUCT CONNECTION

(NO EXPOSED LINER EDGES)

DUCT LINER

DOVETAIL JOINT

REQUIRED WITH

LINER

DUCT BRANCH CONENCTION DETAIL

SCALE: NONE

RECTANGULAR

RADIUS ELBOW

TYPE RE1

R/W = 1.0 (MINIMUM)

R/W < 1.0 SHALL BE TYPE

RE3

RECTANGULAR

RADIUS ELBOW WITH VANES

TYPE RE3

REFER TO SMACNA HVAC SYSTEMS DUCT DESIGN MANUAL,

FOURTH EDITION, SECTION 5.14 "SPLITTER VANES" AND SMACNA

HVAC DUCT CONSTRUCTION STANDARDS, THIRD EDITION,

FIGURES 4-2 AND 4-9 AND CHARTS 4-1 AND 4-1M. ELBOW SHALL

HAVE THREE SPLITTER VANES AND r/W = 0.10 (R/W = 0.60) UNLESS

NOTED OTHERWISE.

OVAL / ROUND

RADIUS ELBOW

SMOOTH OR 5 GORE (MINIMUM)

R/W = 1.5 (MINIMUM)

W W

R

R

W r R 1 R

R R

1.

2.

3.

4.

NOTES:

BEAD, CROSSBREAK, AND REINFORCE FLAT SURFACES AS IN STRAIGHT DUCT.

REFER TO SPECIFICATIONS FOR ADDITIONAL INFORMATION.

DEFAULT ELBOW SHALL BE TYPE "RE1".

ELBOW TYPES SHALL BE INSTALLED AS SHOWN AND NOT BE SUBSTITUTED WITHOUT PERMISSION. EXCEPTION:

RE1 OR RE3 MAY BE SUBSTITUTED FOR RE2.

RECTANGULAR

MITERED ELBOW

WITH VANES

TYPE RE2

W

W

DOUBLE THICKNESS

TURNING VANES

DUCT ELBOW CONSTRUCTION DETAIL

SCALE: NONE

1" AIR GAP DRAIN

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REPLACE K-9 AHU

UNDER CONTRACT WITH

MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES

THE UNITED STATES

DEPARTMENT OF ENERGY

UPTON, NEW YORK 11973

Facilities and Operations Directorate Modernization Project Office

100% DESIGN

555 AS NOTED

A3

14404

12/12/25

05/16/2025 PRE DESIGN SUBMISSION

177 CROSSWAYS PARK DRIVE

WOODBURY, NY 11797

516-827-4900 www.imegcorp.com

LICENSE INFORMATION IF REQUIRED

06/16/2025 60% CD SUBMISSION

GPP HVAC II

71154/71154

12/12/2025 100% CD SUBMISSION

KA

JD

MECHANICAL DETAILS SHEET 3

4 17

SCALE: NONE

APPROVED EXPANSION

BOLTS-BSA #461-63SM OR

ALTERNATE C-CLAMP

(RE-APPLY FIRE PROOFING

AS REQUIRED)

VIBRATION ISOLATOR

THREADED

HANGER RODS

TYPICAL HVAC

EQUIPMENT

BOLTED STEEL STRUT

FRAMING CHANNEL

SUPPORT (B-LINE)

REMOVE EXISTING WALL

MATERIAL AS REQUIRED,

RETAIN AND BEND

EXISTING REBARS INTO

NEW CONCRETE

DOUBLE MODULAR

SEAL WITH STAINLESS

STEEL NUTS AND

BOLTS

STEEL WATERSTOP

WELDED TO PIPE

SLEEVE

STEEL PIPE SLEEVE

SEAL WITH NON-SHRINK

GROUT

C PIPE

3" MIN.

1-#4 E.F. AROUND

OPENING

SCALE: NONE

L

FLOW

30°

MAX

HEATING COILS

MAY BE DIRECTLY

CONNECTED TO

DUCT

FLOW

A.D.

SCALE: NONE

HEATING COILS

APPROVED EXPANSION

BOLTS-BSA #461-63SM OR

ALTERNATE C-CLAMP

(RE-APPLY FIRE PROOFING

AS REQUIRED)

VIBRATION ISOLATOR

THREADED

HANGER RODS

SUSPENDED

EXHAUST FAN

BOLTED STEEL STRUT

FRAMING CHANNEL

SUPPORT (B-LINE)

MINIMUM 16"x16"

ACCESS DOOR

SCHEDULE 10 STAINLESS PIPE

SHROUD - FILL WITH FOAM

INSULATION

SLIM DUCT WALL INLET

FITTING

STAINLESS ESCUTCHEON

INSULATED REFRIGERANT PIPING AND CONTROL

CONDUIT

45°

MAX

MANUFACTURER'S

FAN HANGING

BRACKET

FAN STAND

MOTOR

1" VENT

4" INLET

1" CONDENSATE

INLET

1" SPARE WITH CAP

WALL MOUNTING

BRACKET

1" DRAIN TO CONDENSATE

PUMP

SCALE: NONE

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REPLACE K-9 AHU

UNDER CONTRACT WITH

MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES

THE UNITED STATES

DEPARTMENT OF ENERGY

UPTON, NEW YORK 11973

Facilities and Operations Directorate Modernization Project Office

100% DESIGN

555 AS NOTED

A3

14404

12/12/25

05/16/2025 PRE DESIGN SUBMISSION

177 CROSSWAYS PARK DRIVE

WOODBURY, NY 11797

516-827-4900 www.imegcorp.com

LICENSE INFORMATION IF REQUIRED

06/16/2025 60% CD SUBMISSION

GPP HVAC II

71154/71154

12/12/2025 100% CD SUBMISSION

MECHANICAL SPECIFICATIONS SHEET 1

5 17

KA

A. GENERAL

1. WORK SHALL CONFORM TO THE REQUIREMENTS OF APPLICABLE GOVERNMENTAL REGULATIONS AND SHALL BEAR APPROVAL CERTIFICATES AS

APPLICABLE.

2. WORK SHALL CONFORM TO THE STANDARD OF ALL BNL SITE AND SAFETY REQUIREMENTS AS WELL AS BUILDING SPECIFIC REQUIREMENTS AS OUTLINED IN THE CONTRACTOR'S JHA AND THE APPROVED BNL PROJECT PERMIT. NO WORK SHALL COMMENCE WITHOUT A 'NOTICE TO PROCEED'

BEING ISSUED. COORDINATE ALL WORK SCHEDULES WITH THE BNL CONSTRUCTION INSPECTOR.

3. ALL WORK SHOWN ON THESE PLANS SHALL BE NEW UNLESS SPECIFICALLY CALLED OUT AS EXISTING.

4. PROVIDE ALL CUTTING, PATCHING, FLASHING, COUNTER FLASHING, SLEEVES AND SEALS REQUIRED FOR WORK UNDER THIS CONTRACT UNLESS

OTHERWISE NOTED.

5. ROOF PENETRATIONS SHALL BE MINIMUM REQUIRED FOR DUCTWORK PENETRATION ONLY. DO NOT REMOVE ANY OTHER ROOFING MATERIAL.

SEAL AROUND DUCTWORK PENETRATION TO LIMIT SOUND TRANSMISSION.

6. SEAL OPENINGS AROUND DUCTS AND PIPING THROUGH PARTITIONS AND WALLS WITH MINERAL WOOL OR OTHER NONCOMBUSTIBLE MATERIAL.

B. NOTICE TO BIDDERS

1. THE SPECIFICATIONS AND DRAWINGS ARE INTENDED TO SERVE JOINTLY AS A BASIS UPON WHICH THE CONTRACTOR SHALL SUBMIT A CONTRACT

PRICE FOR THE MATERIAL AND LABOR PROVISIONS.

2. WHEN CONFLICTS OCCUR IN THE SPECIFICATIONS OR IN THE DRAWINGS, OR BETWEEN EITHER, THE ITEMS OF GREATER QUANTITY OR HIGHER COST SHALL BE PROVIDED. PROVIDE WRITTEN REQUEST TO THIS OFFICE IN A TIMELY FASHION FOR CLARIFICATION AS REQUIRED.

3. THE CONTRACTOR SHALL COORDINATE THE WORK OR ADJUST SAME TO THAT OF OTHER TRADES, IN ORDER THAT CONFLICTS IN SPACE

LOCATIONS DO NOT OCCUR.

4. THE WORK UNDER THIS CONTRACT SHALL BE PERFORMED SIMULTANEOUSLY WITH THE WORK OF OTHER TRADES, SO AS NOT TO DELAY THE

OVERALL PROGRESS OF WORK CONFLICTS IN SPACE LOCATIONS DO NOT OCCUR.

5. REMOVAL AND RELOCATION OF CERTAIN EXISTING WORK SHALL BE NECESSARY FOR THE PERFORMANCE OF GENERAL WORK. ALL EXISTING CONDITIONS ARE NOT COMPLETELY DETAILED ON THE DRAWINGS. THIS CONTRACTOR SHALL SURVEY THE SITE AND MAKE ALL NECESSARY CHANGES REQUIRED BASED ON EXISTING CONDITIONS FOR PROPER INSTALLATION OF NEW WORK, AND INCLUDE ALL MATERIALS AND LABOR IN

HIS BID PRICE. NO ALLOWANCE WILL BE MADE FOR FAILURE TO DO SO.

6. THE DRAWINGS ARE DIAGRAMMATIC AND SHOW THE GENERAL ARRANGEMENT OF THE VENTILATION AND AIR CONDITIONING SYSTEMS. DETAILS OF CONSTRUCTION AND OF WORKMANSHIP WHERE NOT SPECIFICALLY DESCRIBED HEREIN OR INDICATED ON THE DRAWINGS SHALL BE SUBJECT TO THE ENGINEER'S APPROVAL. IT IS THE INTENT OF THESE SPECIFICATIONS TO PROVIDE COMPLETE SYSTEMS, LEFT IN GOOD WORKING ORDER, READY FOR OPERATION, INCLUDING NECESSARY LABOR AND MATERIALS, WHETHER OR NOT SPECIFICALLY SHOWN ON THE DRAWINGS OR MENTIONED HEREIN. IT IS NOT THE INTENTION OF THESE DRAWINGS TO SHOW ALL NECESSARY OFFSETS, OBSTRUCTIONS OR STRUCTURAL CONDITIONS. IT SHALL BE THE RESPONSIBILITY OF THIS CONTRACTOR TO INSTALL HIS WORK IN SUCH A MANNER TO AVOID OBSTRUCTIONS, PRESERVE HEADROOM AND KEEP OPENINGS AND PASSAGEWAYS CLEAR WITHOUT FURTHER COST OR INSTRUCTIONS.

7. BEFORE SUBMITTING PROPOSAL BIDDERS SHALL CAREFULLY EXAMINE FIELD CONDITIONS AND CONTRACT DRAWINGS OF ALL TRADES.

SUBMISSION OF PROPOSAL WILL BE CONSTRUED AS EVIDENCE THAT REQUIRED EXAMINATION HAS BEEN MADE. LATER CLAIMS FOR EXTRA LABOR, EQUIPMENT AND MATERIALS REQUIRED DUE TO DIFFICULTIES WHICH COULD HAVE BEEN FORESEEN, WILL NOT BE RECOGNIZED.

8. CONNECT NEW WORK TO EXISTING WORK IN NEAT AND APPROVED MANNER. RESTORE EXISTING WORK DISTURBED WHILE INSTALLING NEW WORK

TO A CONDITION ACCEPTABLE TO THE ENGINEER.

9. SEAL OPENINGS AROUND DUCTS AND PIPING THROUGH NON-RATED PARTITIONS AND WALLS WITH MINERAL WOOL OR OTHER NONCOMBUSTIBLE MATERIAL. SEAL OPENINGS AROUND DUCTS AND PIPING THROUGH FIRE RATED WALLS WITH UL LISTED FIRE STOPPING.

10. DAILY DURING CONSTRUCTION, THE MECHANICAL CONTRACTOR SHALL REMOVE ALL RUBBISH AND EXCESS MATERIAL ACCUMULATED AS A RESULT OF HIS OPERATIONS. ALL EQUIPMENT INSTALLED UNDER THIS CONTRACT SHALL BE WIPED CLEAN OF DUST AND DEBRIS BEFORE FINAL

ACCEPTANCE BY THE OWNER.

11. BEFORE COMPLETION OF THIS PROJECT, THE MECHANICAL CONTRACTOR SHALL TEST ALL EQUIPMENT WHICH NORMALLY REQUIRES OPERATION.

ALL EQUIPMENT SHALL BE OPERATED SUFFICIENTLY LONG TO PROVE TO THE OWNER THAT EACH UNIT PERFORMS SATISFACTORILY AND MEETS

THE REQUIREMENTS SPECIFIED. PROVIDE FACTORY STARTUP OF AHU AND VFD.

12. REVIEW WITH THE ENGINEER, CONSTRUCTION INSPECTOR, AND FACILITY PROJECT MANAGER (FPM) ANY CONDITION WHICH PREVENTS ADEQUATE ACCESSIBILITY FOR MAINTENANCE PRIOR TO INSTALLATION OF THE WORK. ALL EQUIPMENT AND/OR ACCESSORIES THAT ARE INSTALLED WITHOUT PROPER ACCESS, IN THE OPINION OF THE BUILDING MANAGER, AND INSTALLED WITHOUT THE BUILDING MANAGER'S AND/OR ENGINEER'S APPROVAL, SHALL BE REMOVED AND REVISED AS DIRECTED BY THE BUILDING MANAGER AND/OR ENGINEER AT NO ADDITIONAL COST TO THE

OWNER.

13. THIS CONTRACTOR SHALL REPAIR AND RESTORE TO ORIGINAL CONDITION ANY EXISTING EQUIPMENT OR MATERIALS DAMAGED IN THE PROCESS

OF INSTALLATION, TO THE SATISFACTION OF THE OWNER'S REPRESENTATIVES.

C. SCOPE OF WORK

1. PROVIDE ALL LABOR, MATERIALS, EQUIPMENT AND CONTRACTOR'S SERVICES NECESSARY FOR A COMPLETE SAFE INSTALLATION OF ALL WORK INDICATED IN CONTRACT DOCUMENTS, IN FULL CONFORMITY WITH REQUIREMENTS OF BUILDING CODES AND OF ALL AUTHORITIES HAVING

JURISDICTION, INCLUDING BUT NOT LIMITED TO THE FOLLOWING:

a. DEMOLITION AND REMOVAL FROM SITE OF EXISTING EQUIPMENT, DUCTWORK, PIPING AND ACCESSORIES AS NOTED.

b. REMOVAL OF EXISTING AIR HANDLING UNIT. REMOVAL OF EXISTING RETURN FAN UNIT. REMOVAL OF CONCRETE PADS AND RESTORING

MECHANICAL ROOM CONCRETE FLOOR.

c. NEW CHILLED WATER AND STEAM - AIR HANDLING UNIT AND FLOOR MOUNTED REMOTE RETURN FANS.

d. NEW DX SPLIT SYSTEM HEAT PUMP FAN COIL DUCTED SYSTEM.

e. NEW CONCRETE PAD ON EXTERIOR OF BUILDING FOR PURPOSES OF REMOTE DX CONDENSING UNIT.

f. NEW DX REFRIGERANT PIPING AND ACCESSORIES.

g. NEW DUCT MOUNTED STEAM HUMIDIFIER ASSEMBLY.

h. NEW DUCT MOUNTED HYDRONIC REHEAT COILS.

i. NEW DUPLEX SYSTEM CONDENSATE RETURN UNIT.

j. NEW LOW PRESSURE DUCTWORK AND ACCESSORIES.

k. NEW STEAM, HYDRONIC AND REFRIGERANT PIPING.

l. INSULATION OF NEW DUCTWORK SERVING THIS AREA. PROVIDE/PATCH EXISTING INSULATION AS REQUIRED.

m. NEW CONTROLS SYSTEM ALONG WITH COMMUNICATION CONNECTION TO BUILDING WIDE BMS INCLUDING NEW SENSORS AND DEVICES.

n. RECORD DRAWING

o. TESTING AND BALANCING OF SYSTEMS AND FURNISHING BALANCING REPORT.

p. STORING AND PROTECTION OF EQUIPMENT AND/OR APPURTENANCE SPECIFIED HEREIN.

q. CUTTING AND ROUGH PATCHING REQUIRED FOR THE WORK OF THIS TRADE.

r. NEW DDC PANEL AND CONNECTION TO EXISTING CAMPUS WIDE BMS.

D. SHOP DRAWINGS AND EQUIPMENT SUBMISSIONS

1. PRIOR TO ORDERING EQUIPMENT OR START OF INSTALLATION OF SYSTEM COMPONENTS, SUBMIT REQUIRED OR REQUESTED SHOP DRAWINGS FOR ALL EQUIPMENT, INSULATION, PIPING, MATERIALS, SHOP STANDARDS, FITTINGS, ACCESSORIES AND SYSTEMS FOR REVIEW PRIOR TO INSTALLATION. SUBMIT ELECTRONIC COPIES OF SHOP DRAWINGS. ANY WORK INSTALLED WITHOUT SHOP DRAWING REVIEW AND APPROVAL BY ENGINEER SHALL BE REMOVED AND REPLACED WITH PROPER EQUIPMENT AT THIS CONTRACTOR'S EXPENSE.

2. SHEET METAL AND PIPING SHOP DRAWINGS SHALL INCLUDE THE FOLLOWING:

a. FIELD MEASURED DRAWINGS. ARCHITECTURAL/ENGINEERING BACKGROUNDS ARE NOT ACCEPTABLE.

b. DRAWING SCALE SHALL BE MINIMUM 3/8" = 1'-0"

c. BOTTOM OF DUCT, AND BOTTOM OF PIPE, ELEVATIONS

d. INDICATE STEEL, BAR JOISTS, LIGHTING FIXTURES, DIFFUSERS, GRILLES, REGISTERS, SPRINKLER HEADS, ACCESS PANELS, ETC...

e. SHOP DRAWINGS SHALL INDICATE ALL DIMENSIONS, SHOP STANDARDS, MATERIALS OF CONSTRUCTION AND METHODS OF ASSEMBLY.

3. EQUIPMENT, ASSOCIATED DEVICES AND MATERIALS SHOP DRAWINGS SHALL INCLUDE THE FOLLOWING:

a. EQUIPMENT CUT SHEETS AND DATA SHEETS THAT INDICATE CAPACITIES AND PERFORMANCE DATA.

b. IN LETTER FORM, MANUFACTURER'S NAMES FOR ACCESSORIES AND INCIDENTALS NOT COVERED BY SHOP DRAWINGS.

c. ELECTRIC WIRING DIAGRAMS AND AUTOMATIC CONTROL DIAGRAMS AND SEQUENCE OF OPERATION. THE WIRING DIAGRAMS MUST BE

COMPLETE AND COORDINATED WITH THE EQUIPMENT ACTUALLY INSTALLED.

f. SUBMIT CONTROL SHOP DRAWING(S) WITH ALL POINTS LIST DETAILING ALL EXISTING AND NEW.

4. SUBMIT A SCHEDULE OF DIFFUSERS, GRILLES AND REGISTERS WITH MANUFACTURERS' MODELS, SIZES, AIR VOLUME, THROW, NOISE CRITERIA, ACCESSORIES, FINISHES, ETC... - NOT USED

a. IT IS THIS CONTRACTOR'S RESPONSIBILITY TO COORDINATE BORDER/FRAME TYPE OF AIR DEVICES SUCH THAT IT IS COMPATIBLE WITH

CEILING AND/OR GRID INDICATED ON LATEST ARCHITECTURAL DRAWINGS.

E. SUBSTITUTIONS

1. BASE ALL BIDS ON THE EQUIPMENT AND MANUFACTURERS LISTED. IF SUBSTITUTION IS PROPOSED, MAKE APPLICATION TO THE OWNER IN WRITING

STATING THE COST DIFFERENTIAL INVOLVED, AND PROVIDE CUT SHEETS AND/OR SPECIFICATIONS FOR THE PROPOSED SUBSTITUTION FOR BNL

REVIEW PRIOR TO APPROVAL.

a. IT IS THE INTENT OF THESE SPECIFICATIONS THAT WHEREVER A MANUFACTURER IS SPECIFIED AND SUBSTITUTIONS ARE MADE, THEY SHALL CONFORM IN ALL RESPECTS TO THE SPECIFIED ITEM. CRITERIA AS DELINEATED FOR EQUIPMENT SHALL BE INTERPRETED AS MINIMUM

PERFORMANCE REQUIREMENTS.

b. APPROVAL OF SUBMISSIONS DOES NOT CONSTITUTE A REMOVAL OF CONTRACTOR'S OBLIGATION TO PROVIDE A COMPLETE AND PROPERLY FUNCTIONING SYSTEM. CONTRACTOR SHALL BE RESPONSIBLE TO MAKE SUITABLE CORRECTIONS TO INSTALLATIONS MADE IN ERROR DUE TO THEIR LACK OF COORDINATION WITH FIELD CONDITIONS, ACCESS REQUIREMENTS OF NEW AND EXISTING EQUIPMENT, NEW WORK OF

OTHER TRADES OR LACK OF UNDERSTANDING OF PROPER SYSTEM FUNCTION.

c. SUBMISSION OF ANY SUBSTITUTIONS NOT PREVIOUSLY APPROVED WITH BID SHALL BE ACCOMPANIED BY LETTER EXPLAINING REASON AND APPLICABLE CREDIT. CONTRACTOR SHALL BEAR ASSOCIATED COSTS FOR REVISING OF DRAWINGS AS A RESULT OF SUBSTITUTION.

CONTRACTOR SHALL BEAR ALL RISK AND COST ASSOCIATED WITH BNL REJECTION OF NON-APPROVED SUBSTITUTION AND ANY REWORK

REQUIRED.

F. AS-BUILT DRAWINGS

1. AT THE COMPLETION OF PROJECT PROVIDE "AS-BUILT" DRAWINGS CONSISTING OF A COMPLETE SET OF ELECTRONIC PLANS (CAD PREFERRED), DEPICTING IN A NEAT AND ACCURATE MANNER, EXACTLY HOW ALL SYSTEMS WERE INSTALLED AND A COMPLETE RECORD OF ALL CHANGES MADE TO THE ORIGINAL DESIGN OF THE WORK. DUCT AND PIPING DRAWINGS SHALL BE DOUBLE LINE. DRAWINGS SHALL PROVIDE AN ACCURATE AND

COMPLETE RECORD OF THE WORK AS INSTALLED.

2. ELECTRONIC COPIES OF CONTRACT CLOSE-OUT DOCUMENTS SHALL BE SUBMITTED LABELED CLEARLY WITH PROJECT NAME AND ADDRESS.

CONTENTS INCLUDE BUT ARE NOT LIMITED TO THE FOLLOWING:

a. ELECTRONIC COPIES OF DETAILED CONSTRUCTION SHOP DRAWINGS FOR DUCTWORK LAYOUT, PIPING LAYOUT, EQUIPMENT AND SYSTEMS.

DRAWINGS SHALL INDICATE ALL DIMENSIONS, SHOP STANDARDS, MATERIALS OF CONSTRUCTION AND METHODS OF ASSEMBLY. DRAWINGS

SHALL BE AT A 3/8"=1'-0" SCALE.

b. PIPING SHOP DRAWING PREFERABLY OVERLAID WITH SHEET METAL DRAWING. INCLUDE ELEVATIONS EQUIPMENT PIPED AND ISOLATION

VALVE LOCATIONS.

c. HVAC EQUIPMENT INCLUDING OPERATING AND MAINTENANCE INSTRUCTIONS, WARRANTIES AND ENGINEERING DATA.

d. AIR AND WATER BALANCING REPORTS WITH RAISED STAMPED SEAL FROM LICENSED BALANCER.

e. ALL OF THE ABOVE SHALL BE IN ACCORDANCE WITH ENGINEER'S COMMENTS DURING THE SUBMISSION PROCESS.

G. OPERATING AND MAINTENANCE INSTRUCTIONS

1. AFTER FINAL TEST AND ADJUSTMENTS FULLY INSTRUCT OWNER'S OPERATING PERSONNEL IN ALL DETAILS OF OPERATION FOR EQUIPMENT INSTALLED. FACTORY AUTHORIZED TRAINING TO BE PROVIDED FOR BNL MAINTENANCE STAFF. A SIGNED RECEIPT THAT SHALL BE OBTAINED FROM

THE OPERATOR SHALL BE CONSTRUED AS EVIDENCE THAT INSTRUCTIONS WERE SATISFACTORY.

2. OPERATING AND MAINTENANCE MANUAL SHALL INCLUDE THE FOLLOWING:

a. FURNISH ELECTRONIC COPIES OF WRITTEN DESCRIPTIONS OF ALL SYSTEMS COVERING ALL MANUAL OPERATING AND MAINTENANCE PROCEDURES, AUTOMATIC CONTROL DESCRIPTIONS AND AUTOMATIC CONTROL TEMPERATURE AND PRESSURE SETTINGS. WRITTEN DESCRIPTIONS SHALL INCLUDE LUBRICATION SCHEDULES, PARTS LIST, PERFORMANCE SERVICE FOR EQUIPMENT, FILTER SIZE/QUANTITY SCHEDULE, ETC. WHEN MANUFACTURERS' STANDARD INSTRUCTIONS ARE UTILIZED, THEY SHALL BE CLEARLY MARKED.

c. NEW EQUIPMENT INSTALLATION MANUALS THAT INCLUDE MANUFACTURER'S EQUIPMENT PARTS LIST OF ALL FUNCTIONAL COMPONENTS OF THE SYSTEM LISTED ON THE EQUIPMENT SCHEDULES, DRAWINGS, CONTROL DIAGRAMS AND WIRING DIAGRAMS OR CONTROLLERS. LIST SHALL GIVE SYSTEM NUMBER, UNIT NUMBER, MANUFACTURER'S MODEL NUMBER, AND MANUFACTURER'S DRAWING NUMBER.

d. FURNISH ONE CLEAN COPY OF EACH FULLY CORRECTED AND PROCESSED RECORD SHOP DRAWING.

H. CODES, PERMITS AND INSPECTIONS

1. ALL WORK SHALL MEET OR EXCEED LATEST REQUIREMENT OF NATIONAL, STATE, COUNTY, MUNICIPAL AND OTHER AUTHORITIES HAVING

JURISDICTION OF THE WORK OF THIS PROJECT.

2. ANY PORTION OF THE WORK WHICH IS NOT SUBJECT TO APPROVAL OF AN AUTHORITY HAVING JURISDICTION SHALL BE PROVIDED IN ACCORDANCE

WITH NATIONAL FIRE PROTECTION ASSOCIATION REQUIREMENTS.

3. COMPLY WITH APPLICABLE BNL RULES AND REGULATIONS.

4. COMPLY WITH OCCUPATIONAL SAFETY AND HEALTH ACT (OSHA) REQUIREMENTS.

5. ANY ELECTRICAL INSTALLATION PERFORMED UNDER THIS CONTRACT SHALL COMPLY WITH ALL LOCAL AND STATE CODES IN ACCORDANCE WITH

THE NATIONAL ELECTRIC CODE (NEC).

6. SECURE PERMITS AND INSPECTION CERTIFICATES AND TRANSMIT SAME TO THE OWNER AT THE COMPLETION OF THE WORK.

I. CODE APPROVAL

1. UPON COMPLETION OF THIS VENTILATING SYSTEM, A FORMAL FACTORY STARTUP AND TESTING SHALL BE CONDUCTED IN THE PRESENCE AND UNDER THE DIRECTION OF BNL'S INSPECTORS BEFORE THE SYSTEM CAN BE ACCEPTED. ALL STARTUP DOCUMENTS SHALL BE SUBMITTED TO BNL

PROJECT MANAGER FOR RECORD.

2. THE LICENSED PROFESSIONAL ENGINEER OR REGISTERED ARCHITECT WHO CONDUCTS THE TEST SHALL CERTIFY THAT THE SYSTEM COMPLIES WITH APPLICABLE LAWS AND SHALL ALSO FILE WITH THIS CERTIFICATION A REPORT OF THE TEST. THE TEST AND REPORT SHALL BE MADE IN A

MANNER SATISFACTORY TO THE OWNERS REPRESENTATIVE.

3. FIRE DAMPERS SHALL BE APPROVED AND SHALL BEAR THE UNDERWRITER'S LABORATORIES (UL) SEAL AS REQUIRED.

4. VENTILATION SYSTEM INSTALLED WILL COMPLY WITH APPLICABLE CODES AND BNL'S REQUIREMENTS IN EFFECT.

J. GUARANTEE AND SERVICE

1. THIS CONTRACTOR SHALL GUARANTEE AND REPAIR THE ENTIRE INSTALLATION FOR A PERIOD OF ONE YEAR FROM THE DATE OF THE FINAL

ACCEPTANCE OF THE INSTALLATION.

2. THIS CONTRACTOR SHALL, DURING THE PERIOD OF THE GUARANTEE, REPLACE OR REPAIR AT CONTRACTOR'S EXPENSE ANY PIECE OF EQUIPMENT AND/OR MATERIAL THAT IS FOUND TO BE DEFECTIVE. CONTRACTOR SHALL RESPOND WITHIN 48 HR UPON A NOTIFICATION OF A FAILURE. THIS CONTRACTOR SHALL ALSO REPAIR ALL DAMAGE TO SURROUNDING WORK CAUSED BY THE FAILURE, REPAIR OR REPLACEMENT OF DEFECTIVE

EQUIPMENT.

3. THE FINAL ACCEPTANCE WILL BE MADE AFTER THE CONTRACTOR HAS ADJUSTED THE EQUIPMENT, BALANCED THE VARIOUS SYSTEMS, DEMONSTRATED THAT IT FULFILLS THE REQUIREMENT OF THE DRAWINGS AND SPECIFICATIONS, AND HAS FURNISHED ALL THE REQUIRED

CERTIFICATES OF INSPECTION, BALANCING REPORTS, AND APPROVALS.

K. SPECIAL CONDITIONS

1. THIS CONTRACTOR SHALL SCHEDULE CONNECTION TO EXISTING SYSTEMS AT A TIME THAT WILL BE CONVENIENT FOR THE OWNER AND CAUSE

MINIMUM DISRUPTION TO ALL PARTIES INVOLVED.

2. DURING CONSTRUCTION, AND AFTER DISCONNECT OF DUCT MAINS, SUPPLY AIR AND RETURN AIR MAIN DUCTWORK SHALL BE COVERED WITH PLASTIC OR SHEET METAL AND TAPED SECURELY AT THE MECHANICAL ROOM TO PREVENT THE ENTRANCE OF DUST AND CONSTRUCTION DEBRIS

INTO THE AIR DUCT SYSTEM.

3. EQUIPMENT DELIVERIES SHALL BE SCHEDULED WITH MANAGEMENT TO AVOID INCONVENIENCE TO BUILDING OPERATION AND TO OWNER.

4. CLEAN, SERVICE, REPAIR OR REPLACE AS NECESSARY ALL VARIABLE AIR VOLUME BOXES, SUPPLY AIR PRV DAMPERS, BUILDING REHEAT COILS, ETC., SERVING THE INTENDED SPACE UNDER CONSTRUCTION.

5. DISCONNECT SMOKE DETECTORS AT SUPPLY AIR MAIN DUCTWORK AS REQUIRED. ANY FIRE ALARM IMPAIRMENTS REQUIRED SHALL BE REQUESTED BY CONTRACTOR TO BNL CONSTRUCTION INSPECTOR. INSPECTOR WILL ARRANGE FOR IMPAIRMENT WITH BNL FIRE ALARM SHOP AND LABORATORY PROTECTION DIVISION. THE CONTRACTOR SHALL NOT IMPAIR OR REMOVE ANY LIFE SAFETY DEVICE. WHEN WORK IS COMPLETED, REINSTALL AND RECONNECT TO BUILDING FIRE ALARM CONTROL PANEL.

L. WORK INCLUDED UNDER OTHER SECTIONS OF WORK

1. ITEMS OF WORK WHICH SHALL BE INCLUDED UNDER OTHER SECTIONS OF WORK ARE AS FOLLOWS:

a. ACCESS DOORS IN FINISHED CONSTRUCTION

b. ELECTRICAL WIRING FOR POWER

c. DUCT MOUNTED SMOKE DETECTORS SHALL BE FURNISHED AND WIRED BY ELECTRICAL CONTRACTOR. THIS CONTRACTOR SHALL INSTALL IN

AIR SYSTEMS AS REQUIRED.

d. FINISH PAINTING OF EQUIPMENT (EXCEPT FACTORY SUPPLIED AND SPECIFIED).

e. CONCRETE FOUNDATIONS, BASES OR CURBS SHALL BE BY THE MECHANICAL CONTRACTOR.

f. SUB-FLASHING OF ROOF OPENINGS.

M. ACCESS DOORS IN FINISHED CONSTRUCTION

1. THIS CONTRACTOR SHALL PREPARE A LIST OF ALL ACCESS DOORS REQUIRED FOR PROPER OPERATION AND MAINTENANCE OF ALL CONCEALED EQUIPMENT, VALVES, DAMPERS, CONTROLS, AND OTHER SIMILAR DEVICES INSTALLED UNDER THIS CONTRACT, PRIOR TO INSTALLATION OF WALLS AND CEILINGS THIS CONTRACTOR SHALL SUITABLY FIELD TAG AND IDENTIFY ALL CONCEALED EQUIPMENT, VALVES, DAMPERS, ETC., WHICH REQUIRE ACCESS DOOR PROVISIONS. GENERAL CONTRACTOR SHALL PROVIDE ACCESS DOORS IN FINISHED CONSTRUCTION.

2. ACCESS DOORS SHALL BE AT LEAST 16"X16" WITH AIRTIGHT FOAM GASKETS. THE DOORS SHALL BE PIANO HINGED AND SHALL HAVE A FLUSH OPERATING CAM LATCH LOCKING DEVICE. THE DOORS SHALL BE AS MANUFACTURED BY KARP ASSOCIATION.

a. FOR FIRE RATED INSTALLATIONS PROVIDE WITH FIRE RATED ACCESS DOOR

b. COLOR, FINISH, SIZE AND EXACT LOCATION SHALL BE REVIEWED BY BNL OR THEIR REPRESENTATIVE

N. METAL DUCTS

1. SHEET METAL DUCTWORK

a. FURNISH, INSTALL AND FABRICATE ALL DUCTWORK IN ACCORDANCE WITH THE LATEST EDITION OF SMACNA LOW PRESSURE AND MEDIUM PRESSURE DUCT CONSTRUCTION STANDARD MANUALS, USING PRIME SHEETS OF GALVANIZED STEEL. NO SHEET METAL THINNER THAN 24

GAUGE SHALL BE USED REGARDLESS OF SMACNA ALLOWANCES.

1) GALVANIZED STEEL DUCTS SHALL COMPLY WITH: ASTM A525 AND ASTM A527 GALVANIZED STEEL SHEET, LOCK-FORMING QUALITY, HAVING G60 ZINC COATING IN CONFORMANCE WITH ASTM A90.

2) ALUMINUM DUCTS SHALL COMPLY WITH: ASTM B209; ALUMINUM SHEET, ALLOY 3003-H14. ALUMINUM CONNECTORS AND BAR STOCK:

ALLOY 6061-T6 OR OF EQUIVALENT STRENGTH.

b. CONSTRUCT T'S, BENDS, AND ELBOWS WITH A FULL RADIUS THROAT OF NOT LESS THAN 1-1/2 TIMES WIDTH OF DUCT ON CENTERLINE.

WHERE NOT POSSIBLE DUE TO LIMITED SPACE AND WHERE RECTANGULAR ELBOWS ARE USED, PROVIDE DOUBLE AIR FOIL TURNING VANES ON MAXIMUM 4" CENTERS. WHERE ACOUSTICAL LINING IS INDICATED, PROVIDE TURNING VANES OF PERFORATED METAL WITH GLASS FIBER

INSULATION. NO SHARP ANGLED FITTINGS (MORE THAN 15 DEGREES) SHALL BE USED.

c. ALL DUCT SYSTEMS SHALL BE TIGHT AND FREE FROM LEAKS AND VIBRATION. ALL JOINTS IN DUCTWORK SHALL BE SEALED AIRTIGHT WITH APPROPRIATE DUCT SEALERS, AND COATED WITH A SECOND COAT OF SEALER. THIS INCLUDES ALL SUPPLY, RETURN AND EXHAUST DUCTWORK. DUCT SEALER 3M NO.900 SHALL BE USED AND SHALL BE TESTED FOR AIR TIGHTNESS AFTER INSTALLATION. MAINTAIN A LEAKAGE RATE OF NO GREATER THAN ALLOWED BY LEAKAGE CLASS A SEAL CLASS C ALLOWANCES.

1) TOTAL AIR VOLUME FOR LOW PRESSURE DUCT SYSTEMS SHALL BE AT LEAST 95% OF FAN SUPPLY WHEN MEASURED BY DUCT

TRAVERSES TAKEN WITH A PITOT TUBE AND WATER MANOMETER.

d. INCREASE DUCT SIZES GRADUALLY, NOT EXCEEDING 15 DEGREES DIVERGENCE UPSTREAM OF EQUIPMENT AND 45 DEGREES CONVERGENCE

DOWNSTREAM.

e. DUCTWORK LAYOUTS AND ROUTES AS SHOWN ON THE DRAWING ARE SCHEMATIC; THEREFORE, CHANGES IN DUCT SIZES AND/OR LOCATIONS SHALL BE MADE WHERE NECESSARY TO CONFORM TO SPACE CONDITIONS OR OBTAIN MAXIMUM HEADROOM CONDITIONS WITHOUT

ADDITIONAL COST TO THE OWNER.

f. AIR DIFFUSERS AND GRILLES SHALL BE LOCATED IN CONFORMANCE TO ARCHITECTURAL REFLECTED CEILING PLANS,

1) CEILING DIFFUSERS, REGISTERS AND GRILLES SHALL BE LOCATED IN THE CENTER OF CEILING TILE, EXTEND DUCTWORK AS REQUIRED.

2) CENTER AND LOCATE AIR OUTLETS/INLETS IN A NEAT AND SYMMETRICAL MANNER. EXTEND DUCTWORK AS REQUIRED.

h. WHERE DUCTS ARE SPECIFIED OR INDICATED ON PLAN TO BE ACOUSTICALLY LINED, THE DUCT SHALL BE INCREASED IN SIZE SO THAT THE CLEAR INSIDE LINING DIMENSIONS MATCH THE DUCT SIZES ON THE DRAWINGS. PROVIDE ALL TRANSVERSE JOINTS AS TDC CONNECTIONS

AND ALL LONGITUDINAL SEAMS SHALL BE PITTSBURGH LOCKING SEAM.

i. FOR CONDITIONED SPACES, SUPPLY-AIR DUCTS IN PRESSURE CLASSES 2" WG AND LOWER USE SEAL CLASS A LEAKAGE CLASS 3

REGARDLESS OF SMACNA ALLOWANCES FOR TRANSVERSE DUCT JOINTS.

2. ROUND DUCTWORK

a. ALL ROUND DUCTWORK SHALL BE CONSTRUCTED FROM A "PAINT GRIP" GALVANIZED STEEL WITH SPIRAL WOUND SEAM. DUCTWORK SHALL BE PROVIDED WITH ONE INCH THICK ACOUSTICAL FIBERGLASS BLANKET AND PERFORATED METAL LINER. ACOUSTICAL LINING SHALL HAVE

THERMAL CONDUCTIVITY "K" FACTOR OF 0.27 BTU/HR/DEGREES F/SQ.FT.

b. ALL ROUND DUCTWORK SHALL BE CONNECTED TO ONE ANOTHER WITH SLIP JOINTS AND POP RIVETED TOGETHER IN SYMMETRICAL ORDER.

ALL DUCT TO DUCT JOINTS SHALL BE MADE WITH SPIRAL SEAM ROTATED SO THAT THE SEAM FORMS A CONTINUOUS HELICAL PATTERN

ACROSS THE JOINT.

c. ALL ELBOWS SHALL BE STANDING SEAM GORED ELBOWS ACOUSTICAL LINED WITH PERFORATED METAL LINER.

d. ALL REDUCTIONS IN DUCT RUNS HALL BE MADE WITH CONCENTRIC REDUCERS.

e. ALL TAPS FOR BRANCH DUCTWORK SHALL BE MADE WITH STRAIGHT BODY 90 DEGREE CONICAL TAP AND VOLUME DAMPER.

f. ALL DIFFUSER COLLARS SHALL BE ATTACHED TO DUCTWORK WITH POP RIVETS WITH A FINISHING FILET OF ELASTOMER SEALER APPLIED TO

THE COLLAR DUCT JUNCTION.

g. ALL EXPOSED GALVANIZED ROUND DUCTWORK TO BE PAINTED SHALL BE PRIMED WITH GLIDDEN #5229 GALVANIZED PRIMER OR APPROVED

EQUAL.

JD

14404-M040

1 10/22/2026 ADDENDUM #1

FOR BID

NOT IN CONTRACT

NOT IN CONTRACT

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REPLACE K-9 AHU

UNDER CONTRACT WITH

MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES

THE UNITED STATES

DEPARTMENT OF ENERGY

UPTON, NEW YORK 11973

Facilities and Operations Directorate Modernization Project Office

100% DESIGN

555 AS NOTED

A3

14404

12/12/25

05/16/2025 PRE DESIGN SUBMISSION

177 CROSSWAYS PARK DRIVE

WOODBURY, NY 11797

516-827-4900 www.imegcorp.com

LICENSE INFORMATION IF REQUIRED

06/16/2025 60% CD SUBMISSION

GPP HVAC II

71154/71154

12/12/2025 100% CD SUBMISSION

MECHANICAL SPECIFICATIONS SHEET 2

6 17

KA

O. DIFFUSERS, REGISTERS AND GRILLES - NOT USED

1. PROVIDE ALL AIR DISTRIBUTION DEVICES INCLUDING DIFFUSERS, GRILLES AND REGISTERS AS SPECIFIED ON DRAWING SCHEDULE. ALL SIZES, AIR

DISTRIBUTION PATTERNS AND AIR VOLUME CAPACITIES SHALL BE AS SPECIFIED IN THE SCHEDULES AND/OR THE PLANS.

2. ALL DIFFUSERS, REGISTER, GRILLES AND LINEAR SLOTS SHALL HAVE A NOISE CRITERIA LESS THAN 27.

3. AIR SUPPLY REGISTERS SHALL BE PROVIDED WITH ADJUSTABLE DOUBLE DIRECTION BLADES WITH THE OUTER BLADES PARALLEL TO THE LONG/SHORT DIMENSION. PROVIDE KEY OPERATED OPPOSED BLADE DAMPERS FIXEDLY ATTACHED TO THE GRILLES.

4. AIR RETURN GRILLES AND REGISTERS SHALL BE PROVIDED WITH FIXED FACE LOUVERS PARALLEL TO THE LONG DIMENSION AND SET AT 45 DEGREE ANGLE. FOR REGISTERS, PROVIDE KEY OPERATED OPPOSED BLADE DAMPERS FIXEDLY ATTACHED TO THE GRILLES.

5. ALL AIR OUTLETS SHALL BE STEEL OR ALUMINUM CONSTRUCTION AND SHALL BE FACTORY PAINTED WITH ACRYLIC WHITE ENAMEL PAINT FINISH. COLOR

AND FINISHES FOR ALL OUTLETS TO BE SELECTED BY ARCHITECT.

6. ALL CEILING TYPE AIR DIFFUSERS SHALL BE PROVIDED WITH EQUALIZING GRID AND ADJUSTABLE NECK VOLUME VOLUME DAMPER AT NECK IS IN

ADDITION TO THAT REQUIRED AT BRANCH.

7. COORDINATE BORDER/FRAME TYPE OF AIR DEVICES SUCH THAT IT IS COMPATIBLE WITH CEILING AND/OR GRID INDICATED ON LATEST ARCHITECTURAL

DRAWINGS.

8. DIFFUSER SHOWN ON DIFFUSER SCHEDULE SHALL BE CHANGED TO MATCH EXISTING DIFFUSER TYPE WHERE EXISTING DIFFUSERS ARE REMAINING.

THIS CONTRACTOR SHALL NOTIFY ENGINEER IN WRITING AND MUST ATTAIN APPROVAL.

9. WHERE INDICATED ON DRAWINGS, REGISTERS INDICATED AS UNDERWRITERS' APPROVED SHALL BE FURNISHED WITH A FUSIBLE LINK SELF-CLOSING

REGISTER HAVING FUSIBLE LINK APPROVED BY UNDERWRITERS' LABORATORIES.

10. LINEAR GRILLES AND DIFFUSERS SHALL BE PROVIDED IN MILL FINISH OR PAINTED FINISHES AS DIRECTED BY THE ARCHITECT.

11. ALL LINEAR DIFFUSERS SHALL BE PROVIDED WITH PATTERN CONTROL VANES.

12. ALL UNUSED PORTIONS OF SUPPLY LINEAR DIFFUSERS SHALL BE BLANKED-OFF WITH SHEET METAL. PAINT BLANKED-OFF SHEET METAL SECTION FLAT

BLACK.

13. PROVIDE ALL LINEAR DIFFUSERS WITH A REMOTE OPERATED OPPOSED BLADE DAMPER AND A 3-FOOT (MINIMUM) FLEXIBLE ADJUSTMENT CABLE WITH

1/8-INCH KEY OPERATOR BY YOUNG REGULATOR.

14. ALL AIR INLETS AND OUTLETS SHALL HAVE A NOISE CRITERIA LESS THAN 27.

P. DUCTWORK ACCESSORIES

1. ALL MAIN DUCT CONNECTIONS TO EQUIPMENT PLENUMS SHALL BE EQUIPPED WITH OPPOSED BLADE TYPE VOLUME DAMPERS.

2. PROVIDE DAMPERS WHERE REQUIRED FOR PROPERLY BALANCING THE SYSTEM, WITH LOCKABLE, MARKED QUADRANT. DAMPERS SHALL BE OF THE SAME MATERIAL AS THE DUCT IN WHICH THEY ARE INSTALLED AND SHALL BE SUPPLIED AT THE JUNCTION OF A MAIN DUCT AND EACH BRANCH DUCT.

3. DOUBLE TURNING VANES: FABRICATE TO COMPLY WITH SMACNA'S "HVAC DUCT CONSTRUCTION STANDARDS-METAL AND FLEXIBLE".

4. FLEXIBLE CONNECTORS: GLASS FABRIC DOUBLE COATED WITH POLYCHLOROPRENE. MINIMUM WEIGHT: 26 OZ./SQ. YD.

5. DUCT SMOKE DETECTOR SHALL BE INSTALLED IN DUCT BY MECHANICAL CONTRACTOR. ELECTRICAL CONTRACTOR SHALL FURNISH AND WIRE SMOKE DETECTOR. UPON ACTIVATION CORRESPONDING AIR HANDLER SHALL SHUT DOWN AND ALARM SIGNAL SHALL BE SENT TO BUILDING FACP.

6. DUCT ACCESS DOORS

b. IN ACCORDANCE WITH SMACNA STANDARDS, PROVIDE DUCTWORK ACCESS DOORS TO ALLOW ADEQUATE SERVICE ACCESS TO ALL CONCEALED CONTROLS, FUSIBLE LINKS OF DAMPERS, ETC. MINIMUM SIZE SHALL BE 18"X18" (OR MAXIMUM SIZE THAT WILL FIT IN DUCT). REFER TO ACCESS

DOORS IN FINISHED CONSTRUCTION SECTION FOR ADDITIONAL ACCESS DOOR REQUIREMENTS.

c. PROVIDE ACCESS DOORS WITH AIRTIGHT FOAM GASKETS AND SUITABLE FOR DUCT PRESSURE CLASS. THE DOORS SHALL BE PIANO HINGED AND

SHALL HAVE A FLUSH OPERATING CAM LATCH LOCKING DEVICE.

d. FOR DUCTS PROVIDE KARP ASSOCIATION KHD ACCESS DOORS WITH 2" INSULATION

Q. DUCT INSULATION

10. INSULATION SHALL BE APPLIED TO DUCTWORK OF MATERIALS AS SPECIFIED HEREIN AND FOR APPLICABLE SYSTEMS OF THIS PROJECT. INSULATION MATERIAL AND THICKNESS SHALL CONFORM TO THE LATEST VERSION OF THE NYS ENERGY CONSERVATION CODE.

11. INSULATION SHALL BE CONTINUOUS THROUGH WALL AND SLAB OPENINGS.

12. INSULATION OF COLD SURFACES WHERE VAPOR BARRIER JACKETS ARE SPECIFIED SHALL BE APPLIED WITH AN UNBROKEN VAPOR SEAL. HANGERS AND SUPPORTS THAT ARE SECURED TO COLD SURFACES SHALL BE ADEQUATELY INSULATED TO PREVENT CONDENSATION.

13. NOTE THAT EQUIPMENT CASINGS WHICH ARE INTERNALLY AND ACOUSTICALLY INSULATED NEED NOT BE INSULATED ON THE EXTERIOR. ACOUSTIC LINED SUPPLY DUCTWORK SHALL BE INSULATED EXTERNALLY IN ADDITION TO INTERNAL ACOUSTIC LINING.

14. WHERE EXISTING INSULATED DUCTWORK IS PROVIDED WITH INSULATION OF SPECIFIED TYPE, INSTALLATION OF NEW INSULATION SHALL NOT BE REQUIRED. CONTRACTOR SHALL VERIFY THAT CONDITION OF EXISTING INSULATION IS ADEQUATE AND SHALL INFORM THE ENGINEER OF ANY INTENTION

TO RETAIN EXISTING INSULATION IN THESE AREAS.

15. DUCTWORK INSULATION

a. ALL NEW AND EXISTING SHEET METAL SUPPLY DUCTWORK SHALL BE INSULATED WITH 1-1/2" THICK RIGID DUCT INSULATION, 0.75 LB/CU.FT. DENSITY WITH A THERMAL INSULATION VALUE RESISTANCE VALUE OF MINIMUM R-8, WITH REINFORCED FOIL SCRIM KRAFT (FSK) REQUIRED FACED, FLAME RESISTANT, FSK VAPOR BARRIER. INSULATION AND FACING WILL HAVE A COMBINED FLAME SPREAD RATING NO GREATER THAN 25 AND SMOKE DEVELOPED RATING NOT EXCEEDING 50. ALL INSULATION SHALL BE SECURED WITH DUCT ADHESIVE AND SEEMS SEALED BY TWO-INCH SEALING LIP WITH ADHESIVE AND FASTENED WITH 16 GAUGE RUST RESISTANT WIRE OR FIBERGLASS CORD ON 12" CENTERS. ON DUCTS OVER 24" WIDE, WELDED PINS AND CLIPS SHALL BE USED ON THE UNDERSIDE FOR FASTENING INSULATION. ALL DUCTWORK IN EXPOSED LOCATIONS TO BE 2 IN.

RIDGED FIBERGLASS R8 MIN, WITH WHITE VAPOR BARRIER, SECURED WITH WELDED PIN FASTENERS.

R. ACOUSTICAL TREATMENT - NOT USED

1. FURNISH AND INSTALL ACOUSTICAL LINING IN DUCTWORK PLENUMS AND CASINGS AS SHOWN ON THE DRAWINGS AND AS SPECIFIED HEREIN.

2. MANUFACTURER: OWENS CORNING FIBERGLASS DUCT LINERBOARD.

3. MATERIAL: SEMI-RIGID GLASS FIBER DUCTING WITH BINDER COAT ON AIR SIDE, MAXIMUM K FACTOR OF 0.26 AT 75 DEGREE F MINIMUM FOR USE AT AIR VELOCITIES UP TO 6000 FPM. ACOUSTICAL LINING SHALL HAVE A FLAME SPREAD RATING NO GREATER THAN 25 AND SMOKE DEVELOPED RATING NOT

EXCEEDING 50. BINDER COAT TO BE BLACK FOR DETECTION OF DAMAGE TO BINDER SURFACE.

4. INSTALLATION: INSTALL LINER IN ACCORDANCE WITH MANUFACTURER'S RECOMMENDATIONS. COMPLETELY COVER ALL PORTIONS OF DUCTWORK PLENUMS AND CASINGS WITH APPROVED ADHESIVE. INSTALL LINER WITH ALL TRAVERSE JOINTS NEATLY BUTTED HAVING NO INTERRUPTIONS OR GAPS. COVER ALL EXPOSED EDGES, JOINTS, MECHANICAL FASTENERS AND ANY DAMAGED AREAS WITH ADHESIVE. ADDITIONALLY, SECURE LINER WITH APPROVED MECHANICAL FASTENERS INSTALLED IN ACCORDANCE WITH SMACNA DUCT LINER APPLICATION STANDARD.

5. ALL AIR CONDITIONING SUPPLY AIR DUCTWORK SHALL BE ACOUSTICALLY LINED FOR A MINIMUM DISTANCE OF 15 FEET DOWNSTREAM OF A FAN

DISCHARGE WITH A MINIMUM OF ONE INCH THICK ACOUSTICAL LINING.

6. ALL AIR CONDITIONING RETURN AIR DUCTWORK SHALL BE ACOUSTICALLY LINED FOR A MINIMUM DISTANCE OF 15 FEET OF THE AIR CONDITIONING UNITS

MIXED AIR PLENUM/MECHANICAL ROOM PLENUM.

7. ALL VARIABLE AIR VOLUME BOXES SUPPLY DUCTWORK SHALL BE LINED FOR A MINIMUM DISTANCE OF 10 FEET DOWNSTREAM OF BOX DISCHARGE WITH

A MINIMUM OF ONE INCH THICK ACOUSTICAL LINING.

8. ALL RETURN/EXHAUST FAN DUCTWORK SHALL BE ACOUSTICALLY LINED FOR A MINIMUM DISTANCE OF 15 FEET OF THE FAN'S INTAKE AND DISCHARGE

OPENINGS WITH A MINIMUM OF ONE INCH THICK ACOUSTICAL LINING.

S. HIGH TEMPERATURE BLOCK INSULATION FOR KITCHEN EXHAUST DUCTWORK - NOT USED

T. HYDRONIC PIPING

1. GENERAL PIPING REQUIREMENTS

a. PROVIDE PIPING WHICH IS SCHEMATICALLY INDICATED AND SIZED ON DRAWINGS. PIPING TO BE INSTALLED TO MEET SPECIFIED HEADROOM OR FIELD CONDITIONS. PIPING SHALL CONFORM TO LATEST ASME CODES B31.1 AND B31.9 FOR PRESSURE PIPING.

b. PIPING SHALL BE RUN TO MAXIMIZE HEADROOM AND TO MAINTAIN ADEQUATE SERVICE ACCESS AS PER EQUIPMENT MANUFACTURER'S

RECOMMENDATIONS.

c. PROVIDE PROPER PROVISION FOR EXPANSION AND…

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