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This is a technical specification document for wall and door protection systems at Tinker Air Force Base in Oklahoma, dated April 2019.
The specification establishes requirements for corner guards, wall guards (bumper guards), door protectors, and wall covering panels. Resilient materials must consist of high-impact resistant extruded acrylic vinyl, polyvinyl chloride, or injection-molded thermal plastic with minimum 18 ft-lbs/sq. inch impact resistance per ASTM D256, Class 1 fire rating per ASTM E84 with maximum flame spread of 25 and smoke development of 450 or less, integral color matched to SAE J1545 standards, and resistance to chemicals, fungi, and bacteria per ASTM D543 and G21. Corner guards extend floor to ceiling with snap-on designs mounted on continuous aluminum retainers conforming to ASTM B221, alloy 6063, temper T5 or T6, or fabricated from 16-gauge stainless steel per ASTM A167 types 302 or 304. Wall guards consist of snap-on covers with minimum 0.078-inch thickness mounted over aluminum retainers anchored at maximum 24-32 inch spacing. Door protectors are minimum 0.060 inch thick for doors and 0.035 inch thick for frames. Wall panels are 2x4-foot rigid vinyl with fire rating documentation required. Aluminum finishes must be chemically etched medium matte with clear anodic coating per AA DAF45, while stainless steel requires finish number 4 per ASTM A167.
Installation requirements mandate mounting per manufacturer specifications with surfaces clean and smooth prior to installation. Fire door and frame protection must comply with NFPA 80. Stainless steel guards on gypsum board require neoprene solvent-type contact adhesive with 24-hour cure time. Wall guard brackets must be spaced no more than 3 feet on center. All submittals including shop drawings, product data, samples, and test reports require government approval.
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Ti nker AFB, OK TAFB Techni cal Spr ci f i cat i ons 2019
SECTI ON 10 26 00
WALL AND DOOR PROTECTI ON
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
ALUMI NUM ASSOCI ATI ON ( AA)
AA DAF45 ( 2003; Reaf f i r med 2009) Desi gnat i on Syst em f or Al umi num Fi ni shes
ASTM I NTERNATI ONAL ( ASTM)
ASTM A167 ( 2011) St andar d Speci f i cat i on f or St ai nl ess and Heat - Resi st i ng Chr omi um- Ni ckel St eel Pl at e, Sheet , and Strip
ASTM B221 ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Ext r uded Bar s, Rods, Wi r e, Pr of i l es, and Tubes
ASTM D256 ( 2010) Det er mi ni ng t he I zod Pendul um I mpact Resi st ance of Pl ast i cs
ASTM D543 ( 2014) St andar d Pr act i ces f or Eval uat i ng t he Resi st ance of Pl ast i cs t o Chemi cal Reagents
ASTM D635 ( 2014) St andar d Test Met hod f or Rat e of Bur ni ng and/ or Ext ent and Ti me of Bur ni ng of Sel f - Suppor t i ng Pl ast i cs i n a Hor i zont al Posi t i on
ASTM E84 ( 2016) St andar d Test Met hod f or Sur f ace Bur ni ng Char act er i st i cs of Bui l di ng Materials
ASTM G21 ( 2015) Det er mi ni ng Resi st ance of Synt het i c Pol ymer i c Mat er i al s t o Fungi
NATI ONAL ASSOCI ATI ON OF ARCHI TECTURAL METAL MANUFACTURERS ( NAAMM)
NAAMM AMP 500 ( 2006) Met al Fi ni shes Manual
NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)
NFPA 80 ( 2016) St andar d f or Fi r e Door s and Ot her Openi ng Pr ot ect i ves
Apr i l 2019 Page 1 SECTI ON 10 26 00
SCI ENTI FI C CERTI FI CATI ON SYSTEMS ( SCS)
SCS SCS Gl obal Ser vi ces ( SCS) I ndoor Advant age
SOCI ETY OF AUTOMOTI VE ENGI NEERS I NTERNATI ONAL ( SAE)
SAE J1545 ( 2005; R 2014) I nst r ument al Col or Di f f er ence Measur ement f or Ext er i or Fi ni shes, Text i l es and Col or ed Tr i m
UL ENVI RONMENT ( ULE)
ULE Gr eenguar d UL Gr eenguar d Cer t i f i cat i on Pr ogr am
1. 2 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00
SUBMI TTAL PROCEDURES:
SD- 02 Shop Dr awi ngs
Cor ner Guar ds; G Wal l Guar ds ( Bumper Guar ds) ; G Door Pr ot ect or s; G Wal l Cover i ng/ Panel s; G
SD- 03 Pr oduct Dat a
Cor ner Guar ds; G Wal l Guar ds ( Bumper Guar ds) ; G Door Pr ot ect or s; G Wal l Cover i ng/ Panel s; G
SD- 04 Sampl es
Fi ni sh; G
SD- 06 Test Repor t s
Cor ner Guar ds Wal l Guar ds ( Bumper Guar ds) Door Pr ot ect or s Wal l Cover i ng/ Panel s
SD- 07 Cer t i f i cat es
Cor ner Guar ds Wal l Guar ds ( Bumper Guar ds) Door Pr ot ect or s Wal l Cover i ng/ Panel s
1. 3 DELI VERY, STORAGE, AND HANDLI NG
Del i ver mat er i al s t o t he pr oj ect s i t e i n manuf act ur er ' s or i gi nal unopened cont ai ner s wi t h seal s unbr oken and l abel s and t r ademar ks i nt act . Keep mat er i al s dr y, pr ot ect ed f r om weat her and damage, and st or ed under cover .
Mat er i al s shal l be st or ed at appr oxi mat el y 70 degr ees F f or at l east 48
Apr i l 2019 Page 2 SECTI ON 10 26 00 hour s pr i or t o i nst al l at i on.
1. 4 WARRANTY
Pr ovi de manuf act ur er ' s st andar d per f or mance guar ant ees or war r ant i es t hat ext end beyond a 1 year per i od.
PART 2 PRODUCTS
2. 1 STANDARD PRODUCTS
To t he maxi mum ext ent possi bl e, cor ner guar ds, door and door f r ame pr ot ect or s, wal l guar ds ( bumper guar ds) , wal l panel s and wal l cover i ng shal l be t he st andar d pr oduct s of a s i ngl e manuf act ur er and shal l be f ur ni shed as det ai l ed. Dr awi ngs show gener al conf i gur at i on of pr oduct s r equi r ed, and i t ems di f f er i ng i n mi nor det ai l s f r om t hose shown wi l l be acceptable.
2. 1. 1 Resi l i ent Mat er i al
Pr ovi de r esi l i ent mat er i al consi st i ng of hi gh i mpact r esi st ant ext r uded acr yl i c v i nyl , pol yvi nyl chl or i de, or i nj ect i on mol ded t her mal pl ast i c conf or mi ng t o t he f ol l owi ng:
2. 1. 1. 1 Mi ni mum I mpact Resi st ance
Mi ni mum i mpact r esi st ance shal l be 18 f t - l bs/ sq. i nch when t est ed i n accor dance wi t h ASTM D256, ( I zod i mpact , f t - l bs per sq i nch not ched) .
2. 1. 1. 2 Fi r e Rat i ng
Fi r e r at i ng shal l be Cl ass 1 when t est ed i n accor dance wi t h ASTM E84, havi ng a maxi mum f l ame spr ead of 25 and a smoke devel oped r at i ng of 450 or l ess. Mat er i al shal l be r at ed sel f ext i ngui shi ng when t est ed i n accor dance wi t h ASTM D635. Mat er i al shal l be l abel ed and t est ed by an appr oved nat i onal l y known t est i ng l abor at or y. Resi l i ent mat er i al used f or pr ot ect i on on f i r e r at ed door s and f r ames shal l be l i s t ed by t he t est i ng l abor at or y per f or mi ng t he t est s. Resi l i ent mat er i al i nst al l ed on f i r e r at ed wood/ st eel door and f r ame assembl i es shal l have been t est ed on si mi l ar t ype assembl i es. Test r esul t s of mat er i al t est ed on any ot her combi nat i on of door / f r ame assembl y wi l l not be accept abl e.
2. 1. 1. 3 I nt egr al Col or
Col or ed component s shal l have i nt egr al col or and shal l be mat ched i n accor dance wi t h SAE J1545 t o wi t hi n pl us or mi nus 1. 0 on t he CI E- LCH scales.
2. 1. 1. 4 Chemi cal and St ai n Resi st ance
Mat er i al s shal l be r esi st ant t o chemi cal s and st ai ns r eagent s i n accor dance wi t h ASTM D543.
2. 1. 1. 5 Fungal and Bact er i al Resi st ance
Mat er i al s shal l be r esi st ant t o f ungi and bact er i a i n accor dance wi t h ASTM G21, as appl i cabl e.
Apr i l 2019 Page 3 SECTI ON 10 26 00
2. 2 CORNER GUARDS
2. 2. 1 Resi l i ent Cor ner Guar ds
Cor ner guar d uni t s shal l be f l ush mount ed or sur f ace mount ed t ype, r adi us f or med t o pr of i l e shown. Cor ner guar ds shal l ext end f r om f l oor t o cei l i ng.
Mount i ng har dwar e, cushi ons, and base pl at es shal l be f ur ni shed.
Assembl y shal l consi st of a snap- on cor ner guar d f or med f r om hi gh i mpact r esi st ant r esi l i ent mat er i al , mount ed on a cont i nuous al umi num r et ai ner .
Ext r uded al umi num r et ai ner shal l conf or m t o ASTM B221, al l oy 6063, t emper T5 or T6. Fl ush mount ed t ype guar ds shal l act as a st op f or adj acent wal l f i ni sh mat er i al . Fact or y f abr i cat ed end cl osur e caps shal l be f ur ni shed f or t op and bot t om of sur f ace mount ed cor ner guar ds. Fl ush mount ed cor ner guar ds i nst al l ed i n f i r e r at ed wal l shal l mai nt ai n t he r at i ng of t he wal l . I nsul at i ng mat er i al s t hat ar e an i nt egr al par t of t he cor ner guar d syst em shal l be pr ovi ded by t he manuf act ur er of t he cor ner guar d syst em.
Exposed met al por t i ons of f i r e r at ed assembl i es shal l have a pai nt abl e surface.
2. 2. 2 St ai nl ess St eel Cor ner Guar ds
St ai nl ess st eel cor ner guar ds shal l be f abr i cat ed of 16 gauge t hi ck mat er i al conf or mi ng t o ASTM A167, t ype 302 or 304. Cor ner guar ds shal l ext end f r om f l oor t o cei l i ng. Cor ner guar d shal l be f or med t o di mensi ons shown.
2. 3 WALL GUARDS ( BUMPER GUARDS)
2. 3. 1 Wal l Guar ds, Combi nat i on Handr ai l / Wal l Guar ds and Handr ai l s
Wal l guar ds, combi nat i on handr ai l / wal l guar ds, and handr ai l s shal l be pr ovi ded wi t h pr ef abr i cat ed end cl osur e caps, i nsi de and out si de cor ner s, conceal ed spl i ces, cushi ons, mount i ng har dwar e and ot her accessor i es st andar d wi t h t he manuf act ur er . Ext r uded al umi num r et ai ner s shal l conf or m to ASTM B221, al l oy 6063, t emper T5 or T6. End caps and cor ner s shal l be f i el d adj ust abl e t o assur e c l ose al i gnment wi t h handr ai l s and wal l guar ds. Wal l guar ds and Combi nat i on handr ai l / wal l guar ds shal l have pr of i l e as shown .
2. 3. 2 Wal l Guar ds/ Bed Locat or s
Wal l guar ds shal l consi st of snap- on cover s of hi gh i mpact r esi st ant r esi l i ent mat er i al , mi ni mum 0. 078 i nch t hi ck, mount ed over 2 i nch wi de al umi num, mi ni mum 0. 062 i nch t hi ck r et ai ner , anchor ed t o wal l at maxi mum 24 i nches on cent er .
2. 3. 3 Combi nat i on Handr ai l / Wal l Guar ds
Combi nat i on handr ai l / wal l guar ds shal l consi st of snap- on cover s of hi gh i mpact r esi st ant r esi l i ent mat er i al , mi ni mum 0. 078 i nch t hi ck, on a cont i nuous, ext r uded al umi num r et ai ner , mi ni mum 0. 072 i nch t hi ck anchor ed t o wal l at maxi mum 32 i nches on cent er .
2. 3. 4 Handrails
Handr ai l s shal l consi st of snap- on cover s of hi gh i mpact r esi st ant r esi l i ent mat er i al , mi ni mum 0. 078 i nch t hi ck on a cont i nuous ext r uded al umi num r et ai ner , mi ni mum 0. 072 i nch t hi ck anchor ed t o wal l at maxi mum 32 i nches on cent er . Handr ai l s shal l be pr ovi ded wi t h pr ef abr i cat ed end
Apr i l 2019 Page 4 SECTI ON 10 26 00 cl osur e caps, i nsi de and out si de cor ner s, conceal ed spl i ces, cushi ons, mount i ng har dwar e and ot her accessor i es st andar d wi t h t he manuf act ur er .
End caps and cor ner s shal l be f i el d adj ust abl e t o assur e c l ose al i gnment wi t h handr ai l s.
2. 4 DOOR PROTECTORS
Door Door envel ope Door knob and door f r ame pr ot ect i on i t ems shal l consi st of hi gh i mpact r esi st ant acr yl i c v i nyl or pol yvi nyl chl or i de r esi l i ent mat er i al , mi ni mum 0. 060 i nch t hi ck f or door s and 0. 035 i nch t hi ck f or door f r ames. Coor di nat e door and door f r ame pr ot ect i on mat er i al r equi r ement s wi t h door and f r ame suppl i er s t o i nsur e f i t f or al l component s and col or mat chi ng wi t h ot her r esi l i ent mat er i al s. Pr ovi de adhesi ve as r ecommended by r esi l i ent mat er i al manuf act ur er .
2. 5 WALL COVERI NG/ PANELS
Pr ovi de wal l cover i ng/ panel s consi st i ng of hi gh i mpact r i gi d acr yl i c v i nyl or pol yvi nyl chl or i de r esi l i ent mat er i al . Panel s i zes shal l be 2 x 4 f eet .
Submi t f i r e r at i ng and ext i ngui shi ng t est r esul t s f or r esi l i ent mat er i al .
Al so submi t st at ement s at t est i ng t hat t he i t ems compl y wi t h speci f i ed f i r e and saf et y code r equi r ement s.
2. 5. 1 Ri gi d Vi nyl Acr yl i c Wal l Cover i ng
Wal l cover i ng t hi ckness shal l be as i ndi cat ed i n cont r act dr awi ngs i nch.
2. 5. 2 Hi gh I mpact Wal l Panel s
Wal l panel f ace and edge t hi ckness shal l be as i ndi cat ed i n t he cont r act dr awi ngs. Panel f ace shal l be f act or y banded t o a 0. 375 i nch t hi ck f i ber boar d cor e. The backsi de of t he panel shal l be l ami nat ed wi t h a moi st ur e r esi st ant vapor bar r i er .
2. 6 TRI M, FASTENERS AND ANCHORS
Pr ovi de vi nyl t r i m, f ast ener s and anchor s f or each speci f i c i nst al l at i on as shown.
2. 7 FINISH
Submi t t hr ee sampl es i ndi cat i ng col or and t ext ur e of mat er i al s r equi r i ng col or and f i ni sh.
2. 7. 1 Al umi num Fi ni sh
Fi ni sh f or al umi num shal l be i n accor dance wi t h AA DAF45. Exposed al umi num shal l be desi gnat i on AA- C22A31 chemi cal l y et ched medi um mat t e, wi t h c l ear anodi c coat i ng c l ass I I ar chi t ect ur al coat i ng 0. 4 mi l t hi ck.
Conceal ed al umi num shal l be mi l l f i ni sh as f abr i cat ed, uni f or m i n nat ur al col or and f r ee f r om sur f ace bl emi shes.
2. 7. 2 St ai nl ess St eel Fi ni sh
Fi ni sh f or st ai nl ess st eel shal l be i n accor dance wi t h ASTM A167, Type 302 or 304 , f i ni sh number 4.
Apr i l 2019 Page 5 SECTI ON 10 26 00
2. 7. 3 Resi l i ent Mat er i al Fi ni sh
Fi ni sh f or r esi l i ent mat er i al shal l be as i ndi cat ed i n t he cont r act dr awi ngs wi t h col or s i n accor dance wi t h SAE J1545.
2. 8 ADHESIVES
Adhesi ve f or r esi l i ent mat er i al shal l be i n accor dance wi t h manuf act ur er s recommendations.
2. 9 COLOR
Col or shal l be sel ect ed f r om manuf act ur er s st andar d col or s.
PART 3 EXECUTI ON
3. 1 INSTALLATION
3. 1. 1 Cor ner Guar ds and Wal l Guar ds ( Bumper Guar ds)
Mat er i al shal l be mount ed at l ocat i on i ndi cat ed i n accor dance wi t h manuf act ur er ' s r ecommendat i ons.
3. 1. 2 Door , Door Fr ame Pr ot ect or s, and Wal l Panel s
Sur f aces t o r ecei ve pr ot ect i on shal l be c l ean, smoot h, and f r ee of obst r uct i ons. Pr ot ect or s shal l be i nst al l ed af t er f r ames ar e i n pl ace, but pr i or t o hangi ng of door s, i n accor dance wi t h manuf act ur er ' s speci f i c i nst r uct i ons. Adhesi ves shal l be appl i ed i n cont r ol l ed envi r onment i n accor dance wi t h manuf act ur er ' s r ecommendat i ons. Pr ot ect i on f or f i r e door s and f r ames shal l be i nst al l ed i n accor dance wi t h NFPA 80.
3. 1. 3 St ai nl ess St eel Guar ds
a. Mount guar ds on ext er nal cor ner s of i nt er i or wal l s, par t i t i ons and col umns as i n accor dance wi t h manuf act ur er ' s r ecommendat i ons.
b. Wher e cor ner guar ds ar e i nst al l ed on wal l s, par t i t i ons or col umns f i ni shed wi t h pl ast er or cer ami c t i l e, anchor cor ner guar ds as i ndi cat ed . Coat back sur f aces of cor ner guar ds, wher e shown, wi t h a non- f l ammabl e, sound deadeni ng mat er i al . Cor ner guar ds shal l over l ap f i ni sh pl ast er sur f aces.
c. Wher e cor ner guar ds ar e i nst al l ed on exposed st r uct ur al gl azed f aci ng t i l e uni t s or masonr y wal l , par t i t i ons or col umns, anchor cor ner guar ds as i ndi cat ed . Gr out spaces sol i d bet ween guar ds and backi ng wi t h por t l and cement and sand mor t ar .
d. Wher e cor ner guar ds ar e i nst al l ed on gypsum boar d, c l ean sur f aces and anchor guar ds wi t h a neopr ene sol vent - t ype cont act adhesi ve speci f i cal l y manuf act ur ed f or use on gypsum boar d const r uct i on.
Remove excess adhesi ve f r om t he guar d edges and al l ow t o cur e undi st ur bed f or 24 hour s.
e. For wal l guar ds, space br acket s at no mor e t han 3 f eet on cent er s and anchor t o t he wal l i n accor dance wi t h t he manuf act ur er ' s i nst al l at i on instructions.
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