Energenics Kartwasher.pdf

1470 Don Street Naples, Florida 34104 Telephone: (239) 643-1711 Fax: (239) 643-6081 Customer Service: (800) 944-1711

Technical Installation, Start-up, Operation & Maintenance Manual For ENERGENICS

KARTWASH PREMIER WITH TOUCHPAD DISPLAY

Descriptions Page

Table of Contents 1

Layout Configuration, Dimensional Drawings & Utility Connections:

User Defined Layout Configuration & Voltage Requirements 2 Roof Exterior Dimensions 3 Wash Chamber Exterior Dimensions 4 Mechanical Chamber Exterior Dimensions 5 Soiled Entrance Exterior Dimensions 6 Clean Exit Exterior Dimensions 7 Utility Requirements & Connections 8 4” Kartwasher Pit & Sump Detail 9

Unloading & Installation Instructions 10 Connecting Utilities (Refer to Page 9 – Kartwasher Utility Connections) 11 Prior to Start Up / Default Cycle Times 12

Kartwasher Cycle Start & Sequence of Operation:

Load Sequence 13 Start Sequence 14 Wash Sequence (Programmable) 15 Rinse Sequence (Programmable) 16 Drain Sequence (Programmable) 17 Drying Sequence (Programmable) 18 Eject Sequence (Programmable) 19

Diagnostic Input/Output Status Screen 20 Input Section Output Section – Cycle Status Indicators 21

Programming Procedure for Sequences

Accessing Program Screen 22 – 24 Manual Door Operation 25 Maintenance 26 Components 27

MAINTENANCE

The Energenics Kartwasher was designed for low maintenance and long life. In addition, except for the conveyor under the floor, all maintenance items are assessable at floor level.

ROUTINE MONITORING:

The detergent and sanitizer must be refilled as needed. Indicator lights on the front panel alert operators to low solution conditions.

The electric eyes should be kept clean from dirt and debris. They should be wiped off with a clean cloth as needed.

Periodically test the Emergency Stop buttons to insure operating safety.

QUARTERLY:

Door & ejector wheels: Spray with WD-40.

Check the door air cylinders and auto ejector cylinder.

Check the two Pulsatron chemical pumps, the Pulsatron metering pump tubes have a design life of one year.

ANNUALLY:

Water Tank Float: Check the water tank float and float seals.

Inside the washing compartment, inspect the caulking around the base between the fiberglass and aluminum. Re-caulk if necessary to prevent water from entering between the aluminum flange and the fiberglass panel.

Replace the metering pump tubes per the instructions attached. 3/8 outside diameter tubes is the correct size for the pump.

COttman Text Box Preventative

COttman Text Box 1.

COttman Text Box 2.

COttman Text Box 3.

COttman Text Box 4.

COttman Text Box 5.

COttman Text Box Check pump to determine if it needs replacement annually

COttman Text Box 6.

COttman Text Box 7.

COttman Text Box 8.

COttman Text Box 9.

COttman Text Box Clean unit of all lint and chemical residue both internally and within the control panel. Remove any debris from within the washing chamber that may have blown out of the carts

COttman Text Box Listen for any leaks or mechanisms not operating properly. Check entry and exit door operations and floor lift operation, Also observe unit while operating to ensure that all spray heads are function as designed and are not clogged or obstructed

COttman Text Box 10.

COttman Text Box 11.

COttman Text Box Quarterly, grease exhaust blower and door cylinders. Check door rollers for proper operation and wear.