Attachment 2 Mechanical BOA Drawings FOR BID.pdf
PDF 9 MB Posted
- Solicitation number
- SJ472268
- Issued by
-
Department of Energy Office of Science
About this file
This is a complete set of mechanical design specifications and working drawings for the replacement of the K-9 Air Handling Unit (AHU) at Brookhaven National Laboratory in Upton, New York. The project is managed by Brookhaven Science Associates under contract with the United States Department of Energy.
The scope includes replacement of the existing K-9 AHU with a new Trane CSAA008 unit featuring a direct-drive plenum fan, steam preheat coil, and chilled water cooling coil. The project encompasses complete HVAC system installation including ductwork, piping (steam, condensate, chilled water, and refrigerant), equipment mounting, controls integration, and commissioning. Key systems include: the main air handling unit (K-9.1-1) serving the auditorium with occupied/unoccupied operating modes; a ceiling-suspended fan coil unit (FCU-1) for the kitchenette/lobby with continuous operation; return exhaust fans (EF-1A, EF-1B, EF-2); steam humidification (HU-1); and condensate pumps (CP-1). The design incorporates direct digital controls (DDC) with BACnet connectivity to the campus-wide building management system, economizer operation, and multiple alarm sequences. Mechanical specifications detail ductwork construction per SMACNA standards with acoustic lining, piping materials and sizing, valve selections, insulation requirements, and equipment performance standards. The project includes complete demolition of existing equipment and restoration of concrete pads. Drawings include mechanical plans, sections, piping details, equipment schedules, and control schematics. The design submission date is May 16, 2025, with 60% construction documents due June 16, 2025, and 100% construction documents due December 12, 2025. Addendum #1 for bid is dated October 22, 2026.
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REPLACE K-9 AHU
UNDER CONTRACT WITH
MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES
THE UNITED STATES
DEPARTMENT OF ENERGY
UPTON, NEW YORK 11973
Facilities and Operations Directorate Modernization Project Office
100% DESIGN
555 AS NOTED
A3
14404
12/12/25
05/16/2025 PRE DESIGN SUBMISSION
177 CROSSWAYS PARK DRIVE
WOODBURY, NY 11797
516-827-4900 www.imegcorp.com
LICENSE INFORMATION IF REQUIRED
06/16/2025 60% CD SUBMISSION
GPP HVAC II
71154/71154
12/12/2025 100% CD SUBMISSION
AIR SEPARATOR
ACCESS DOOR
ACOUSTICAL LINING
ABOVE FINISHED FLOOR
AIR CONDITIONING UNIT
BRAKE HORSEPOWER
CLEAN OUT DOOR
CUBIC FEET PER MINUTE
CONDENSING
CABINET UNIT HEATER
COMPRESSOR
DRY BULB
CAPACITY
BOTTOM
BASEMENT
BTU/HR
AIR VENT
BOILER
ELEVATOR MACHINE ROOM
EXPANSION
EXPANSION TANK
ENERGY EFFICIENCY RATIO
EXHAUST FAN
EFFICIENCY
EXTERNAL
EACH
DIRECT EXPANSION
DISCHARGE
DOWN
FIRE DAMPER W/ ACCESS DOOR
FEET WATER GAUGE
GENERAL CONTRACTOR
GALLONS PER MINUTE
GALLONS PER HOUR
FEET PER SECOND
FULL LOAD AMPS
FEET PER MINUTE
FRESH AIR
GALLON
FEET
DEGREES FAHRENHEIT
HEATING COIL
HORSEPOWER
HEIGHT
GENERAL EXHAUST FAN
ENTERING AIR TEMPERATURE
COMBINATION FIRE SMOKE DAMPER
GPM
H
HC
HP
GX
FT.
FT.W.G.
GAL.
FSD
GC
GPH
BTUH
EXT.
F.A.
FD/AD
FLA
FPS
FPM
°F
EER
EF
EMR
EFFIC.
EXP.
ET
DB
DX
DISCH.
DN.
EA.
EAT
CFM
CO
CONDS.
CUH
COMPS.
CAP.
AS
B
BHP
AV
BOT.
BSMT.
AD
AC
AL
AFF
VARIABLE AIR VOLUME
TOILET EXHAUST FAN
TRANSFER GRILLE
UNIT HEATER
TOP REGISTER
VARIABLE FREQUENCY DRIVE
WIRE MESH SCREEN
WET BULB
VELOCITY
VAV
WB
WMS
VFD
VOL.
VEL.
WIDTHW
VOLUME
UH
TYP.
TG
TR
TX
V VOLTS
TYPICAL
MBH THOUSAND BTUH
MANUAL RESET HIGH LIMIT
NOT APPLICABLE
MINIMUM CIRCUIT AMPACITY
MECHANICAL EQUIPMENT ROOM
NORMALLY CLOSED
MEZZANINE
OUTDOOR AIR INTAKE
PRESSURE DROP
POUNDS PER SQUARE INCH
REFRIGERANT
RETURN FAN
QUANTITY
PHASE
OPERATING
ROOF TOP UNIT
STATIC PRESSURE
TEMPERATURE
SQUARE FEET
REVOLUTIONS PER MINUTE
RF
SUP.
TEMP.
SQ.FT.
RTU
S.P.
RPM
SUPPLY
PSI
REFRIG.
RET.
QNTY.
PH
PG PROPYLENE GLYCOL
RETURN
NC
No.
P.D.
O.A.I.
OPER.
P PUMP
NUMBER
MIN.
MRHL
MEZZ.
MER
MCA
NA
MINIMUM
INCHES WATER GAUGE
HOT WATER SUPPLY
HOT WATER RETURN
LOW WATER CUT-OFF
LEAVING WATER TEMPERATURE
LEAVING AIR TEMPERATURE
MAXIMUM
IN.W.G.
LAT
LWT
MAX.
LWCO
L LENGTH
HS
HR
IN.
HZ
INCHES
HERTZ
GROUND LOOPGL
TRANSFER OPENINGT.O.
ENTERING FLUID TEMPERATUREEFT
LEAVING FLUID TEMPERATURELFT
ENTERING WATER TEMPERATUREEWT
BLOW THROUGHBT
DRAW THROUGHDT
ON CENTEROC
PRESSUREPRESS.
SOURCESRC
GROUND LOOP WATERGLW
SUPPLY AND RETURNS&R
OPPOSED BLADE DAMPEROBD
FLEXIBLE CONNECTIONFC
BASEBOARDBB
ELECTRIC DUCT HEATEREDH
ELECTRIC HEATEREH
ELECTRIC UNIT HEATEREUH
AIR COOLED CONDENSING UNITACCU HOT WATER PUMP
HOT WATER HEATER
HWP
HWH
THERMOMETER
SWING CHECK VALVE
GLOBE VALVE
BALL VALVE/DRAIN VALVE
GATE VALVE
UNION
STRAINER
TWO POSITION CONTROL VALVE
CAPPED PIPE
TEE UP
TEE DOWN
PIPE UP
PLAN TEE
PIPE DOWN
MOTORIZED DAMPER
FREEZE STAT
1" DOOR UNDERCUT
DOOR LOUVER
PLAN ELBOW
U L
NEW PIPING
FS
FAN MOTOR
RETURN GRILLE (R.G.)/EXHAUST REGISTER
2-WAY SUPPLY DIFFUSER (C.D.)
FIRE DAMPER/ACCESS DOOR
VOLUME DAMPER
SMOKE DETECTOR
TEMPERATURE SENSORT
1" ACOUSTICAL LINING
NEW DUCTWORK
RECTANGULAR RETURN DUCT UP
4-WAY SUPPLY DIFFUSER (C.D.)
RECTANGULAR SUPPLY DUCT UP
RECTANGULAR RETURN DUCT DOWN
RECTANGULAR SUPPLY DUCT DOWN
LINEAR DIFFUSER
GAS COCK
BALANCING VALVE
BACKFLOW PREVENTER
ISOLATION VALVE
CHECK VALVE
PRESSURE/TEMPERATURE GAUGE
FLOW DIRECTION
MOTORIZED CONTROL VALVE
FLEXIBLE CONNECTOR
SOLENOID VALVE
S
CT
FLOW METER
FLOW LIMITER
FL
3-WAY SUPPLY DIFFUSER (C.D.)
FS
TS TEMPERATURE SENSOR
FLOW SENSOR
PS PRESSURE SENSOR
BACKDRAFT DAMPER
CO2 SENSOR
POWER MODULE FOR VAV DIFFUSER
COMBINATION TEMPERATURE & CO2 SENSOR
TEMPERATURE SENSOR FOR VAV DIFFUSERT1
THREE WAY VALVE
FD/AD
ENERGY ANALYSIS (DUCTWORK INSULATION)
ITEM DESCRIPTION PROPOSED DESIGN VALUE CODE PRESCRIBED VALUE
ALL SUPPLY DUCTWORK R-VALUE > 6.0 R-VALUE > 6.0
NOTES:
1. ALL SEALING TAPE SHALL CONFORM TO UL-181A OR UL-181B WHEN USED AS A PRIMARY SEALANT.
ENERGY CODE COMPLIANCE
ASHRAE 90.1-2013
ENERGY ANALYSIS (PIPING INSULATION)
ITEM DESCRIPTION
PROPOSED DESIGN VALUE
INCHES
CODE PRESCRIBED VALUE
INCHES
NOMINAL PIPE DIAMETER < 1.5" NOMINAL PIPE DIAMETER > 1.5" NOMINAL PIPE DIAMETER < 1.5" NOMINAL PIPE DIAMETER > 1.5"
HOT WATER 1-1/2 3 1-1/2 3
CHILLED WATER 1 2 1 2
STEAM 1-1/2 2 1-1/2 2
REFRIGERANT 1 1-1/2 1 1-1/2
NEW CONNECTION
REMOVE SCOPE
P
T
PM
ENERGY CODE COMPLIANCE NOTE
THIS IS TO CERTIFY THAT UNDER THE TERMS OF MY CONTRACT FOR THE ABOVE NAMED FACILITY TO PROVIDE SERVICES TO DESIGN, PREPARE WORKING DRAWINGS AND SPECIFICATIONS, AND DURING CONSTRUCTION TO MAKE PERIODIC VISITS TO THE SITE AND PERFORM SUCH OTHER REQUIRED SERVICES TO FAMILIARIZE MYSELF WITH THE GENERAL PROGRESS, QUALITY AND CONFORMANCE OF THE WORK, I HAVE ASCERTAINED THAT TO THE BEST OF MY KNOWLEDGE, INFORMATION AND BELIEF, THIS PROJECT HAS
BEEN DESIGNED IN COMPLIANCE WITH THE PROVISIONS OF THE FOLLOWING CODES:
2020 INTERNATIONAL ENERGY CODE WITH NEW YORK STATE AMENDMENTS
MECHANICAL SYMBOLS AND GENERAL NOTES
1 17
KA
GENERAL NOTES:
1. DRAWING SPECIFICATIONS ARE PART OF THIS CONTRACT.
2. ALL WORK SHOWN ON THESE PLANS SHALL BE PROVIDED UNDER THIS CONTRACT UNLESS SPECIFICALLY CALLED OUT
OTHERWISE.
3. ALL WORK SHOWN ON THESE PLANS SHALL BE NEW.
4. THE DRAWINGS SHOW THE GENERAL ARRANGEMENT OF ALL DUCTWORK, PIPING AND EQUIPMENT AND INDICATE THE REQUIRED SIZE AND POINTS OF TERMINATION OF THE DUCTWORK AND PIPING AND SUGGEST PROPER ROUTING OF SAME.
HOWEVER, IT IS NOT THE INTENTION OF THE DRAWINGS TO SHOW ALL NECESSARY OFFSETS, OBSTRUCTIONS OR STRUCTURAL CONDITIONS. IT SHALL BE THE RESPONSIBILITY OF THIS CONTRACTOR TO INSTALL HIS WORK IN SUCH A MANNER THAT IT WILL CONFORM TO THE STRUCTURE, AVOID OBSTRUCTIONS, PRESERVE HEADROOM AND KEEP OPENINGS
AND PASSAGEWAYS CLEAR WITHOUT FURTHER CONSTRUCTION OR COST.
5. INSTALL WORK SO AS TO BE READILY ACCESSIBLE FOR OPERATING, MAINTENANCE AND REPAIR. MINOR DEVIATIONS FROM DRAWINGS MAY BE MADE TO ACCOMPLISH THIS, BUT CHANGES OF MAGNITUDE WHICH INVOLVE EXTRA COST SHALL NOT BE MADE WITHOUT APPROVAL. EQUIPMENT MANUFACTURER'S RECOMMENDED SERVICE CLEARANCES SHALL BE ADHERED TO IN ADDITION TO INDUSTRY STANDARDS AND CODE REQUIREMENT. IF PROPER SERVICE CLEARANCES CAN NOT BE
MAINTAINED FOR ANY REASON THEN CONTRACTOR SHALL NOTIFY OWNER AND ARCHITECT ASAP.
6. INVESTIGATE EACH SPACE THROUGH WHICH EQUIPMENT MUST BE MOVED. WHEN NECESSARY, EQUIPMENT SHALL BE SHIPPED FROM MANUFACTURER IN CRATED SECTIONS OF SIZE SUITABLE FOR MOVING THROUGH AREAS AVAILABLE.
ASCERTAIN FROM BUILDING OWNER AT WHAT TIMES OF DAY EQUIPMENT COULD BE MOVED THROUGH THE BUILDING.
7. COORDINATE THE EXACT SIZE AND LOCATION OF THE NEW OPENINGS WITH STRUCTURE. PATCH AND INSULATE AS REQUIRED. THE CONTRACTOR SHALL FIRESTOP ALL PENETRATIONS OF NEW PIPING, CONDUIT, DUCTWORK, ETC.
THROUGH EXISTING FIRE/ SMOKE BARRIERS. FIRE/SMOKE STOPPING SHALL BE 3M FIRE BARRIER CP 25 N/S CAULK UNLESS
OTHERWISE NOTED.
8. IT IS THE INTENT OF THIS CONTRACT TO KEEP SYSTEMS LEFT IN GOOD WORKING ORDER, READY FOR OPERATION, INCLUDING NECESSARY LABOR AND MATERIALS.
9. THE CONTRACTOR SHALL TAKE PRECAUTIONS AGAINST DAMAGING OR DISRUPTING BUILDING SYSTEMS, WIRING, PIPING OR CONTROL WIRING. ANY DAMAGE TO THESE ITEMS SHALL BE REPAIRED AT THE CONTRACTOR'S COST, WITHIN COST, WITHIN THIS CONTRACT PERIOD FOR SUBSTANTIAL COMPLETION.
10. THE CONTRACTOR SHALL REPAIR AND RESTORE TO ORIGINAL CONDITION ANY EQUIPMENT OR MATERIALS DAMAGED IN THE PROCESS OF INSTALLATION, AND DEMOLITION TO THE SATISFACTION OF THE OWNER'S REPRESENTATIVE.
11. THE CONTRACTOR SHALL MAKE REPAIRS USING THE SAME MATERIALS, AT THE CONTRACTOR'S COST.
12. THE CONTRACTOR SHALL INCUR ALL COSTS AND BURDENS ASSOCIATED WITH LOST OR STOLEN EQUIPMENT AND
MATERIALS.
13. DAILY, DURING THE CONSTRUCTION PERIOD, THE CONTRACTOR SHALL REMOVE ALL RUBBISH AND EXCESS MATERIAL ACCUMULATED AS A RESULT OF HIS OPERATIONS. ALL AREAS AND EQUIPMENT AFFECTED UNDER THIS CONTRACT SHALL
BE CLEAN OF DUST AND DEBRIS BEFORE FINAL ACCEPTANCE BY THE OWNER.
14. PROVIDE FOR LEGAL REMOVAL AND DISPOSAL OF ALL RUBBISH AND DEBRIS FROM THE BUILDING AND SITE.
15. THIS CONTRACTOR SHALL COORDINATE HIS WORK WITH ALL OTHER TRADES.
16. OBTAIN ALL PERMITS
17. PAINT AND TOUCH-UP ALL SURFACES MARRED BY PERFORMANCE OF THE WORK.
18. COORDINATE ALL WORK WITH BNL'S REPRESENTATIVE, INCLUDING BUT NOT LIMITED TO PERMITS, APPROVALS, AND SIGN
OFFS.
19. PRIOR TO 1985, ASSUME LEAD CONTAMINATION. TRIGGER CONTRACTOR TO WEAR RESPIRATORS AND TYVEX SUITING FOR
DEMO WORK
20. BNL TO PERFORM ASBESTOS SAMPLING & TESTING AND PROVIDE TEST RESULTS TO PROJECT TEAM PRIOR TO DEMOLITION. ABATEMENT REQUIREMENTS PERFORMED BY OTHERS (AS SEPARATELY CONTRACTED BY BSA (BROOKHAVEN
SCIENCE ASSOCIATES)) PRIOR TO DEMOLITION.
CITY WATER SUPPLYCW1
CHILLED WATER RETURNCR
CHILLED WATER SUPPLYCS
PUMPED CONDENSATE CP
LOW PRESSURE STEAMS
JD
SCOPE OF WORK:
a. DEMOLITION AND REMOVAL FROM SITE OF EXISTING EQUIPMENT, DUCTWORK, PIPING AND ACCESSORIES AS
NOTED.
b. REMOVAL OF EXISTING AIR HANDLING UNIT. REMOVAL OF EXISTING RETURN FAN UNIT. REMOVAL OF CONCRETE
PADS AND RESTORING MECHANICAL ROOM CONCRETE FLOOR.
c. NEW CHILLED WATER AND STEAM - AIR HANDLING UNIT AND FLOOR MOUNTED REMOTE RETURN FANS.
d. NEW DX SPLIT SYSTEM HEAT PUMP FAN COIL DUCTED SYSTEM.
e. NEW CONCRETE PAD ON EXTERIOR OF BUILDING FOR PURPOSES OF REMOTE DX CONDENSING UNIT.
f. NEW DX REFRIGERANT PIPING AND ACCESSORIES.
g. NEW DUCT MOUNTED STEAM HUMIDIFIER ASSEMBLY.
h. NEW DUCT MOUNTED HYDRONIC REHEAT COILS.
i. NEW DUPLEX SYSTEM CONDENSATE RETURN UNIT.
j. NEW LOW PRESSURE DUCTWORK AND ACCESSORIES.
k. NEW STEAM, AND HYDRONIC PIPING.
l. INSULATION OF NEW DUCTWORK SERVING THIS AREA. PROVIDE/PATCH EXISTING INSULATION AS REQUIRED.
m. NEW CONTROLS SYSTEM ALONG WITH COMMUNICATION CONNECTION TO BUILDING WIDE BMS INCLUDING NEW
SENSORS AND DEVICES.
BNL EQUIPMENT DESIGNATION LETTERK
H HUMIDISTAT SENSOR
CONDENSATEC
FAN COIL UNITFCU
SUPPLY FANSF
M APPLIANCE MOTOR
CURRENT TRANSMITTER
14404-M001
1 10/22/2026 ADDENDUM #1
FOR BID
NOT IN CONTRACT
NOT IN CONTRACT
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1.
dw g, Da te:
De ce mb er
, 2
5, Ps etu p:-
, P lot ted by
:R ob er t W
. L au re an o
REPLACE K-9 AHU
UNDER CONTRACT WITH
MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES
THE UNITED STATES
DEPARTMENT OF ENERGY
UPTON, NEW YORK 11973
Facilities and Operations Directorate Modernization Project Office
100% DESIGN
555 AS NOTED
A3
14404
12/12/25
05/16/2025 PRE DESIGN SUBMISSION
177 CROSSWAYS PARK DRIVE
WOODBURY, NY 11797
516-827-4900 www.imegcorp.com
LICENSE INFORMATION IF REQUIRED
06/16/2025 60% CD SUBMISSION
GPP HVAC II
71154/71154
12/12/2025 100% CD SUBMISSION
WELDED PIN
PRESS-ON HEAD
WASHER
LINER
BEVELED HEAD DETAIL
DETAIL
SEE WELDED PIN
PRESS-ON HEAD
ALTERNATE FOLDED
CORNER
SCALE: NONE
AIR FLOW
SHEET METAL
SHEET METAL NOSING DETAIL
E
A
A
E B
B
D
D B
C
DUCT
LAPPED AND BUTTED CORNER
0-2500 FPM
VELOCITY *
A
2501-6000 FPM
DIMENSIONS
3"
3"
B
12"
6"
C
4"
4"
D
6"
6"
E
18"
16"
DETAIL
ALL TRANSVERSE EDGES
TO BE COATED WITH
ADHESIVE
ACOUSTICAL DUCT LINER INSTALLATION DETAIL
NOSING
NOTES:
1. THE VELOCITY RATED SIDE OF LINER MUST FACE THE AIR FLOW.
2. PROVIDE SHEET METAL NOSING ON ALL EXPOSED EDGES.
NOSING MAY BE FORMED ON DUCT OR BE CHANNEL OR
ZEE ATTACHED BY SCREWS, RIVETS OR WELDS. SEE SHEET
METAL NOSING DETAIL.
3. DETAIL INDICATES MAXIMUM SPACING FOR FASTENERS, ACTUAL
INTERVALS ARE APPROXIMATE.
4. LINER ADHERED TO THE DUCT WITH 100% AREA COVERAGE OF
ADHESIVE.
5. INTERIOR WIDTH OF 8" AND LESS DOES NOT REQUIRE PINS.
6. "A" PIN ROW MAY BE OMITTED WHEN METAL NOSING IS USED.
"E" THEN STARTS FROM THE NOSING.
* UNLESS A LOWER LEVEL IS SET BY MANUFACTURER
OR LISTING AGENCY.
C
MECHANICAL DETAILS SHEET 1
2 17
KA
ROD HANGER
HANGER ROD NUTS
CLEVIS HANGERRIGID SECTION
OF INSULATION
AT EACH HANGER
LOCATION
PIPE
INSULATION
INSULATION PROTECTOR SHIELD
INSULATION
SHIELD
PIPE
PIPE SUPPORT INSULATION SHIELD DETAIL
SCALE: NONE
5" TO 6"
2" TO 4"
1/2" TO 1 1/2" 12"
12"
18" 16 USG
18 USG
18 USG
SHIELD
THICKNESS
SHIELD
LENGTH
PIPE
DIAMETER
PIPE
INSULATION
TRAPEZE HANGER
STEEL STRUT CHANNEL CLEVIS HANGER
PIPE
SHIELD
PIPE INSULATION
1/2" ROD HANGER1/2" ROD HANGER
*ALL HANGERS WILL BE SPACED 8FT ON CENTER PER SPECIFICATIONS*
CONCRETE DECK
EXPANSION SHIELD
CONCRETE ANCHOR
BOLTS-BSA #461-63SM
60" MAX
NOTE:
SMACNA DUCT CONSTRUCTION STANDARDS.
HANGER SPACING AND BRACING SHALL BE IN ACCORDANCE WITH
(TYPICAL LOWER HANGER ATTACHMENTS)
SIZE BOLT(S) FOR LOAD SCREW (TYP.)
ANGLE
STRAP OR ROD STRAP
STRAPS
HANGER
1" MIN
UNLESS FOOT OF
STRAP IS PLACED
UNDER A BOTTOM
REINFORCEMENT
SCREWS MAY BE
OMITTED IN
HANGER LOOPS
BOLTED STEEL STRUT FRAMING
CHANNEL SUPPORT (B-LINE)
SCALE: NONE
PIPE SUPPORT DETAIL
SCALE: NONE
DUCT SUPPORT DETAIL
SCALE: NONE
DRAW THRU (NEGATIVE PRESSURE) DRAIN
PAN/WATER SEAL TRAP
C = 1" PLUS (1" FOR EACH 1" OF MAXIMUM
D = HALF OF C
STATIC PRESSURE PRODUCED BY FAN
N0TES:
1. ALL DRAIN PIPING SHALL BE TYPE "L" COPPER AND INSULATED WITH 1"
THICK FIBERGLASS VAPOR BARRIER INSULATION.
2. DRAIN LINE SHALL NOT BE SMALLER THAN DRAIN PAN OUTLET.
(MINIMUM 3/4")
3. PITCH ALL CONDENSATE PIPING A MINIMUM OF 1/8" PER FOOT TOWARD
DRAIN.
4. PROVIDE ADEQUATE SPACE AROUND THE UNIT AND REMOVABLE
ACCESS PANELS SO DRAIN PAN CAN EASILY BE CLEANED.
5. HVAC EQUIPMENT MAY NEED TO BE ELEVATED TO ACCOMMODATE
PROPER DRAIN PAN/WATER SEAL TRAP CONFIGURATION.
COOLING COIL CONDENSATE PIPE
SIZING SCHEDULE
251 AND LARGER
1-1/4
1-1/2
MINIMUM DRAIN SIZE
(INCHES)
3/4
MAXIMUM AIR CONDITIONING
(TONS)PLUG CLEAN OUT
TYPICAL
ROUTE BEHIND
EQUIPMENT AND OVER
TO FLOOR/ROOF DRAIN D
C
SUSPENDED DRAIN PAN
PITCHED IN TWO PLANES
TOWARDS OUTLET
HVAC UNIT
UNION
JD
14404-M030
1 10/22/2026 ADDENDUM #1
FOR BID
REPLACE K-9 AHU
UNDER CONTRACT WITH
MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES
THE UNITED STATES
DEPARTMENT OF ENERGY
UPTON, NEW YORK 11973
Facilities and Operations Directorate Modernization Project Office
100% DESIGN
555 AS NOTED
A3
14404
12/12/25
05/16/2025 PRE DESIGN SUBMISSION
177 CROSSWAYS PARK DRIVE
WOODBURY, NY 11797
516-827-4900 www.imegcorp.com
LICENSE INFORMATION IF REQUIRED
06/16/2025 60% CD SUBMISSION
GPP HVAC II
71154/71154
12/12/2025 100% CD SUBMISSION
MECHANICAL DETAILS SHEET 2
3 17
KA
MI
N.
6"
BY-PASS VALVE SAME
SIZE AS CONTROL VALVE
MODULATING
CONTROL VALVE
ECCENTRIC
REDUCER (TYP)
THERMOSTATIC AIR VENT
6" MIN. DIRT
GATE VALVE (TYP)
F&T TRAP WITH
VACUUM BREAKER
STRAINER W/BLOW-OFF VALVE (TYP)
STEAM COIL AND CONDENSATE PIPING DETAIL
SCALE: NONE
TO LPR MAIN
UNION (TYP)
AIR FLOW
LPS MAIN
LPR
CONDENSATE RETURNS
SEE PLANS FOR THE
NUMBER REQUIRED.
PROVIDE ONE VALVED
AND CAPPED SPARE.
HEADER
CAP
DRAIN LINE TO
TERMINATE OVER
FLOOR DRAIN
OVER FLOW
CONDENSATE RECEIVER
SEE SCHEDULE
MECHANICAL ALTERNATOR
5" HIGH CONCRETE PAD
CONDENSATE
PUMPS SEE
SCHEDULE
STRAINER
CONDENSATE DISCHARGE
SEE PLANS
CONNECT TO
EXISTING VENT PIPING
IN CEILING
DUPLEX CONDENSATE PUMP SET CONNECTIONS
SCALE: NONE
DUCT CONFIGURATION AT HUMIDIFIER
SCALE: NONE
DRAIN TO NEAREST
INDIRECT DRAIN
PROVIDE HIGH LIMIT
HUMIDISTAT
REPLACE EXISTING DUCTWORK
WITH STAINLESS STEEL DUCTWORK
WITH CLOSED CELL INSULATION
REPLACE DUCTWORK UPSTREAM
AND DOWNSTREAM OF DISPERSION
TUBE
DIELECTRIC FLANGE AND GASKET
12X12 ACCESS DOOR
DUCTWORK
PITCHED STAINLESS STEEL
SECTION
24" 10"
FACTORY PROVIDED ISOLATION
RAIL AND SPRING ISO
FIELD FABRICATED
TABLE RISER, REFER TO
STRUCTURAL DETAILS
RETURN DUCT
FLOOR MOUNTED RETURN FAN SUPPORT DETAIL
SCALE: NONE
JD
INTERCONNECTING PIPING
STEAM TRAP
STEAM SEPARATOR
STEAM VALVE
STEAM MAIN
MANUAL
SHUT-OFF VALVE
STRAINER
VENTILATION DUCT
X MIN.
X MIN.
DIRECT STEAM HUMIDIFIER
SCALE: NONE
RETURN DUCT AT FLOOR
DX REFRIGERANT COIL
FAN COIL
UNIT
24" AIRWAY LENGTH
SCALE: NONE
HEAVY GAUGE FILTER
REMOVABLE ACCESS
PANEL
2" (TOP & BOTTOM) ABOVE FAN
COIL HEIGHT
SUPPLY AIR DISCHARGE
OPENING
ACOUSTICALLY LINED MIXING PLENUM
MIN 20 GA
OUTDOOR AIR INTAKE DUCT
REFER TO PLAN FOR SIZES
RETURN AIR WITH WMS
REFER TO PLAN FOR SIZES
VOLUME DAMPER
VOLUME
DAMPER
2" THICK ANGLE FILTER WITH CUSTOM ANGLED
FILTER FRAME
FAN COIL UNIT MIXING PLENUM CONSTRUCTION
FINISHED FLOOR
FAN INLET DUCT
VERTICALLY
MOUNTED FAN
FAN DISCHARGE
DUCT WITH FLEX
CONNECTIONFAN MOTOR AND
SAFETY GUARD
FIELD FABRICATED FAN/
ISOLATOR RAIL SUPPORT
TABLE, REFER TO
STRUCTURAL DETAILS
NOTES:
1. SINGLE DISTRIBUTOR HUMIDIFIER BY NORTEC.
2. DIMENSION "X" IS 6" FOR LS1 AND LS2 DISTRIBUTORS, 9"
FOR LS3 DISTRIBUTORS.
3. INTERCONNECTING PIPE MUST BE ORDERED AT TIME OF
PURCHASE FOR FACTORY ASSEMBLY.
4. REFER TO MANUFACTURER'S INSTALLATION MANUAL FOR
COMPONENTS SUPPLIED BY MANUFACTURER.
ALL FIELD REQUIRED PIPING, VALVES, FITTINGS, TRAPS AND
NECESSARY COMPONENTS SHALL BE PROVIDED, BY CONTRACTOR
FOR COMPLETE INSTALLATION READY FOR HUMIDIFIER OPERATION.
W
L
Θ
D1>D2
45 DEGREE LEAD
IN
D
D
CONICAL
45 DEGREE
ENTRY Θ 45°
(L = 4" OR W/4;
WHICHEVER IS
LARGER)
STRAIGHT TAP
(NOTE 6)
1.
2.
3.
4.
5.
6.
NOTES:
DO NOT USE CONNECTIONS WITH SCOOPS.
FIT ALL CONNECTIONS TO AVOID VISIBLE OPENINGS AND SEAL
SUITABLY FOR THE PRESSURE CLASS.
ADDITIONAL MECHANICAL FASTENERS ARE REQUIRED FOR 4"
W.G. AND OVER.
REFER TO SPECIFICATIONS FOR VOLUME DAMPER
REQUIREMENTS.
OPENINGS SHALL BE CUT ACCURATELY (SHAPE AND SIZE).
STRAIGHT TAPS ONLY ALLOWED DOWNSTREAM OF TERMINAL
AIR BOX OR LOW PRESSURE (<2"W.C. PRESSURE CLASS)
LINED DUCT CONNECTION
(NO EXPOSED LINER EDGES)
DUCT LINER
DOVETAIL JOINT
REQUIRED WITH
LINER
DUCT BRANCH CONENCTION DETAIL
SCALE: NONE
RECTANGULAR
RADIUS ELBOW
TYPE RE1
R/W = 1.0 (MINIMUM)
R/W < 1.0 SHALL BE TYPE
RE3
RECTANGULAR
RADIUS ELBOW WITH VANES
TYPE RE3
REFER TO SMACNA HVAC SYSTEMS DUCT DESIGN MANUAL,
FOURTH EDITION, SECTION 5.14 "SPLITTER VANES" AND SMACNA
HVAC DUCT CONSTRUCTION STANDARDS, THIRD EDITION,
FIGURES 4-2 AND 4-9 AND CHARTS 4-1 AND 4-1M. ELBOW SHALL
HAVE THREE SPLITTER VANES AND r/W = 0.10 (R/W = 0.60) UNLESS
NOTED OTHERWISE.
OVAL / ROUND
RADIUS ELBOW
SMOOTH OR 5 GORE (MINIMUM)
R/W = 1.5 (MINIMUM)
W W
R
R
W r R 1 R
R R
1.
2.
3.
4.
NOTES:
BEAD, CROSSBREAK, AND REINFORCE FLAT SURFACES AS IN STRAIGHT DUCT.
REFER TO SPECIFICATIONS FOR ADDITIONAL INFORMATION.
DEFAULT ELBOW SHALL BE TYPE "RE1".
ELBOW TYPES SHALL BE INSTALLED AS SHOWN AND NOT BE SUBSTITUTED WITHOUT PERMISSION. EXCEPTION:
RE1 OR RE3 MAY BE SUBSTITUTED FOR RE2.
RECTANGULAR
MITERED ELBOW
WITH VANES
TYPE RE2
W
W
DOUBLE THICKNESS
TURNING VANES
DUCT ELBOW CONSTRUCTION DETAIL
SCALE: NONE
1" AIR GAP DRAIN
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REPLACE K-9 AHU
UNDER CONTRACT WITH
MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES
THE UNITED STATES
DEPARTMENT OF ENERGY
UPTON, NEW YORK 11973
Facilities and Operations Directorate Modernization Project Office
100% DESIGN
555 AS NOTED
A3
14404
12/12/25
05/16/2025 PRE DESIGN SUBMISSION
177 CROSSWAYS PARK DRIVE
WOODBURY, NY 11797
516-827-4900 www.imegcorp.com
LICENSE INFORMATION IF REQUIRED
06/16/2025 60% CD SUBMISSION
GPP HVAC II
71154/71154
12/12/2025 100% CD SUBMISSION
KA
JD
MECHANICAL DETAILS SHEET 3
4 17
SCALE: NONE
APPROVED EXPANSION
BOLTS-BSA #461-63SM OR
ALTERNATE C-CLAMP
(RE-APPLY FIRE PROOFING
AS REQUIRED)
VIBRATION ISOLATOR
THREADED
HANGER RODS
TYPICAL HVAC
EQUIPMENT
BOLTED STEEL STRUT
FRAMING CHANNEL
SUPPORT (B-LINE)
REMOVE EXISTING WALL
MATERIAL AS REQUIRED,
RETAIN AND BEND
EXISTING REBARS INTO
NEW CONCRETE
DOUBLE MODULAR
SEAL WITH STAINLESS
STEEL NUTS AND
BOLTS
STEEL WATERSTOP
WELDED TO PIPE
SLEEVE
STEEL PIPE SLEEVE
SEAL WITH NON-SHRINK
GROUT
C PIPE
3" MIN.
1-#4 E.F. AROUND
OPENING
SCALE: NONE
L
FLOW
30°
MAX
HEATING COILS
MAY BE DIRECTLY
CONNECTED TO
DUCT
FLOW
A.D.
SCALE: NONE
HEATING COILS
APPROVED EXPANSION
BOLTS-BSA #461-63SM OR
ALTERNATE C-CLAMP
(RE-APPLY FIRE PROOFING
AS REQUIRED)
VIBRATION ISOLATOR
THREADED
HANGER RODS
SUSPENDED
EXHAUST FAN
BOLTED STEEL STRUT
FRAMING CHANNEL
SUPPORT (B-LINE)
MINIMUM 16"x16"
ACCESS DOOR
SCHEDULE 10 STAINLESS PIPE
SHROUD - FILL WITH FOAM
INSULATION
SLIM DUCT WALL INLET
FITTING
STAINLESS ESCUTCHEON
INSULATED REFRIGERANT PIPING AND CONTROL
CONDUIT
45°
MAX
MANUFACTURER'S
FAN HANGING
BRACKET
FAN STAND
MOTOR
1" VENT
4" INLET
1" CONDENSATE
INLET
1" SPARE WITH CAP
WALL MOUNTING
BRACKET
1" DRAIN TO CONDENSATE
PUMP
SCALE: NONE
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P lot ted by
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REPLACE K-9 AHU
UNDER CONTRACT WITH
MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES
THE UNITED STATES
DEPARTMENT OF ENERGY
UPTON, NEW YORK 11973
Facilities and Operations Directorate Modernization Project Office
100% DESIGN
555 AS NOTED
A3
14404
12/12/25
05/16/2025 PRE DESIGN SUBMISSION
177 CROSSWAYS PARK DRIVE
WOODBURY, NY 11797
516-827-4900 www.imegcorp.com
LICENSE INFORMATION IF REQUIRED
06/16/2025 60% CD SUBMISSION
GPP HVAC II
71154/71154
12/12/2025 100% CD SUBMISSION
MECHANICAL SPECIFICATIONS SHEET 1
5 17
KA
A. GENERAL
1. WORK SHALL CONFORM TO THE REQUIREMENTS OF APPLICABLE GOVERNMENTAL REGULATIONS AND SHALL BEAR APPROVAL CERTIFICATES AS
APPLICABLE.
2. WORK SHALL CONFORM TO THE STANDARD OF ALL BNL SITE AND SAFETY REQUIREMENTS AS WELL AS BUILDING SPECIFIC REQUIREMENTS AS OUTLINED IN THE CONTRACTOR'S JHA AND THE APPROVED BNL PROJECT PERMIT. NO WORK SHALL COMMENCE WITHOUT A 'NOTICE TO PROCEED'
BEING ISSUED. COORDINATE ALL WORK SCHEDULES WITH THE BNL CONSTRUCTION INSPECTOR.
3. ALL WORK SHOWN ON THESE PLANS SHALL BE NEW UNLESS SPECIFICALLY CALLED OUT AS EXISTING.
4. PROVIDE ALL CUTTING, PATCHING, FLASHING, COUNTER FLASHING, SLEEVES AND SEALS REQUIRED FOR WORK UNDER THIS CONTRACT UNLESS
OTHERWISE NOTED.
5. ROOF PENETRATIONS SHALL BE MINIMUM REQUIRED FOR DUCTWORK PENETRATION ONLY. DO NOT REMOVE ANY OTHER ROOFING MATERIAL.
SEAL AROUND DUCTWORK PENETRATION TO LIMIT SOUND TRANSMISSION.
6. SEAL OPENINGS AROUND DUCTS AND PIPING THROUGH PARTITIONS AND WALLS WITH MINERAL WOOL OR OTHER NONCOMBUSTIBLE MATERIAL.
B. NOTICE TO BIDDERS
1. THE SPECIFICATIONS AND DRAWINGS ARE INTENDED TO SERVE JOINTLY AS A BASIS UPON WHICH THE CONTRACTOR SHALL SUBMIT A CONTRACT
PRICE FOR THE MATERIAL AND LABOR PROVISIONS.
2. WHEN CONFLICTS OCCUR IN THE SPECIFICATIONS OR IN THE DRAWINGS, OR BETWEEN EITHER, THE ITEMS OF GREATER QUANTITY OR HIGHER COST SHALL BE PROVIDED. PROVIDE WRITTEN REQUEST TO THIS OFFICE IN A TIMELY FASHION FOR CLARIFICATION AS REQUIRED.
3. THE CONTRACTOR SHALL COORDINATE THE WORK OR ADJUST SAME TO THAT OF OTHER TRADES, IN ORDER THAT CONFLICTS IN SPACE
LOCATIONS DO NOT OCCUR.
4. THE WORK UNDER THIS CONTRACT SHALL BE PERFORMED SIMULTANEOUSLY WITH THE WORK OF OTHER TRADES, SO AS NOT TO DELAY THE
OVERALL PROGRESS OF WORK CONFLICTS IN SPACE LOCATIONS DO NOT OCCUR.
5. REMOVAL AND RELOCATION OF CERTAIN EXISTING WORK SHALL BE NECESSARY FOR THE PERFORMANCE OF GENERAL WORK. ALL EXISTING CONDITIONS ARE NOT COMPLETELY DETAILED ON THE DRAWINGS. THIS CONTRACTOR SHALL SURVEY THE SITE AND MAKE ALL NECESSARY CHANGES REQUIRED BASED ON EXISTING CONDITIONS FOR PROPER INSTALLATION OF NEW WORK, AND INCLUDE ALL MATERIALS AND LABOR IN
HIS BID PRICE. NO ALLOWANCE WILL BE MADE FOR FAILURE TO DO SO.
6. THE DRAWINGS ARE DIAGRAMMATIC AND SHOW THE GENERAL ARRANGEMENT OF THE VENTILATION AND AIR CONDITIONING SYSTEMS. DETAILS OF CONSTRUCTION AND OF WORKMANSHIP WHERE NOT SPECIFICALLY DESCRIBED HEREIN OR INDICATED ON THE DRAWINGS SHALL BE SUBJECT TO THE ENGINEER'S APPROVAL. IT IS THE INTENT OF THESE SPECIFICATIONS TO PROVIDE COMPLETE SYSTEMS, LEFT IN GOOD WORKING ORDER, READY FOR OPERATION, INCLUDING NECESSARY LABOR AND MATERIALS, WHETHER OR NOT SPECIFICALLY SHOWN ON THE DRAWINGS OR MENTIONED HEREIN. IT IS NOT THE INTENTION OF THESE DRAWINGS TO SHOW ALL NECESSARY OFFSETS, OBSTRUCTIONS OR STRUCTURAL CONDITIONS. IT SHALL BE THE RESPONSIBILITY OF THIS CONTRACTOR TO INSTALL HIS WORK IN SUCH A MANNER TO AVOID OBSTRUCTIONS, PRESERVE HEADROOM AND KEEP OPENINGS AND PASSAGEWAYS CLEAR WITHOUT FURTHER COST OR INSTRUCTIONS.
7. BEFORE SUBMITTING PROPOSAL BIDDERS SHALL CAREFULLY EXAMINE FIELD CONDITIONS AND CONTRACT DRAWINGS OF ALL TRADES.
SUBMISSION OF PROPOSAL WILL BE CONSTRUED AS EVIDENCE THAT REQUIRED EXAMINATION HAS BEEN MADE. LATER CLAIMS FOR EXTRA LABOR, EQUIPMENT AND MATERIALS REQUIRED DUE TO DIFFICULTIES WHICH COULD HAVE BEEN FORESEEN, WILL NOT BE RECOGNIZED.
8. CONNECT NEW WORK TO EXISTING WORK IN NEAT AND APPROVED MANNER. RESTORE EXISTING WORK DISTURBED WHILE INSTALLING NEW WORK
TO A CONDITION ACCEPTABLE TO THE ENGINEER.
9. SEAL OPENINGS AROUND DUCTS AND PIPING THROUGH NON-RATED PARTITIONS AND WALLS WITH MINERAL WOOL OR OTHER NONCOMBUSTIBLE MATERIAL. SEAL OPENINGS AROUND DUCTS AND PIPING THROUGH FIRE RATED WALLS WITH UL LISTED FIRE STOPPING.
10. DAILY DURING CONSTRUCTION, THE MECHANICAL CONTRACTOR SHALL REMOVE ALL RUBBISH AND EXCESS MATERIAL ACCUMULATED AS A RESULT OF HIS OPERATIONS. ALL EQUIPMENT INSTALLED UNDER THIS CONTRACT SHALL BE WIPED CLEAN OF DUST AND DEBRIS BEFORE FINAL
ACCEPTANCE BY THE OWNER.
11. BEFORE COMPLETION OF THIS PROJECT, THE MECHANICAL CONTRACTOR SHALL TEST ALL EQUIPMENT WHICH NORMALLY REQUIRES OPERATION.
ALL EQUIPMENT SHALL BE OPERATED SUFFICIENTLY LONG TO PROVE TO THE OWNER THAT EACH UNIT PERFORMS SATISFACTORILY AND MEETS
THE REQUIREMENTS SPECIFIED. PROVIDE FACTORY STARTUP OF AHU AND VFD.
12. REVIEW WITH THE ENGINEER, CONSTRUCTION INSPECTOR, AND FACILITY PROJECT MANAGER (FPM) ANY CONDITION WHICH PREVENTS ADEQUATE ACCESSIBILITY FOR MAINTENANCE PRIOR TO INSTALLATION OF THE WORK. ALL EQUIPMENT AND/OR ACCESSORIES THAT ARE INSTALLED WITHOUT PROPER ACCESS, IN THE OPINION OF THE BUILDING MANAGER, AND INSTALLED WITHOUT THE BUILDING MANAGER'S AND/OR ENGINEER'S APPROVAL, SHALL BE REMOVED AND REVISED AS DIRECTED BY THE BUILDING MANAGER AND/OR ENGINEER AT NO ADDITIONAL COST TO THE
OWNER.
13. THIS CONTRACTOR SHALL REPAIR AND RESTORE TO ORIGINAL CONDITION ANY EXISTING EQUIPMENT OR MATERIALS DAMAGED IN THE PROCESS
OF INSTALLATION, TO THE SATISFACTION OF THE OWNER'S REPRESENTATIVES.
C. SCOPE OF WORK
1. PROVIDE ALL LABOR, MATERIALS, EQUIPMENT AND CONTRACTOR'S SERVICES NECESSARY FOR A COMPLETE SAFE INSTALLATION OF ALL WORK INDICATED IN CONTRACT DOCUMENTS, IN FULL CONFORMITY WITH REQUIREMENTS OF BUILDING CODES AND OF ALL AUTHORITIES HAVING
JURISDICTION, INCLUDING BUT NOT LIMITED TO THE FOLLOWING:
a. DEMOLITION AND REMOVAL FROM SITE OF EXISTING EQUIPMENT, DUCTWORK, PIPING AND ACCESSORIES AS NOTED.
b. REMOVAL OF EXISTING AIR HANDLING UNIT. REMOVAL OF EXISTING RETURN FAN UNIT. REMOVAL OF CONCRETE PADS AND RESTORING
MECHANICAL ROOM CONCRETE FLOOR.
c. NEW CHILLED WATER AND STEAM - AIR HANDLING UNIT AND FLOOR MOUNTED REMOTE RETURN FANS.
d. NEW DX SPLIT SYSTEM HEAT PUMP FAN COIL DUCTED SYSTEM.
e. NEW CONCRETE PAD ON EXTERIOR OF BUILDING FOR PURPOSES OF REMOTE DX CONDENSING UNIT.
f. NEW DX REFRIGERANT PIPING AND ACCESSORIES.
g. NEW DUCT MOUNTED STEAM HUMIDIFIER ASSEMBLY.
h. NEW DUCT MOUNTED HYDRONIC REHEAT COILS.
i. NEW DUPLEX SYSTEM CONDENSATE RETURN UNIT.
j. NEW LOW PRESSURE DUCTWORK AND ACCESSORIES.
k. NEW STEAM, HYDRONIC AND REFRIGERANT PIPING.
l. INSULATION OF NEW DUCTWORK SERVING THIS AREA. PROVIDE/PATCH EXISTING INSULATION AS REQUIRED.
m. NEW CONTROLS SYSTEM ALONG WITH COMMUNICATION CONNECTION TO BUILDING WIDE BMS INCLUDING NEW SENSORS AND DEVICES.
n. RECORD DRAWING
o. TESTING AND BALANCING OF SYSTEMS AND FURNISHING BALANCING REPORT.
p. STORING AND PROTECTION OF EQUIPMENT AND/OR APPURTENANCE SPECIFIED HEREIN.
q. CUTTING AND ROUGH PATCHING REQUIRED FOR THE WORK OF THIS TRADE.
r. NEW DDC PANEL AND CONNECTION TO EXISTING CAMPUS WIDE BMS.
D. SHOP DRAWINGS AND EQUIPMENT SUBMISSIONS
1. PRIOR TO ORDERING EQUIPMENT OR START OF INSTALLATION OF SYSTEM COMPONENTS, SUBMIT REQUIRED OR REQUESTED SHOP DRAWINGS FOR ALL EQUIPMENT, INSULATION, PIPING, MATERIALS, SHOP STANDARDS, FITTINGS, ACCESSORIES AND SYSTEMS FOR REVIEW PRIOR TO INSTALLATION. SUBMIT ELECTRONIC COPIES OF SHOP DRAWINGS. ANY WORK INSTALLED WITHOUT SHOP DRAWING REVIEW AND APPROVAL BY ENGINEER SHALL BE REMOVED AND REPLACED WITH PROPER EQUIPMENT AT THIS CONTRACTOR'S EXPENSE.
2. SHEET METAL AND PIPING SHOP DRAWINGS SHALL INCLUDE THE FOLLOWING:
a. FIELD MEASURED DRAWINGS. ARCHITECTURAL/ENGINEERING BACKGROUNDS ARE NOT ACCEPTABLE.
b. DRAWING SCALE SHALL BE MINIMUM 3/8" = 1'-0"
c. BOTTOM OF DUCT, AND BOTTOM OF PIPE, ELEVATIONS
d. INDICATE STEEL, BAR JOISTS, LIGHTING FIXTURES, DIFFUSERS, GRILLES, REGISTERS, SPRINKLER HEADS, ACCESS PANELS, ETC...
e. SHOP DRAWINGS SHALL INDICATE ALL DIMENSIONS, SHOP STANDARDS, MATERIALS OF CONSTRUCTION AND METHODS OF ASSEMBLY.
3. EQUIPMENT, ASSOCIATED DEVICES AND MATERIALS SHOP DRAWINGS SHALL INCLUDE THE FOLLOWING:
a. EQUIPMENT CUT SHEETS AND DATA SHEETS THAT INDICATE CAPACITIES AND PERFORMANCE DATA.
b. IN LETTER FORM, MANUFACTURER'S NAMES FOR ACCESSORIES AND INCIDENTALS NOT COVERED BY SHOP DRAWINGS.
c. ELECTRIC WIRING DIAGRAMS AND AUTOMATIC CONTROL DIAGRAMS AND SEQUENCE OF OPERATION. THE WIRING DIAGRAMS MUST BE
COMPLETE AND COORDINATED WITH THE EQUIPMENT ACTUALLY INSTALLED.
f. SUBMIT CONTROL SHOP DRAWING(S) WITH ALL POINTS LIST DETAILING ALL EXISTING AND NEW.
4. SUBMIT A SCHEDULE OF DIFFUSERS, GRILLES AND REGISTERS WITH MANUFACTURERS' MODELS, SIZES, AIR VOLUME, THROW, NOISE CRITERIA, ACCESSORIES, FINISHES, ETC... - NOT USED
a. IT IS THIS CONTRACTOR'S RESPONSIBILITY TO COORDINATE BORDER/FRAME TYPE OF AIR DEVICES SUCH THAT IT IS COMPATIBLE WITH
CEILING AND/OR GRID INDICATED ON LATEST ARCHITECTURAL DRAWINGS.
E. SUBSTITUTIONS
1. BASE ALL BIDS ON THE EQUIPMENT AND MANUFACTURERS LISTED. IF SUBSTITUTION IS PROPOSED, MAKE APPLICATION TO THE OWNER IN WRITING
STATING THE COST DIFFERENTIAL INVOLVED, AND PROVIDE CUT SHEETS AND/OR SPECIFICATIONS FOR THE PROPOSED SUBSTITUTION FOR BNL
REVIEW PRIOR TO APPROVAL.
a. IT IS THE INTENT OF THESE SPECIFICATIONS THAT WHEREVER A MANUFACTURER IS SPECIFIED AND SUBSTITUTIONS ARE MADE, THEY SHALL CONFORM IN ALL RESPECTS TO THE SPECIFIED ITEM. CRITERIA AS DELINEATED FOR EQUIPMENT SHALL BE INTERPRETED AS MINIMUM
PERFORMANCE REQUIREMENTS.
b. APPROVAL OF SUBMISSIONS DOES NOT CONSTITUTE A REMOVAL OF CONTRACTOR'S OBLIGATION TO PROVIDE A COMPLETE AND PROPERLY FUNCTIONING SYSTEM. CONTRACTOR SHALL BE RESPONSIBLE TO MAKE SUITABLE CORRECTIONS TO INSTALLATIONS MADE IN ERROR DUE TO THEIR LACK OF COORDINATION WITH FIELD CONDITIONS, ACCESS REQUIREMENTS OF NEW AND EXISTING EQUIPMENT, NEW WORK OF
OTHER TRADES OR LACK OF UNDERSTANDING OF PROPER SYSTEM FUNCTION.
c. SUBMISSION OF ANY SUBSTITUTIONS NOT PREVIOUSLY APPROVED WITH BID SHALL BE ACCOMPANIED BY LETTER EXPLAINING REASON AND APPLICABLE CREDIT. CONTRACTOR SHALL BEAR ASSOCIATED COSTS FOR REVISING OF DRAWINGS AS A RESULT OF SUBSTITUTION.
CONTRACTOR SHALL BEAR ALL RISK AND COST ASSOCIATED WITH BNL REJECTION OF NON-APPROVED SUBSTITUTION AND ANY REWORK
REQUIRED.
F. AS-BUILT DRAWINGS
1. AT THE COMPLETION OF PROJECT PROVIDE "AS-BUILT" DRAWINGS CONSISTING OF A COMPLETE SET OF ELECTRONIC PLANS (CAD PREFERRED), DEPICTING IN A NEAT AND ACCURATE MANNER, EXACTLY HOW ALL SYSTEMS WERE INSTALLED AND A COMPLETE RECORD OF ALL CHANGES MADE TO THE ORIGINAL DESIGN OF THE WORK. DUCT AND PIPING DRAWINGS SHALL BE DOUBLE LINE. DRAWINGS SHALL PROVIDE AN ACCURATE AND
COMPLETE RECORD OF THE WORK AS INSTALLED.
2. ELECTRONIC COPIES OF CONTRACT CLOSE-OUT DOCUMENTS SHALL BE SUBMITTED LABELED CLEARLY WITH PROJECT NAME AND ADDRESS.
CONTENTS INCLUDE BUT ARE NOT LIMITED TO THE FOLLOWING:
a. ELECTRONIC COPIES OF DETAILED CONSTRUCTION SHOP DRAWINGS FOR DUCTWORK LAYOUT, PIPING LAYOUT, EQUIPMENT AND SYSTEMS.
DRAWINGS SHALL INDICATE ALL DIMENSIONS, SHOP STANDARDS, MATERIALS OF CONSTRUCTION AND METHODS OF ASSEMBLY. DRAWINGS
SHALL BE AT A 3/8"=1'-0" SCALE.
b. PIPING SHOP DRAWING PREFERABLY OVERLAID WITH SHEET METAL DRAWING. INCLUDE ELEVATIONS EQUIPMENT PIPED AND ISOLATION
VALVE LOCATIONS.
c. HVAC EQUIPMENT INCLUDING OPERATING AND MAINTENANCE INSTRUCTIONS, WARRANTIES AND ENGINEERING DATA.
d. AIR AND WATER BALANCING REPORTS WITH RAISED STAMPED SEAL FROM LICENSED BALANCER.
e. ALL OF THE ABOVE SHALL BE IN ACCORDANCE WITH ENGINEER'S COMMENTS DURING THE SUBMISSION PROCESS.
G. OPERATING AND MAINTENANCE INSTRUCTIONS
1. AFTER FINAL TEST AND ADJUSTMENTS FULLY INSTRUCT OWNER'S OPERATING PERSONNEL IN ALL DETAILS OF OPERATION FOR EQUIPMENT INSTALLED. FACTORY AUTHORIZED TRAINING TO BE PROVIDED FOR BNL MAINTENANCE STAFF. A SIGNED RECEIPT THAT SHALL BE OBTAINED FROM
THE OPERATOR SHALL BE CONSTRUED AS EVIDENCE THAT INSTRUCTIONS WERE SATISFACTORY.
2. OPERATING AND MAINTENANCE MANUAL SHALL INCLUDE THE FOLLOWING:
a. FURNISH ELECTRONIC COPIES OF WRITTEN DESCRIPTIONS OF ALL SYSTEMS COVERING ALL MANUAL OPERATING AND MAINTENANCE PROCEDURES, AUTOMATIC CONTROL DESCRIPTIONS AND AUTOMATIC CONTROL TEMPERATURE AND PRESSURE SETTINGS. WRITTEN DESCRIPTIONS SHALL INCLUDE LUBRICATION SCHEDULES, PARTS LIST, PERFORMANCE SERVICE FOR EQUIPMENT, FILTER SIZE/QUANTITY SCHEDULE, ETC. WHEN MANUFACTURERS' STANDARD INSTRUCTIONS ARE UTILIZED, THEY SHALL BE CLEARLY MARKED.
c. NEW EQUIPMENT INSTALLATION MANUALS THAT INCLUDE MANUFACTURER'S EQUIPMENT PARTS LIST OF ALL FUNCTIONAL COMPONENTS OF THE SYSTEM LISTED ON THE EQUIPMENT SCHEDULES, DRAWINGS, CONTROL DIAGRAMS AND WIRING DIAGRAMS OR CONTROLLERS. LIST SHALL GIVE SYSTEM NUMBER, UNIT NUMBER, MANUFACTURER'S MODEL NUMBER, AND MANUFACTURER'S DRAWING NUMBER.
d. FURNISH ONE CLEAN COPY OF EACH FULLY CORRECTED AND PROCESSED RECORD SHOP DRAWING.
H. CODES, PERMITS AND INSPECTIONS
1. ALL WORK SHALL MEET OR EXCEED LATEST REQUIREMENT OF NATIONAL, STATE, COUNTY, MUNICIPAL AND OTHER AUTHORITIES HAVING
JURISDICTION OF THE WORK OF THIS PROJECT.
2. ANY PORTION OF THE WORK WHICH IS NOT SUBJECT TO APPROVAL OF AN AUTHORITY HAVING JURISDICTION SHALL BE PROVIDED IN ACCORDANCE
WITH NATIONAL FIRE PROTECTION ASSOCIATION REQUIREMENTS.
3. COMPLY WITH APPLICABLE BNL RULES AND REGULATIONS.
4. COMPLY WITH OCCUPATIONAL SAFETY AND HEALTH ACT (OSHA) REQUIREMENTS.
5. ANY ELECTRICAL INSTALLATION PERFORMED UNDER THIS CONTRACT SHALL COMPLY WITH ALL LOCAL AND STATE CODES IN ACCORDANCE WITH
THE NATIONAL ELECTRIC CODE (NEC).
6. SECURE PERMITS AND INSPECTION CERTIFICATES AND TRANSMIT SAME TO THE OWNER AT THE COMPLETION OF THE WORK.
I. CODE APPROVAL
1. UPON COMPLETION OF THIS VENTILATING SYSTEM, A FORMAL FACTORY STARTUP AND TESTING SHALL BE CONDUCTED IN THE PRESENCE AND UNDER THE DIRECTION OF BNL'S INSPECTORS BEFORE THE SYSTEM CAN BE ACCEPTED. ALL STARTUP DOCUMENTS SHALL BE SUBMITTED TO BNL
PROJECT MANAGER FOR RECORD.
2. THE LICENSED PROFESSIONAL ENGINEER OR REGISTERED ARCHITECT WHO CONDUCTS THE TEST SHALL CERTIFY THAT THE SYSTEM COMPLIES WITH APPLICABLE LAWS AND SHALL ALSO FILE WITH THIS CERTIFICATION A REPORT OF THE TEST. THE TEST AND REPORT SHALL BE MADE IN A
MANNER SATISFACTORY TO THE OWNERS REPRESENTATIVE.
3. FIRE DAMPERS SHALL BE APPROVED AND SHALL BEAR THE UNDERWRITER'S LABORATORIES (UL) SEAL AS REQUIRED.
4. VENTILATION SYSTEM INSTALLED WILL COMPLY WITH APPLICABLE CODES AND BNL'S REQUIREMENTS IN EFFECT.
J. GUARANTEE AND SERVICE
1. THIS CONTRACTOR SHALL GUARANTEE AND REPAIR THE ENTIRE INSTALLATION FOR A PERIOD OF ONE YEAR FROM THE DATE OF THE FINAL
ACCEPTANCE OF THE INSTALLATION.
2. THIS CONTRACTOR SHALL, DURING THE PERIOD OF THE GUARANTEE, REPLACE OR REPAIR AT CONTRACTOR'S EXPENSE ANY PIECE OF EQUIPMENT AND/OR MATERIAL THAT IS FOUND TO BE DEFECTIVE. CONTRACTOR SHALL RESPOND WITHIN 48 HR UPON A NOTIFICATION OF A FAILURE. THIS CONTRACTOR SHALL ALSO REPAIR ALL DAMAGE TO SURROUNDING WORK CAUSED BY THE FAILURE, REPAIR OR REPLACEMENT OF DEFECTIVE
EQUIPMENT.
3. THE FINAL ACCEPTANCE WILL BE MADE AFTER THE CONTRACTOR HAS ADJUSTED THE EQUIPMENT, BALANCED THE VARIOUS SYSTEMS, DEMONSTRATED THAT IT FULFILLS THE REQUIREMENT OF THE DRAWINGS AND SPECIFICATIONS, AND HAS FURNISHED ALL THE REQUIRED
CERTIFICATES OF INSPECTION, BALANCING REPORTS, AND APPROVALS.
K. SPECIAL CONDITIONS
1. THIS CONTRACTOR SHALL SCHEDULE CONNECTION TO EXISTING SYSTEMS AT A TIME THAT WILL BE CONVENIENT FOR THE OWNER AND CAUSE
MINIMUM DISRUPTION TO ALL PARTIES INVOLVED.
2. DURING CONSTRUCTION, AND AFTER DISCONNECT OF DUCT MAINS, SUPPLY AIR AND RETURN AIR MAIN DUCTWORK SHALL BE COVERED WITH PLASTIC OR SHEET METAL AND TAPED SECURELY AT THE MECHANICAL ROOM TO PREVENT THE ENTRANCE OF DUST AND CONSTRUCTION DEBRIS
INTO THE AIR DUCT SYSTEM.
3. EQUIPMENT DELIVERIES SHALL BE SCHEDULED WITH MANAGEMENT TO AVOID INCONVENIENCE TO BUILDING OPERATION AND TO OWNER.
4. CLEAN, SERVICE, REPAIR OR REPLACE AS NECESSARY ALL VARIABLE AIR VOLUME BOXES, SUPPLY AIR PRV DAMPERS, BUILDING REHEAT COILS, ETC., SERVING THE INTENDED SPACE UNDER CONSTRUCTION.
5. DISCONNECT SMOKE DETECTORS AT SUPPLY AIR MAIN DUCTWORK AS REQUIRED. ANY FIRE ALARM IMPAIRMENTS REQUIRED SHALL BE REQUESTED BY CONTRACTOR TO BNL CONSTRUCTION INSPECTOR. INSPECTOR WILL ARRANGE FOR IMPAIRMENT WITH BNL FIRE ALARM SHOP AND LABORATORY PROTECTION DIVISION. THE CONTRACTOR SHALL NOT IMPAIR OR REMOVE ANY LIFE SAFETY DEVICE. WHEN WORK IS COMPLETED, REINSTALL AND RECONNECT TO BUILDING FIRE ALARM CONTROL PANEL.
L. WORK INCLUDED UNDER OTHER SECTIONS OF WORK
1. ITEMS OF WORK WHICH SHALL BE INCLUDED UNDER OTHER SECTIONS OF WORK ARE AS FOLLOWS:
a. ACCESS DOORS IN FINISHED CONSTRUCTION
b. ELECTRICAL WIRING FOR POWER
c. DUCT MOUNTED SMOKE DETECTORS SHALL BE FURNISHED AND WIRED BY ELECTRICAL CONTRACTOR. THIS CONTRACTOR SHALL INSTALL IN
AIR SYSTEMS AS REQUIRED.
d. FINISH PAINTING OF EQUIPMENT (EXCEPT FACTORY SUPPLIED AND SPECIFIED).
e. CONCRETE FOUNDATIONS, BASES OR CURBS SHALL BE BY THE MECHANICAL CONTRACTOR.
f. SUB-FLASHING OF ROOF OPENINGS.
M. ACCESS DOORS IN FINISHED CONSTRUCTION
1. THIS CONTRACTOR SHALL PREPARE A LIST OF ALL ACCESS DOORS REQUIRED FOR PROPER OPERATION AND MAINTENANCE OF ALL CONCEALED EQUIPMENT, VALVES, DAMPERS, CONTROLS, AND OTHER SIMILAR DEVICES INSTALLED UNDER THIS CONTRACT, PRIOR TO INSTALLATION OF WALLS AND CEILINGS THIS CONTRACTOR SHALL SUITABLY FIELD TAG AND IDENTIFY ALL CONCEALED EQUIPMENT, VALVES, DAMPERS, ETC., WHICH REQUIRE ACCESS DOOR PROVISIONS. GENERAL CONTRACTOR SHALL PROVIDE ACCESS DOORS IN FINISHED CONSTRUCTION.
2. ACCESS DOORS SHALL BE AT LEAST 16"X16" WITH AIRTIGHT FOAM GASKETS. THE DOORS SHALL BE PIANO HINGED AND SHALL HAVE A FLUSH OPERATING CAM LATCH LOCKING DEVICE. THE DOORS SHALL BE AS MANUFACTURED BY KARP ASSOCIATION.
a. FOR FIRE RATED INSTALLATIONS PROVIDE WITH FIRE RATED ACCESS DOOR
b. COLOR, FINISH, SIZE AND EXACT LOCATION SHALL BE REVIEWED BY BNL OR THEIR REPRESENTATIVE
N. METAL DUCTS
1. SHEET METAL DUCTWORK
a. FURNISH, INSTALL AND FABRICATE ALL DUCTWORK IN ACCORDANCE WITH THE LATEST EDITION OF SMACNA LOW PRESSURE AND MEDIUM PRESSURE DUCT CONSTRUCTION STANDARD MANUALS, USING PRIME SHEETS OF GALVANIZED STEEL. NO SHEET METAL THINNER THAN 24
GAUGE SHALL BE USED REGARDLESS OF SMACNA ALLOWANCES.
1) GALVANIZED STEEL DUCTS SHALL COMPLY WITH: ASTM A525 AND ASTM A527 GALVANIZED STEEL SHEET, LOCK-FORMING QUALITY, HAVING G60 ZINC COATING IN CONFORMANCE WITH ASTM A90.
2) ALUMINUM DUCTS SHALL COMPLY WITH: ASTM B209; ALUMINUM SHEET, ALLOY 3003-H14. ALUMINUM CONNECTORS AND BAR STOCK:
ALLOY 6061-T6 OR OF EQUIVALENT STRENGTH.
b. CONSTRUCT T'S, BENDS, AND ELBOWS WITH A FULL RADIUS THROAT OF NOT LESS THAN 1-1/2 TIMES WIDTH OF DUCT ON CENTERLINE.
WHERE NOT POSSIBLE DUE TO LIMITED SPACE AND WHERE RECTANGULAR ELBOWS ARE USED, PROVIDE DOUBLE AIR FOIL TURNING VANES ON MAXIMUM 4" CENTERS. WHERE ACOUSTICAL LINING IS INDICATED, PROVIDE TURNING VANES OF PERFORATED METAL WITH GLASS FIBER
INSULATION. NO SHARP ANGLED FITTINGS (MORE THAN 15 DEGREES) SHALL BE USED.
c. ALL DUCT SYSTEMS SHALL BE TIGHT AND FREE FROM LEAKS AND VIBRATION. ALL JOINTS IN DUCTWORK SHALL BE SEALED AIRTIGHT WITH APPROPRIATE DUCT SEALERS, AND COATED WITH A SECOND COAT OF SEALER. THIS INCLUDES ALL SUPPLY, RETURN AND EXHAUST DUCTWORK. DUCT SEALER 3M NO.900 SHALL BE USED AND SHALL BE TESTED FOR AIR TIGHTNESS AFTER INSTALLATION. MAINTAIN A LEAKAGE RATE OF NO GREATER THAN ALLOWED BY LEAKAGE CLASS A SEAL CLASS C ALLOWANCES.
1) TOTAL AIR VOLUME FOR LOW PRESSURE DUCT SYSTEMS SHALL BE AT LEAST 95% OF FAN SUPPLY WHEN MEASURED BY DUCT
TRAVERSES TAKEN WITH A PITOT TUBE AND WATER MANOMETER.
d. INCREASE DUCT SIZES GRADUALLY, NOT EXCEEDING 15 DEGREES DIVERGENCE UPSTREAM OF EQUIPMENT AND 45 DEGREES CONVERGENCE
DOWNSTREAM.
e. DUCTWORK LAYOUTS AND ROUTES AS SHOWN ON THE DRAWING ARE SCHEMATIC; THEREFORE, CHANGES IN DUCT SIZES AND/OR LOCATIONS SHALL BE MADE WHERE NECESSARY TO CONFORM TO SPACE CONDITIONS OR OBTAIN MAXIMUM HEADROOM CONDITIONS WITHOUT
ADDITIONAL COST TO THE OWNER.
f. AIR DIFFUSERS AND GRILLES SHALL BE LOCATED IN CONFORMANCE TO ARCHITECTURAL REFLECTED CEILING PLANS,
1) CEILING DIFFUSERS, REGISTERS AND GRILLES SHALL BE LOCATED IN THE CENTER OF CEILING TILE, EXTEND DUCTWORK AS REQUIRED.
2) CENTER AND LOCATE AIR OUTLETS/INLETS IN A NEAT AND SYMMETRICAL MANNER. EXTEND DUCTWORK AS REQUIRED.
h. WHERE DUCTS ARE SPECIFIED OR INDICATED ON PLAN TO BE ACOUSTICALLY LINED, THE DUCT SHALL BE INCREASED IN SIZE SO THAT THE CLEAR INSIDE LINING DIMENSIONS MATCH THE DUCT SIZES ON THE DRAWINGS. PROVIDE ALL TRANSVERSE JOINTS AS TDC CONNECTIONS
AND ALL LONGITUDINAL SEAMS SHALL BE PITTSBURGH LOCKING SEAM.
i. FOR CONDITIONED SPACES, SUPPLY-AIR DUCTS IN PRESSURE CLASSES 2" WG AND LOWER USE SEAL CLASS A LEAKAGE CLASS 3
REGARDLESS OF SMACNA ALLOWANCES FOR TRANSVERSE DUCT JOINTS.
2. ROUND DUCTWORK
a. ALL ROUND DUCTWORK SHALL BE CONSTRUCTED FROM A "PAINT GRIP" GALVANIZED STEEL WITH SPIRAL WOUND SEAM. DUCTWORK SHALL BE PROVIDED WITH ONE INCH THICK ACOUSTICAL FIBERGLASS BLANKET AND PERFORATED METAL LINER. ACOUSTICAL LINING SHALL HAVE
THERMAL CONDUCTIVITY "K" FACTOR OF 0.27 BTU/HR/DEGREES F/SQ.FT.
b. ALL ROUND DUCTWORK SHALL BE CONNECTED TO ONE ANOTHER WITH SLIP JOINTS AND POP RIVETED TOGETHER IN SYMMETRICAL ORDER.
ALL DUCT TO DUCT JOINTS SHALL BE MADE WITH SPIRAL SEAM ROTATED SO THAT THE SEAM FORMS A CONTINUOUS HELICAL PATTERN
ACROSS THE JOINT.
c. ALL ELBOWS SHALL BE STANDING SEAM GORED ELBOWS ACOUSTICAL LINED WITH PERFORATED METAL LINER.
d. ALL REDUCTIONS IN DUCT RUNS HALL BE MADE WITH CONCENTRIC REDUCERS.
e. ALL TAPS FOR BRANCH DUCTWORK SHALL BE MADE WITH STRAIGHT BODY 90 DEGREE CONICAL TAP AND VOLUME DAMPER.
f. ALL DIFFUSER COLLARS SHALL BE ATTACHED TO DUCTWORK WITH POP RIVETS WITH A FINISHING FILET OF ELASTOMER SEALER APPLIED TO
THE COLLAR DUCT JUNCTION.
g. ALL EXPOSED GALVANIZED ROUND DUCTWORK TO BE PAINTED SHALL BE PRIMED WITH GLIDDEN #5229 GALVANIZED PRIMER OR APPROVED
EQUAL.
JD
14404-M040
1 10/22/2026 ADDENDUM #1
FOR BID
NOT IN CONTRACT
NOT IN CONTRACT
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REPLACE K-9 AHU
UNDER CONTRACT WITH
MANAGED BY BROOKHAVEN SCIENCE ASSOCIATES
THE UNITED STATES
DEPARTMENT OF ENERGY
UPTON, NEW YORK 11973
Facilities and Operations Directorate Modernization Project Office
100% DESIGN
555 AS NOTED
A3
14404
12/12/25
05/16/2025 PRE DESIGN SUBMISSION
177 CROSSWAYS PARK DRIVE
WOODBURY, NY 11797
516-827-4900 www.imegcorp.com
LICENSE INFORMATION IF REQUIRED
06/16/2025 60% CD SUBMISSION
GPP HVAC II
71154/71154
12/12/2025 100% CD SUBMISSION
MECHANICAL SPECIFICATIONS SHEET 2
6 17
KA
O. DIFFUSERS, REGISTERS AND GRILLES - NOT USED
1. PROVIDE ALL AIR DISTRIBUTION DEVICES INCLUDING DIFFUSERS, GRILLES AND REGISTERS AS SPECIFIED ON DRAWING SCHEDULE. ALL SIZES, AIR
DISTRIBUTION PATTERNS AND AIR VOLUME CAPACITIES SHALL BE AS SPECIFIED IN THE SCHEDULES AND/OR THE PLANS.
2. ALL DIFFUSERS, REGISTER, GRILLES AND LINEAR SLOTS SHALL HAVE A NOISE CRITERIA LESS THAN 27.
3. AIR SUPPLY REGISTERS SHALL BE PROVIDED WITH ADJUSTABLE DOUBLE DIRECTION BLADES WITH THE OUTER BLADES PARALLEL TO THE LONG/SHORT DIMENSION. PROVIDE KEY OPERATED OPPOSED BLADE DAMPERS FIXEDLY ATTACHED TO THE GRILLES.
4. AIR RETURN GRILLES AND REGISTERS SHALL BE PROVIDED WITH FIXED FACE LOUVERS PARALLEL TO THE LONG DIMENSION AND SET AT 45 DEGREE ANGLE. FOR REGISTERS, PROVIDE KEY OPERATED OPPOSED BLADE DAMPERS FIXEDLY ATTACHED TO THE GRILLES.
5. ALL AIR OUTLETS SHALL BE STEEL OR ALUMINUM CONSTRUCTION AND SHALL BE FACTORY PAINTED WITH ACRYLIC WHITE ENAMEL PAINT FINISH. COLOR
AND FINISHES FOR ALL OUTLETS TO BE SELECTED BY ARCHITECT.
6. ALL CEILING TYPE AIR DIFFUSERS SHALL BE PROVIDED WITH EQUALIZING GRID AND ADJUSTABLE NECK VOLUME VOLUME DAMPER AT NECK IS IN
ADDITION TO THAT REQUIRED AT BRANCH.
7. COORDINATE BORDER/FRAME TYPE OF AIR DEVICES SUCH THAT IT IS COMPATIBLE WITH CEILING AND/OR GRID INDICATED ON LATEST ARCHITECTURAL
DRAWINGS.
8. DIFFUSER SHOWN ON DIFFUSER SCHEDULE SHALL BE CHANGED TO MATCH EXISTING DIFFUSER TYPE WHERE EXISTING DIFFUSERS ARE REMAINING.
THIS CONTRACTOR SHALL NOTIFY ENGINEER IN WRITING AND MUST ATTAIN APPROVAL.
9. WHERE INDICATED ON DRAWINGS, REGISTERS INDICATED AS UNDERWRITERS' APPROVED SHALL BE FURNISHED WITH A FUSIBLE LINK SELF-CLOSING
REGISTER HAVING FUSIBLE LINK APPROVED BY UNDERWRITERS' LABORATORIES.
10. LINEAR GRILLES AND DIFFUSERS SHALL BE PROVIDED IN MILL FINISH OR PAINTED FINISHES AS DIRECTED BY THE ARCHITECT.
11. ALL LINEAR DIFFUSERS SHALL BE PROVIDED WITH PATTERN CONTROL VANES.
12. ALL UNUSED PORTIONS OF SUPPLY LINEAR DIFFUSERS SHALL BE BLANKED-OFF WITH SHEET METAL. PAINT BLANKED-OFF SHEET METAL SECTION FLAT
BLACK.
13. PROVIDE ALL LINEAR DIFFUSERS WITH A REMOTE OPERATED OPPOSED BLADE DAMPER AND A 3-FOOT (MINIMUM) FLEXIBLE ADJUSTMENT CABLE WITH
1/8-INCH KEY OPERATOR BY YOUNG REGULATOR.
14. ALL AIR INLETS AND OUTLETS SHALL HAVE A NOISE CRITERIA LESS THAN 27.
P. DUCTWORK ACCESSORIES
1. ALL MAIN DUCT CONNECTIONS TO EQUIPMENT PLENUMS SHALL BE EQUIPPED WITH OPPOSED BLADE TYPE VOLUME DAMPERS.
2. PROVIDE DAMPERS WHERE REQUIRED FOR PROPERLY BALANCING THE SYSTEM, WITH LOCKABLE, MARKED QUADRANT. DAMPERS SHALL BE OF THE SAME MATERIAL AS THE DUCT IN WHICH THEY ARE INSTALLED AND SHALL BE SUPPLIED AT THE JUNCTION OF A MAIN DUCT AND EACH BRANCH DUCT.
3. DOUBLE TURNING VANES: FABRICATE TO COMPLY WITH SMACNA'S "HVAC DUCT CONSTRUCTION STANDARDS-METAL AND FLEXIBLE".
4. FLEXIBLE CONNECTORS: GLASS FABRIC DOUBLE COATED WITH POLYCHLOROPRENE. MINIMUM WEIGHT: 26 OZ./SQ. YD.
5. DUCT SMOKE DETECTOR SHALL BE INSTALLED IN DUCT BY MECHANICAL CONTRACTOR. ELECTRICAL CONTRACTOR SHALL FURNISH AND WIRE SMOKE DETECTOR. UPON ACTIVATION CORRESPONDING AIR HANDLER SHALL SHUT DOWN AND ALARM SIGNAL SHALL BE SENT TO BUILDING FACP.
6. DUCT ACCESS DOORS
b. IN ACCORDANCE WITH SMACNA STANDARDS, PROVIDE DUCTWORK ACCESS DOORS TO ALLOW ADEQUATE SERVICE ACCESS TO ALL CONCEALED CONTROLS, FUSIBLE LINKS OF DAMPERS, ETC. MINIMUM SIZE SHALL BE 18"X18" (OR MAXIMUM SIZE THAT WILL FIT IN DUCT). REFER TO ACCESS
DOORS IN FINISHED CONSTRUCTION SECTION FOR ADDITIONAL ACCESS DOOR REQUIREMENTS.
c. PROVIDE ACCESS DOORS WITH AIRTIGHT FOAM GASKETS AND SUITABLE FOR DUCT PRESSURE CLASS. THE DOORS SHALL BE PIANO HINGED AND
SHALL HAVE A FLUSH OPERATING CAM LATCH LOCKING DEVICE.
d. FOR DUCTS PROVIDE KARP ASSOCIATION KHD ACCESS DOORS WITH 2" INSULATION
Q. DUCT INSULATION
10. INSULATION SHALL BE APPLIED TO DUCTWORK OF MATERIALS AS SPECIFIED HEREIN AND FOR APPLICABLE SYSTEMS OF THIS PROJECT. INSULATION MATERIAL AND THICKNESS SHALL CONFORM TO THE LATEST VERSION OF THE NYS ENERGY CONSERVATION CODE.
11. INSULATION SHALL BE CONTINUOUS THROUGH WALL AND SLAB OPENINGS.
12. INSULATION OF COLD SURFACES WHERE VAPOR BARRIER JACKETS ARE SPECIFIED SHALL BE APPLIED WITH AN UNBROKEN VAPOR SEAL. HANGERS AND SUPPORTS THAT ARE SECURED TO COLD SURFACES SHALL BE ADEQUATELY INSULATED TO PREVENT CONDENSATION.
13. NOTE THAT EQUIPMENT CASINGS WHICH ARE INTERNALLY AND ACOUSTICALLY INSULATED NEED NOT BE INSULATED ON THE EXTERIOR. ACOUSTIC LINED SUPPLY DUCTWORK SHALL BE INSULATED EXTERNALLY IN ADDITION TO INTERNAL ACOUSTIC LINING.
14. WHERE EXISTING INSULATED DUCTWORK IS PROVIDED WITH INSULATION OF SPECIFIED TYPE, INSTALLATION OF NEW INSULATION SHALL NOT BE REQUIRED. CONTRACTOR SHALL VERIFY THAT CONDITION OF EXISTING INSULATION IS ADEQUATE AND SHALL INFORM THE ENGINEER OF ANY INTENTION
TO RETAIN EXISTING INSULATION IN THESE AREAS.
15. DUCTWORK INSULATION
a. ALL NEW AND EXISTING SHEET METAL SUPPLY DUCTWORK SHALL BE INSULATED WITH 1-1/2" THICK RIGID DUCT INSULATION, 0.75 LB/CU.FT. DENSITY WITH A THERMAL INSULATION VALUE RESISTANCE VALUE OF MINIMUM R-8, WITH REINFORCED FOIL SCRIM KRAFT (FSK) REQUIRED FACED, FLAME RESISTANT, FSK VAPOR BARRIER. INSULATION AND FACING WILL HAVE A COMBINED FLAME SPREAD RATING NO GREATER THAN 25 AND SMOKE DEVELOPED RATING NOT EXCEEDING 50. ALL INSULATION SHALL BE SECURED WITH DUCT ADHESIVE AND SEEMS SEALED BY TWO-INCH SEALING LIP WITH ADHESIVE AND FASTENED WITH 16 GAUGE RUST RESISTANT WIRE OR FIBERGLASS CORD ON 12" CENTERS. ON DUCTS OVER 24" WIDE, WELDED PINS AND CLIPS SHALL BE USED ON THE UNDERSIDE FOR FASTENING INSULATION. ALL DUCTWORK IN EXPOSED LOCATIONS TO BE 2 IN.
RIDGED FIBERGLASS R8 MIN, WITH WHITE VAPOR BARRIER, SECURED WITH WELDED PIN FASTENERS.
R. ACOUSTICAL TREATMENT - NOT USED
1. FURNISH AND INSTALL ACOUSTICAL LINING IN DUCTWORK PLENUMS AND CASINGS AS SHOWN ON THE DRAWINGS AND AS SPECIFIED HEREIN.
2. MANUFACTURER: OWENS CORNING FIBERGLASS DUCT LINERBOARD.
3. MATERIAL: SEMI-RIGID GLASS FIBER DUCTING WITH BINDER COAT ON AIR SIDE, MAXIMUM K FACTOR OF 0.26 AT 75 DEGREE F MINIMUM FOR USE AT AIR VELOCITIES UP TO 6000 FPM. ACOUSTICAL LINING SHALL HAVE A FLAME SPREAD RATING NO GREATER THAN 25 AND SMOKE DEVELOPED RATING NOT
EXCEEDING 50. BINDER COAT TO BE BLACK FOR DETECTION OF DAMAGE TO BINDER SURFACE.
4. INSTALLATION: INSTALL LINER IN ACCORDANCE WITH MANUFACTURER'S RECOMMENDATIONS. COMPLETELY COVER ALL PORTIONS OF DUCTWORK PLENUMS AND CASINGS WITH APPROVED ADHESIVE. INSTALL LINER WITH ALL TRAVERSE JOINTS NEATLY BUTTED HAVING NO INTERRUPTIONS OR GAPS. COVER ALL EXPOSED EDGES, JOINTS, MECHANICAL FASTENERS AND ANY DAMAGED AREAS WITH ADHESIVE. ADDITIONALLY, SECURE LINER WITH APPROVED MECHANICAL FASTENERS INSTALLED IN ACCORDANCE WITH SMACNA DUCT LINER APPLICATION STANDARD.
5. ALL AIR CONDITIONING SUPPLY AIR DUCTWORK SHALL BE ACOUSTICALLY LINED FOR A MINIMUM DISTANCE OF 15 FEET DOWNSTREAM OF A FAN
DISCHARGE WITH A MINIMUM OF ONE INCH THICK ACOUSTICAL LINING.
6. ALL AIR CONDITIONING RETURN AIR DUCTWORK SHALL BE ACOUSTICALLY LINED FOR A MINIMUM DISTANCE OF 15 FEET OF THE AIR CONDITIONING UNITS
MIXED AIR PLENUM/MECHANICAL ROOM PLENUM.
7. ALL VARIABLE AIR VOLUME BOXES SUPPLY DUCTWORK SHALL BE LINED FOR A MINIMUM DISTANCE OF 10 FEET DOWNSTREAM OF BOX DISCHARGE WITH
A MINIMUM OF ONE INCH THICK ACOUSTICAL LINING.
8. ALL RETURN/EXHAUST FAN DUCTWORK SHALL BE ACOUSTICALLY LINED FOR A MINIMUM DISTANCE OF 15 FEET OF THE FAN'S INTAKE AND DISCHARGE
OPENINGS WITH A MINIMUM OF ONE INCH THICK ACOUSTICAL LINING.
S. HIGH TEMPERATURE BLOCK INSULATION FOR KITCHEN EXHAUST DUCTWORK - NOT USED
T. HYDRONIC PIPING
1. GENERAL PIPING REQUIREMENTS
a. PROVIDE PIPING WHICH IS SCHEMATICALLY INDICATED AND SIZED ON DRAWINGS. PIPING TO BE INSTALLED TO MEET SPECIFIED HEADROOM OR FIELD CONDITIONS. PIPING SHALL CONFORM TO LATEST ASME CODES B31.1 AND B31.9 FOR PRESSURE PIPING.
b. PIPING SHALL BE RUN TO MAXIMIZE HEADROOM AND TO MAINTAIN ADEQUATE SERVICE ACCESS AS PER EQUIPMENT MANUFACTURER'S
RECOMMENDATIONS.
c. PROVIDE PROPER PROVISION FOR EXPANSION AND…
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