21R1303_Amd0020-Issued.pdf
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- Solicitation number
- N62742-21-R-1303
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This solicitation is for the construction of a consolidated headquarters facility at Naval Support Activity, Marine Corps Base Guam. The project scope includes construction of a reinforced concrete building with all appropriate components and systems, as well as support facilities such as utilities, site improvements, an emergency generator, access roads, parking, and related work. The project will be completed utilizing a design-bid-build delivery method. Offerors are invited to submit proposals for the design and construction of the consolidated headquarters facility, which will serve as the command center for Naval Support Activity operations on Guam. The solicitation provides relevant details on proposal requirements, evaluation criteria, and the contract award process. The solicitation closing date is listed, with award anticipated shortly thereafter. The Naval Facilities Engineering Command is the contracting agency.
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21RXXXX
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
RFP N62742-21-R-1303, WON 1639790, J-301 GOJ – CONSOLIDATED HEADQUARTERS, U.S. NAVAL SUPPORT ACTIVITY (NAVSUPPACT), MARINE CORPS BASE (MCB) GUAM
Amendment No. 0020 is continued on Page 2.
1. CONTRACT ID CODE PAGE OF PAGES
1 2
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X N6274221R1303
X 9B. DATED (SEE ITEM 11)
04-May-2021
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
17-Aug-2022
CODE
NAVFAC PACIFIC
CONSTRUCTION CONTRACTS BR (CODE ACQ33)
258 MAKALAPA DR STE 100
PEARL HARBOR HI 96860-3134
N62742 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL: TEL:
N6274221R1303 Amendment No. 0020
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
The following items are applicable to this modification:
PROJECT TABLE OF CONTENTS
SECTION 31 23 00.00 20 EXCAVATION AND FILL (AMENDMENT 0018)
Delete this section in its entirety and replace with Section 31 23 00.00 20 EXCAVATION AND FILL (Amendment 0020). The revised section accompanies this Amendment.
-- End of Amendment –
J-301 GOJ - Consolidated Headquarters 1639790 US NAVSUPPACT MCB Guam
SECTION 31 23 00.00 20
EXCAVATION AND FILL
02/11
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA C600 (2017) Installation of Ductile-Iron Mains and Their Appurtenances
ASTM INTERNATIONAL (ASTM)
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM C136/C136M (2014) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates
ASTM D422 (1963; R 2007; E 2014; E 2014)
Particle-Size Analysis of Soils
ASTM D698 (2012; E 2014; E 2015) Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/cu. ft.
(600 kN-m/cu. m.))
ASTM D1140 (2017) Standard Test Methods for Determining the Amount of Material Finer than 75-µm (No. 200) Sieve in Soils by Washing
ASTM D1556/D1556M (2015; E 2016) Standard Test Method for Density and Unit Weight of Soil in Place by Sand-Cone Method
ASTM D1557 (2012; E 2015) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3) (2700 kN-m/m3)
ASTM D1883 (2021) Standard Test Method for California Bearing Ratio (CBR) of Laboratory-Compacted Soils
ASTM D2321 (2018) Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity-Flow Applications
ASTM D2487 (2017) Standard Practice for Classification of Soils for Engineering
SECTION 31 23 00.00 20 Page 1 (Amendment 0020)
Purposes (Unified Soil Classification System)
ASTM D3786/D3786M (2018) Standard Test Method for Bursting Strength of Textile Fabrics-Diaphragm Bursting Strength Tester Method
ASTM D4318 (2017; E 2018) Standard Test Methods for Liquid Limit, Plastic Limit, and Plasticity Index of Soils
ASTM D4355/D4355M (2014) Deterioration of Geotextiles from Exposure to Light, Moisture and Heat in a Xenon-Arc Type Apparatus
ASTM D4491/D4491M (2017) Standard Test Methods for Water Permeability of Geotextiles by Permittivity
ASTM D4533/D4533M (2015) Standard Test Method for Trapezoid Tearing Strength of Geotextiles
ASTM D4632/D4632M (2015a) Grab Breaking Load and Elongation of Geotextiles
ASTM D4751 (2016) Standard Test Method for Determining Apparent Opening Size of a Geotextile
ASTM D4759 (2011; R 2018) Standard Practice for Determining the Specification Conformance of Geosynthetics
ASTM D4833/D4833M (2007; E 2013; R 2013) Index Puncture Resistance of Geotextiles, Geomembranes, and Related Products
ASTM D6938 (2017a) Standard Test Method for In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth)
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA SW-846.3-3 (1999, Third Edition, Update III-A) Test Methods for Evaluating Solid Waste:
Physical/Chemical Methods
1.2 DEFINITIONS
1.2.1 Capillary Water Barrier
A layer of clean, poorly graded crushed rock, stone, or natural sand or gravel having a high porosity which is placed beneath a building slab with or without a vapor barrier to cut off the capillary flow of pore water to
SECTION 31 23 00.00 20 Page 2 the area immediately below a slab.
1.2.2 Degree of Compaction
Degree of compaction is expressed as a percentage of the maximum density obtained by the test procedure presented in ASTM D1557, for general soil types, abbreviated as percent laboratory maximum density.
1.2.3 Hard Materials
Weathered rock, dense consolidated deposits, or conglomerate materials which are not included in the definition of "rock" but which usually require the use of heavy excavation equipment, ripper teeth, or jack hammers for removal.
1.2.4 Rock
Solid homogeneous interlocking crystalline material with firmly cemented, laminated, or foliated masses or conglomerate deposits, neither of which can be removed without systematic drilling and blasting, drilling and the use of expansion jacks or feather wedges, or the use of backhoe-mounted pneumatic hole punchers or rock breakers; also large boulders, buried masonry, or concrete other than pavement exceeding 1 cubic yard in volume. Removal of hard material will not be considered rock excavation because of intermittent drilling and blasting that is performed merely to increase production.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government.
Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Shoring and Sheeting Plan
Dewatering work plan
Submit 15 days prior to starting work.
SD-06 Test Reports
Borrow Site Testing; G
Fill and backfill test
Structural fill material test
Density tests
Submit copies of all laboratory and field test reports within 24 hours of the completion of the test.
SECTION 31 23 00.00 20 Page 3
1.4 DELIVERY, STORAGE, AND HANDLING
Perform in a manner to prevent contamination or segregation of materials.
1.5 CRITERIA FOR BIDDING
Base bids on the following criteria:
a. Surface elevations are as indicated.
b. Pipes or other artificial obstructions, except those indicated, will not be encountered.
c. Subsurface conditions and groundwater elevations indicated on the boring logs were those existing at the time subsurface investigations were made and do not necessarily represent subsurface conditions and groundwater elevations at the time of construction.
Potential material type of J-001B fill (e.g. GW, GP, GM, GP-GM, GW-GM, GC, GP-GC, GM-GC, SW, SP, SM, SW-SM, as well as GC, SC, SW-SC, SP-SM, SP-SC, ML, MH, CL, CL-ML and CH) may have been placed after the J-301 geotechnical investigation was performed. Four (4) inches of top soil, mulch, or a combination of top soil and mulch has been placed across the site by the J-001B USMC Finegayan Utilities & Site Improvements, Phase 1 project. Anticipate local variation in thickness and may include organics and gravel.
d. (DELETED)
e. Borrow material and bedding material in the quantities required is not available at the project site.
f. Blasting will not be permitted. Remove material in an approved manner.
g. (DELETED)
h. (DELETED)
1.6 REQUIREMENTS FOR OFF SITE SOIL
Soils brought in from off site for use as backfill shall be tested for petroleum hydrocarbons, BTEX, PCBs and HW characteristics (including toxicity, ignitability, corrosivity, and reactivity). Backfill shall not contain concentrations of these analytes above the appropriate State and/or EPA criteria, and shall pass the tests for HW characteristics.
Determine petroleum hydrocarbon concentrations by using appropriate State protocols. Determine BTEX concentrations by using EPA SW-846.3-3 Method 5035/8260B. Perform complete TCLP in accordance with EPA SW-846.3-3 Method 1311. Perform HW characteristic tests for ignitability, corrosivity, and reactivity in accordance with accepted standard methods.
Perform PCB testing in accordance with accepted standard methods for sampling and analysis of bulk solid samples. Provide borrow site testing for petroleum hydrocarbons and BTEX from a grab sample of material from the area most likely to be contaminated at the borrow site (as indicated by visual or olfactory evidence), with at least one test from each borrow site. For each borrow site, provide borrow site testing for HW characteristics from a composite sample of material, collected in accordance with standard soil sampling techniques. Do not bring material onsite until tests results have been received and approved by the
SECTION 31 23 00.00 20 Page 4
Contracting Officer.
1.7 QUALITY ASSURANCE
1.7.1 Shoring and Sheeting Plan
Submit drawings and calculations, certified by a registered professional structural engineer, describing the methods for shoring and sheeting of excavations. Drawings shall include material sizes and types, arrangement of members, and the sequence and method of installation and removal.
Calculations shall include data and references used.
The Contractor is required to hire a Professional Civil or Geotechnical Engineer (henceforth referred to as Engineer) to provide inspection of excavations and soil/groundwater conditions throughout construction. The Engineer shall be responsible for performing pre-construction and periodic site visits throughout construction to assess site conditions. The Engineer shall update the excavation, sheeting and dewatering plans as construction progresses to reflect changing conditions and shall submit an updated plan if necessary. A written report shall be submitted, at least monthly, informing the Contractor and Contracting Officer of the status of the plan and an accounting of the Contractor's adherence to the plan addressing any present or potential problems. The Engineer shall be available to meet with the Contracting Officer at any time throughout the contract duration.
1.7.2 Dewatering Work Plan
Submit procedures for accomplishing dewatering work.
1.7.3 Utilities
Movement of construction machinery and equipment over pipes and utilities during construction shall be at the Contractor's risk. Excavation made with power-driven equipment is not permitted within two feet of known Government-owned utility or subsurface construction. For work immediately adjacent to or for excavations exposing a utility or other buried obstruction, excavate by hand. Start hand excavation on each side of the indicated obstruction and continue until the obstruction is uncovered or until clearance for the new grade is assured. Support uncovered lines or other existing work affected by the contract excavation until approval for backfill is granted by the Contracting Officer. Report damage to utility lines or subsurface construction immediately to the Contracting Officer.
1.7.4 CQC Geotechnical Specialist
The Contractor is required to hire a CQC Geotechnical Specialist to provide inspections of excavations, footing subgrade preparations, pavement subgrade preparation, earthwork, utility excavation, proof rolling, probing and grouting, fill placement and compaction, and soil conditions throughout construction. See Section 01 45 00.20 QUALITY CONTROL for qualification requirement for CQC Geotechnical Specialist.
SECTION 31 23 00.00 20 Page 5
PART 2 PRODUCTS
2.1 SOIL MATERIALS
2.1.1 Satisfactory Materials
Any materials classified by ASTM D2487 as GW, GP, GM, GP-GM, GW-GM, SW, or SP free of debris, roots, wood, scrap material, vegetation, refuse, soft unsound particles, and deleterious, or objectionable materials. Unless specified otherwise, the maximum particle diameter shall be 3 inches.
2.1.2 Unsatisfactory Materials
Materials which do not comply with the requirements for satisfactory materials. Unsatisfactory materials also include man-made fills, recycled materials, trash, refuse, or backfills from previous construction which do not meet gradation requirements. Unsatisfactory material also includes material classified as satisfactory which contains root and other organic matter, and stones larger than 6 inches. The Contracting Officer shall be notified of any contaminated materials.
2.1.3 Cohesionless and Cohesive Materials
Cohesionless materials include materials classified in ASTM D2487 as GW, GP, SW, and SP. Cohesive materials include materials classified as GC, SC, ML, CL, MH, and CH. Materials classified as GM, GP-GM, GW-GM, SW-SM, SP-SM, and SM shall be identified as cohesionless only when the fines are nonplastic (plasticity index equals zero). Materials classified as GM and SM will be identified as cohesive only when the fines have a plasticity index greater than zero.
2.1.4 Common Fill
Approved, unclassified soil material with the characteristics required to compact to the soil density specified for the intended location.
2.1.5 Backfill and Fill Material
ASTM D2487, classification GW, GP, GM, SW, SP, SM, with a maximum ASTM D4318 liquid limit of 35, maximum ASTM D4318 plasticity index of 12, and a maximum of 25 percent by weight passing ASTM D1140, No. 200 sieve.
2.1.6 Structural Fill Material
Structural fill material shall be well-graded non-expansive granular material. Specifications for granular structural fill shall indicate a maximum particle size of 3 inches, and state that between 8 and 20 percent of soil by weight shall pass the #200 sieve. In addition, the plasticity index (P.I.) of the portion of the soil passing the #40 sieve shall not be greater than 10. Structural fill shall have a CBR expansion value of not greater than 1 percent and a minimum CBR value of 20 when tested in accordance with ASTM D1883.
(TABLE DELETED)
2.1.7 Topsoil
Provide as specified in Section 32 92 19 SEEDING.
SECTION 31 23 00.00 20 Page 6
2.2 POROUS FILL FOR CAPILLARY WATER BARRIER
ASTM C33/C33M fine aggregate grading with a maximum of 3 percent by weight passing ASTM D1140, No. 200 sieve, and conforming to the general soil material requirements specified in paragraph entitled "Satisfactory Materials."
2.3 UTILITY BEDDING MATERIAL
Except as specified otherwise in the individual piping section, provide bedding for buried piping in accordance with AWWA C600, Type 4, except as specified herein. Backfill to top side of pipe shall be compacted to 95 percent of ASTM D1557 maximum density. Plastic piping shall have bedding to spring line of pipe. Provide ASTM D2321 materials as follows:
a. Class I: Angular, 0.25 to 1.5 inches, graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, and crushed shells.
b. Class II: Coarse sands and gravels with maximum particle size of 1.5 inches, including various graded sands and gravels containing small percentages of fines, generally granular and noncohesive, either wet or dry. Soil Types GW, GP, SW, and SP are included in this class as specified in ASTM D2487.
2.3.1 Sand
Clean, coarse-grained sand classified as SW by ASTM D2487 for bedding.
2.3.2 Gravel
Clean, coarsely graded natural gravel, crushed stone or a combination thereof identified as having a classification of GW in accordance with ASTM D2487 for bedding and backfill. Maximum particle size shall not exceed 3 inches.
2.4 BORROW
Obtain borrow materials required in excess of those furnished from excavations from sources outside of Government property.
2.5 BACKFILL FOR UNDERDRAINAGE SYSTEMS
Clean sand, crushed rock, or gravel meeting the following requirements:
a. Perforated or Slotted-Wall Pipe: Backfill meeting requirements of Type I material as specified in Table 1.
b. Blind or French Drains: Backfill consisting of Type II material as specified in Table 1.
c. Any Type Drain Used With Filter Fabric: Clean gravel or crushed stone or gravel conforming to ASTM C33/C33M coarse aggregate grading size 57, 67, or 7.
SECTION 31 23 00.00 20 Page 7
TABLE 1
Type I Gradation E
11 ASTM C33/C33M
Type II Gradation
57 ASTM C33/C33M
ASTM D422 Sieve Size Percent Passing Percent Passing
1.5 inches -- 100
1 inch -- 90 - 100
3/8 inch 100 25 - 60
No. 4 95 - 100 5 - 40
No. 8 -- 0 - 20
No. 16 45 - 80 --
No. 50 10 - 30 --
No. 100 0 - 10 --
2.6 FILTER FABRIC
Provide a pervious sheet of polyester, nylon, glass or polypropylene, ultraviolet resistant filaments woven, spun bonded, fused, or otherwise manufactured into a nonraveling fabric with uniform thickness and strength. Fabric shall have the following manufacturer certified minimum average roll properties as determined by ASTM D4759:
Class A
a. Grab tensile strength ( ASTM D4632/D4632M) machine and transversed direction min. 180
b. Grab elongation ( ASTM D4632/D4632M) machine and transverse direction min. 15
SECTION 31 23 00.00 20 Page 8
Class A
c. Puncture resistance ( ASTM D4833/D4833M) min. 80
d. Mullen burst strength ( ASTM D3786/D3786M) min. 290
e. Trapezoidal Tear ( ASTM D4533/D4533M) min. 50
f. Apparent Opening Size ( ASTM D4751) See Criteria Below
(1) Soil with 50 percent or less particles by weight passing US No. 200 Sieve, AOS less than 0.6 mm (greater than #30 US Std. Sieve)
(2) Soil with more than 50 percent particles by weight passing US No. 200 Sieve, AOS less than 0.297 mm (greater than #50 US Std. Sieve)
g. Permeability ( ASTM D4491/D4491M) k fabric greater than k Soil
h. Ultraviolet Degradation ( ASTM D4355/D4355M) 70 percent Strength retained at 150 hours
2.7 MATERIAL FOR RIP-RAP
Filter fabric and rock conforming to these requirements for construction indicated.
2.7.1 Bedding Material
Consisting of sand, gravel, or crushed rock, well graded, with a maximum particle size of 2 inches. Material shall be composed of tough, durable particles. Fines passing the No. 200 standard sieve shall have a plasticity index less than six.
2.7.2 Grout
Composed of cement, water, an air-entraining admixture, and sand mixed in proportions of one part portland cement to two parts of sand, sufficient water to produce a workable mixture, and an amount of admixture which will entrain sufficient air to produce durable grout, as determined by the Contracting Officer. Mix grout in a concrete mixer. Mixing time shall be sufficient to produce a mixture having a consistency permitting gravity flow into the interstices of the rip-rap with limited spading and brooming.
2.7.3 Rock
Rock fragments sufficiently durable to ensure permanence in the structure and the environment in which it is to be used. Rock fragments shall be free from cracks, seams, and other defects that would increase the risk of deterioration from natural causes. The size of the fragments shall be such that no individual fragment exceeds a weight of 150 pounds and that no more than 10 percent of the mixture, by weight, consists of fragments weighing 2 pounds or less each. Specific gravity of the rock shall be a
SECTION 31 23 00.00 20 Page 9 minimum of 2.50. The inclusion of more than trace 1 percent quantities of dirt, sand, clay, and rock fines will not be permitted.
2.8 BURIED WARNING AND IDENTIFICATION TAPE
Polyethylene plastic and metallic core or metallic-faced, acid- and alkali-resistant, polyethylene plastic warning tape manufactured specifically for warning and identification of buried utility lines.
Provide tape on rolls, 3 inch minimum width, color coded as specified below for the intended utility with warning and identification imprinted in bold black letters continuously over the entire tape length. Warning and identification to read, "CAUTION, BURIED (intended service) LINE BELOW" or similar wording. Color and printing shall be permanent, unaffected by moisture or soil.
Warning Tape Color Codes
Red: Electric
Yellow: Gas, Oil; Dangerous Materials
Orange: Telephone and Other Communications
Blue: Potable Water Systems
Green: Sewer Systems
2.8.1 Warning Tape for Metallic Piping
Acid and alkali-resistant polyethylene plastic tape conforming to the width, color, and printing requirements specified above. Minimum thickness of tape shall be 0.003 inch. Tape shall have a minimum strength of 1500 psi lengthwise, and 1250 psi crosswise, with a maximum 350 percent elongation.
2.8.2 Detectable Warning Tape for Non-Metallic Piping
Polyethylene plastic tape conforming to the width, color, and printing requirements specified above. Minimum thickness of the tape shall be
0.004 inch. Tape shall have a minimum strength of 1500 psi lengthwise and 1250 psi crosswise. Tape shall be manufactured with integral wires, foil backing, or other means of enabling detection by a metal detector when tape is buried up to 3 feet deep. Encase metallic element of the tape in a protective jacket or provide with other means of corrosion protection.
2.9 DETECTION WIRE FOR NON-METALLIC PIPING
Detection wire shall be insulated single strand, solid copper with a minimum of 12 AWG.
SECTION 31 23 00.00 20 Page 10
PART 3 EXECUTION
3.1 PROTECTION
3.1.1 Shoring and Sheeting
Provide shoring bracing cribbing trench boxes and sheeting where indicated. In addition to Section 25 A and B of EM 385-1-1 , include provisions in the shoring and sheeting plan that will accomplish the following:
a. Prevent undermining of pavements, foundations and slabs.
b. Prevent slippage or movement in banks or slopes adjacent to the excavation.
3.1.2 Drainage and Dewatering
Provide for the collection and disposal of surface and subsurface water encountered during construction.
3.1.2.1 Drainage
So that construction operations progress successfully, completely drain construction site during periods of construction to keep soil materials sufficiently dry. The Contractor shall establish/construct storm drainage features (ponds/basins) at the earliest stages of site development, and throughout construction grade the construction area to provide positive surface water runoff away from the construction activity and/or provide temporary ditches, dikes, swales, and other drainage features and equipment as required to maintain dry soils, prevent erosion and undermining of foundations. When unsuitable working platforms for equipment operation and unsuitable soil support for subsequent construction features develop, remove unsuitable material and provide new soil material as specified herein. It is the responsibility of the Contractor to assess the soil and ground water conditions presented by the plans and specifications and to employ necessary measures to permit construction to proceed. Excavated slopes and backfill surfaces shall be protected to prevent erosion and sloughing. Excavation shall be performed so that the site, the area immediately surrounding the site, and the area affecting operations at the site shall be continually and effectively drained.
3.1.2.2 Dewatering
Groundwater flowing toward or into excavations shall be controlled to prevent sloughing of excavation slopes and walls, boils, uplift and heave in the excavation and to eliminate interference with orderly progress of construction. French drains, sumps, ditches or trenches will not be permitted within 3 feet of the foundation of any structure, except with specific written approval, and after specific contractual provisions for restoration of the foundation area have been made. Control measures shall be taken by the time the excavation reaches the water level in order to maintain the integrity of the in situ material. While the excavation is open, the water level shall be maintained continuously, at least 2 feet below the working level.
Operate dewatering system continuously until construction work below existing water levels is complete. Submit performance records weekly.
SECTION 31 23 00.00 20 Page 11
3.1.3 Underground Utilities
Location of the existing utilities indicated is approximate. The Contractor shall physically verify the location and elevation of the existing utilities indicated prior to starting construction. The Contractor shall contact the Public Works Department for assistance in locating existing utilities. The Contractor shall scan the construction site with electromagnetic and sonic equipment and mark the surface of the ground where existing underground utilities are discovered.
3.1.4 Machinery and Equipment
Movement of construction machinery and equipment over pipes during construction shall be at the Contractor's risk. Repair, or remove and provide new pipe for existing or newly installed pipe that has been displaced or damaged.
3.2 SURFACE PREPARATION
3.2.1 Clearing and Grubbing
Unless indicated otherwise, remove trees, stumps, logs, shrubs, brush and vegetation and other items that would interfere with construction operations within the clearing limits. Remove stumps entirely. Grub out matted roots and roots over 2 inches in diameter to at least 18 inches below existing surface.
3.2.2 Stripping
Strip suitable soil from the site where excavation or grading is indicated and stockpile separately from other excavated material. Material unsuitable for use as topsoil shall be stockpiled and used for backfilling. Locate topsoil so that the material can be used readily for the finished grading. Where sufficient existing topsoil conforming to the material requirements is not available on site, provide borrow materials suitable for use as topsoil. Protect topsoil and keep in segregated piles until needed.
3.2.3 Unsuitable Material
Remove vegetation, debris, decayed vegetable matter, sod, mulch, and rubbish underneath paved areas, concrete slabs and foundations, and haul and dispose at no additional cost to the government to a suitable disposal site off Government property.
3.3 EXCAVATION
Excavate to contours, elevation, and dimensions indicated. Reuse excavated materials that meet the specified requirements for the material type required at the intended location. Keep excavations free from water.
Excavate soil disturbed or weakened by Contractor's operations, soils softened or made unsuitable for subsequent construction due to exposure to weather. Excavations below indicated depths will not be permitted except to remove unsatisfactory material. Unsatisfactory material encountered below the grades shown shall be removed as directed. Over excavations under foundations with the exception of the foundation areas where very soft to soft cohesive soils are required to be removed by over excavation as indicated on Sheet CD100 and replaced as stated herein, shall be a
SECTION 31 23 00.00 20 Page 12 minimum of 24 inches and extend a minimum of 12 inches beyond the edge of footings. Refill with structural fill material and compact to 95 percent of ASTM D1557 maximum density.
The exposed subgrade under foundations after over-excavation need to be scarified, moisture conditioned, and recompacted to 95 percent of ASTM maximum density and tested to confirm compaction in accordance to testing methods included in Paragraph 3.15.2.3 of this section. Refill with backfill and fill material and compact to 95 percent of ASTM D1557 maximum density. Unless specified otherwise, refill excavations cut below indicated depth with backfill and fill material and compact to 95 percent of ASTM D1557 maximum density. Satisfactory material removed below the depths indicated, without specific direction of the Contracting Officer, shall be replaced with satisfactory materials to the indicated excavation grade; except as specified for spread footings. Determination of elevations and measurements of approved over excavation of unsatisfactory material below grades indicated shall be done under the direction of the Contracting Officer. Determination of elevations and measurements of over excavation of unsatisfactory material below grades indicated shall be reviewed, recommended, and performed under the direction by the CQC Geotechncial Specialist with approval prior to commencement of the over excavation recommendation by the Contracting Officer or their representative.
3.3.1 Structures With Spread Footings
Ensure that footing subgrades have been observed, documented, and inspected by the CQC Geotechnical Specialist and approved by the Contracting Officer prior to concrete placement. Fill over excavations with concrete during foundation placement. As an alternative, the annular space between the existing ground surface and the new foundation spread or wall footings may be backfilled with compacted granular material as defined in paragraph 2.1.6 of this section compacted to a minimum of 95 percent maximum dry density as determined by ASTM D1557. The backfill material shall be tested every 50 LF along wall footings for each lift and a minimum of one test for spread footings for each lift. Testing shall be performed at no cost to the Government.
3.3.2 Pipe Trenches
Excavate to the dimension indicated. Grade bottom of trenches to provide uniform support for each section of pipe after pipe bedding placement.
Tamp if necessary to provide a firm pipe bed. Recesses shall be excavated to accommodate bells and joints so that pipe will be uniformly supported for the entire length. Rock, where encountered, shall be excavated to a depth of at least 6 inches below the bottom of the pipe.
3.3.3 Hard Material and Rock Excavation
Remove hard material and rock to elevations indicated in a manner that will leave foundation material in an unshattered and solid condition.
Roughen level surfaces and cut sloped surfaces into benches for bond with concrete. Protect Limestone from conditions causing decomposition along joints or cleavage planes and other types of erosion. Removal of hard material and rock beyond lines and grades indicated will not be grounds for a claim for additional payment unless previously authorized by the Contracting Officer. Excavation of the material claimed as rock shall not be performed until the material has been cross sectioned by the CQC Geotechnical Specialist and approved by the Contracting Officer. Common
SECTION 31 23 00.00 20 Page 13 excavation shall consist of all excavation not classified as rock excavation.
3.3.4 Excavated Materials
Satisfactory excavated material required for fill or backfill shall be placed in the proper section of the permanent work required or shall be separately stockpiled if it cannot be readily placed. Satisfactory material in excess of that required for the permanent work and all unsatisfactory material shall be disposed of as specified in Paragraph
"DISPOSITION OF SURPLUS MATERIAL."
3.4 SUBGRADE PREPARATION
Unsatisfactory material in surfaces to receive fill or in excavated areas shall be removed and replaced with satisfactory materials as evaluated and recommended by the CQC Geotechnical Specialist and as directed by the Contracting Officer. For slabs-on-grade and pavement areas, the exposed subgrade shall be scarified to a depth of 6 inches, moisture conditioned to a minimum of 2 percent above the maximum density and conpacted to a minimum 95 percent based on ASTM D1557. The surface shall be scarified to a depth of 6 inches before the fill is started. Sloped surfaces steeper than 1 vertical to 4 horizontal shall be plowed, stepped, benched, or broken up so that the fill material will bond with the existing material.
When subgrades are less than the specified density, the ground surface shall be broken up to a minimum depth of 6 inches, pulverized, and compacted to the specified density. When the subgrade is part fill and part excavation or natural ground, the excavated or natural ground portion shall be scarified to a depth of 6 inches and compacted as specified for the adjacent fill. Material shall not be placed on surfaces that are wet and muddy. Compaction shall be accomplished by sheepsfoot rollers, pneumatic-tired rollers, steel-wheeled rollers, or other approved equipment well suited to the soil being compacted. Material shall be moistened or aerated as necessary to plus or minus 2 percent of optimum moisture. Minimum subgrade density shall be as specified herein.
3.4.1 Foundations on New Compacted Fill
Compacted structural fill will be required under foundations in some areas of the site. Obtain samples of the new structural fill material placed for laboratory tests to verify that the new structural fill material meets the requirements for gradation, liquid limit plasticity index, and CBR value meeting the structural fill material requirements.
Laboratory testing shall be performed for every 3,000 cubic yards of import material obtained from either an accepted quarry or offsite source.
Laboratory test results are to be initially reviewed by the CQC Geotechnical Specialist to confirm that all test results meet the specification for structural fill and then submitted to the Contracting Officer for approval.
3.4.2 Proof Rolling
Proof rolling shall be done on an exposed subgrade free of surface water (wet conditions resulting from rainfall) which would promote degradation of an otherwise acceptable subgrade. After stripping, proof roll the existing subgrade of the building, slabs-on-grade and pavements with at least six passes with a minimum 15 ton sheepsfoot roller, pneumatic-tired
SECTION 31 23 00.00 20 Page 14 roller, or other equipment well suited to the conditions and material compacted at speeds between 2 1/2 to 3 1/2 miles per hour. When proof rolling under buildings, the building subgrade shall be considered to extend 5 feet beyond the building lines, and one-half of the passes made with the roller shall be in a direction perpendicular to the other passes. Notify the Contracting Officer a minimum of 3 days prior to proof rolling. Proof rolling shall be performed in the presence of the CQC Geotechnical Specialist and the Contracting Officer. All yielding areas, cavities, voids, and any rutting or pumping of material shall be cleaned out to firm material and replaced with properly compacted material meeting requirement of Paragraph 2.1.5 of this section. Determination of yielding areas, cavities, any rutting or pumping of material, and firm material shall be made and documented by the contractors retained CQC Geotechnical Specialist with approval by the Contracting Officer or their representative.
3.5 (DELETED)
3.6 FILLING AND BACKFILLING
Fill and backfill to contours, elevations, and dimensions indicated.
Compact each lift before placing overlaying lift.
In areas requiring fill placement, the exposed subgrade shall be scarified to a minimum depth of 6 inches, moisture conditioned to about 2 percent above the optimum moisture content, and compacted to a minimum of 95 percent compaction as determined by ASTM D1557.
Backfilling into a slope that is steeper than 1 vertical to 5 horizontal will need to be keyed and benched into the existing material.
3.6.1 Common Fill Placement
Provide for general site and under pile-supported structures. Use satisfactory materials. Place in 6 inch lifts. Compact areas not accessible to rollers or compactors with mechanical hand tampers. Aerate material excessively moistened by rain to a satisfactory moisture content. Finish to a smooth surface by blading, rolling with a smooth roller, or both. Fill material should be moisture conditioned to between optimum and 3 percent wet of optimum moisture and compacted to at least 95 percent of ASTM D1557 maximum dry density.
3.6.2 Backfill and Fill Material Placement
Provide for paved areas and under concrete slabs, except where structural fill material is provided. Place in 6 inch lifts. Do not place over wet areas. Place backfill material adjacent to structures as the structural elements are completed and accepted. Backfill against concrete only when approved. Place and compact material to avoid loading upon or against the structure. Backfill and fill material should be moisture conditioned to 2 percent above its optimum moisture and compacted to at least 95 percent of ASTM D1557 maximum dry density.
3.6.3 Structural Fill Material Placement
Provide under structures not pile supported. Place in 6 inch lifts. Do not place over wet areas. Backfill adjacent to structures shall be placed as structural elements are completed and accepted. Backfill against concrete only when approved. Place and compact material to avoid loading
SECTION 31 23 00.00 20 Page 15 upon or against structure. Structural fill material should be moisture conditioned to 2 percent above its optimum moisture and compacted to at least 95 percent of ASTM D1557 maximum dry density.
3.6.4 Over-Excavation of Very Soft to Soft Cohesive Soils
Provide for over-excavation of very soft to soft cohesive soils as indicated on Sheet CD100. Over-excavated material meeting the requirements to be classified as a satisfactory material as defined herein may be utilized as common fill up to an elevation of five (5) feet below bottom of foundation footing elevations. Structural fill shall be required in the upper five (5) feet below foundations and slab-on-grades.
3.6.5 Backfill and Fill Material Placement Over Pipes and at Walls
Backfilling shall not begin until construction below finish grade has been approved, underground utilities systems have been inspected, tested and approved, forms removed, and the excavation cleaned of trash and debris.
Backfill shall be brought to indicated finish grade. Where pipe is coated or wrapped for protection against corrosion, the backfill material up to an elevation 2 feet above sewer lines and 1 foot above other utility lines shall be free from stones larger than 1 inch in any dimension. Heavy equipment for spreading and compacting backfill shall not be operated closer to foundation or retaining walls than a distance equal to the height of backfill above the top of footing; the area remaining shall be compacted in layers not more than 4 inches in compacted thickness with power-driven hand tampers suitable for the material being compacted.
Backfill shall be placed carefully around pipes or tanks to avoid damage to coatings, wrappings, or tanks. Backfill shall not be placed against foundation walls prior to 7 days after completion of the walls. As far as practicable, backfill shall be brought up evenly on each side of the wall and sloped to drain away from the wall. Fill material should be moisture conditioned to 2 percent above its optimum moisture and compacted to at least 95 percent of ASTM D1557 maximum dry density.
3.6.6 Porous Fill Placement
Provide under floor and area-way slabs on a compacted subgrade. Place in 4 inch lifts with a minimum of two passes of a hand-operated plate-type vibratory compactor. Fill material should be moisture conditioned to 2 percent above its optimum moisture and compacted to at least 95 percent of ASTM D1557 maximum dry density.
3.6.7 Trench Backfilling
Backfill as rapidly as construction, testing, and acceptance of work permits. Place and compact backfill under structures and paved areas in 6 inch lifts to top of trench and in 6 inch lifts to one foot over pipe outside structures and paved areas. Fill material should be moisture conditioned to 2% above its optimum moisture and compacted to at least 95% of ASTM D1557 maximum dry density.
3.7 BORROW
Where satisfactory materials are not available in sufficient quantity from required excavations, approved borrow materials shall be obtained as specified herein.
SECTION 31 23 00.00 20 Page 16
3.8 BURIED WARNING AND IDENTIFICATION TAPE
Provide buried utility lines with utility identification tape. Bury tape 12 inches below finished grade; under pavements and slabs, bury tape 6 inches below top of subgrade.
3.9 BURIED DETECTION WIRE
Bury detection wire directly above non-metallic piping at a distance not to exceed 12 inches above the top of pipe. The wire shall extend continuously and unbroken, from manhole to manhole. The ends of the wire shall terminate inside the manholes at each end of the pipe, with a minimum of 3 feet of wire, coiled, remaining accessible in each manhole.
The wire shall remain insulated over it's entire length. The wire shall enter manholes between the top of the corbel and the frame, and extend up through the chimney seal between the frame and the chimney seal. For force mains, the wire shall terminate in the valve pit at the pump station end of the pipe.
3.10 COMPACTION
Determine in-place density of existing subgrade; if required density exists, no compaction of existing subgrade will be required. Density requirements specified herein are for cohesionless materials. When cohesive materials are encountered or used, density requirements may be reduced by 5 percent.
3.10.1 General Site
Compact underneath areas designated for vegetation and areas outside the 5 foot line of the paved area or structure to 90 percent of ASTM D1557.
3.10.2 Structures, Spread Footings, and Concrete Slabs
Compact top 6 inches of subgrades to 95 percent of ASTM D1557. Compact common fill, fill and backfill material, structural fill material to 95 percent of ASTM D1557.
3.10.3 Adjacent Area
Compact areas within 5 feet of structures to 90 percent of ASTM D1557.
3.10.4 Paved Areas
Compact top 6 inches of subgrades to 95 percent of ASTM D1557. Compact fill and backfill materials to 95 percent of ASTM D1557.
3.11 SPECIAL EARTHWORK REQUIREMENTS FOR SUBSURFACE DRAINS
Excavate to dimensions indicated. Provide a bedding surface of no more than one inch of sand Type I subdrain backfill material and place on compacted native soil as indicated. Backfill around and over the pipes after pipe installation has been approved. Place special granular filter material in 6 inch lifts and compact with mechanical, vibrating plate tampers or rammers until no further consolidation can be achieved.
Compact backfill overlying the special granular filter material as specified for adjacent or overlying work.
SECTION 31 23 00.00 20 Page 17
3.11.1 Granular Backfill Using Filter Fabric
3.11.1.1 Perforated or Slotted Wall Pipes
Wrap one layer of filter fabric around pipe in such a manner that longitudinal overlaps are in unperforated or unslotted quadrants of the pipe. Overlap fabric a minimum of 2 inches. Secure fabric to pipe so that backfill material does not infiltrate through overlaps. Place granular material and extend it for one pipe diameter, minimum of 6 inches on each side of and 18 inches above top of pipe. Place a layer of filter fabric on top of granular filter before continuing with backfill.
3.12 RIP-RAP CONSTRUCTION
Construct rip-rap on filter fabric in the areas indicated.
3.12.1 Preparation
Trim and dress indicated areas to conform to cross sections, lines and grades shown within a tolerance of 0.1 foot.
3.12.2 Bedding Placement
Spread filter fabric bedding material uniformly to a thickness of at least 3 inches on prepared subgrade as indicated. Compaction of bedding is not required. Finish bedding to present even surface free from mounds and windrows.
3.12.3 Stone Placement
Place rock for rip-rap on prepared bedding material to produce a well graded mass with the minimum practicable percentage of voids in conformance with lines and grades indicated. Distribute larger rock fragments, with dimensions extending the full depth of the rip-rap throughout the entire mass and eliminate "pockets" of small rock fragments. Rearrange individual pieces by mechanical equipment or by hand as necessary to obtain the distribution of fragment sizes specified above.
3.13 FINISH OPERATIONS
3.13.1 Grading
Finish grades as indicated within one-tenth of one foot. Grade areas to drain water away from structures. Maintain areas free of trash and debris. For existing grades that will remain but which were disturbed by Contractor's operations, grade as directed.
3.13.2 Topsoil and Seed
Provide as specified in Section 32 92 19 SEEDING.
3.13.3 Protection of Surfaces
Protect newly backfilled, graded, and topsoiled areas from traffic, erosion, and settlements that may occur. Repair or reestablish damaged grades, elevations, or slopes.
SECTION 31 23 00.00 20 Page 18
3.14 DISPOSITION OF SURPLUS MATERIAL
Remove from Government property surplus or other soil material not required or suitable for filling or backfilling, and brush, refuse, stumps, roots, and timber.
3.15 FIELD QUALITY CONTROL
3.15.1 Sampling
Take the number and size of samples required to perform the following tests.
3.15.2 Testing
Perform one of each of the following tests for each material used. Provide additional tests for each source change.
3.15.2.1 Fill and Backfill Material Testing
Test fill and backfill material in accordance with ASTM C136/C136M for conformance to ASTM D2487 gradation limits; ASTM D1140 for material finer than the No. 200 sieve; ASTM D4318 for liquid limit and for plastic limit;
ASTM D698 or ASTM D1557 for moisture density relations, as applicable.
3.15.2.2 Structural Fill Material Testing
Test structural fill material in accordance with ASTM C136/C136M for conformance to ASTM D2487 gradation limits; ASTM D1140 for material finer than the No. 200 sieve; ASTM D698 or ASTM D1557 for moisture density relations, as applicable.
3.15.2.3 Density Tests
Test density in accordance with ASTM D1556/D1556M , or ASTM D6938. When ASTM D6938 density tests are used, verify density test results by performing an ASTM D1556/D1556M density test at a location already ASTM D6938 tested as specified herein. Perform an ASTM D1556/D1556M density test at the start of the job, and for every 10 ASTM D6938 density tests thereafter. Test each lift at randomly selected locations every 2000 square feet of existing grade in fills for structures and concrete slabs, and every 2500 square feet for other fill areas and every 2000 square feet of subgrade in cut. Include density test results in Contractor Quality Control (CQC) Report. The density test results shall include a plan showing density test identification, elevation, density test location corodinates, location of density tests, and a table of the results and action taken for non-conforming items.
Bedding and backfill in trenches: One test per 50 linear feet in each lift.
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SECTION 31 23 00.00 20 Page 19
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