03 30 00.pdf
PDF 196 KB Posted
- Solicitation number
- FA813726R0030
About this file
Summary of TAFB Technical Specifications 2019 - Section 03 30 00 (Cast-in-Place Concrete)
This document is a technical specification for cast-in-place concrete work at Tinker Air Force Base, Oklahoma, dated April 2019. The specification provides comprehensive requirements for concrete construction including materials, products, design, quality assurance, and execution methods. Key material requirements include portland cement (ASTM C150/C150M Type I with C3A content less than 10%), fly ash (minimum 20% by weight of cementitious material, ASTM C618 Class F), ground granulated blast-furnace slag (minimum 25% by weight, ASTM C989/C989M Grade 100), and concrete aggregates (ASTM C33/C33M). The specification mandates specific concrete mix designs for different structural elements: footings (3000 psi, 0.45 max water-cementitious ratio), foundation walls (4000 psi, 0.40 ratio), slabs-on-grade (3500 psi, 0.45 ratio), suspended slabs (4500 psi, 0.40 ratio), and building frame members (4500 psi, 0.45 ratio). Reinforcement must conform to ASTM standards with options for epoxy-coated, galvanized, or weldable bars; welding procedures must follow AWS D1.4/D1.4M.
Quality control requirements are extensive and mandatory, requiring contractor-furnished laboratories accredited under ASTM C1077 and compliance with ASTM C1077 and ASTM C1260. Personnel certifications required include American Concrete Institute (ACI) certification for quality control personnel, lead foremen, and field testing technicians (Grade I). Concrete mix design submittals must be provided 60 days prior to placement with trial batch testing showing at least three water-cementitious ratios. Field testing includes slump tests (ASTM C143/C143M), compressive strength tests (minimum six 6x12-inch cylinders per set, tested at 7 and 28 days per ASTM C39/C39M), air content verification, and unit weight determination. Placement, curing, and finishing procedures must follow ACI 301 and ACI 302.1R standards, with flat floor finishes meeting specified Ff/FL values (conventional minimum Ff 20/FL 15; industrial minimum Ff 30/FL 20) verified by ASTM E1155. Curing periods vary by concrete type and weather conditions, ranging from 7-14 days under standard conditions, with reduced periods for Type III high-early-strength cement. Deficient concrete strength or non-conforming materials require contractor-initiated investigation and mitigation plans subject to contracting officer approval.
View the file
Other files
Show 40 more
50 files listed here. See the rest on GovTribe.
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
Ti nker AFB, OK TAFB Techni cal Spr ci f i cat i ons 2019
SECTI ON 03 30 00
CAST- I N- PLACE CONCRETE
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
AMERI CAN CONCRETE I NSTI TUTE I NTERNATI ONAL ( ACI )
ACI 117 ( 2010; Er r at a 2011) Speci f i cat i ons f or Tol er ances f or Concr et e Const r uct i on and Mat er i al s and Comment ar y
ACI 121R ( 2008) Gui de f or Concr et e Const r uct i on Qual i t y Syst ems i n Conf or mance wi t h I SO
ACI 211. 1 ( 1991; R 2009) St andar d Pr act i ce f or Sel ect i ng Pr opor t i ons f or Nor mal , Heavywei ght and Mass Concr et e
ACI 301 ( 2010; ERTA 2015) Speci f i cat i ons f or St r uct ur al Concr et e
ACI 302. 1R ( 2015) Gui de f or Concr et e Fl oor and Sl ab Construction
ACI 304. 2R ( 1996; R 2008) Pl aci ng Concr et e by Pumpi ng Methods
ACI 304R ( 2000; R 2009) Gui de f or Measur i ng, Mi xi ng, Tr anspor t i ng, and Pl aci ng Concr et e
ACI 305R ( 2010) Gui de t o Hot Weat her Concr et i ng
ACI 306. 1 ( 1990; R 2002) St andar d Speci f i cat i on f or Col d Weat her Concr et i ng
ACI 306R ( 2010) Gui de t o Col d Weat her Concr et i ng
ACI 308. 1 ( 2011) Speci f i cat i on f or Cur i ng Concr et e
ACI 318 ( 2014; Er r at a 1- 2 2014; Er r at a 3- 5 2015;
Er r at a 6 2016) Bui l di ng Code Requi r ement s f or St r uct ur al Concr et e and Comment ar y
ACI 347 ( 2004; Er r at a 2008; Er r at a 2012) Gui de t o For mwor k f or Concr et e
ACI SP- 15 ( 2011) Fi el d Ref er ence Manual : St andar d
Apr i l 2019 Page 1 SECTI ON 03 30 00
Speci f i cat i ons f or St r uct ur al Concr et e ACI 301- 05 wi t h Sel ect ed ACI Ref er ences
ACI SP- 2 ( 2007; Abst r act : 10t h Edi t i on) ACI Manual of Concr et e I nspect i on
ACI SP- 66 ( 2004) ACI Det ai l i ng Manual
AMERI CAN HARDBOARD ASSOCI ATI ON ( AHA)
AHA A135. 4 ( 1995; R 2004) Basi c Har dboar d
AMERI CAN WELDI NG SOCI ETY ( AWS)
AWS D1. 4/ D1. 4M ( 2011) St r uct ur al Wel di ng Code - Rei nf or ci ng St eel
ASTM I NTERNATI ONAL ( ASTM)
ASTM A1064/ A1064M ( 2015) St andar d Speci f i cat i on f or Car bon- St eel Wi r e and Wel ded Wi r e Rei nf or cement , Pl ai n and Def or med, f or Concrete
ASTM A53/ A53M ( 2012) St andar d Speci f i cat i on f or Pi pe, St eel , Bl ack and Hot - Di pped, Zi nc- Coat ed, Wel ded and Seaml ess
ASTM A615/ A615M ( 2015a; E 2015) St andar d Speci f i cat i on f or Def or med and Pl ai n Car bon- St eel Bar s f or Concr et e Rei nf or cement
ASTM A706/ A706M ( 2014) St andar d Speci f i cat i on f or Low- Al l oy St eel Def or med and Pl ai n Bar s f or Concr et e Rei nf or cement
ASTM A767/ A767M ( 2009; R 2015) St andar d Speci f i cat i on f or Zi nc- Coat ed ( Gal vani zed) St eel Bar s f or Concr et e Rei nf or cement
ASTM A780/ A780M ( 2009; R 2015) St andar d Pr act i ce f or Repai r of Damaged and Uncoat ed Ar eas of Hot - Di p Gal vani zed Coat i ngs
ASTM A934/ A934M ( 2013) St andar d Speci f i cat i on f or Epoxy- Coat ed Pr ef abr i cat ed St eel Rei nf or ci ng Bar s
ASTM A955/ A955M ( 2016) St andar d Speci f i cat i on f or Def or med and Pl ai n St ai nl ess- St eel Bar s f or Concr et e Rei nf or cement
ASTM A996/ A996M ( 2015) St andar d Speci f i cat i on f or Rai l - St eel and Axl e- St eel Def or med Bar s f or Concr et e Rei nf or cement
ASTM C1017/ C1017M ( 2013; E 2015) St andar d Speci f i cat i on f or Chemi cal Admi xt ur es f or Use i n Pr oduci ng Fl owi ng Concr et e
Apr i l 2019 Page 2 SECTI ON 03 30 00
ASTM C1077 ( 2015) St andar d Pr act i ce f or Labor at or i es Test i ng Concr et e and Concr et e Aggr egat es f or Use i n Const r uct i on and Cr i t er i a f or Labor at or y Eval uat i on
ASTM C1107/ C1107M ( 2014a) St andar d Speci f i cat i on f or Packaged Dr y, Hydr aul i c- Cement Gr out (Nonshrink)
ASTM C1157/ C1157M ( 2011) St andar d Speci f i cat i on f or Hydr aul i c Cement
ASTM C1260 ( 2014) St andar d Test Met hod f or Pot ent i al Al kal i React i v i t y of Aggr egat es ( Mor t ar - Bar Met hod)
ASTM C138/ C138M ( 2014) St andar d Test Met hod f or Densi t y ( " Uni t Wei ght " ) , Yi el d, and Ai r Cont ent ( Gr avi met r i c) of Concr et e
ASTM C143/ C143M ( 2012) St andar d Test Met hod f or Sl ump of Hydr aul i c- Cement Concr et e
ASTM C150/ C150M ( 2015) St andar d Speci f i cat i on f or Por t l and Cement
ASTM C1602/ C1602M ( 2012) St andar d Speci f i cat i on f or Mi xi ng Wat er Used i n Pr oduct i on of Hydr aul i c Cement Concr et e
ASTM C172/ C172M ( 2014a) St andar d Pr act i ce f or Sampl i ng Fr eshl y Mi xed Concr et e
ASTM C173/ C173M ( 2014) St andar d Test Met hod f or Ai r Cont ent of Fr eshl y Mi xed Concr et e by t he Vol umet r i c Met hod
ASTM C192/ C192M ( 2015) St andar d Pr act i ce f or Maki ng and Cur i ng Concr et e Test Speci mens i n t he Laboratory
ASTM C231/ C231M ( 2014) St andar d Test Met hod f or Ai r Cont ent of Fr eshl y Mi xed Concr et e by t he Pr essur e Met hod
ASTM C260/ C260M ( 2010a) St andar d Speci f i cat i on f or Ai r - Ent r ai ni ng Admi xt ur es f or Concr et e
ASTM C31/ C31M ( 2015a; E 2016) St andar d Pr act i ce f or Maki ng and Cur i ng Concr et e Test Speci mens i n t he Fi el d
ASTM C311/ C311M ( 2013) Sampl i ng and Test i ng Fl y Ash or Nat ur al Pozzol ans f or Use as a Mi ner al Admi xt ur e i n Por t l and- Cement Concr et e
ASTM C33/ C33M ( 2013) St andar d Speci f i cat i on f or Concr et e Aggregates
Apr i l 2019 Page 3 SECTI ON 03 30 00
ASTM C39/ C39M ( 2015a) St andar d Test Met hod f or Compr essi ve St r engt h of Cyl i ndr i cal Concr et e Speci mens
ASTM C42/ C42M ( 2013) St andar d Test Met hod f or Obt ai ni ng and Test i ng Dr i l l ed Cor es and Sawed Beams of Concr et e
ASTM C494/ C494M ( 2015a) St andar d Speci f i cat i on f or Chemi cal Admi xt ur es f or Concr et e
ASTM C552 ( 2015) St andar d Speci f i cat i on f or Cel l ul ar Gl ass Ther mal I nsul at i on
ASTM C567/ C567M ( 2014) Det er mi ni ng Densi t y of St r uct ur al Li ght wei ght Concr et e
ASTM C578 ( 2015b) St andar d Speci f i cat i on f or Ri gi d, Cel l ul ar Pol yst yr ene Ther mal I nsul at i on
ASTM C591 ( 2015) St andar d Speci f i cat i on f or Unf aced Pr ef or med Ri gi d Cel l ul ar Pol y i socyanur at e Ther mal I nsul at i on
ASTM C595/ C595M ( 2015; E 2015) St andar d Speci f i cat i on f or Bl ended Hydr aul i c Cement s
ASTM C618 ( 2012a) St andar d Speci f i cat i on f or Coal Fl y Ash and Raw or Cal c i ned Nat ur al Pozzol an f or Use i n Concr et e
ASTM C78/ C78M ( 2015b) St andar d Test Met hod f or Fl exur al St r engt h of Concr et e ( Usi ng Si mpl e Beam wi t h Thi r d- Poi nt Loadi ng)
ASTM C920 ( 2014a) St andar d Speci f i cat i on f or El ast omer i c Joi nt Seal ant s
ASTM C94/ C94M ( 2015) St andar d Speci f i cat i on f or Ready- Mi xed Concr et e
ASTM C989/ C989M ( 2014) St andar d Speci f i cat i on f or Sl ag Cement f or Use i n Concr et e and Mor t ar s
ASTM D1751 ( 2004; E 2013; R 2013) St andar d Speci f i cat i on f or Pr ef or med Expansi on Joi nt Fi l l er f or Concr et e Pavi ng and St r uct ur al Const r uct i on ( Nonext r udi ng and Resi l i ent Bi t umi nous Types)
ASTM D1752 ( 2004a; R 2013) St andar d Speci f i cat i on f or Pr ef or med Sponge Rubber Cor k and Recycl ed PVC Expansi on
ASTM D2628 ( 1991; R 2011) St andar d Speci f i cat i on f or Pr ef or med Pol ychl or opr ene El ast omer i c Joi nt Seal s f or Concr et e Pavement s
Apr i l 2019 Page 4 SECTI ON 03 30 00
ASTM D2835 ( 1989; R 2012) Lubr i cant f or I nst al l at i on of Pr ef or med Compr essi on Seal s i n Concr et e Pavements
ASTM D412 ( 2015a) St andar d Test Met hods f or Vul cani zed Rubber and Ther mopl ast i c El ast omer s - Tensi on
ASTM D471 ( 2015a) St andar d Test Met hod f or Rubber Pr oper t y - Ef f ect of Li qui ds
ASTM D5759 ( 2012) Char act er i zat i on of Coal Fl y Ash and Cl ean Coal Combust i on Fl y Ash f or Pot ent i al Uses
ASTM D6690 ( 2015) St andar d Speci f i cat i on f or Joi nt and Cr ack Seal ant s, Hot Appl i ed, f or Concr et e and Asphal t Pavement s
ASTM E1155 ( 2014) St andar d Test Met hod f or Det er mi ni ng Fl oor Fl at ness and Fl oor Level ness Number s
ASTM E1643 ( 2011) St andar d Pr act i ce f or Sel ect i on, Desi gn, I nst al l at i on, and I nspect i on of Wat er Vapor Ret ar der s Used i n Cont act wi t h Ear t h or Gr anul ar Fi l l Under Concr et e Sl abs
ASTM E1745 ( 2011) St andar d Speci f i cat i on f or Wat er Vapor Ret ar der s Used i n Cont act wi t h Soi l or Gr anul ar Fi l l under Concr et e Sl abs
ASTM E329 ( 2014a) St andar d Speci f i cat i on f or Agenci es Engaged i n t he Test i ng and/ or I nspect i on of Mat er i al s Used i n Construction
ASTM E96/ E96M ( 2014) St andar d Test Met hods f or Wat er Vapor Tr ansmi ssi on of Mat er i al s
CONCRETE REI NFORCI NG STEEL I NSTI TUTE ( CRSI )
CRSI 10MSP ( 2009; 28t h Ed) Manual of St andar d Pr act i ce
FOREST STEWARDSHI P COUNCI L ( FSC)
FSC STD 01 001 ( 2000) Pr i nci pl es and Cr i t er i a f or For est Stewardship
NATI ONAL I NSTI TUTE OF STANDARDS AND TECHNOLOGY ( NI ST)
NI ST PS 1 ( 2009) DOC Vol unt ar y Pr oduct St andar d PS 1- 07, St r uct ur al Pl ywood
U. S. ARMY CORPS OF ENGI NEERS ( USACE)
COE CRD- C 513 ( 1974) Cor ps of Engi neer s Speci f i cat i ons f or Rubber Wat er st ops
Apr i l 2019 Page 5 SECTI ON 03 30 00
COE CRD- C 572 ( 1974) Cor ps of Engi neer s Speci f i cat i ons f or Pol yvi nyl chl or i de Wat er st ops
U. S. GENERAL SERVI CES ADMI NI STRATI ON ( GSA)
FS SS- S- 200 ( Rev E; Am 1; Not i ce 1) Seal ant , Joi nt , Two- Component , Jet - Bl ast - Resi st ant , Col d- Appl i ed, f or Por t l and Cement Concr et e Pavement
1. 2 DEFINITIONS
a. " Cement i t i ous mat er i al " as used her ei n must i ncl ude al l por t l and cement , pozzol an, f l y ash and gr ound gr anul at ed bl ast - f ur nace sl ag.
b. " Exposed t o publ i c v i ew" means si t uat ed so t hat i t can be seen f r om eye l evel f r om a publ i c l ocat i on af t er compl et i on of t he bui l di ng. A publ i c l ocat i on i s accessi bl e t o per sons not r esponsi bl e f or oper at i on or mai nt enance of t he bui l di ng.
c. " Chemi cal admi xt ur es" ar e mat er i al s i n t he f or m of powder or f l ui ds t hat ar e added t o t he concr et e t o gi ve i t cer t ai n char act er i st i cs not obt ai nabl e wi t h pl ai n concr et e mi xes.
d. " Suppl ement ar y cement i ng mat er i al s" ( SCM) i ncl ude coal f l y ash, gr anul at ed bl ast - f ur nace sl ag, nat ur al or cal c i ned pozzol ans, and ul t r a- f i ne coal ash when used i n such pr opor t i ons t o r epl ace t he por t l and cement t hat r esul t i n i mpr ovement t o sust ai nabi l i t y and dur abi l i t y and r educed cost .
e. " Desi gn st r engt h" ( f ' c) i s t he speci f i ed compr essi ve st r engt h of concr et e at t i me( s) speci f i ed i n t hi s sect i on t o meet st r uct ur al desi gn cr i t er i a.
f . " Mass Concr et e" i s any concr et e syst em t hat appr oaches a maxi mum t emper at ur e of 158 degr ees F wi t hi n t he f i r st 72 hour s of pl acement .
I n addi t i on, i t i ncl udes al l concr et e el ement s wi t h a sect i on t hi ckness of 3 f eet or mor e r egar dl ess of t emper at ur e.
g. " Mi xt ur e pr opor t i oni ng" i s t he pr ocess of desi gni ng concr et e mi xt ur e pr opor t i ons t o enabl e i t t o meet t he st r engt h, ser vi ce l i f e and const r uct abi l i t y r equi r ement s of t he pr oj ect whi l e mi ni mi zi ng t he i ni t i al and l i f e- cycl e cost .
h. " Mi xt ur e pr opor t i ons" ar e t he masses or vol umes of i ndi v i dual i ngr edi ent s used t o make a uni t measur e ( cubi c met er or cubi c yar d) of concrete.
i . " Pozzol an" i s a s i l i ceous or s i l i ceous and al umi nous mat er i al , whi ch i n i t sel f possesses l i t t l e or no cement i t i ous val ue but wi l l , i n f i nel y di v i ded f or m and i n t he pr esence of moi st ur e, chemi cal l y r eact wi t h cal c i um hydr oxi de at or di nar y t emper at ur es t o f or m compounds possessi ng cement i t i ous pr oper t i es.
j . " Wor kabi l i t y ( or consi st ence) " i s t he abi l i t y of a f r esh ( pl ast i c) concr et e mi x t o f i l l t he f or m/ moul d pr oper l y wi t h t he desi r ed wor k ( v i br at i on) and wi t hout r educi ng t he concr et e' s qual i t y. Wor kabi l i t y depends on wat er cont ent , chemi cal admi xt ur es, aggr egat e ( shape and si ze di st r i but i on) , cement i t i ous cont ent and age ( l evel of hydr at i on) .
Apr i l 2019 Page 6 SECTI ON 03 30 00
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t al s wi t h an " S" ar e f or i ncl usi on i n t he Sust ai nabi l i t y Not ebook, i n conf or mance t o Sect i on 01 33 29 SUSTAI NABI LI TY REPORTI NG.
Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL
PROCEDURES:
SD- 01 Pr econst r uct i on Submi t t al s
Concr et e Cur i ng Pl an
Qual i t y Cont r ol Pl an; G
Qual i t y Cont r ol Per sonnel Cer t i f i cat i ons; G
Qual i t y Cont r ol Or gani zat i onal Char t
Labor at or y Accr edi t at i on; G
For m Removal Schedul e; G
SD- 02 Shop Dr awi ngs
Formwork
Rei nf or ci ng St eel ; G
SD- 03 Pr oduct Dat a
Joi nt Seal ant s;
Joi nt Fi l l er ;
Mat er i al s f or For ms
Recycl ed Aggr egat e Mat er i al s;
Cement i t i ous Mat er i al s;
Vapor Bar r i er
Concr et e Cur i ng Mat er i al s
Reinforcement;
Li qui d Chemi cal Fl oor Har dener
Admixtures
Synt het i c Rei nf or ci ng Fi ber s
Mechani cal Rei nf or ci ng Bar Connect or s
Waterstops
Local / Regi onal Mat er i al s;
Apr i l 2019 Page 7 SECTI ON 03 30 00
Pumpi ng Concr et e
SD- 05 Desi gn Dat a
Concr et e Mi x Desi gn; G
SD- 06 Test Repor t s
Concr et e Mi x Desi gn; G
Fl y Ash
Pozzolan
Gr ound Gr anul at ed Bl ast - Fur nace Sl ag
Tol er ance Repor t
Compr essi ve St r engt h Test s; G
Uni t Wei ght of St r uct ur al Concr et e
Ai r Cont ent
Sl ump Test s
Water
SD- 07 Cer t i f i cat es
Rei nf or ci ng Bar s
Wel der Qual i f i cat i ons
Mat er i al Saf et y Dat a Sheet s
For est St ewar dshi p Counci l ( FSC) Cer t i f i cat i on
Fi el d Test i ng Techni c i an and Test i ng Agency
SD- 08 Manuf act ur er ' s I nst r uct i ons
Li qui d Chemi cal Fl oor Har dener
Cur i ng Compound
1. 4 MODI FI CATI ON OF REFERENCES
Accompl i sh wor k i n accor dance wi t h ACI publ i cat i ons except as modi f i ed her ei n. Consi der t he advi sor y or r ecommended pr ovi s i ons t o be mandat or y.
I nt er pr et r ef er ence t o t he " Bui l di ng Of f i c i al , " t he " St r uct ur al Engi neer , " and t he " Ar chi t ect / Engi neer " t o mean t he Cont r act i ng Of f i cer .
1. 5 DELI VERY, STORAGE, AND HANDLI NG
Follow ACI 301, ACI 304R and ASTM A934/ A934M r equi r ement s and r ecommendat i ons. Do not del i ver concr et e unt i l vapor r et ar der , or vapor bar r i er , f or ms, r ei nf or cement , embedded i t ems, and chamf er st r i ps ar e i n
Apr i l 2019 Page 8 SECTI ON 03 30 00 pl ace and r eady f or concr et e pl acement . Do not st or e concr et e cur i ng compounds or seal er s wi t h mat er i al s t hat have a hi gh capaci t y t o adsor b vol at i l e or gani c compound ( VOC) emi ssi ons. Do not st or e concr et e cur i ng compounds or seal er s i n occupi ed spaces.
1. 5. 1 Reinforcement
St or e r ei nf or cement of di f f er ent s i zes and shapes i n separ at e pi l es or r acks r ai sed above t he gr ound t o avoi d excessi ve r ust i ng. Pr ot ect f r om cont ami nant s such as gr ease, oi l , and di r t . Ensur e bar s i zes can be accur at el y i dent i f i ed af t er bundl es ar e br oken and t ags r emoved.
1. 5. 1. 1 Epoxy Coat ed Rei nf or ci ng St eel
Recor d coat i ng l ot on each shi ppi ng not i ce and car ef ul l y i dent i f y and r e- t ag bar bundl es f r om bendi ng pl ant . Pr ovi de syst ems f or handl i ng coat ed bar s whi ch have padded cont act ar eas such as, nyl on sl i ngs, al l f r ee of di r t and gr i t . Li f t bundl ed coat ed bar s wi t h st r ong back, mul t i pl e suppor t s, or pl at f or m br i dge t o pr event saggi ng and abr asi on.
Pad bundl i ng bands wher e i n cont act wi t h bar s. Do not dr op or dr ag bar s or bundl es. St or e coat ed bar s bot h i n shop and i n f i el d, abovegr ound, on wooden or padded cr i bbi ng. Space t he dunnage cl ose enough t o pr event excessi ve sags. St ack l ar ge quant i t i es of st r ai ght bar s wi t h adequat e pr ot ect i ve bl ocki ng bet ween l ayer s. Schedul e del i ver i es of epoxy coat ed bar s t o t he j ob s i t e t o avoi d t he need f or l ong t er m st or age. Pr ot ect f r om di r ect sunl i ght and weat her . Cover bar s t o be st or ed l onger t han 12 hour s at t he j ob s i t e wi t h opaque pol yet hyl ene sheet i ng or ot her sui t abl e equi val ent pr ot ect i ve mat er i al .
1. 6 QUALI TY ASSURANCE
1. 6. 1 Desi gn Dat a
1. 6. 1. 1 Concr et e Mi x Desi gn
Si xt y days mi ni mum pr i or t o concr et e pl acement , submi t a mi x desi gn f or each st r engt h and t ype of concr et e. Submi t a compl et e l i s t of mat er i al s i ncl udi ng t ype; br and; sour ce and amount of cement , compl ement ar y cement i t i ous mat er i al s and admi xt ur es; and appl i cabl e r ef er ence speci f i cat i ons. Submi t mi l l t est and al l ot her t est f or cement , compl ement ar y cement i t i ous mat er i al s, aggr egat es, and admi xt ur es.
Pr ovi de document at i on of maxi mum nomi nal aggr egat e s i ze, gr adat i on anal ysi s, per cent age r et ai ned and passi ng si eve, and a gr aph of per cent age r et ai ned ver ses si eve si ze. Pr ovi de mi x pr opor t i on dat a usi ng at l east t hr ee di f f er ent wat er - cement i t i ous mat er i al r at i os f or each t ype of mi xt ur e, whi ch pr oduce a r ange of st r engt h encompassi ng t hose r equi r ed f or each t ype of concr et e r equi r ed. I f sour ce mat er i al changes, r esubmi t mi x pr opor t i on dat a usi ng r evi sed sour ce mat er i al . Pr ovi de onl y mat er i al s t hat have been pr oven by t r i al mi x st udi es t o meet t he r equi r ement s of t hi s speci f i cat i on, unl ess ot her wi se appr oved i n wr i t i ng by t he Cont r act i ng Of f i cer . I ndi cat e c l ear l y i n t he submi t t al wher e each mi x desi gn i s used when mor e t han one mi x desi gn i s submi t t ed. Resubmi t dat a on concr et e component s i f t he qual i t i es or sour ce of component s changes.
For pr evi ousl y appr oved concr et e mi x desi gns used wi t hi n t he past t wel ve mont hs, t he pr evi ous mi x desi gn may be r e- submi t t ed wi t hout f ur t her t r i al bat ch t est i ng i f accompani ed by mat er i al t est dat a conduct ed wi t hi n t he l ast s i x mont hs. Obt ai n mi x desi gn appr oval f r om t he cont r act i ng of f i cer pr i or t o concr et e pl acement .
Apr i l 2019 Page 9 SECTI ON 03 30 00
1. 6. 2 Shop Dr awi ngs
1. 6. 2. 1 Formwork
Dr awi ngs showi ng det ai l s of f or mwor k i ncl udi ng, but not l i mi t ed t o;
j oi nt s, suppor t s, st uddi ng and shor i ng, and sequence of f or m and shor i ng r emoval . I ndi cat e pl acement schedul e, const r uct i on, l ocat i on and met hod of f or mi ng cont r ol j oi nt s. I ncl ude l ocat i ons of i nser t s, condui t , s l eeves and ot her embedded i t ems. Repr oduct i ons of cont r act dr awi ngs ar e unaccept abl e. Submi t f or m r emoval schedul e i ndi cat i ng el ement and mi ni mum l engt h of t i me f or f or m r emoval .
Desi gn, f abr i cat e, er ect , suppor t , br ace, and mai nt ai n f or mwor k so t hat i t i s capabl e of suppor t i ng wi t hout f ai l ur e al l ver t i cal and l at er al l oads t hat may r easonabl y be ant i c i pat ed t o be appl i ed t o t he f or mwor k.
1. 6. 2. 2 Rei nf or ci ng St eel
ACI SP- 66. I ndi cat e bendi ng di agr ams, assembl y di agr ams, spl i c i ng and l aps of bar s, shapes, di mensi ons, and det ai l s of bar r ei nf or ci ng, accessor i es, and concr et e cover . Do not scal e di mensi ons f r om st r uct ur al dr awi ngs t o det er mi ne l engt hs of r ei nf or ci ng bar s. Repr oduct i ons of cont r act dr awi ngs ar e unaccept abl e.
1. 6. 3 Cont r ol Submi t t al s
1. 6. 3. 1 Concr et e Cur i ng Pl an
Submi t pr oposed mat er i al s, met hods and dur at i on f or cur i ng concr et e el ement s i n accor dance wi t h ACI 308. 1.
1. 6. 3. 2 Pumpi ng Concr et e
Submi t pr oposed mat er i al s and met hods f or pumpi ng concr et e. Submi t t al must i ncl ude mi x desi gns, pumpi ng equi pment i ncl udi ng t ype of pump and si ze and mat er i al f or pi pe, and maxi mum l engt h and hei ght concr et e i s t o be pumped.
1. 6. 3. 3 Mat er i al Saf et y Dat a Sheet s
Submi t Mat er i al Saf et y Dat a Sheet s ( MSDS) f or al l mat er i al s t hat ar e r egul at ed f or hazar dous heal t h ef f ect s. MSDS must be r eadi l y accessi bl e dur i ng each wor k shi f t t o empl oyees when t hey ar e at t he const r uct i on s i t e.
1. 6. 4 Test Repor t s
1. 6. 4. 1 Fl y Ash and Pozzol an
Submi t t est r esul t s i n accor dance wi t h ASTM C618 f or f l y ash and pozzol an. Submi t t est r esul t s per f or med wi t hi n 6 mont hs of submi t t al dat e.
1. 6. 4. 2 Gr ound Gr anul at ed Bl ast - Fur nace Sl ag
Submi t t est r esul t s i n accor dance wi t h ASTM C989/ C989M f or gr ound gr anul at ed bl ast - f ur nace sl ag. Submi t t est r esul t s per f or med wi t hi n 6 mont hs of submi t t al dat e.
Apr i l 2019 Page 10 SECTI ON 03 30 00
1. 6. 5 Qual i t y Cont r ol Pl an
Devel op and submi t f or appr oval a concr et e qual i t y cont r ol pr ogr am i n accor dance wi t h t he gui del i nes of ACI 121R and as speci f i ed her ei n. The pl an must i ncl ude appr oved l abor at or i es. Pr ovi de di r ect over si ght f or t he concr et e qual i f i cat i on pr ogr am i ncl usi ve of associ at ed sampl i ng and t est i ng. Al l qual i t y cont r ol r epor t s must be pr ovi ded t o t he Cont r act i ng Of f i cer , Qual i t y Manager and Concr et e Suppl i er . Mai nt ai n a copy of ACI SP- 15 and CRSI 10MSP at pr oj ect s i t e.
1. 6. 6 Qual i t y Cont r ol Per sonnel Cer t i f i cat i ons
The Cont r act or must submi t f or appr oval t he r esponsi bi l i t i es of t he var i ous qual i t y cont r ol per sonnel , i ncl udi ng t he names and qual i f i cat i ons of t he i ndi v i dual s i n t hose posi t i ons and a qual i t y cont r ol or gani zat i onal char t def i ni ng t he qual i t y cont r ol hi er ar chy and t he r esponsi bi l i t y of t he var i ous posi t i ons. Qual i t y cont r ol per sonnel must be empl oyed by t he Contractor.
Submi t Amer i can Concr et e I nst i t ut e cer t i f i cat i on f or t he f ol l owi ng:
a. CQC per sonnel r esponsi bl e f or i nspect i on of concr et e oper at i ons.
b. Lead For eman or Jour neyman of t he Concr et e Pl aci ng, Fi ni shi ng, and Cur i ng Cr ews.
c. Fi el d Test i ng Techni c i ans: ACI Concr et e Fi el d Test i ng Techni c i an, Gr ade I.
1. 6. 6. 1 Qual i t y Manager Qual i f i cat i ons
The qual i t y manager must hol d a cur r ent l i cense as a pr of essi onal engi neer i n a U. S. st at e or t er r i t or y wi t h exper i ence on at l east f i ve ( 5) s i mi l ar pr oj ect s. Evi dence of ext r aor di nar y pr oven exper i ence may be consi der ed by t he Cont r act i ng Of f i cer as suf f i c i ent t o act as t he Qual i t y Manager .
1. 6. 6. 2 Fi el d Test i ng Techni c i an and Test i ng Agency
Submi t dat a on qual i f i cat i ons of pr oposed t est i ng agency and t echni c i ans f or appr oval by t he Cont r act i ng Of f i cer pr i or t o per f or mi ng t est i ng on concrete.
a. Wor k on concr et e under t hi s cont r act must be per f or med by an ACI Concr et e Fi el d Test i ng Techni c i an Gr ade 1 qual i f i ed i n accor dance wi t h ACI SP- 2 or equi val ent . Equi val ent cer t i f i cat i on pr ogr ams must i ncl ude r equi r ement s f or wr i t t en and per f or mance exami nat i ons as st i pul at ed i n
ACI SP- 2.
b. Test i ng agenci es t hat per f or m t est i ng ser vi ces on r ei nf or ci ng st eel must meet t he r equi r ement s of ASTM E329.
c. Test i ng agenci es t hat per f or m t est i ng ser vi ces on concr et e mat er i al s must meet t he r equi r ement s of ASTM C1077.
1. 6. 7 Labor at or y Qual i f i cat i ons f or Concr et e Qual i f i cat i on Test i ng
The concr et e t est i ng l abor at or y must have t he necessar y equi pment and exper i ence t o accompl i sh r equi r ed t est i ng. The l abor at or y must meet t he r equi r ement s of ASTM C1077 and be Cement and Concr et e Ref er ence Labor at or y
Apr i l 2019 Page 11 SECTI ON 03 30 00
1221364941E Highlight
( CCRL) i nspect ed.
1. 6. 8 Labor at or y Accr edi t at i on
Labor at or y and t est i ng f aci l i t i es must be pr ovi ded by and at t he expense of t he Cont r act or . The l abor at or i es per f or mi ng t he t est s must be accr edi t ed i n accor dance wi t h ASTM C1077, i ncl udi ng ASTM C78/ C78M and ASTM C1260. The accr edi t at i on must be cur r ent and must i ncl ude t he r equi r ed t est met hods, as speci f i ed. Fur t her mor e, t he t est i ng must compl y wi t h t he f ol l owi ng r equi r ement s:
a. Aggr egat e Test i ng and Mi x Pr opor t i oni ng: Aggr egat e t est i ng and mi xt ur e pr opor t i oni ng st udi es must be per f or med by an accr edi t ed l abor at or y and under t he di r ect i on of a r egi st er ed pr of essi onal engi neer i n a U. S. st at e or t er r i t or y compet ent i n concr et e mat er i al who i s compet ent i n concr et e mat er i al s and must s i gn al l r epor t s and desi gns.
b. Accept ance Test i ng: Fur ni sh al l mat er i al s, l abor , and f aci l i t i es r equi r ed f or mol di ng, cur i ng, t est i ng, and pr ot ect i ng t est speci mens at t he s i t e and i n t he l abor at or y. Fur ni sh and mai nt ai n boxes or ot her f aci l i t i es sui t abl e f or st or i ng and cur i ng t he speci mens at t he s i t e whi l e i n t he mol d wi t hi n t he t emper at ur e r ange st i pul at ed by
ASTM C31/ C31M.
c. Cont r act or Qual i t y Cont r ol : Al l sampl i ng and t est i ng must be per f or med by an appr oved, onsi t e, i ndependent , accr edi t ed l abor at or y.
1. 7 ENVI RONMENTAL REQUI REMENTS
Pr ovi de space vent i l at i on accor di ng t o manuf act ur er r ecommendat i ons, at a mi ni mum, dur i ng and f ol l owi ng i nst al l at i on of concr et e cur i ng compound and seal er . Mai nt ai n one of t he f ol l owi ng vent i l at i on condi t i ons dur i ng t he cur i ng per i od or f or 72 hour s af t er i nst al l at i on:
a. Suppl y 100 per cent out si de ai r 24 hour s a day.
b. Suppl y ai r f l ow at a r at e of 6 ai r changes per hour , when out si de t emper at ur es ar e bet ween 55 degr ees F and 84 degr ees F and humi di t y i s bet ween 30 per cent and 60 per cent .
c. Suppl y ai r f l ow at a r at e of 1. 5 ai r changes per hour , when out si de ai r condi t i ons ar e not wi t hi n t he r ange st i pul at ed above.
1. 7. 1 Submi t t al s f or Envi r onment al Per f or mance
a. Pr ovi de dat a i ndi cat i ng t he per cent age of post - i ndust r i al pozzol an ( f l y ash, bl ast f ur nace sl ag) cement subst i t ut i on as a per cent age of t he f ul l pr oduct composi t e by wei ght .
b. Pr ovi de dat a i ndi cat i ng t he per cent age of post - i ndust r i al and post - consumer r ecycl ed cont ent aggr egat e.
c. Pr ovi de pr oduct dat a i ndi cat i ng t he per cent age of post - consumer r ecycl ed st eel cont ent i n each t ype of st eel r ei nf or cement as a per cent age of t he f ul l pr oduct composi t e by wei ght .
d. Pr ovi de pr oduct dat a st at i ng t he l ocat i on wher e al l pr oduct s wer e manufactured
Apr i l 2019 Page 12 SECTI ON 03 30 00
e. For pr oj ect s usi ng FSC cer t i f i ed f or mwor k, pr ovi de chai n- of - cust ody document at i on f or al l cer t i f i ed wood pr oduct s.
f . For pr oj ect s usi ng r eusabl e f or mwor k, pr ovi de dat a showi ng how f or mwor k i s r eused.
g. Pr ovi de MSDS pr oduct i nf or mat i on dat a showi ng t hat f or m r el ease agent s meet any envi r onment al per f or mance goal s such as usi ng veget abl e and soy based pr oduct s.
h. Pr ovi de MSDS pr oduct i nf or mat i on dat a showi ng t hat concr et e adhesi ves meet any envi r onment al per f or mance goal s i ncl udi ng l ow emi t t i ng, l ow vol at i l e or gani c compound pr oduct s.
1. 8 SUSTAI NABLE DESI GN REQUI REMENTS
1. 8. 1 Local / Regi onal Mat er i al s
Use mat er i al s or pr oduct s ext r act ed, har vest ed, or r ecover ed, as wel l as manuf act ur ed, wi t hi n a500 mi l e r adi us f r om t he pr oj ect s i t e, i f avai l abl e f r om a mi ni mum of t hr ee sour ces. See Sect i on 01 33 29 LEED( t m) DOCUMENTATI ON f or cumul at i ve t ot al l ocal mat er i al r equi r ement s. Concr et e mat er i al s may be l ocal l y avai l abl e. Submi t document at i on i ndi cat i ng di st ance bet ween manuf act ur i ng f aci l i t y and t he pr oj ect s i t e. I ndi cat e di st ance of r aw mat er i al or i gi n f r om t he pr oj ect s i t e. I ndi cat e r el at i ve dol l ar val ue of l ocal / r egi onal mat er i al s t o t ot al dol l ar val ue of pr oduct s i ncl uded i n pr oj ect .
1. 8. 2 For est St ewar dshi p Counci l ( FSC) Cer t i f i cat i on
Use FSC- cer t i f i ed wood wher e speci f i ed. Pr ovi de l et t er of cer t i f i cat i on s i gned by l umber suppl i er . I ndi cat e compl i ance wi t h FSC STD 01 001 and i dent i f y cer t i f y i ng or gani zat i on. Submi t FSC cer t i f i cat i on number s;
i dent i f y each cer t i f i ed pr oduct on a l i ne- i t em basi s. Submi t copi es of i nvoi ces bear i ng t he FSC cer t i f i cat i on number s.
1. 9 QUALI FI CATI ONS FOR WELDI NG WORK
Wel di ng pr ocedur es must be i n accor dance wi t h AWS D1. 4/ D1. 4M.
Ver i f y t hat Wel der qual i f i cat i ons ar e i n accor dance wi t h AWS D1. 4/ D1. 4M or under an equi val ent qual i f i cat i on t est appr oved i n advance. Wel der s ar e per mi t t ed t o do onl y t he t ype of wel di ng f or whi ch each i s speci f i cal l y qualified.
PART 2 PRODUCTS
2. 1 MATERI ALS FOR FORMS
Pr ovi de wood, pl ywood, pl ast i c, car t on, or st eel . Use pl ywood or st eel f or ms wher e a smoot h f or m f i ni sh i s r equi r ed.
2. 1. 1 Wood For ms
Use l umber as speci f i ed i n Sect i on 06 10 00 ROUGH CARPENTRY and as f ol l ows. Pr ovi de l umber t hat i s squar e edged or t ongue- and- gr oove boar ds, f r ee of r ai sed gr ai n, knot hol es, or ot her sur f ace def ect s. Pr ovi de pl ywood t hat compl i es wi t h NI ST PS 1, B- B concr et e f or m panel s or bet t er or AHA A135. 4, har dboar d f or smoot h f or m l i ni ng. Submi t dat a ver i f y i ng
Apr i l 2019 Page 13 SECTI ON 03 30 00 t hat composi t e wood pr oduct s cont ai n no ur ea f or mal dehyde r esi ns.
2. 1. 1. 1 Concr et e For m Pl ywood ( St andar d Rough)
Pr ovi de pl ywood t hat conf or ms t o NI ST PS 1, B- B, concr et e f or m, not l ess t han 5/ 8- i nch t hi ck.
2. 1. 1. 2 Over l ai d Concr et e For m Pl ywood ( St andar d Smoot h)
Pr ovi de pl ywood t hat conf or ms t o NI ST PS 1, B- B, hi gh densi t y f or m over l ay, not l ess t han 5/ 8- i nch t hi ck.
2. 1. 2 Pl ast i c For ms
Pl ast i c l umber as speci f i ed i n Sect i on 06 10 00 ROUGH CARPENTRY. Pr ovi de pl ast i c f or ms t hat cont ai n a mi ni mum of 50 per cent post - consumer r ecycl ed cont ent , or a mi ni mum of 50 per cent post - i ndust r i al r ecycl ed cont ent .
2. 1. 3 Car t on For ms
Moi st ur e r esi st ant t r eat ed paper f aces, bi odegr adabl e, st r uct ur al l y suf f i c i ent t o suppor t wei ght of wet concr et e unt i l i ni t i al set . Pr ovi de car t on f or ms t hat cont ai n a mi ni mum of 5 per cent post - consumer r ecycl ed cont ent , or a mi ni mum of 20 per cent post - i ndust r i al r ecycl ed cont ent .
2. 1. 4 St eel For ms
Pr ovi de st eel f or m sur f aces t hat do not cont ai n i r r egul ar i t i es, dent s, or sags.
2. 2 FORM TI ES AND ACCESSORI ES
Pr ovi de a f or m t i e syst em t hat does not l eave mi l d st eel af t er br eak- of f or r emoval any cl oser t han 2 i nches f r om t he exposed sur f ace. Do not use wi r e al one. For m t i es and accessor i es must not r educe t he ef f ect i ve cover of t he r ei nf or cement .
2. 2. 1 Waterstops
2. 2. 1. 1 PVC Wat er st op
Pol yvi nyl chl or i de wat er st ops must conf or m t o COE CRD- C 572.
2. 2. 1. 2 Rubber Wat er st op
Rubber wat er st ops must conf or m t o COE CRD- C 513.
2. 2. 1. 3 Ther mopl ast i c El ast omer i c Rubber Wat er st op
Ther mopl ast i c el ast omer i c r ubber wat er st ops must conf or m t o ASTM D471.
2. 2. 1. 4 Hydr ophi l i c Wat er st op
Swel l abl e st r i p t ype compound of pol ymer modi f i ed chl or opr ene r ubber t hat swel l s upon cont act wi t h wat er must conf or m t o ASTM D412 as f ol l ows:
Tensi l e st r engt h 420 psi mi ni mum; ul t i mat e el ongat i on 600 per cent mi ni mum. Har dness must be 50 mi ni mum on t he t ype A dur omet er and t he vol umet r i c expansi on r at i o i n di st i l l ed wat er at 70 degr ees F must be 3 t o 1 mi ni mum.
Apr i l 2019 Page 14 SECTI ON 03 30 00
2. 2. 2 Dovet ai l Anchor Sl ot
Pr ef or med met al s l ot appr oxi mat el y 1 i nch by 1 i nch of not l ess t han 22 gage gal vani zed st eel cast i n concr et e. Coor di nat e act ual s i ze and t hr oat openi ng wi t h dovet ai l anchor s and pr ovi de wi t h r emovabl e f i l l er mat er i al .
2. 2. 3 Per i met er I nsul at i on
Per i met er i nsul at i on must be pol yst yr ene conf or mi ng t o ASTM C578, Type I I ;
pol yur et hane conf or mi ng t o ASTM C591, Type I I ; or cel l ul ar gl ass conf or mi ng t o ASTM C552, Type I or I V. Compl y wi t h EPA r equi r ement s i n accor dance wi t h Sect i on 01 33 29 SUSTAI NABI LI TY REPORTI NG.
2. 3 CONCRETE MI X DESI GN
2. 3. 1 Cont r act or - Fur ni shed Mi x Desi gn
ACI 211. 1, ACI 301, ACI 318 and ACI 213R except as ot her wi se speci f i ed.
I ndi cat e t he compr essi ve st r engt h ( f ' c) of t he concr et e f or each por t i on of t he st r uct ur e( s) as speci f i ed bel ow. Wher e f ast er set t i me i s r equi r ed, use Type I I I cement bef or e usi ng cal c i um chl or i de wi t h appr oval f r om t he cont r act i ng of f i cer .
2. 3. 1. 1 Footings
Pr opor t i on nor mal - wei ght concr et e mi xt ur e as f ol l ows:
a. Mi ni mum Compr essi ve St r engt h: 3000 psi at 28 days.
b. Maxi mum Wat er - Cement i t i ous Mat er i al s Rat i o: 0. 45 .
c. Sl ump Li mi t : 5 i nches f or concr et e wi t h ver i f i ed s l ump of 2 t o 4 i nches bef or e addi ng hi gh- r ange wat er - r educi ng admi xt ur e or pl ast i c i z i ng admi xt ur e , pl us or mi nus 1 i nch.
d. Ai r Cont ent : 5. 5 per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 1- 1/ 2 i nch nomi nal maxi mum aggr egat e s i ze.
e. Ai r Cont ent : 6 per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 1 i nch 3/ 4- i nch nomi nal maxi mum aggr egat e s i ze.
2. 3. 1. 2 Foundat i on Wal l s
Pr opor t i on nor mal - wei ght concr et e mi xt ur e as f ol l ows:
a. Mi ni mum Compr essi ve St r engt h: 4000 psi at 28 days.
b. Maxi mum Wat er - Cement i t i ous Mat er i al s Rat i o: 0. 40 .
c. Sl ump Li mi t : 5 i nches f or concr et e wi t h ver i f i ed s l ump of 2 t o 4 i nches bef or e addi ng hi gh- r ange wat er - r educi ng admi xt ur e or pl ast i c i z i ng admi xt ur e , pl us or mi nus 1 i nch.
d. Ai r Cont ent : 5. 5per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 1- 1/ 2 i nch nomi nal maxi mum aggr egat e s i ze.
e. Ai r Cont ent : 6 per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 1 i nch 3/ 4 i nch nomi nal maxi mum aggr egat e s i ze.
Apr i l 2019 Page 15 SECTI ON 03 30 00
2. 3. 1. 3 Slab-on-Grade
Pr opor t i on nor mal - wei ght concr et e mi xt ur e as f ol l ows:
a. Mi ni mum Compr essi ve St r engt h: 3500 psi at 28 days.
b. Maxi mum Wat er - Cement i t i ous Mat er i al s Rat i o: 0. 45 .
c. Sl ump Li mi t : 4 i nches f or concr et e wi t h ver i f i ed s l ump of 2 t o 4 i nches bef or e addi ng hi gh- r ange wat er - r educi ng admi xt ur e or pl ast i c i z i ng admi xt ur e , pl us or mi nus 1 i nch.
d. Ai r Cont ent : 5. 5 per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 1- 1/ 2 i nch nomi nal maxi mum aggr egat e s i ze.
e. Ai r Cont ent : 6 per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 3/ 4 i nch nomi nal maxi mum aggr egat e s i ze.
f . Ai r Cont ent : Do not al l ow ai r cont ent of t r owel - f i ni shed f l oor s t o exceed 3 per cent .
h. Synt het i c Macr o- Fi ber : Uni f or ml y di sper se i n concr et e mi xt ur e at manuf act ur er ' s r ecommended r at e, but not l ess t han3. 0 l b/ cu. yd.
2. 3. 1. 4 Suspended Sl abs
Pr opor t i on nor mal - wei ght concr et e mi xt ur e as f ol l ows:
a. Mi ni mum Compr essi ve St r engt h: 4500 psi at 28 days.
b. Maxi mum Wat er - Cement i t i ous Mat er i al s Rat i o: 0. 40.
c. Sl ump Li mi t : 4 i ncher e addi ng hi gh- r ange wat er - r educi ng admi xt ur e or pl ast i c i z i ng admi xt ur e 1 i nch.
d. Ai r Cont ent : 5. 5per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 1- 1/ 2 i nch nomi nal maxi mum aggr egat e s i ze.
e. Ai r Cont ent : 6per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 3/ 4 i nchnomi nal maxi mum aggr egat e s i ze.
f . Ai r Cont ent : Do not al l ow ai r cont ent of t r owel - f i ni shed f l oor s t o exceed 3 per cent .
h. Synt het i c Macr o- Fi ber : Uni f or ml y di sper se i n concr et e mi xt ur e at manuf act ur er ' s r ecommended r at e, but not l ess t han 5 l b/ cu. yd.
2. 3. 1. 5 Concr et e Toppi ngs
Pr opor t i on nor mal - wei ght concr et e mi xt ur e as f ol l ows:
a. Mi ni mum Compr essi ve St r engt h: 3500 psi at 28 days.
b. Maxi mum Wat er - Cement i t i ous Mat er i al s Rat i o: 0. 40 .
c. Sl ump Li mi t : 4 i nches f or concr et e wi t h ver i f i ed s l ump of 2 t o 4 i nches bef or e addi ng hi gh- r ange wat er - r educi ng admi xt ur e or pl ast i c i z i ng admi xt ur e, pl us or mi nus 1 i nch.
Apr i l 2019 Page 16 SECTI ON 03 30 00
d. Ai r Cont ent : 5. 5per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 1- 1/ 2 i nch nomi nal maxi mum aggr egat e s i ze.
e. Ai r Cont ent : 6per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 1 i nch 3/ 4 i nch nomi nal maxi mum aggr egat e s i ze.
f . Ai r Cont ent : Do not al l ow ai r cont ent of t r owel - f i ni shed f l oor s t o exceed 3 per cent .
g. Synt het i c Mi cr o- Fi ber : Uni f or ml y di sper se i n concr et e mi xt ur e at manuf act ur er ' s r ecommended r at e, but not l ess t han 1. 0 l b/ cu. yd.
2. 3. 1. 6 Bui l di ng Fr ame Member s
Pr opor t i on nor mal - wei ght concr et e mi xt ur e as f ol l ows:
a. Mi ni mum Compr essi ve St r engt h: 4500 psi at 28 days.
b. Maxi mum Wat er - Cement i t i ous Mat er i al s Rat i o: 0. 45 .
c. Sl ump Li mi t : 4 i nches f or concr et e wi t h ver i f i ed s l ump of 2 t o 4 i nches bef or e addi ng hi gh- r ange wat er - r educi ng admi xt ur e or pl ast i c i z i ng admi xt ur e, pl us or mi nus 1 i nch.
d. Ai r Cont ent : 5. 5per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 1- 1/ 2 i nch nomi nal maxi mum aggr egat e s i ze.
e. Ai r Cont ent : 6per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 3/ 4 i nch nomi nal maxi mum aggr egat e s i ze.
2. 3. 1. 7 Bui l di ng Wal l s
Pr opor t i on nor mal - wei ght concr et e mi xt ur e as f ol l ows:
a. Mi ni mum Compr essi ve St r engt h: 4000 psi at 28 days.
b. Maxi mum Wat er - Cement i t i ous Mat er i al s Rat i o: 0. 45.
c. Sl ump Li mi t : 4 i nchesf or concr et e wi t h ver i f i ed s l ump of 2 t o 4 i nches bef or e addi ng hi gh- r ange wat er - r educi ng admi xt ur e or pl ast i c i z i ng admi xt ur e , pl us or mi nus 1 i nch.
d. Ai r Cont ent : 5. 5per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f or 1- 1/ 2 i nch nomi nal maxi mum aggr egat e s i ze.
e. Ai r Cont ent : 6per cent , pl us or mi nus 1. 5 per cent at poi nt of del i ver y f o 3/ 4 i nch nomi nal maxi mum aggr egat e s i ze.
Maxi mum sl ump may be i ncr eased 1 i nch f or met hods of consol i dat i on ot her t han vi br at i on. Pr ovi de ai r ent r ai nment usi ng ai r - ent r ai ni ng admi xt ur e.
2. 3. 1. 8 Mi x Pr opor t i ons f or Nor mal Wei ght Concr et e
Tr i al desi gn bat ches, mi xt ur e pr opor t i oni ng st udi es, and t est i ng r equi r ement s f or var i ous c l asses and t ypes of concr et e speci f i ed ar e t he r esponsi bi l i t y of t he Cont r act or . Base mi xt ur e pr opor t i ons on compr essi ve st r engt h as det er mi ned by t est speci mens f abr i cat ed i n accor dance wi t h ASTM C192/ C192M and t est ed i n accor dance wi t h ASTM C39/ C39M. Sampl es of
Apr i l 2019 Page 17 SECTI ON 03 30 00 al l mat er i al s used i n mi xt ur e pr opor t i oni ng st udi es must be r epr esent at i ve of t hose pr oposed f or use i n t he pr oj ect and must be accompani ed by t he manuf act ur er ' s or pr oducer ' s t est r epor t i ndi cat i ng compl i ance wi t h t hese speci f i cat i ons. Base t r i al mi xt ur es havi ng pr opor t i ons, consi st enci es, and ai r cont ent sui t abl e f or t he wor k on met hodol ogy descr i bed i n ACI 211. 1.
I n t he t r i al mi xt ur e, use at l east t hr ee di f f er ent wat er - cement i t i ous mat er i al r at i os f or each t ype of mi xt ur e, whi ch must pr oduce a r ange of st r engt h encompassi ng t hose r equi r ed f or each cl ass and t ype of concr et e r equi r ed on t he pr oj ect . The maxi mum wat er - cement i t i ous mat er i al r at i o al l owed must be based on equi val ent wat er - cement i t i ous mat er i al r at i o cal cul at i ons as det er mi ned by t he conver si on f r om t he wei ght r at i o of wat er t o cement pl us pozzol an by wei ght equi val ency met hod. Desi gn l abor at or y t r i al mi xt ur e f or maxi mum per mi t t ed s l ump and ai r cont ent .
Each combi nat i on of mat er i al pr oposed f or use must have separ at e t r i al mi xt ur e, except f or accel er at or or r et ar der use can be pr ovi ded wi t hout separ at e t r i al mi xt ur e. Repor t t he t emper at ur e of concr et e i n each t r i al bat ch. For each wat er - cement i t i ous mat er i al r at i o, at l east t hr ee t est cyl i nder s f or each t est age must be made and cur ed i n accor dance wi t h ASTM C192/ C192M and t est ed i n accor dance wi t h ASTM C39/ C39M f or 7 and 28 days. Fr om t hese r esul t s, pl ot a cur ve showi ng t he r el at i onshi p bet ween wat er - cement i t i ous mat er i al r at i o and st r engt h f or each set of t r i al mi x st udi es. I n addi t i on, pl ot a cur ve showi ng t he r el at i onshi p bet ween 7 and 28 day st r engt hs.
2. 3. 1. 9 Requi r ed Aver age St r engt h of Mi x Desi gn
The sel ect ed mi xt ur e must pr oduce an aver age compr essi ve st r engt h exceedi ng t he speci f i ed st r engt h by t he amount i ndi cat ed i n ACI 301, but may not exceed t he speci f i ed st r engt h at t he same age by mor e t han 20 per cent . When a concr et e pr oduct i on f aci l i t y has a r ecor d of at l east 15 consecut i ve t est s, t he st andar d devi at i on must be cal cul at ed and t he r equi r ed aver age compr essi ve st r engt h must be det er mi ned i n accor dance with ACI 301.
2. 3. 2 Ready- Mi x Concr et e
Pr ovi de concr et e t hat meet s t he r equi r ement s of ASTM C94/ C94M.
Ready- mi xed concr et e manuf act ur er must pr ovi de dupl i cat e del i ver y t i cket s wi t h each l oad of concr et e del i ver ed. Pr ovi de del i ver y t i cket s wi t h t he f ol l owi ng i nf or mat i on i n addi t i on t o t hat r equi r ed by ASTM C94/ C94M:
Type and br and cement
Cement and compl ement ar y cement i t i ous mat er i al s cont ent i n 94- pound bags per cubi c yar d of concr et e
Maxi mum si ze of aggr egat e
Amount and br and name of admi xt ur es
Tot al wat er cont ent expr essed by wat er cement i t i ous mat er i al r at i o
2. 3. 3 Concr et e Cur i ng Mat er i al s
Pr ovi de concr et e cur i ng mat er i al i n accor dance wi t h ACI 301 Sect i on 5 and ACI 308. 1 Sect i on 2. Submi t pr oduct dat a f or concr et e cur i ng compounds.
Submi t manuf act ur es i nst r uct i ons f or pl acement of cur i ng compound.
Apr i l 2019 Page 18 SECTI ON 03 30 00
2. 4 MATERIALS
2. 4. 1 Cement i t i ous Mat er i al s
For exposed concr et e, use one manuf act ur er and one sour ce f or each t ype of cement , gr ound sl ag, f l y ash, and pozzol an.
2. 4. 1. 1 Fl y Ash
ASTM C618, Cl ass F, except t hat t he maxi mum al l owabl e l oss on i gni t i on must not exceed 3 per cent . Cl ass F f l y ash f or use i n mi t i gat i ng Al kal i - Si l i ca React i v i t y must have a Cal c i um Oxi de ( CaO) cont ent of l ess t han 8 per cent and a t ot al equi val ent al kal i cont ent l ess t han 1. 5 per cent .
Add wi t h cement . Fl y ash cont ent must be a mi ni mum of 20per cent by wei ght of cement i t i ous mat er i al , pr ovi ded t he f l y ash does not r educe t he amount of cement i n t he concr et e mi x bel ow t he mi ni mum r equi r ement s of l ocal bui l di ng codes. Wher e t he use of f l y ash cannot meet t he mi ni mum l evel , pr ovi de t he maxi mum amount of f l y ash per mi t t abl e t hat meet s t he code r equi r ement s f or cement cont ent . Repor t t he chemi cal anal ysi s of t he f l y ash i n accor dance wi t h ASTM C311/ C311M. Eval uat e and cl assi f y f l y ash i n accor dance wi t h ASTM D5759.
2. 4. 1. 2 Raw or Cal c i ned Nat ur al Pozzol an
Nat ur al pozzol an must be r aw or cal c i ned and conf or m t o ASTM C618, Cl ass N, i ncl udi ng t he opt i onal r equi r ement s f or uni f or mi t y and ef f ect i veness i n cont r ol l i ng Al kal i - Si l i ca r eact i on and must have an i gni t i on l oss not exceedi ng 3 per cent . Cl ass N pozzol an f or use i n mi t i gat i ng Al kal i - Si l i ca React i v i t y must have a Cal c i um Oxi de ( CaO) cont ent of l ess t han 13 per cent and t ot al equi val ent al kal i cont ent l ess t han 3 per cent .
2. 4. 1. 3 Ul t r a Fi ne Fl y Ash and Ul t r a Fi ne Pozzol an
Ul t r a Fi ne Fl y Ash ( UFFA) and Ul t r a Fi ne Pozzol an ( UFP) must conf or m t o ASTM C618, Cl ass F or N, and t he f ol l owi ng addi t i onal r equi r ement s:
a. The st r engt h act i v i t y i ndex at 28 days of age must be at l east 95 per cent of t he cont r ol speci mens.
b. The aver age par t i c l e s i ze must not exceed 6 mi cr ons.
c. The sum of Si O2 + Al 2O3 + Fe2O3 must be gr eat er t han 77 per cent .
2. 4. 1. 4 Gr ound Gr anul at ed Bl ast - Fur nace Sl ag
ASTM C989/ C989M, Gr ade 100. Sl ag cont ent must be a mi ni mum of 25 per cent by wei ght of cement i t i ous mat er i al .
2. 4. 1. 5 Por t l and Cement
Pr ovi de cement t hat conf or ms t o ASTM C150/ C150M, Type I , wi t h t r i - cal c i um al umi nat es ( C3A) cont ent l ess t han 10 per cent and a maxi mum cement - al kal i cont ent of 0. 80 per cent Na2Oe ( sodi um oxi de) equi val ent . . Use one br and and t ype of cement f or f or med concr et e havi ng exposed- t o- vi ew f i ni shed surfaces.
Apr i l 2019 Page 19 SECTI ON 03 30 00
2. 4. 1. 6 Bl ended Cement s
Bl ended cement must conf or m t o ASTM C595/ C595M and ASTM C1157/ C1157M, Type I P or I S, i ncl udi ng t he opt i onal r equi r ement f or mor t ar expansi on and consi st of a mi xt ur e of ASTM C150/ C150M Type I , or Type I I cement and a compl ement ar y cement i ng mat er i al . The sl ag added t o t he Type I S bl end must be ASTM C989/ C989M gr ound gr anul at ed bl ast - f ur nace sl ag. The pozzol an added t o t he Type I P bl end must be ASTM C618 Cl ass F and must be i nt er gr ound wi t h t he cement c l i nker . The manuf act ur er must st at e i n wr i t i ng t hat t he amount of pozzol an i n t he f i ni shed cement wi l l not var y mor e t han pl us or mi nus 5 mass per cent of t he f i ni shed cement f r om l ot - t o- l ot or wi t hi n a l ot . The per cent age and t ype of mi ner al admi xt ur e used i n t he bl end must not change f r om t hat submi t t ed f or t he aggr egat e eval uat i on and mi xt ur e pr opor t i oni ng.
2. 4. 2 Water
Wat er must compl y wi t h t he r equi r ement s of ASTM C1602/ C1602M. Mi ni mi ze t he amount of wat er i n t he mi x. I mpr ove wor kabi l i t y by adj ust i ng t he gr adi ng r at her t han by addi ng wat er . Wat er must be pot abl e
2. 4. 3 Aggregates
ASTM C33/ C33M, except as modi f i ed her ei n. Fur ni sh aggr egat es f or exposed concr et e sur f aces f r om one sour ce. Pr ovi de aggr egat es t hat do not cont ai n any subst ance whi ch may be del et er i ousl y r eact i ve wi t h t he al kal i es i n t he cement . Submi t t est r epor t showi ng compl i ance wi t h ASTM C33/ C33M.
2. 4. 3. 1 Aggr egat es/ Combi ned Aggr egat e Gr adat i on ( Fl oor Sl abs Onl y)
ASTM C33/ C33M, uni f or ml y gr aded and as f ol l ows: Nomi nal maxi mum aggr egat e s i ze of 1 i nch. A combi ned si eve anal ysi s must i ndi cat e a wel l gr aded aggr egat e f r om coar sest t o f i nest wi t h not mor e t han 18 per cent and not l ess t han 8 per cent r et ai ned on an i ndi v i dual s i eve, except t hat l ess t han 8 per cent may be r et ai ned on coar sest s i eve and on No. 50 ( 0. 3mm) si eve, and l ess t han 8 per cent may be r et ai ned on si eves f i ner t han No. 50 ( 0. 3mm) . Pr ovi de sand t hat i s at l east 50 per cent nat ur al sand.
2. 4. 4 Nonshr i nk Gr out
ASTM C1107/ C1107M.
2. 4. 5 Admixtures
ASTM C494/ C494M: Type A, wat er r educi ng; Type B, r et ar di ng; Type C, accel er at i ng; Type D, wat er - r educi ng and r et ar di ng; and Type E, wat er - r educi ng and accel er at i ng admi xt ur e. Do not use cal c i um chl or i de admi xt ur es. Submi t pr oduct dat a f or admi xt ur es used i n concr et e.
2. 4. 5. 1 Air-Entraining
ASTM C260/…
This is the start of the file's text. The full file is on GovTribe.
File details come from the government source that posted it. Updated .