Cissell Dryer Model CT120NREQ1K2W01.pdf
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About this file
This document is a preventative maintenance guide for Cissell dryer models. It provides detailed daily, monthly, quarterly, bi-annual, and annual maintenance procedures to be performed on the dryers. Key details include:
The guide covers procedures such as inspecting the dryer area and cylinder, cleaning lint from the lint compartment and screen, removing lint and debris from the exhaust duct, checking thermostats and blowers, cleaning air vents and steam coils, checking belt tension and condition, inspecting gas and electrical connections, and cleaning burner tubes. It includes preventative maintenance checklists that can be laminated and reused. The guide is intended to ensure proper airflow, avoid overheating, and maintain the dryers' reliable operation.
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Text version
P reven tative M ain ten an ce www.comlaundry.com
Drying Tumblers
25-170 Pound Capacity
Please refer to your operating manual for detailed maintenance procedures.
Part No. 70323301R6 December 2009
© Copyright 2009, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher.
Table of Contents
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT70323301 1
Daily
Monthly
Quarterly
Bi-Annually
Annually
Daily Preventative Maintenance Checklist
Monthly Preventative Maintenance Checklist
Quarterly Preventative Maintenance Checklist
Bi-Annually Preventative Maintenance Checklist
Annually Preventative Maintenance Checklist
IMPORTANT: Replace all panels that are removed to perform maintenance procedures. Do not operate the tumbler with missing guards or with broken or missing parts. Do not bypass any safety devices.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT2 70323301
1. Inspect the area surrounding tumblers, remove all combustible materials, including lint, before operating the machines.
2. Check cylinder for foreign objects to avoid damage to clothing and equipment.
3. Clean lint from lint compartment and screen(s) to maintain proper airflow and avoid overheating.
Daily
TMB2F
Lint Screen
Lint Screens
Single Tumblers
Stack Tumblers
Lint Compartment
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT70323301 3
1. Remove lint and debris from inside exhaust duct to maintain proper airflow and avoid overheating.
a. Remove external duct and duct access covers, if present.
b. Clean inside of duct with a vacuum.
c. Clean dampers and make sure they operate freely.
d. Replace duct and all access covers before returning tumbler to operation.
2. Ensure even lint distribution over lint screen, replace if distribution of lint is uneven to maintain proper airflow and avoid overheating.
Monthly
25, 30, 35, 50, 55 and 75 Pound Tumblers
External Duct
TMB37F
Connection
30 and 45 Pound Stack Tumblers
Access Covers
TMB6F
120 and 170 Pound Tumblers
Access Covers
TMB7F
Uneven lint
TMB1809B
TMB2066P
Even lint distributiondistribution
Stack Tumbler
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT4 70323301
Monthly
3. Carefully wipe any accumulated lint off the cabinet high limit thermostat and thermistor, including perforated cover. Lint buildup will act as an insulator, causing machine to overheat.
4. Clean lint and debris buildup from blower to maintain proper airflow, avoid overheating and prevent possible vibration.
25, 30, 35 and 55 Pound Tumblers
ThermistorThermostat Blower
Stack 30 and 45 Pound Tumblers
Thermistor
Thermostat
Blower
ThermostatThermistor
50 and 75 Pound Tumblers
TMB38F
Thermistor
120 and 170 Pound Tumblers
TMB39F
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT70323301 5
1. Use a vacuum to clean air vents on drive motors.
2. 25, 30, 35, 55, T30 and T45 Models: Use a vacuum to clean lint from rear limit thermostat cover.
3. Check and clean steam coils.
4. Check flow of combustion and ventilation air.
Air Shutter Adjusting Screws on 50, 75, 120 and 170 pound machines can be used to obtain proper flame intensity.
Quarterly
Vent
Single Tumbler Fan Motor
Stack Tumbler Fan Motor Vents
TMB40F
TMB41F
Thermostat Cover
T457I
Proper Airflow
Insufficient Airflow
No Airflow
Air Shutter Adjusting Screws
Air Shutter Adjusting Screws
Air Shutter Adjusting Screws
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT6 70323301
Quarterly
5. Check belt tension and condition. Replace worn or cracked belts.
Belt Opening
Prior to February 2006
TMB14F
25, 30 and 35 Pound Tumblers
Belt Opening
After February 2006
TMB15F
25, 30, 35 and 55 Pound Tumblers
Belt
TMB16F
Stack 30 and 45 Pound Tumblers
Belt Opening
TMB17F
Belt
Stack 30 and 45 Pound Tumblers (cont.)
TMB18F
Belts
50 and 75 Pound Tumblers Nonreversing Models
TMB42F
TMB43F
Reversing Models
Belts
120 and 170 Pound Tumblers
TMB48F
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT70323301 7
1. Check mounting hardware for any loose nuts, bolts or screws.
2. Check gas connections for leakage.
3. Check for loose electrical connections.
4. Check steam connections for looseness and leakage.
5. Remove all front panels and vacuum, including coin drop mechanisms.
Bi-Annually
25, 30, 35 and 55 Pound Gas Connection Gas
Connection
TMB49F
Gas Connection
Stack 30 and 45 Pound Gas Connection
TMB22F
50 and 75 Pound Gas Connection
Gas Connection
TMB45F
120 and 170 Pound Gas Connection Gas
Connection
TMB46F
Contactor Box with Electrical Connections
TMB47F
Steam Connections
TMB25F
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT8 70323301
Bi-Annually
6. Check cylinder and front panel seals.
7. Inspect cabinet and inner panels for any damage, replace or repair as needed.
8. Clean burner tubes and orifice area of any lint buildup.
9. Machines equipped with a fire supression system:
All inlet and outlet hoses should be checked for any visible signs of deterioration. Replace as necesssary or every five years.
Burner Tube with Lint Buildup
TMB26F
Burner Tube without Lint Buildup
TMB27F
TMB2008N
TMB2008N
Outlet Hose
Inlet Hoses
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT70323301 9
25, 30, 35, 55, T30 and T45 Models:
1. Remove cylinder. Use a vacuum to clean lint from area around rear seal and idler assembly. Check seal and idler assembly for wear.
All Models:
2. Remove burner tubes and clean using water and a brush.
Annually
Rear Seal
Idler Assembly
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT10 70323301
Daily Preventative Maintenance Checklist
Daily Preventative Maintenance Checklist Machine: Week of:
Operator: Days
Checks 1 2 3 4 5 6 7
Observe All Safety Warnings!
1. Inspect the area surrounding tumblers, remove all combustible materials, including lint, before operating the machine.
2. Check cylinder for foreign objects to avoid damage to clothing and equipment.
3. Clean lint from lint compartment and screen to maintain proper airflow and avoid overheating.
Monthly Preventative Maintenance Checklist
Laminate this checklist so that it can be re-used.
Machine: Month:
Operator:
Checks
Observe All Safety Warnings!
1. Remove lint and debris from inside exhaust duct to maintain proper airflow and avoid overheating.
a. Remove external duct and duct access covers, if present.
b. Clean inside of duct with a vacuum.
c. Clean dampers and make sure they operate freely.
d. Replace duct and all access covers before returning tumbler to operation.
2. Ensure even lint distribution over lint screen, replace if distribution of lint is uneven to maintain proper airflow and avoid overheating.
3. Carefully wipe any accumulated lint off the cabinet high limit thermostat and thermistor, including perforated cover.
Lint buildup will act as an insulator, causing machine to overheat.
4. Clean lint and debris buildup from blower to maintain proper airflow, avoid overheating and prevent possible vibration.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT70323301 11
Quarterly Preventative Maintenance Checklist
Laminate this checklist so that it can be re-used.
Quarterly Preventative Maintenance Checklist Machine: Quarter:
Operator:
Checks
Observe All Safety Warnings!
1. Use a vacuum to clean air vents on drive motors.
2. 25, 30, 35, 55, T30 and T45 Models: Use a vacuum to clean lint from rear limit thermostat cover.
3. Check and clean steam coils, if applicable.
4. Check flow of combustion and ventilation air.
5. Check belt tension and condition. Replace worn or cracked belts.
Bi-Annually Preventative Maintenance Checklist Machine: Year:
Operator:
Checks
Observe All Safety Warnings!
1. Check mounting hardware for any loose nuts, bolts or screws.
2. Check gas connections for leakage.
3. Check for loose electrical connections.
4. Check steam connections for looseness and leakage.
5. Remove all front panels and vacuum, including coin drop mechanisms.
6. Check cylinder and front panel seals.
7. Inspect cabinet and inner panels for any damage, replace or repair.
8. Clean burner tubes and orifice area of any lint build up.
9. Fire supression system machines: Check all inlet and outlet hoses for any visible signs of deterioration.
Annually Preventative Maintenance Checklist Machine: Year:
Operator:
Checks
Observe All Safety Warnings!
1. 25, 30, 35, 55, T30 and T45 Models: Remove cylinder. Use a vacuum to clean lint from area around rear seal and idler assembly.
Check seal and idler assembly for wear.
2. All Models: Remove burner tubes and clean using water and a brush.
| 70422001.pdf |
| Cover |
| Model Identification |
| Table of Contents |
| Parts Ordering Information |
| Serial Plate Location |
| Product Overview - Heat Source and Voltage |
| Product Overview - Control Suffixes (Drawing 1 of 2) |
| Product Overview - Control Suffixes (Drawing 2 of 2) |
| Interior Control Box |
| Exterior Control Box - RM Control Suffix |
| Exterior Control Box - RQ Control Suffix |
| DMP Control Box - C and I Models with RD Control Suffix |
| DX4 Control Box - D Models with R3 Control Suffix |
| Exterior Control Box - RE Control Suffix |
| Exterior Control Box - RU Control Suffix |
| Fire Suppression System Control Box |
| Cabinet Front Components |
| Cabinet Front Panels and Nameplates |
| Door and Hinge Components |
| Lint Panel Components |
| Lint Panel Switch Assembly |
| Lint Screen and Drive Guard - 120 Pound Models |
| Lint Screen and Drive Guard - 170 Pound Models |
| Cylinder and Trunnion Assembly |
| Trunnion Bearings |
| Drive Sheave, Step Pulley and Belts |
| Cylinder Drive Motor |
| Moisture Sensing Components |
| Fan Assembly - 120 Pound 50 Hertz Models |
| Fan Motor Assembly - 120 Pound 50 Hertz Models |
| Fan and Fan Motor Assembly - 120 Pound 60 Hertz Models |
| Fan Assembly - 170 Pound Models |
| Fan Motor Assembly - 170 Pound Models |
| Airflow Switch |
| Gas Heater Components - Non-CE 120 Pound Models |
| Gas Heater Components - Non-CE 170 Pound Models |
| Gas Heater Components - CE 120 and 170 Pound Models |
| Gas Valve Replacement Kits - CE 120 and 170 Pound Models |
| Burner Orifices for Non-CE and Non-Australian Gas Models |
| Steam Heater Components - 120 Pound Models Except C, D, and I Models |
| Steam Heater Components - 170 Pound Models Except C, D and I Models |
| Steam Heater Components - C, D and I Models |
| Steam Solenoid Valve |
| Electric Heater Components |
| Rotation Sensor - C, D and I Models |
| Control Tray Wrap Components for Gas and Steam Models |
| Control Tray Wrap Components for Electric Models |
| Control Tray Fuses |
| Control Tray Harnesses for Gas and Steam Models |
| Control Tray Components for Gas Models |
| Control Tray Components for Steam Models |
| Control Tray Harnesses for Electric Models |
| Control Tray Components for Electric Models |
Parts Index
File details come from the government source that posted it. Updated .