TPPC-CG70-SWRMC21-CN01 - ERRATA 5 Rev 1.pdf

THIS PERMANENT CHANGE UPDATES THE SPECIFICATION BID PACKAGE.

SHIP: USS LAKE ERIE (CG 70)

TPPC-CG70-SWRMC21-CN01

ERRATA NUMBER:

SPECIFICATION NUMBER:

THE FOLLOWING ITEMS ARE REPLACED:

516-11-002

331-11-001

437-21-001

438-90-002

153-11-001

DATED: 5/12/2020 3:03:30PMPage 1 of 1

SHIP: USS LAKE ERIE (CG 70) ITEM NO: 153-11-001 (E5)

COAR: 16 PCN: ES01-NNGD

ES01-NNFA

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: See Attachment A

SSP: TPPC-CG70-SWRMC21-CN01 1 of 3 ITEM NO: 153-11-001

ERRATA NO. 5

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: 02 Level Deckhouse Structural Repair; accomplish

1.2 Location of Work:

1.2.1 Fan Room (02-234-2-Q)

1.2.1.1 27 Inches Above Deck on Port Deckhouse Side, 74 Inches Aft of Frame 234

1.2.2 Weather Deck 02 Level, Frames 290-352, Starboard

1.2.2.1 One Foot to 19 Feet 7 Inches Forward of Frame 346, 3

Feet 9 Inches Outboard House Side of Starboard Bulkhead

1.3 Identification:

1.3.1 Quantity (One LF), Horizontal Tee Stiffener, 4 Inch X 2.0 # T, Aluminum Alloy, H111 5456 QQ-A-200/7, Identification Number 4 on Sheet 4C of 2.2

1.3.2 Quantity (72 SF), Deck Plating, .250 Inch, Aluminum Alloy, 5456 H116 ASTM B209, Identification Number 19 on Sheet 3B of 2.3

2. REFERENCES:

2.1 Standard Items, (FY20)

2.2 153-6011883 Rev K, Strl Assy 418 02 Lvl to 03 Lvl Fr 222-262

2.3 152-6011953 Rev V, Structural Assy 411 01 to 02 Lvl Fr 290-352

2.4 DM 10-623 Rev B, Quality Assurance Requirements For Welding 5XXX Series Aluminum Structures For CG-47 Class

3. REQUIREMENTS:

3.1 Accomplish the following repairs at each location listed in 1.2, using 2.2 and 2.3 for guidance.

3.1.1 Remove existing and install new horizontal tee stiffener identified in 1.3.1 and located in 1.2.1, using 2.2 for guidance.

3.1.1.1 Chip and grind each surface flush in way of each repair.

3.1.1.2 Template exact size, configuration, and location from each existing shipboard condition.

3.1.1.3 Material must conform to material requirements of 2.2.

3.1.2 Remove existing, and install new aluminum deck plating listed in 1.3.2 and located in 1.2.2.

3.1.2.1 Chip and grind each surface flush in way of each repair.

3.1.2.2 Template exact size, configuration, and location from each existing shipboard condition.

SSP: TPPC-CG70-SWRMC21-CN01 2 of 3 ITEM NO: 153-11-001

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3.1.2.3 Material must conform to material requirements of 2.3.

3.1.3 Accomplish up to 144 square inches of base metal repairs based on the nondestructive testing report submitted in 3.2.1 and when directed by the SUPERVISOR.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column C, Lines One through 7 in accordance with 2.4.

3.2.1 Accomplish nondestructive testing in accordance with Lines 9 and 10.

3.3 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each insert installed in 3.2.1.2. Allowable leakage: None.

(E5)

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 45, Columns A, B, and E, for application of nonskid and paint, on deck plating replaced in 3.1.2.3.

(E5)

3.4.1 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 39, Column E for surfaces not receiving nonskid.

3.5 Accomplish the requirements of 009-11 of 2.1 for new and disturbed insulation.

3.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SSP: TPPC-CG70-SWRMC21-CN01 3 of 3 ITEM NO: 153-11-001

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Attachment A

Planners

SOLTERO, JUAN

BETHON, KIMBERLY

COLE, RANDOLPH

HODGES, CHAD

JENSEN, JOHN

MALONE, LISA

NICHOLS, GARY

NUNEZ, ALEXANDER

RIVERA, DAVID

TAYLOR, NEIL

SHIP: USS LAKE ERIE (CG 70) ITEM NO: 331-11-001 (E5)

COAR: 16 PCN: EA01-8000

EA01-7998

EA01-7999

CMP: NONE

PLANNER: RIVERA, DAVID

COLE, RANDOLPH

SSP: TPPC-CG70-SWRMC21-CN01 1 of 2 ITEM NO: 331-11-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Chiller & Freezer Trough Heater Strips; replace

1.2 Location of Work:

1.2.1 Chiller Storeroom No. One (2-237-2-A)

1.2.2 Chiller Storeroom No. 2 (2-244-2-A)

1.2.3 Freeze Storeroom (2-252-2-A)

1.3 Identification:

1.3.1 Quantity (1200 LF), Cable, Self-Regulating Heating, 2800 Series, P/N 2508-11500, FN 69 of 2.3

(E5)

2. REFERENCES:

2.1 Standard Items

2.2 516-5921261 Rev L, Refrigeration Piping Cooling Coils and Drip Pans

- Details

2.3 331-5920746 Rev V, Lighting Sys Wrg Dk Plan 1st Platf Fr 220-300

3. REQUIREMENTS:

3.1 Remove existing, procure and install new heating cable identified in

1.3 for the locations listed in 1.2 using 2.2 and 2.3 for guidance.

3.1.1 Template exact size, configuration, and location from existing shipboard conditions.

(V)(G) "OPERATIONAL TEST"

3.2 Accomplish operational testing of the equipment installed in 3.1 to ensure equipment functions to designed sequence of operation, in accordance with ship's operating procedures.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

4.2 CFR: E-NASS-0296 applies

4.3 CFR: E-NASS-0386 applies

4.4 CFR: E: NASS-0448 applies

5. GOVERNMENT FURNISHED MATERIAL (GFM):

SSP: TPPC-CG70-SWRMC21-CN01 2 of 2 ITEM NO: 331-11-001

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5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS LAKE ERIE (CG 70) ITEM NO: 437-21-001 (E5)

COAR: 16 PCN: EB14-2195

EB14-2194

EB14-2198

EM04-3051

CSWT FILE NO: 437-004 (CG 47) CMP: NONE

REVISED: 11 Oct 2018 PLANNER: BYRUM, JEREMY

COLE, RANDOLPH

MALONE, LISA

SSP: TPPC-CG70-SWRMC21-CN01 1 of 4 ITEM NO: 437-21-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Fuel Oil Storage Tank Level Indicator (TLI) System; repair

1.2 Location of Work:

1.2.1 Fuel Oil Tank (6-58-1-F)

1.2.2 Boatswain Storeroom (4-78-1-A)

1.2.3 Fuel Oil Tank (6-94-1-F)

1.2.4 MK 41 Vertical Launching System Magazine Number One (3-94-0-M)

1.2.5 Fuel Oil Tank (6-174-2-F)

1.2.6 Engine Room Number One (5-174-0-E)

1.3 Identification:

1.3.1 Quantity (One EA), Tank Level Indicating (TLI) System for Fuel Oil Storage Tank (6-58-1-F), Circuit Number C-5TK2-1

1.3.1.1 Quantity (One EA), TLI Transmitter, Liquid Quantity, Gems Designation Number XM-55050-81-U-43-2000-L-38-1000-I-L-30, NSN 6680-01-281-3352, Identifying Number P78 of Sheet 4, Section 4-A of 2.5, Manufacturer Gems Danaher, Gems Sensor Division, Plainville, CT, Located in 1.2.1

1.3.1.2 Quantity (One EA), TLI Junction Box Assembly, One Probe, Gems Part Number 36565, NSN 5940-01-425-1596, Identifying Number J1 of Sheet 4, Section 4-A of 2.5, Located in 1.2.2

1.3.2 Quantity (One EA), TLI System for Fuel Oil Storage Tank (6-94- 1-F), Circuit Number C-5TK2-7

1.3.2.1 Quantity (One EA), TLI Transmitter, Liquid Quantity, Gems Designation Number XM-55050-75-U-36-1000-L-39-0510-I-L-50, NSN 6680-01-323-8730, Identifying Number P102 of Sheet 4, Section 7-A of 2.5, Manufacturer Gems Danaher, Gems Sensor Division, Plainville, CT, Located in 1.2.3

1.3.2.2 Quantity (One EA), TLI Transmitter, Liquid Quantity, Gems Designation Number XM-55050-118-1000-I-L-30, NSN 6680-01- 266-6889, Identifying Number P14 of Sheet 4, Section 7-A of 2.5, Manufacturer Gems Danaher, Gems Sensor Division, Plainville, CT, Located in 1.2.3

1.3.2.3 Quantity (One EA), TLI Junction Box Assembly, 2 Probe, Gems Part Number 36552, NSN 5940-01-425-1598, Identifying Number J2 of Sheet 4, Section 7-A of 2.5, Located in 1.2.4

SSP: TPPC-CG70-SWRMC21-CN01 2 of 4 ITEM NO: 437-21-001

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1.3.3 Quantity (One EA), TLI System for Fuel Oil Storage Tank (6- 174-2-F), Circuit Number C-5TK2-4

1.3.3.1 Quantity (One EA), TLI Transmitter, Liquid Quantity, Gems Designation Number XM-55050-39-1500-I-L-50, NSN 6680-01-262- 4045, Identifying Number P81 of Sheet 8, Section 7-B of 2.5, Manufacturer Gems Danaher, Gems Sensor Division, Plainville, CT, Located in 1.2.5

1.3.3.2 Quantity (One EA), TLI Transmitter, Liquid Quantity, Gems Designation Number XM-55050-30-1500-I-L-30, NSN, 6680-01- 256-8467, Identifying Number P40 of Sheet 8, Section 7-B of 2.5, Manufacturer Gems Danaher, Gems Sensor Division, Plainville, CT, Located in 1.2.5

1.3.3.3 Quantity (One EA), TLI Transmitter, Liquid Quantity, Gems Designation Number XM-55050-28-0510-I-L-30, NSN 6680-01-266- 6899, Identifying Number P100 of Sheet 8, Section 7-B of 2.5, Manufacturer Gems Danaher, Gems Sensor Division, Plainville, CT, Located in 1.2.5

1.3.3.4 Quantity (One EA), TLI Junction Box Assembly, 3 Probe, Gems Part Number 36553, NSN 5975-01-211-8720, Identifying Number J3 of Sheet 8, Section 7-B of 2.5, Located in 1.2.6

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 S9261-AQ-MMA-010, Change C, Fuel Control System for CG47 through

CG73

2.3 0965-LP-109-1010 Rev 4, Tank Level Indicating (TLI) System, Type No.

36000

2.4 SN572-AH-MMA-010, Change C, Tank Level Indicators

2.5 541-6013570 Rev H, Tank Level Indicating System

2.6 MIL-STD-2003A, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.7 MIL-STD-1310H, Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety

2.8 43721-4-701 Rev B, Gem Tank Level Indicator Functional Test

2.9 605-2540769 Rev D, Label Plate Standards

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-90 of 2.1 for the services of a qualified technical representative to provide oversight assistance of maintenance support and technical documentation, special tools, equipment, and production support for the equipment listed in 1.3.

3.2 Remove existing and install new the equipment listed in 1.3, located in 1.2 and provided in 5.1, using the technical representative provided in 3.1 and 2.2 through 2.5 for guidance.

SSP: TPPC-CG70-SWRMC21-CN01 3 of 4 ITEM NO: 437-21-001

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3.2.1 Ensure each electrical installation is in accordance with 2.6.

3.2.2 Bond and ground equipment in accordance with 2.7.

3.3 Accomplish the requirements of 009-25 of 2.1 for a completion air test of each tank located in 1.2. Test pressure must be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure:

None.

3.4 Accomplish the requirements of 009-13 of 2.1 for each receiver meter, each remote meter, and each edge view meter associated with each TLI receiver for each tank listed in 1.2 using the technical representative provided in 3.1 and 2.2 through 2.5 for guidance.

(Q)(G) "ALIGN AND CALIBRATE"

3.5 Align and calibrate each new TLI transmitter installed in 3.2 in accordance with Chapters 6-6 through 6-8 of 2.3, using the technical representative provided in 3.1, 2.2 and 2.4 and 2.5 for guidance.

3.5.1 Accomplish dry tank calibration in accordance with Chapter 6-7 through Chapter 6-8 of 2.2.

(E5)

3.5.2 Accomplish DELETEDliquid in tank calibration in accordance with Chapter 6-8 of 2.2.

(E5)

(Q)(G) "OPERATIONAL TEST"

3.6 Accomplish an operational test of each new TLI transmitter aligned and calibrated in 3.4 in accordance with 2.8 and using the technical representative provided in 3.1 for guidance. Allowable defects: None.

3.7 Install each new label plate in accordance with 2.9, using 2.4 and

2.5 for guidance.

3.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 If NSI 009-90 is invoked in the work specification, the OEM may witness/conduct the (G) checkpoints as authorized by the SUPERVISOR.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 EA

TLI Transmitter, Liquid Quantity P78 2.5

6680-01- 281-3352 3.2

2. 1 EA

TLI Transmitter, Liquid Quantity P102 2.5

6680-01- 323-8730 3.2

3. 1 EA

TLI Transmitter, Liquid Quantity P14 2.5

6680-01- 266-6889 3.2

4. 1 EA TLI Transmitter, P81 2.5 6680-01- 3.2

SSP: TPPC-CG70-SWRMC21-CN01 4 of 4 ITEM NO: 437-21-001

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Liquid Quantity 262-4045

5. 1 EA

TLI Transmitter, Liquid Quantity P40 2.5

6680-01- 256-8467 3.2

6. 1 EA

TLI Transmitter, Liquid Quantity P100 2.5

6680-01- 266-6899 3.2

7. 1 EA

TLI Junction Box Assembly J1 2.5

5940-01- 425-1596 3.2

8. 1 EA

TLI Junction Box Assembly J2 2.5

5940-01- 425-1598 3.2

9. 1 EA

TLI Junction Box Assembly J3 2.5

5975-01- 211-8720 3.2

5.2 PUSH MATERIAL:

1. None.

SHIP: USS LAKE ERIE (CG 70) ITEM NO: 438-90-002 (E5)

COAR: 30 PCN: PE20-L022

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: MALONE, LISA

CHUA, PATRICK

COLE, RANDOLPH

WENCESLAO, JAY

SSP: TPPC-CG70-SWRMC21-CN01 1 of 12 ITEM NO: 438-90-002

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1. SCOPE:

1.1 Title: ShipAlt CG47-73856K, Integrated Ship Control; accomplish

(OPTION ITEM)

(E4)

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable.

1.4 Security Classification of Equipment, Components, Spaces and Documents: The Equipment, Space or Document is classified and subject to the applicable provisions of the National Industrial Security Program Operating Manual, DOD 5220.22M (0584-LP-179-6400).

1.4.1 Spaces:

1.4.1.1 Pilot House (05-149-0-C) (CONFIDENTIAL)

1.4.1.2 Aegis Radar Room No. One (04-140-1-C) (CONFIDENTIAL)

1.4.1.3 MK-99 Transmitter Room (03-162-2-C) (CONFIDENTIAL)

1.4.1.4 Combat System Maintenance Control Repair 8 and Technical Library (1-159-0-C) (CONFIDENTIAL)

1.4.1.5 Combat System Maintenance Control Repair 8 and Technical Library (1-159-0-C) (CONFIDENTIAL)

1.4.1.6 Radio Central (02-220-0-C) (SECRET)

1.4.1.7 Combat Information Center (02-138-0-C) (CONFIDENTIAL)

1.4.1.8 Computer Central (01-138-0-C) (CONFIDENTIAL)

1.4.1.9 AEGIS Radar Room No. 3 (01-220-0-C) (CONFIDENTIAL)

1.4.1.10 Sonar Room No. One (2-28-0-Q) (CONFIDENTIAL)

1.4.1.11 IC & Gyro Room No. One & Load Center (2-127-0-C)

(CONFIDENTIAL)

1.4.1.12 Central Control Station (2-272-0-C) (CONFIDENTIAL)

1.4.1.13 IC & Gyro Room No. 2 (3-382-0-C) (CONFIDENTIAL)

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 DM 10-623 Rev B, SERMC, Quality Assurance Requirements for Welding of 5XXX Series Aluminum Structural for CG-47 Class

2.3 S9CG0-BP-SRM-010/CG47 CL , Superstructure Cracking Repair

SSP: TPPC-CG70-SWRMC21-CN01 2 of 12 ITEM NO: 438-90-002

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2.4 185-8530347 Rev A, ShipAlt CG47-73856K ISC Upgrade Foundation Ripout

2.5 185-8530348 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 1 Foundations

2.6 185-8530349 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 2 (01 Lvl & Abv) Foundations

2.7 185-8530350 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 2 (IB to Mn Dk) Foundations

2.8 185-8530351 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 3 Foundations

2.9 185-8530352 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 4 Foundations

2.10 185-8530353 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 5 Foundations

2.11 621-8530373 Rev A, ShipAlt CG47-73856K ISC Upgrade Mod to Joiner Bhd

2.12 622-8530374 Rev A, ShipAlt CG47-73856K ISC Upgrade Mod to False Decks

2.13 622-8530375 Rev A, ShipAlt CG47-73856K ISC Upgrade Misc Grating & Handrail Mod

2.14 624-8530376 Rev A, ShipAlt CG47-73856K ISC Upgrade Mod to Joiner Doors

2.15 512-8530369 Rev A, ShipAlt CG47-73856K ISC-Upgrade Mod to HVAC Sys

2.16 640-8530379 Rev A, ShipAlt CG47-73856K ISC-Upgrade Mod to Furniture

2.17 671-8530380 Rev A, ShipAlt CG47-73856K ISC Upgrade Mod to Stowages

2.18 558-8530370 Rev A, ShipAlt CG47-73856K ISC Upgrade Misc Piping System Mod Fr 260-Fwd

2.19 558-8530371 Rev A, ShipAlt CG47-73856K ISC Upgrade Misc Piping System Mod Fr 260 Aft

2.20 101-8530345 Rev A, ShipAlt CG47-73856K ISC Upgrade Mod to Compt & Access

2.21 401-8530357 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 1 Mod to Arr

2.22 401-8530358 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 2 Mod to Arr

2.23 401-8530359 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 3 Mod to Arr

2.24 401-8530360 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 4 Mod to Arr

2.25 401-8530361 Rev A, ShipAlt CG47-73856K ISC Upgrade Fire Zone 5 Mod to Arr

2.26 631-8530377 Rev A, ShipAlt CG47-73856K ISC Upgrade Mod to Paint

SSP: TPPC-CG70-SWRMC21-CN01 3 of 12 ITEM NO: 438-90-002

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Schedule

2.27 634-8530378 Rev A, ShipAlt CG47-73856K ISC Upgrade Mod to Deck Covering

2.28 602-8530372 Rev A, ShipAlt CG47-73856K ISC Upgrade Mod to Label Plates

2.29 304-8799287, CG47 Class Integrated Design Drawing for CG70 Cable Routing

2.30 304-8799290, CG47 Class Integrated Drawing Design for CG70 Cable Way Mod

2.31 4720-CG71-FY21 Rev 8, Ship Alteration Material Summary (4720/3) (E5)

2.32 00IDDCG70P162, RLAR 00IDDCG70P162 (E3)

2.33 73856CG70P161, RLAR 73856CG70P161 (E3)

2.34 REV16, 4720-CG70-SRA21-A09-ISSUE-SUPPL--REV16 (E3)

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-09 of 2.1 for Welding 5XXX Series Aluminum Structures for CG-47 Class in accordance with 2.2 and 2.3.

3.1.1 Each weld to each deck and each longitudinal bulkhead that are associated with a Structural Ship Alteration are critical welds, regardless if the Alteration is in a critical region and regardless of where welding occurs.

3.1.2 Accomplish the requirements of 2.32, 2.33, and 2.34 in their entirety.

(E3)

3.2 Accomplish the requirements of 2.4 through 2.20 and 2.26 through

2.28 and applicable portions of 2.29 through 2.30 including all general, local, special, test and rip-out notes, using 2.21 through 2.25 for guidance and material listed in 5.3. (See Note 4.1)

3.2.1 Work is to be completed in accordance with the schedule in Attachment A.

3.2.2 Cut and fit all raw material provided as GFM in 5.3 to the appropriate size for install.

3.2.3 Accomplish the requirements of 009-65 of 2.1.

3.2.4 Chip and grind each surface flush and smooth in way of each removal and repair.

3.2.5 Vee out and weld 10 linear feet of linear indications, based on liquid penetrant inspection of base metal conducted in 3.2 and as directed by the SUPERVISOR.

3.2.6 Accomplish 10 square feet of aluminum base metal repairs, based on liquid penetrant inspection of base metal conducted in 3.2 and as directed by the SUPERVISOR.

3.2.6.1 Each base metal repair weld area shall not exceed 2

SSP: TPPC-CG70-SWRMC21-CN01 4 of 12 ITEM NO: 438-90-002

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inches in diameter.

3.2.6.2 Each surface shall be ground to sound metal prior to

clad welding.

3.2.6.3 Fill local pits and grooves with weld material prior to application of principal build up layers.

3.2.6.4 Surfaces of completed base metal repair welds shall be ground smooth with plate surface.

3.2.6.5 Submit one legible copy, in hard copy or approved

transferrable media, of a bi-weekly report listing amount of welding conducted in 3.2.5 and 3.2.6 to the SUPERVISOR. Total cost greater or less than the specified requirements will be subject to an equitable adjustment.

3.2.7 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A, B, and C, Lines One through 7.

3.2.7.1 Accomplish nondestructive testing in accordance with

Lines 9, 10 and 11.

(V)(G) "STRAIN FREE"

3.2.8 Align the piping to each joint and fitting. Piping must be supported independently and must not impose a strain.

3.2.9 Accomplish the requirements of 009-12 of 2.1, including Table One, Columns A and B, Lines One through 10.

3.2.10 Accomplish the requirements of 009-25 of 2.1 for an air hose test of new and disturbed watertight boundary bulkhead/deck welds, and cable penetrations. Allowable leakage: None

(V)(G) "VENTILATION TEST"

3.2.11 Accomplish testing and balancing of HVAC system with the requirements of Test Note T-1 and T-2 of 2.15. Allowable leakage at new and disturbed joints: none

3.2.12 Isolate each component subject to damage and clean the new and modified fresh water, chilled water, oily waste, and JP-5 piping system to a cleanliness level that results in the internal surfaces being visually free of grease, oil, flux, scale, dirt, loose particles, and other contamination foreign to the base metal. Tap water residues on metals and light superficial rust on carbon steel surfaces, caused by a short time exposure to the atmosphere, are permitted. Light dust on cleaned surfaces is not objectionable, provided that the quantity and size of the particle does not adversely affect system operation.

3.2.13 Isolate each component subject to damage and clean the new and modified firemain, seawater, weather deck drain, and condensate drain piping system to a cleanliness level that results in the internal system surfaces being cleaned free of contamination and remaining residue on the surface does not interfere with the

SSP: TPPC-CG70-SWRMC21-CN01 5 of 12 ITEM NO: 438-90-002

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operation of or damage system components.

3.2.14 Accomplish the requirements of 009-71 of 2.1 for new and disturbed piping as follows:

3.2.14.1 Accomplish a hydrostatic test for new and disturbed JP- 5 piping in accordance with Test Note T-2 on sheet 7 of 2.19.

Allowable leakage: None.

3.2.14.2 Accomplish a static test on new and disturbed weather deck drain piping in accordance with Test Note T-2 on sheet 6 of

2.19. Allowable leakage: None.

3.2.14.3 Accomplish a static test on new and disturbed chilled water piping in accordance with Test Note T-3 on sheet 10 of

2.19. Allowable leakage: None.

3.2.14.4 Accomplish a static test on new and disturbed

condensate drain piping in accordance with Test Note T-2 on sheet 13 of 2.19. Allowable leakage: None.

(V)(G) "OPERATIONAL TEST"

3.2.15 Accomplish an operational test on new and disturbed firemain, seawater, oily waste, JP-5, chilled water, condensate drain, wash water and fresh water piping in accordance with Test Note T-M080G of

2.18 and Test Notes T-2 on sheets 5, 7, 10, 11, 12 and 15 of 2.19.

Allowable leakage: None

3.2.16 Accomplish the requirements of 009-87 of 2.1.

3.2.17 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 6, Columns A, B, D and E for preservation of steel surfaces in accordance with 2.26.

3.2.18 Accomplish the requirements of 009-26 of 2.1, including Attachments B and C, in accordance with 2.27.

3.2.18.1 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 28, Columns A and B, for Aluminum Decks.

3.2.18.2 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 6, Columns A and B, for Steel Decks.

3.2.19 Accomplish the requirements of 009-11 of 2.1 for new or disturbed lagging and insulation.

3.2.19.1 Accomplish the requirements of 009-12 of 2.1 for each new fastener (stud) to support insulation and lagging.

3.2.19.2 Accomplish the requirements of 009-32 of 2.1 for each surface to be insulated with the exception of non-ferrous and corrosion resistant steel (CRES) piping, plating, and vent ducting.

3.2.19.3 Accomplish the requirements of 009-32 of 2.1 for new insulation, lagging, and reusable covers to match each surrounding area.

SSP: TPPC-CG70-SWRMC21-CN01 6 of 12 ITEM NO: 438-90-002

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3.3 Accomplish the requirements of 2.28 for label plates.

3.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 AIT is doing all of the electrical, fiber, and equipment mounting.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 KT

Kit fo ShipAlt 73856K 2.31 3.2

SSP: TPPC-CG70-SWRMC21-CN01 7 of 12 ITEM NO: 438-90-002

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ATTACHMENT A 438-90-002

USS Lake Erie (CG 70) 73856K EQUIPMENT & CABLE INSTALL SCHEDULE AND TEST

REQUIREMENT DATES: Rev:

Equipment A+Date

Date to turnover for connection by

AIT or Completion/Testin g Date

Comments Compartment Bulls Eye

ISC Turnover 1 A+110 10-Mar-21

Lighting Distribution Sys Mod Complete to support energizing power to all equipment for A+110.

A+110 10-Mar-21 SHIP WIDE SHIP

WIDE

Network Switch 1 A+110 10-Mar-21 Sonar 2-28-0-Q

Network Switch 2 A+110 10-Mar-21 CSMC 1-159-0-Q

Network Switch 3 A+110 10-Mar-21 CCS 2-272-0-C

Network Switch 4 A+110 10-Mar-21 AFT IC 3-382-0-C

All FICB's A+110 10-Mar-21 SHIP WIDE SHIP

WIDE

UPS 1 Maintenance Bypass Switch & Anciliary

Equipment A+110 10-Mar-21

Date

(POWER

UP Date)

FAN RM 03-138-2-

Q

UPS 2 Maintenance Bypass Switch & Anciliary

Equipment A+110 10-Mar-21

Date

(POWER

UP Date)

FAN RM 03-188-0-

Q

UPS 3 Maintenance Bypass Switch & Anciliary

Equipment A+110 10-Mar-21

Date

(POWER

UP Date)

PLT STAGE 2-58-0-Q

UPS 4 Maintenance Bypass Switch & Anciliary

Equipment A+110 10-Mar-21

Date

(POWER

UP Date)

MER 1 5-174-0-E

UPS 5 Maintenance Bypass Switch & Anciliary

Equipment A+110 10-Mar-21

Date

(POWER

UP Date)

ECSE 3-245-2-Q

UPS 6 Maintenance Bypass Switch & Anciliary

Equipment A+110 10-Mar-21

Date

(POWER

UP Date)

MER 2 5-300-0-E

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UPS 7 Maintenance Bypass Switch & Anciliary

Equipment A+110 10-Mar-21

Date

(POWER

UP Date)

NIXIE 2-506-1-Q

CPU RACK #2 A+110 10-Mar-21 CCS 2-272-0-C

SOSU-11 A+110 10-Mar-21 CCS 2-272-0-C

SOSU-9 A+110 10-Mar-21 CCS 2-272-0-C

SOSU-13 A+110 10-Mar-21 CCS 2-272-0-C

DAU-17A A+110 10-Mar-21 CCS 2-272-0-C

DAU-17B A+110 10-Mar-21 CCS 2-272-0-C

CPU RACK #1 A+110 10-Mar-21 CCS 2-272-0-C

ICAS EQUIPMENT RACK A+110 10-Mar-21 CCS 2-272-0-C

SOSU-10 A+110 10-Mar-21 CCS 2-272-0-C

SOSU-12 A+110 10-Mar-21 CCS 2-272-0-C

PROPULSION BACKUP

LAN SWITCH ENCL IN

CCS

A+110 10-Mar-21 CCS 2-272-0-C

RELAY ENCL NO. 2 A+110 10-Mar-21 AUX 2 5-260-0-E

RSOS-8 A+110 10-Mar-21 AUX 2 5-260-0-E

ISC Turnover 2 A+118 18-Mar-21

Lighting Distribution Sys Mod Complete to support energizing power to all equipment for A+118.

A+118 18-Mar-21 SHIP WIDE SHIP

WIDE

Macinery Control Connection Boxes, Connections/Modification s Complete to Support all

Equipment in

A+118 18-Mar-21 SHIP WIDE SHIP

WIDE

Damage Control Connection Boxes, Connections/Modification s Complete to Support all

Equipment in

A+118 18-Mar-21 SHIP WIDE SHIP

WIDE

Misc IC System Mod Dwg A+118 18-Mar-21

Complete and tested before Earliest Event, Undocking or

MST/PCD

(Date)

SHIP WIDE SHIP

WIDE

SSP: TPPC-CG70-SWRMC21-CN01 9 of 12 ITEM NO: 438-90-002

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PROPULSION BACKUP

LAN SWITCH ENCL IN

MER 1

A+118 18-Mar-21 MER 1 5-174-0-E

RSOS-7 A+118 18-Mar-21 CSMC 1-159-0-Q

RSOS-1 A+118 18-Mar-21 REPAIR 2 1-94-2-Q

DAU-10 A+118 18-Mar-21 MER 1 5-174-0-E

DAU-8A A+118 18-Mar-21 MER 1 5-174-0-E

RSOS-3 A+118 18-Mar-21 MER 1 5-174-0-E

RSOS-4 A+118 18-Mar-21 MER 1 5-174-0-E

DAU-11 A+118 18-Mar-21 MER 1 5-174-0-E

DAU-8B A+118 18-Mar-21 MER 1 5-174-0-E

RSOS-2 A+118 18-Mar-21 MER 1 5-174-0-E

DAU-12B A+118 18-Mar-21 AUX 1 5-220-0-E

DAU-18A A+118 18-Mar-21 MER 1 5-174-0-E

RSOS-5 A+118 18-Mar-21 REPAIR 5 1-226-2-Q

RSOS-6 A+118 18-Mar-21 AUX 1 5-220-0-E

RELAY ENCLOSURE

NO4/ DSLC A+118 18-Mar-21 MER 1 5-174-0-E

ISC Turnover 3 A+125 25-Mar-21

Lighting Distribution Sys Mod Complete to support energizing power to all equipment A+77.

A+125 25-Mar-21 SHIP WIDE SHIP

WIDE

Macinery Control Connection Boxes, Connections/Modification s Complete to Support all

Equipment in

A+125 25-Mar-21 SHIP WIDE SHIP

WIDE

Damage Control Connection Boxes, Connections/Modification s Complete to Support all

Equipment in

A+125 25-Mar-21 SHIP WIDE SHIP

WIDE

RSOS-9 A+125 25-Mar-21 HELO HNGR 02-292-0- Q

DAU-19B A+125 25-Mar-21 MER 2 5-300-0-E

RELAY ENCLOSURE NO

1 A+125 25-Mar-21 ECSE 1 3-245-2-Q

DAU-12A A+125 25-Mar-21 ECSE 1 3-245-2-Q

SSP: TPPC-CG70-SWRMC21-CN01 10 of 12 ITEM NO: 438-90-002

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DAU-19A A+125 25-Mar-21 MER 2 5-300-0-E

DAU-26B A+125 25-Mar-21 JP-5 PMP

RM 3-398-0-E

DAU-18B A+125 25-Mar-21 MER 2 5-300-0-E

DAU-20 A+125 25-Mar-21 MER 2 5-300-0-E

RSOS-10 A+125 25-Mar-21 MER 2 5-300-0-E

RSOS-14 A+125 25-Mar-21 MER 2 5-300-0-E

RELAY ENCLOSURE NO

3 A+125 25-Mar-21 JP-5 PMP

RM 3-398-0-E

RELAY ENCLOSURE NO

5/ DSLC A+125 25-Mar-21 MER 2 5-300-0-E

RELAY ENCLOSURE NO

6/ DSLC A+125 25-Mar-21 ECSE 2 2-439-2-Q

PROPULSION BACKUP

LAN SWITCH ENCL IN

MER 2

A+125 25-Mar-21 MER 2 5-300-0-E

DAU-27 A+125 25-Mar-21 ECSE 2 2-439-2-Q

RSOS-12 A+125 25-Mar-21 REPAIR 3 2-446-2-Q

RSOS-13 A+125 25-Mar-21 3 SWBD 2-464-3-Q

RSOS-15 A+125 25-Mar-21 MER 2 5-300-0-E

DAU-26A A+125 25-Mar-21 SD STRM 3-382-1-A

RSOS-11 A+125 25-Mar-21 JP-5 PMP

RM 3-398-0-E

DAU-21 A+125 25-Mar-21 MER 2 5-300-0-E

ISC Turnover 4 A+139 08-Apr-21 Lighting Distribution Sys Mod Complete to support energizing power to all equipment for A+139.

A+139 08-Apr-21 SHIP WIDE SHIP

WIDE

Macinery Control Connection Boxes, Connections/Modification s Complete to Support all

Equipment in

A+139 08-Apr-21 SHIP WIDE SHIP

WIDE

Damage Control Connection Boxes, Connections/Modification s Complete to Support all

Equipment in

A+139 08-Apr-21 SHIP WIDE SHIP

SSP: TPPC-CG70-SWRMC21-CN01 11 of 12 ITEM NO: 438-90-002

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FLUX-GATE A+139 08-Apr-21 PLT HS 05-149-0- C

SCS-2 CPU A+139 08-Apr-21 C CNTRL 03-138-0- C

LOCAL SCS-2 KVM

AMPL A+139 08-Apr-21 C CNTRL 03-138-0-

C

NAV - 4 CPU A+139 08-Apr-21 C CNTRL 03-138-0- C

LOCAL NAV-4 KVM

AMPL A+139 08-Apr-21 C CNTRL 03-138-0-

C

NAV - 3 CPU A+139 08-Apr-21 C CNTRL 03-138-0- C

LOCAL NAV-3 KVM

AMPL A+139 08-Apr-21 C CNTRL 03-138-0-

C

NAV 2 DISPLAY A+139 08-Apr-21 CIC 02-138-0- C

CONN RACK A+139 08-Apr-21 CIC 02-138-0- C

DAU-4 A+139 08-Apr-21 C CNTRL 03-138-2- Q

IBS RADAR INTERFACE

RACK A+139 08-Apr-21 XMTR RM 03-162-2-

C

PC RACK I (NAV 1& 5)

IBS BACKUP LAN ) A+139 08-Apr-21 RADAR RM

04-140-1- C

LAN SWITCH

ENCLOSURE A+139 08-Apr-21 CIC 02-138-0-

C

MCS HMI CPU RACK A+139 08-Apr-21 RADAR RM

04-140-1- C

REMOTE SCS-2 KVM

AMPL(VMS) A+139 08-Apr-21 CO 04-140-2-

L

NAV - 4 DISPLAY A+139 08-Apr-21 CO 04-140-2- L

REMOTE NAV-4 KVM

AMPL(VMS) A+139 08-Apr-21 CO 04-140-2-

L

REMOTE NAV-4 KVM

AMPL(HMI) A+139 08-Apr-21 CO 04-140-2-

L

NAV - 3 DISPLAY A+139 08-Apr-21 CHRT RM 04-164-1- C

REMOTE NAV-3 KVM

AMPL A+139 08-Apr-21 CHRT RM 04-164-1-

C

NAV - 1 DISPLAY A+139 08-Apr-21 PLT HS 05-149-0- C

REMOTE NAV-1 KVM

AMPL A+139 08-Apr-21 PLT HS 05-149-0-

C

HELM A+139 08-Apr-21 PLT HS 05-149-0- C

SCS - 2 DISPLAY A+139 08-Apr-21 PLT HS 05-149-0-

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C

REMOTE SCS-2 KVM

AMPL A+139 08-Apr-21 PLT HS 05-149-0-

C

NAV 2 ENCLOSURE A+139 08-Apr-21 CIC 02-138-0- C

NAV - 5 DISPLAY A+139 08-Apr-21 CIC 02-138-0- C

DAU-3 A+139 08-Apr-21 FAN RM 03-188-0- Q

CONN DISPLAY A+139 08-Apr-21 PLT HS 05-149-0- C

REMOTE CONN KVM

AMPL A+139 08-Apr-21 PLT HS 05-149-0-

C

LEE HELM A+139 08-Apr-21 PLT HS 05-149-0- C

CL BWDU (MON + CPU

OH) A+139 08-Apr-21 PLT HS 05-149-0-

C Port BWDU A+139 08-Apr-21 WD 05 WD 05

Stbd BWDU A+139 08-Apr-21 WD 05 WD 05

EOOW DESK A+139 08-Apr-21 CCS 2-272-0-C

Hydra Equipment A+145 14-Apr-21

Hydra install complete and ready to test by

Date.

Testing complete by

MST/PCD

SHIP WIDE SHIP

SHIP: USS LAKE ERIE (CG 70) ITEM NO: 516-11-002 (E5)

COAR: 16 PCN: EA01-8004

CSWT FILE NO: 516-006 (CG 47) CMP: NONE

REVISED: 14 Sep 2019 PLANNER: FEUZ, SEAN

COLE, RANDOLPH

HERNANDEZ, GENARO

LOPEZ, CHRISTOPHER

SSP: TPPC-CG70-SWRMC21-CN01 1 of 3 ITEM NO: 516-11-002

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1. SCOPE:

1.1 Title: Evaporator Pressure Regulator (EPR) Valve; replace

1.2 Location of Work:

1.2.1 Provisions Handling Room (2-232-0-Q)

1.3 Identification:

1.3.1 Quantity (2 EA), Valve, Regulating, Mfr: Parker Hannifin, A8A- 7/8 by 7/8,Part Number:101711, NSN: 3b 4820-01-111-8371, APL:

882103022, RSS 60 and RSS 61 of 2.4

2. REFERENCES:

2.1 Standard Items, (FY21)

2.2 S9086-RW-STM-010/CH-516 Rev 5, Refrigeration Systems

2.3 S9516-AH-MMA-010 Rev 6, Ship's Stores Refrigeration Plant, 1.1 Tons Capacity

2.4 519-6013489 Rev E, Refrigeration System Arrangement 1st Platf FR 220-260

2.5 516-6014009 Rev C, Refrigeration System Piping Diagram

2.6 MIL-STD-777 Rev F, Change 2, Schedule of Piping, Valves, Fittings, and Associated Piping Components for Naval Surface Ships

2.7 605-2540769 Rev D, Label Plate Standards

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-86 of 2.1, Pump down, remove, clean and store the refrigerant from the equipment listed in 1.3 and located in 1.2, using 2.2 and 2.3 as guidance.

(E5)

3.1.1 Retain Refrigerant for reuse.

3.1.2 Stencil each container legibly using one inch high character with the word "Clean R-134".

Report: Required Report (AC) -

AVAILABILITY

COMPLETION + 4

days

3.1.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the cleaning requirements of 3.1 and amount of refrigerant removed to the

SUPERVISOR.

SSP: TPPC-CG70-SWRMC21-CN01 2 of 3 ITEM NO: 516-11-002

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3.2 Remove existing and install new each EPR valve listed in 1.3 and located in 1.2.1, using 2.2 through 2.6 for guidance.

3.3 Chip and grind each surface flush in way of each repair.

3.4 Accomplish the requirements of 009-12 of 2.1, including Table One, Column B, Lines One through 10.

3.4.1 Accomplish the requirements of 009-71 of 2.1 for the new and disturbed piping system.

3.4.1.1 Ensure hydrostatic test pressure is 250 PSIG, using dry nitrogen in accordance with 2.5.

(V) "STRAIN FREE"

3.5 Align the piping to each new valve. Piping must be supported independently and must not impose a strain.

3.6 Evacuate and dehydrate new and disturbed refrigeration equipment and associated piping using section 6-8 of 2.3 for guidance.

3.6.1 Charge system using refrigerant recovered in 3.1.1.

(V)(G) "LEAK TEST"

3.7 Accomplish refrigerant leak-testing procedure in accordance with section 6.6 of 2.3. Allowable leakage: None

(V)(G) "OPERATIONAL TEST"

3.8 Accomplish an operational test of the equipment listed in 1.3 at system operating temperature and pressure. Allowable leakage at disturbed joints: None.

3.8.1 Cycle each valve from full shut to full open 4 times.

Allowable sticking or binding: None.

3.8.2 Adjust new ERP valves in accordance with paragraph 516-

8.7.5.9.1 of 2.2.

3.9 Install each new label plate in accordance with 2.7, using 2.5 for guidance.

3.10 Accomplish the requirements of 009-32 of 2.1, for new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

5.2 PUSH MATERIAL:

SSP: TPPC-CG70-SWRMC21-CN01 3 of 3 ITEM NO: 516-11-002

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1. None.