Attachment J-3c ANC ATCT TRACON Final Spec Vol 4.pdf
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- 697DCK-25-R-00074
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This file contains technical specifications for electrical systems and Government Furnished Equipment (GFE) for the new Anchorage Airport Traffic Control Tower (ATCT) and TRACON facility. The specifications detail requirements for installation, testing, documentation, and training related to electrical equipment including switchboards, transformers, generators, UPS systems, transfer switches, and panelboards that will be provided as GFE.
The document outlines contractor responsibilities including transportation, storage, and installation of GFE equipment, pre-functional testing requirements, and support of government vendor functional testing. Key requirements include development of a comprehensive Lockout/Tagout plan, contractor acceptance testing, and coordination with FAA representatives. The specifications mandate specific installation procedures, quality control measures, and documentation requirements including as-built drawings and operation/maintenance manuals. Equipment covered includes a 1000kW emergency generator, 80kW UPS system, automatic transfer switches, switchboards up to 1600A, distribution panels, and associated electrical infrastructure. The document includes detailed testing procedures, reporting requirements, and quality assurance measures to ensure proper installation and operation of both GFE and contractor-furnished equipment.
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FAA ANC New ATCT and TRACON/Base Building
Final Design Specifications – Volume 4
Division 26 - 33
MASS
June 11, 2024
Prepared for:
Federal Aviation Administration Contract No. 697DCK-22-C-00190
Prepared by:
Stantec Architecture Inc.
725 East Fireweed Lane Anchorage, Alaska 99503
FEDERAL AVIATION ADMINISTRATION JUNE 11, 2024
ANC New ATCT & TRACON/Base Building
GENERAL PROVISIONS FOR GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 01 - 1
SECTION 26 00 01 - GENERAL PROVISIONS FOR GOVERNMENT FURNISHED EQUIPMENT
(GFE)
PART 1 - GENERAL
1.1 SUMMARY
A. Provisions specified in this Section apply to Division 26 Sections noted as Government Furnished Equipment (GFE). Contract drawings are diagrammatic only, and do not give fully dimensioned locations of various elements of work. Determine exact GFE locations from field measurements. PART 1 and PART 3 of Sections identified as GFE are for general product information only, unless noted otherwise. The Contractor shall install GFE equipment as directed in PART 3 of the applicable Sections.
B. Provide the following Electrical Equipment and Systems:
1. Physical placement and securing in place of GFE electrical equipment.
2. Installation and termination of all power and control wiring and associated conduit in accordance with the contract drawings, manufacturer's recommendations, and GFE shop drawings.
3. Special ancillary equipment not included with the product but required for installation shall be provided by the Contractor. Examples include lugs, connectors, vibration isolators, and metal covers. All ancillary equipment provided by the contractor must meet the requirements of such equipment as defined in the contract documents.
1.2 REFERENCES
A. The publications listed below form a part of this Specification to the extent referenced. The publications listed below are referenced as the latest edition published as of the date of this document. The publications are referred to within the text by the basic designation only.
B. National Fire Protection Association (NFPA)
1. NFPA 70 ................................................. National Electrical Code.
C. Occupational Safety and Health Administration (OSHA)
1. 29 CFR 1910.7 ........................................ Definitions and Requirements for a Nationally Recognized Testing Laboratory (NRTL).
D. FAA Orders and Standards:
1. FAA-C-1217H ........................................ Electrical Work, Interior
2. FAA-STD-019f ....................................... Lightning and Surge Protection, Grounding, Bonding and Shielding Requirements for Electronic Equipment
GENERAL PROVISIONS FOR GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 01 - 2
1.3 DEFINITIONS
A. Government Furnished Equipment (GFE):
1. Equipment that is specified GFE throughout Division 26, will be furnished and delivered to the site by the Government as originally shipped and packaged by the manufacturer.
The Contractor shall unload, handle, store, set in place, and secure electrical equipment identified as GFE. The Contractor shall also install this equipment as specified in the appropriate equipment Section.
1.4 ADDITIONAL REQUIREMENTS
A. The Contracting Officer’s Representative shall provide manufacturers' cut sheets and approved shop drawings to the Contractor showing exact dimensions of equipment, installation details, and operations and maintenance data for the GFE. The Contractor shall include this information in the project Operation and Maintenance manual as identified in Section 26 05 00, “Common Work Results for Electrical.” The Contracting Officer’s Representative will be responsible for all interfaces with the GFE manufacturers with regard to testing and training of GFE equipment.
B. Electrical Distribution Equipment (EDE) - The Contractor shall obtain manufacturers' cut sheets and approved shop drawings showing exact dimensions of equipment, installation details, and operations and maintenance data for the GFE from the Contracting Officer’s Representative (COR) 240 days after Notice to Proceed (NTP). The Contractor shall replace generic EDE equipment dimensions with final shop drawing dimensions provided by equipment manufacturer. The Contractor shall include this information in Operation and Maintenance manual as identified in Section 26 05 00, “Common Work Results for Electrical.” The Contracting Officer’s Representative will be responsible for all interfaces with the GFE manufacturers with regard to testing and training of GFE equipment.
1.5 QUALITY ASSURANCE
A. Regulatory Requirements:
1. Perform work to meet or exceed the requirements of all referenced standards indicated in paragraph 1.2 and other applicable statutes, ordinances, codes and regulations of governmental authorities having jurisdiction. Notify the Contracting Officer’s Representative of known or probable code violations discovered during contract performance. Do not proceed with the work until violations have been resolved.
B. Manufacturer's Statement:
1. A manufacturer's statement indicating complete compliance with the applicable document is acceptable as proof of compliance.
C. Listing and Labeling Ancillary Equipment:
1. Electrical equipment and materials required to complete the installation of GFE equipment shall be UL-listed and labeled. The terms "Listed and Labeled" as defined in NFPA 70, Article 100. Listing and labeling agency qualifications as defined in 29 CFR 1910.7.
GENERAL PROVISIONS FOR GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 01 - 3
D. Qualifications:
1. Installer shall have successfully completed within the last 3 years at least five projects similar in type and size to this project and shall be certified by the manufacturer. Names, locations, contacts, and phone numbers of these projects shall be provided with the submittals.
1.6 DELIVERY, STORAGE, AND HANDLING
A. The GFE will be delivered to the Contracting Officer’s Representative (COR) on site. The Contractor and the Contracting Officer’s Representative must jointly inspect the equipment before Contractor acceptance. If equipment is deemed acceptable by both parties, the Contractor shall assume the responsibility of safely storing the equipment in a conditioned and dust free area. If required by the Contracting Officer’s Representative, the Contractor shall furnish and install space heaters or provide desiccant recommended by the equipment manufacturer to prevent condensation. The Contractor shall conduct routine inspections and verify the condition of the stored equipment. The Contractor shall only use factory-installed lifting provisions.
B. Adequate notice shall be given for the arrival of the following on site:
1. Engine Generator and Accessories – 8 months
2. Automatic Transfer Switch – 8 months
3. Electrical Distribution Equipment – 9 months
4. Uninterruptable Power System – 3 months
5. SPD – 2 months
6. Load Bank
1.7 PROJECT CONDITIONS
A. Verify dimensions by field measurements.
B. Determine suitable path for moving equipment out of storage.
C. Verify clearance requirements and locate equipment considering installation tolerances.
D. Revise locations and elevations from those indicated as required to suit project conditions.
E. Layout and coordinate work in advance and prior to any installation to avoid conflicts or interference with other work. Review CAD drawings and coordinate with other disciplines before beginning installation. Maintain NFPA 70 working space clearances around electrical and communications equipment. Establish the exact location of electrical equipment based on the actual field verified dimensions of equipment furnished.
F. Coordinate conduit rough-in locations into equipment with Government provided approved shop drawings and coordinated installation drawings for GFE. Submit conduit shop drawings for approval.
G. Provide conduits, stub-ups, sleeves, anchor bolts, and other similar items to be cast into concrete. Protect open ends of conduit with appropriate conduit cap prior to pouring of concrete.
GENERAL PROVISIONS FOR GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 01 - 4
H. Where unknown obstructions are encountered, notify the COR. Do not alter routing of work until approved by the COR.
I. Electrical equipment sizes indicated on the drawings are generally based on specified manufacturer.
J. Verify that the GFE proposed will fit in the space indicated on the drawings. Notify the COR immediately if space issues are identified. Coordinate building dimensions with architectural and structural drawings. Coordinate equipment furnished and installed under other Sections of the Specification with electrical equipment installed under this Section.
K. Maintain clearances around electrical equipment as required by NFPA 70 and all applicable codes. Establish the exact location of electrical equipment based on the actual field verified dimensions of equipment furnished.
L. Ensure that electrical work is coordinated and compatible with work shown on architectural, civil, mechanical and structural drawings.
1.8 COORDINATION
A. Provide coordination drawings in accordance with SECTION 01 40 10 – COORDINATION
DRAWINGS & BUILDING INFORMATION MODELING (BIM).
B. Layout Work from building and property lines and benchmarks provided, verify, and be responsible for the correctness of measurements in connection with Work. Change made to major overall dimensions shown which affect the physical size, shape, or location of any part of the Work, whether due to field check or changes due to the use of equipment of a manufacturer other than that used as a basis of design shall cause no interference with other Work.
C. Examine the Drawings of other trades. Cooperate and coordinate with other trades to ensure that the Work can be installed properly as designed and planned without interference with other work or delay. Where interferences may occur and departures from arrangements shown are required, consult with other trades involved. Come to an agreement as to changes, locations, and elevations. Furnish all necessary templates, patterns, measurements, etc., for installation and for the purpose of making adjoining work conform. Furnish setting plans and shop details to other trades as required.
D. Investigate the structural and finish conditions affecting the Work. Offsets, bends or other items required may not be shown due to the small scale of the Drawings; provide such offsets, bends or other items as required to meet structural or finish condition.
E. Coordinate and be responsible for the required clearances in shafts, chases, double partitions.
Coordinate and cooperate with the trades responsible for constructing such spaces, together with other trades sharing such spaces, and advise other trades of the requirements of the Work.
Immediately submit for review large-scale composite Drawings showing space requirements that exceed those shown.
F. If work is installed before coordinating with other trades so as to cause interference with the work of other trades, or so as not to provide proper access for maintenance or repair, make necessary changes to correct the condition at no cost to the government.
GENERAL PROVISIONS FOR GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 01 - 5
G. Arrange for conduit spaces, chases, slots, and openings in building structure during progress of construction, to allow for mechanical installations. Confirm that there is no conflict between electrical conduit, cable trays, and raceways with mechanical piping and ductwork.
H. Coordinate installation of required supporting devices and set sleeves in poured-in-place concrete and other structural components as they are constructed.
I. Sequence, coordinate, and integrate installations of electrical materials and equipment for efficient flow of the work. Coordinate installation of large equipment requiring positioning prior to closing in the building.
J. Coordinate connection of electrical services.
PART 2 - PRODUCTS
2.1 GOVERNMENT FURNISHED EQUIPMENT
A. General:
1. The GFE will be delivered to the Contracting Officer’s Representative on site. The Contractor and the Contracting Officer’s Representative must jointly inspect the equipment before Contractor acceptance. If equipment is deemed acceptable by both parties, the Contractor shall assume the responsibility of safely offloading and storing the equipment. During inspection, contractor shall maintain the integrity of the packing material and repackage GFE after inspection.
2. Reference Section 26 00 03 “LIST OF GOVERNMENT FURNISHED EQUIPMENT
(GFE)”.
B. Ancillary Electrical Equipment:
1. Provide materials and equipment to install GFE. The Contractor is responsible for delivering a complete, safe, maintainable, supportable and fully functional system.
2.2 CONCRETE EQUIPMENT BASES FOR GFE
A. Forms and Reinforcing Materials, as specified in Section 03 30 00, “Cast-in-Place Concrete.”
B. Concrete:
1. 3000 pounds per square inch, 28-day compressive strength as specified in Section 03 30 00, “Cast-in-Place Concrete.”
PART 3 - EXECUTION
3.1 INSTALLATION
A. General:
GENERAL PROVISIONS FOR GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 01 - 6
1. The rules, regulations, and reference documents indicated shall be considered as minimum requirements and shall not relieve the Contractor from furnishing and installing higher grades of materials and workmanship when specified or when required by the contract drawings. Equipment shall be installed in a manner to provide proper working space, access, and space for removal of the equipment as required to suit intended application.
B. Workmanship:
1. Materials and equipment shall be installed in accordance with the contract documents and the recommendations of the manufacturer for conditions and applications shown. The installation shall be accomplished by skilled workmen regularly engaged in this type of work. Where required by local regulations, the workmen shall be properly licensed or certified.
C. Contract Drawings:
1. Where the electrical drawings schematically indicate the work, diagrammatically or otherwise, furnish and install equipment, material, and labor for a complete and proper installation of GFE. Ensure that the electrical work is coordinated and compatible with architectural, civil, mechanical and structural work.
D. Installation Drawings:
1. Install GFE in strict accordance with manufacturer-authored equipment installation drawings furnished by the Government.
E. Review Other Sections:
1. Review other Sections of Specification to determine electrical requirements for equipment specified under those Sections.
F. Minor Departures:
1. Minor departures from exact dimensions shown in electrical drawings will be permitted where required to avoid conflict and unnecessary difficulty in installation of dimensioned items when other requirements are in compliance. Obtain written approval from the Contracting Officer’s Representative prior to implementing departures.
G. Concrete Pads and Bases:
1. Install concrete pads and bases according to requirements of Section 03 30 00, “Cast-in- Place Concrete.”
H. Identification of GFE:
1. Comply with Section 26 05 53, “Identification for Electrical Systems,” the contract drawings, and the following instructions. Attach an engraved nameplate using round head chrome plated brass screws, to the front of each piece of GFE identified in Schedule A. Clearly identify on the nameplate the voltage, phase, equipment served and fed from.
GENERAL PROVISIONS FOR GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 01 - 7
Use the full name of the equipment, such as "Engine Generator"; do not abbreviate.
Engrave nameplates as indicated up to a maximum of three lines.
I. Seismic Requirements:
1. Contractor shall install all electrical equipment in accordance with applicable seismic zone requirements. Contractor shall furnish and install pads per E/G manufacturer requirements under E/G skid before setting E/G. Comply with section 26 05 48, "Vibration and Seismic Controls for Electrical Systems".
3.2 REPAIRS AND RESTORATION
A. Repair damage to utilities and other construction caused by installation of GFE and ancillary electrical materials and equipment.
3.3 FIELD QUALITY CONTROL
A. Access to Equipment:
1. Locate GFE to allow easy access during operation, repair and maintenance.
B. Waterproofing:
1. Make equipment and components exposed to the weather watertight and insect proof.
Protect equipment and conduit openings with temporary plugs or caps, when work is not in progress and until installation is completed. Restore watertight integrity of waterproof barriers pierced during construction, including roofing and walls.
3.4 TESTING
A. Contractor acceptance testing of GFE will be performed under Section 26 00 02, “Documentation, Testing, and Training Requirements for Government Furnished Equipment
(GFE).”
B. Contractor shall include the GFE testing in the overall construction schedule.
C. Prior to the Government's acceptance testing of GFE, the Contractor shall perform the following visual inspections:
1. Compare nameplates of equipment and detailed components with single-line diagrams and specified requirements, and report deficiencies and discrepancies to the Contracting Officer’s Representative.
2. Check for proper anchorage, required clearances, physical damage, and proper alignment of electrical equipment and components.
3. Inspect equipment for working of movable parts, paint, and dents, scratches, proper fit and missing hardware.
GENERAL PROVISIONS FOR GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 01 - 8
4. Clean interior and exterior of equipment using manufacturer's approved methods and materials.
3.5 CLEANING
A. After completing system installations, including fittings and devices, inspect exposed finishes.
Touch up scratches and mars of finish to match original finish. Clean devices internally, using methods and materials recommended by the manufacturer. Remove burrs, dirt and construction debris from the area.
3.6 DEMONSTRATION
A. Procedures and schedules for start-up and shutdown troubleshooting, servicing and preventative maintenance will be directed under Section 26 00 02, “Documentation, Testing, and Training Requirements for Government Furnished Equipment (GFE).”
END OF SECTION 26 00 01
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 1
GOVERNMENT FURNISHED EQUIPMENT (GFE) AND CONTRACTOR FURNISHED EQUIPMENT (CFE)
SECTION 26 00 02 - DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR
GOVERNMENT FURNISHED EQUIPMENT (GFE) AND CONTRACTOR
FURNISHED EQUIPMENT (CFE)
PART 1 - GENERAL
1.1 SUMMARY
A. This Section defines documentation, testing, training, support and supply requirements for Government furnished equipment (GFE) and Contractor Furnished Equipment (CFE). Testing procedures outlined in Part 3 of this Section shall not replace testing listed under other Sections of the Specification for GFE. Testing listed under this Section shall clarify or be performed in addition to testing requirements listed for GFE and CFE in other Sections of this Specification as noted herein. Testing procedures approved by the Contracting Officer’s Representative (COR) of all GFE is required whether specifically listed or not in this specification.
B. GFE Requirements: Pre-functional tests. Assistance to the government vendor for functional tests, start-up, commissioning and training of FAA personnel. Testing of generator transfer schemes, load shed, fire pump interfaces to generator control panel and load restoration.
C. CFE Requirements: Pre-functional tests, functional tests, start-up, commissioning and training of FAA personnel.
1.2 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract and Division 01 Specification Sections apply to this section.
B. Section 26 08 00 – Commissioning of Electrical Systems
1.3 REFERENCES
A. The publications listed below form a part of this Specification to the extent referenced. The publications listed below are referenced as the latest edition published as of the date of this document. The publications are referred to within the text by the basic designation only.
B. Federal Standards (FS)
1. FAA Order 6980.11F .................... Maintenance of Engine Generators
2. FAA Order 6980.29C ................... Maintenance of Static Uninterruptible Power
Supply(UPS)
3. FAA-D-2494 ................................. Technical Instruction Book Manuscript: Electrical
Equipment for Preparation of Manuscript and Production of Books.
C. Institute of Electrical and Electronics Engineers (IEEE)
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 2
1. IEEE 43 ......................................... Recommended Practice for Testing Insulation Resistance of Rotating Machines.
D. National Fire Protection Association (NFPA)
1. NFPA 70 ....................................... National Electrical Code.
2. NFPA 110 ..................................... Standard for Emergency and Standby Power Systems
E. Occupational and Safety and Health Administration (OSHA)
1. 29 CFR 1910.7 .............................. Definitions and Requirements for a Nationally
Recognized Testing Laboratory (NRTL).
F. FAA Standards
1. FAA-STD-019f ............................. Lightning and Surge Protection, Grounding, Bonding and Shielding Requirements for Electrical Equipment
2. FAA-STD-1217H ......................... Electrical Work, Interior
1.4 DEFINITIONS
A. Government Furnished Equipment (GFE):
1. Equipment that is specified GFE throughout Division 26, will be furnished and delivered to the site by the Government as originally shipped and packaged by the manufacturer.
The Contractor shall unload, handle, store, set in place, and secure electrical equipment identified as GFE. The Contractor shall also install this equipment as specified in the appropriate equipment Section. See 26 00 01 1.6 B for the required notification time for GFE system.
B. Contractor Furnished Equipment (CFE)
1. All contract electrical components and systems which are not GFE.
1.5 SUBMITTALS
A. The following shall be submitted in accordance with Section 01 33 00, “SUBMITTAL
PROCEDURES”
1. Contractor shall submit reports for pre-functional testing, functional testing, startup, and commissioning.
1.6 QUALITY ASSURANCE
A. Comply with NFPA 70.
B. Testing Agency's Field Supervision:
1. Person currently certified by the International Electrical Testing Association (NETA) or National Institute for Certification in Engineering Technologies to supervise on-site testing. Testing agency shall have a minimum of 5 years prior experience.
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 3
C. Field Testing Agency Qualifications:
1. Independent testing agency shall meet 29 CFR 1910.7 criteria for accreditation of testing laboratories, or shall be a full-member company of NETA.
PART 2 - PRODUCTS
2.1 GENERAL
A. The successful implementation of the Air Traffic Control Tower requires the following elements of work from the contractor and from the government. The contractor will develop and present plans for approval to the Contracting Officer’s Representative for each phase of activities 60 days prior to the intended start date of the activity. The contractor must ensure that he has read and understands all of the manufacturer’s technical product literature and the requirements therein prior to beginning the following processes:
1. Factory Witness Tests: The contractor representative is not required to attend Factory Witness Tests for GFE and CFE. The contractor will be provided with copies of the certified factory test and inspection reports for Government Furnished Equipment (GFE) and will be required to furnish certified factory test and inspection reports for certain Contractor Furnished Equipment (CFE). The contractor is required to include factory test reports in their submittal of the record documents.
2. Pre-Functional Testing: The responsibility for pre-functional testing is solely the responsibility of the contractor for both GFE and CFE. The purpose of the performance of pre-functional testing is to ensure that the individual components of a system required for a piece of apparatus to function in the manner intended meet the specified and manufacturer requirements and that the apparatus may be operated in a safe and efficient manner. The pre-functional testing is completed prior to the energization of apparatus and must include all specified, manufacturer recommended and regulatory tests as well as those listed in the various Division Section standards.
Typical pre-functional testing includes but is not limited to the following typical items:
a. Insulation Resistance
b. Isolation Tests
c. Continuity Tests
d. Ground Resistance Tests
e. Torque Tests
f. Contact Resistance Tests
g. Communications Links
h. Shunt trip operation
i. Load shed interfaces
j. Safety switch status inputs
k. EPMS peripheral operation
l. Setting of breakers and other protective devices
3. Functional Testing: Functional testing is solely the responsibility of the contractor for CFE. The contractor is encouraged to consult with the manufacturers prior to starting the work. The contractor is required to assist the government vendor for GFE functional testing.
a. The intention of functional testing is to ensure that each stand- alone apparatus or apparatus which is a component of a system functions in the manner as
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 4
specified, as per manufacturer specifications and as required for safe and successful operation. It is the first time that apparatus is energized so extra safety precautions related to the operation of apparatus and as required by OSHA must be implemented. It also includes the tuning and setting of parameters to the conditions required for the application. Typical functional testing activities include but are not limited to:
1) Tuning of VFD controllers.
2) Ramping apparatus through their operating range and setting limits.
3) Setting transformer taps
4) Balancing Panel Loads
5) Transfer switch operation
6) Battery Charger operation.
7) Emergency generator auxiliary systems operation.
8) Motor operations for all systems
9) Lighting Control Systems
4. Start-Up: Start-Up is the responsibility of the contractor for CFE. The government is responsible for providing qualified factory technicians to perform the startup of GFE, the contractor is required to provide assistance as required. The purpose of startup is to ensure that factory certified technicians certify that apparatus has been installed and configured per factory requirements, that the apparatus is functioning as intended and that it is ready for service. Some elements of this work are repetitive to the functional testing requirements. The following apparatus require Start-Up:
a. Generator and all of its auxiliary apparatus.
b. Generator Load Bank
c. Transfer Switches
1) Automatic Transfer Switches
2) Static Transfer Switches
d. UPS
e. UPS Load Bank
f. Breaker trip functions
g. Fire Alarm System
h. Elevators
i. VFDs
j. EPMS
k. Lighting Controls
l. HVAC Systems
5. Commissioning:
a. Refer to section 26 08 00 for commissioning requirements.
B. General:
1. Each GFE vendor will submit data (shop drawings, detail drawings, manufacturer's instruction manuals, O&M manuals) to the Contracting Officer's Representative. The Contracting Officer’s Representative will perform review and compilation of vendor data and then transmit digital copies to the Contractor for installation of the GFE.
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 5
2.2 DRAWINGS AND BIM MODEL
A. Upon completion of the installation, the Contractor shall deliver three sets of as-built drawings and a copy of the complete BIM model to the Contracting Officer’s Representative. One set shall be delivered digitally in Revit format. The other three sets shall be bond drawings sized 24 inches by 36 inches. BIM model and the set of drawings shall consist of the vendor installation drawing package corrected to show installation changes marked in red non-fading ink. These drawings shall show the final configuration of all wiring and equipment installed at the facility.
These as-built drawings and BIM model shall be verified by the Contracting Officer’s Representative on site.
2.3 OPERATION AND MAINTENANCE DATA
A. Provide manufacturer’s Operation and Maintenance (O&M) manuals as required in Section 26 05 00 “Common Work Results for Electrical”.
2.4 PRODUCT DATA
A. Contractor shall compile GFE data when required into indexed and alphabetized notebook binders. Product data shall include printed information, such as manufacturer's installation instructions, catalog cuts, standard color charts, roughing-in diagrams and templates, standard wiring diagrams, and performance curves. Each copy will be marked to show applicable choices and options. Where printed product data includes information on several products that are not required, copies will be marked to indicate the applicable information. The following information shall be included:
1. Manufacturer's printed recommendations.
2. Compliance with trade association standards.
3. Compliance with recognized testing agency standards.
4. Application of testing agency labels and seals.
5. Notation of dimensions verified by field measurement.
6. Notation of coordination requirements.
2.5 TESTING PROCEDURES MANUAL
A. The Contractor shall develop a Contractor's Master Test Plan as outlined in Part 3 of this Section. This test plan shall be submitted to, and approved by, the Contracting Officer’s Representative prior to commencing any field testing of the GFE.
2.6 FIELD TEST REPORTS AND FORMS
A. Test reports shall be typed on field testing agency's preprinted tabular forms. Forms shall include formulas used in calculating values shown. Test reports shall document all discrepancies found during inspection and testing of equipment. The Contracting Officer’s Representative shall coordinate corrective action of discrepancies found with Contractor and GFE vendor.
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 6
PART 3 - EXECUTION
3.1 FACTORY TESTING
A. GFE vendors shall perform factory tests on GFE. The Contractor shall submit five copies of factory test reports to the Contracting Officer’s Representative for each tested piece of equipment.
B. A Contractor’s representative shall be present for all factory testing. The COR shall provide one (1) copy of factory test reports to the contractor. The Contractor shall compile a consolidated set the test reports for each GFE equipment for inclusion with submission for the contractor acceptance inspection requirements indicated in Part 3.5 of this section.
3.2 FIELD TESTING AND INSPECTIONS
A. Visual and Mechanical Inspection:
1. Compare equipment nameplate information with drawings and specification.
2. Inspect physical, electrical, and mechanical condition. Verify that cable and wire terminations are tight, that cables and wires are routed and dressed in an orderly fashion and relieved from strain.
3. Check for correct anchorage, required area clearances, and correct alignment.
4. Verify that fuse sizes and types correspond to drawings.
5. Support GFE factory representative for testing of all electrical and mechanical interlock systems for correct operating and sequencing on GFE equipment.
B. UPS Load bank Testing
1. The contractor shall perform electrical testing for the generator load bank as follows:
a. Pre-functional and functional testing including but not limited to insulation testing.
2. Support the GFE factory representative in the performance of:
a. Functional testing of the range of load capacity.
b. Functional testing of blower operation.
c. Functional testing of safety and protective devices.
C. Electrical Power Monitoring System (EPMS):
1. The contractor shall perform electrical testing and inspections for the EPMS as follows:
a. Verification of communications cables.
b. Verify point/point control and interrogation wires.
2. Support the GFE factory representative in the start-up of the EPMS system.
D. For field testing and inspections of all other equipment, see individual equipment specification sections.
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 7
3.3 TEST RESULTS
A. Contractor shall verify the following by testing and inspections and provide a test report which indicates compliance with requirements below to be completed prior to the GFE or CFE factory representative site visit. Factory recommended settings take precedence over Specifications in Contract Documents:
1. Insulation and continuity testing of all associated wires and cables.
2. Insulation testing of all apparatus main terminals.
3. Contact resistance checking all breakers, disconnect switches, transfer switches and static switches will be performed by the government vendor.
4. Ground testing of apparatus frame and ground bus.
5. Routing and tracing of Contractor furnished conductors is neat and orderly and free from strain.
6. Tagging, nameplates and warning labels installed.
7. All breaker settings in accordance with the approved short circuit and coordination study.
8. Bolt torque testing.
B. Circuit Breakers:
1. Circuit breaker test results shall conform to the following:
a. Bolt-torque levels shall be in accordance with Table A.9 unless otherwise specified by the manufacturer.
b. Insulation resistance shall not be less than 100 megohms.
c. Ratings and settings shall comply with the results and requirements of the short circuit and circuit breaker coordination studies performed for this project.
C. Static Bypass Switch:
1. Static bypass switch test results shall conform to the following:
a. Bolt-torque levels shall be in accordance with Tables in this specification or UL 486A unless otherwise specified by the manufacturer.
b. Insulation-resistance test voltages and minimum values shall be in accordance with Table A.5.
c. Compare microhm values to adjacent poles and similar switches. Investigate deviations of more than 25 percent.
D. UPS Battery:
1. UPS battery test results shall conform to the following:
a. Bolt-torque levels shall be in accordance with manufacturer's published data.
Contractor to test and provide data as part of the MasterTest report.
b. Specific gravity shall be in accordance with manufacturer's recommended values.
c. Electrolyte level shall be within normal limits.
d. Cell voltages shall be within 0.05 volt of each other or in accordance with manufacturer's published data.
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 8
e. Intercell resistance shall not vary by more than 25 percent for similar connections.
f. Cell impedance or conductance values shall not vary by more than 25 percent for identical cells that are in a fully charged state.
3.4 PACKAGED ENGINE GENERATOR SYSTEM
A. Tests listed shall clarify and be in addition to those specified in Section 26 00 02, Part 3.
B. Visual and Mechanical Inspection:
1. Compare equipment nameplate information with drawings and specification.
2. Inspect physical, electrical, and mechanical condition.
3. Check for correct anchorage, required area clearances, and correct alignment.
4. Test electrical and mechanical interlock systems for correct operation and sequencing.
5. Contractor shall provide manufacturer recommended fluids (oil and coolant) before startup.
6. Contractor shall fill new batteries with electrolyte and charge batteries according to manufacturer’s recommendations.
7. Verify tightness of accessible bolted connections and/or cable connections by calibrated torque wrench.
C. Electrical and Mechanical Tests:
1. Perform an insulation-resistance test on generator windings with respect to ground in accordance with IEEE 43. Calculate polarization index. (Government vendor)
2. Test all protective relay devices. (Government vendor).
3. Perform phase-rotation test to determine compatibility with load requirements.
(Government vendor)
4. Functionally test engine shutdown for low oil pressure, overtemperature, overspeed, and other features as applicable. (Government vendor)
5. Perform vibration baseline test. Plot amplitude versus frequency for each main bearing cap. (Government vendor)
6. Conduct performance test in accordance with NFPA 110, Section 5-13 (Installation
Acceptance). (Government vendor)
7. Verify correct functioning of governor and regulator. (Government vendor)
D. Test Values:
1. Polarization index values shall be in accordance with IEEE 43. (Government Vendor)
2. Vibration levels shall be in accordance with manufacturer's published data or Table A.1.
(Government vendor)
3. Performance tests shall conform to manufacturer's published data.
E. Verify operation of automatic transfer switches in accordance with the manufacturers written instructions.
1. Perform automatic transfer tests: (Contractor)
a. Simulate loss of normal power.
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 9
b. Return to normal power.
c. Simulate loss of emergency power.
d. Simulate all forms of single-phase conditions.
2. Verify correct operation and timing of the following functions (Contractor)
a. Normal source voltage-sensing relays.
b. Time delay upon transfer.
c. Alternate source voltage-sensing relays.
d. Automatic transfer operation.
e. Time delay and retransfer upon normal power restoration
3. Generator Load Bank Testing
a. Pre-functional insulation testing
b. Functional testing of the range of load capacity.
c. Functional testing of blower operation.
d. Functional test of safety and protective devices.
3.5 CONTRACTOR ACCEPTANCE INSPECTION (CAI)
A. Upon completion of the installation and certification from the Contractor that the installation is complete in every respect, the Contractor shall assist the Commissioner’s Technical Representative to perform a CAI on the GFE and perform CAI for CFE. This inspection shall include inspecting each equipment installation for proper mechanical and electrical installation, exercising the system in all possible modes of operation, checking and calibrating each system point, printing and displaying each system point, entering and deleting new points, and using any password systems. These tests shall be conducted in the presence of the Commissioners Technical Representative, who shall conditionally accept the system installation. Any training provided by the GFE and CFE vendors shall be conducted prior to CAI. System performance testing will be performed by the Commissioners Technical Representative in conjunction with CAI.
3.6 TEST PLANS
A. The Contractor shall submit a Contractor's Master Test Plan for GFE and CFE
B. This document shall define the overall test philosophy and summarize all tests to be conducted. It shall describe methods for implementing and controlling the testing programs. The Master Test Plan shall require test performance reports to document the results of all tests. All test plans shall be reviewed by the Commissioner’s Technical Representative before any testing can occur. Therefore, a test plan that describes the methods to be used for each system test shall be submitted at least 60 days before the scheduled test date. Include a step-by-step description of the tests, and indicate type and location of test apparatus to be employed. Demonstrate that the operation and installation requirements specified have been met.
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 10
3.7 TEST PROCEDURES
A. A separate test procedure shall be prepared by the contractor for each test run to be conducted by the Contractor as identified in the Contractor's Master Test Plan. Test procedure shall include the detailed procedures and background information required for the conduct of a specified test run. The test procedures shall include the following:
1. Title page,
2. Location and schedule,
3. References,
4. Personnel and responsibilities,
5. Equipment and computer program requirements,
6. Test Operating Procedures,
7. Detailed test descriptions,
8. Detailed test verification,
9. Recording and reduction requirements, and
10. Data reduction and analysis procedures.
3.8 TEST PERFORMANCE
A. Test performance reports shall be provided by the contractor for CFE and GFE which document the results of a test. They are used to identify and evaluate discrepancies between expect and actual test results. The test report shall contain the following:
1. Identification of the specific test,
2. Purpose of the test,
3. Specific test objective,
4. References to applicable test plan and procedure,
5. Description of the test article,
6. List of all test equipment,
7. Description of the criteria used,
8. Summary of test results,
9. Detailed test results,
10. Test evaluation, and
11. Certification that the test results are authentic, accurate, current, and in accordance with related requirements and test plans.
3.9 TRAINING
A. The Contractor has no responsibility for personnel training for Government furnished equipment. The contractor is responsible for personnel training on Contractor furnished Equipment.
3.10 TABLE A.1
Maximum Allowable Vibration Amplitude
Speed - RPM Amplitude - Inches Peak to Peak
3000 and above 0.001
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 11
1500 - 2999 0.002 1000 - 1499 0.0025 999 and below 0.003
Derived from NEMA publication MG 1-1987, Sections 20.53, 21.54, 22.54, 23.52, and 24.50.
3.11 TABLE A.2
US Standard
Bolt-Torques for Bus Connections
Heat-Treated Steel - Cadmium or Zinc Plated
Grade SAE 1 & 2 SAE 5 SAE 7 SAE 8
Minimum Tensile 64K 105K 133K 150K
(PSI)
Bolt Diameter In Inches Torque (Foot Pounds)
¼ 4.0 5.6 8.0 8.4 5/16 7.2 11.2 15.2 17.6 3/8 12.0 20.0 27.2 29.6 7/16 19.2 32.0 44.0 48.0 ½ 29.6 48.0 68.0 73.6 9/16 42.4 70.4 96.0 105.6 5/8 59.2 96.0 133.6 144.0 3/4 96.0 160.0 224.0 236.8 7/8 152.0 241.6 352.0 378.4
1.0 225.6 372.8 528.0 571.2
3.12 TABLE A.3
Bolt-Torques for Bus Connections; Silicon Bronze Fasteners1; Torque (Foot-Pounds)
Bolt Diameter in Inches Non-Lubricated Lubricated
5/16 15 10 3/8 20 14 1/2 40 25 5/8 55 40 3/4 70 60
1 Bronze alloy bolts shall have a minimum tensile strength of 70,000 pounds per square inch.
Aluminum Alloy Fasteners2; Torque (Foot-Pounds)
Bolt Diameter in Inches Lubricated
DOCUMENTATION, TESTING, AND TRAINING REQUIREMENTS FOR 26 00 02 - 12
5/16 8.0 3/8 11.2 1/2 20.0 5/8 32.0 3/4 48.0
2 Aluminum alloy bolts shall have a minimum tensile strength of 55,000 pounds per square inch.
3.13 TABLE A.4
Bolt-Torques for Bus Connections
Stainless Steel Fasteners3; Torque (Foot-Pounds)
Bolt Diameter in Inches Uncoated
5/16 14 3/8 25 1/2 45 5/8 60 3/4 90
3 Bolts, cap screws, nuts, flat washers, locknuts: 18-8 alloy. Belleville washers: 302 alloy.
3.14 TABLE A.5
Insulation Resistance Tests on Electrical Apparatus and Systems
In the absence of consensus standards dealing with insulation-resistance tests, the NETA Technical Committee suggests the above representative values.
END OF SECTION 26 00 02
Maximum Rating of Equipment in Volts
Minimum Test Voltage In Volts (dc)
Recommended Minimum Insulation Resistance in Magohms
250 500 25
600 1,000 100
5,000 2,500 1,000
8,000 2,500 2,000
15,000 2,500 5,000
25,000 5,000 20,000
35,000 15,000 100,000
46,000 15,000 100,000
69,000 15,000 100,000
LIST OF GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 03 - 1
SECTION 26 00 03 - LIST OF GOVERNMENT FURNISHED EQUIPMENT (GFE)
PART 1 - GENERAL
1.1 SUMMARY
A. Contractor shall refer to electrical drawings for size and rating of equipment. Contractor to verify and coordinate with FAA for complete list of GFE and part numbers for all associated accessories. Contractor shall provide all materials to produce a complete and functioning electrical system.
B. Equipment listed in this Section will be furnished by the Government. The Contractor will be responsible for the following:
1. Transporting GFE equipment from the government warehouse to the jobsite including loading and all other logistical tasks necessary.
a. Vehicles, forklifts, cranes, pallet jacks, etc. shall be provided and operated by the contractor, and at the contractor’s expense.
2. Upon procurement of GFE equipment by the contractor, the contractor shall accept temporary responsibility for the condition of the GFE equipment until the beneficial occupancy date specified in Division 1.
a. When taking possession of the GFE, the contractor, in the presence of the COR, shall inspect the GFE and advise the COR of any missing or damaged GFE in writing.
3. The contractor shall provide GFE equipment with secured, conditioned, storage prior to installation.
4. Contractor is responsible for protecting government-furnished items from damage during transportation, storage, and handling, including damage from exposure to the elements. If government-furnished items are damaged as a result of contractor’s operations, the contractor shall replace them at no additional cost to the government.
5. Installing GFE equipment including all power wiring, controls wiring, seismic anchoring and other connections required for a fully functional system.
6. All coordination of work prior to and during installation of equipment including proper sizing of housekeeping pads and anchoring points shall be the responsibility of the contractor.
7. Coordination with COR for access to government storage facility and jobsite(s).
LIST OF GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 03 - 2
PART 2 - PRODUCTS
2.1 EQUIPMENT LIST
Equipment Name Description Manufacturer
Switchboards - Section 26 24 14 Square D CT Enclosure Exterior-Rated CT Enclosure ^ SESHA 1600A, QED-2 Switchboard, SUSE ^ SESHB 1600A, QED-2 Switchboard, SUSE ^ SESH-EV 400A, QED-2 Switchboard, SUSE ^ SEDSH 1600A, QED-2 Switchboard ^ GSHB 1600A, QED-2 Switchboard ^ ESHA 1600A, QED-2 Switchboard ^ ESHB 1600A, QED-2 Switchboard ^ ATS-FP-DS 1200A, QED-2 Switchboard, SUSE ^ TEMP-GEN-BOX 1600A, QED-2 Generator Tap Box ^
Dist. Panels - Section 26 24 17 Square D NDPL 800A, I-Line Dist. Panel, MCB ^ FLSDPH1 225A, I-Line Dist. Panel, MCB ^ FLSDPH1-CAB 225A, I-Line Dist. Panel, MCB ^ EDPHA1 400A, I-Line Dist. Panel, MCB ^ EDPHA2 225A, I-Line Dist. Panel, MCB ^ EDPLA 800A, I-Line Dist. Panel, MCB ^ UDPLA 400A, I-Line Dist. Panel, MCB ^ EDPLM 400A, I-Line Dist. Panel, MCB ^ EDPLB 800A, I-Line Dist. Panel, MCB ^ EDPHB1 225A, I-Line Dist. Panel, MCB ^ EDPHB2 225A, I-Line Dist. Panel, MCB ^ CDPL1 225A, I-Line Dist. Panel, MCB ^ CDPL2 225A, I-Line Dist. Panel, MCB ^ EDPHA1-CAB 400A, I-Line Dist. Panel, MCB ^ EDPLA-CAB 225A, I-Line Dist. Panel, MCB ^ EDPHA3-CAB 225A, I-Line Dist. Panel, MCB ^ EDPHB1-CAB 400A, I-Line Dist. Panel, MCB ^ EDPHB3-CAB 225A, I-Line Dist. Panel, MCB ^ UDPLA-CAB 225A, I-Line Dist. Panel, MCB ^ EDPLM-CAB 225A, I-Line Dist. Panel, MCB ^ CDPL1-CAB 225A, I-Line Dist. Panel, MCB ^ CDPL2-CAB 225A, I-Line Dist. Panel, MCB ^ UDPHA 225A, I-Line Dist. Panel ^
LIST OF GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 03 - 3
EDPHM 225A, I-Line Dist. Panel ^
Panelboards - Section 26 24 17 Square D EVPA 400A, NQ Panelboard, MCB, NEMA 4X SS ^ NPL1 225A, NQ Panelboard, MCB, NEMA 4X SS ^ NPL2 225A, NQ Panelboard, MCB, NEMA 4X SS ^ NPL3 225A, NQ Panelboard, MCB, NEMA 4X SS ^ FLSDPH2 125A, NF Panelboard, MCB ^ FLSPL 100A, NQ Panelboard, MCB ^ EDPHA3 250A, NF Panelboard, MCB ^ EDPHB3 250A, NF Panelboard, MCB ^ FLSDPH2-CAB 125A, NF Panelboard, MCB ^ FLSPL1-CAB 100A, NQ Panelboard, MCB ^ FLSPL2-CAB 100A, NQ Panelboard, MCB ^ EDPHA2-CAB 125A, NF Panelboard, MCB ^ EDPHB2-CAB 125A, NF Panelboard, MCB ^ CPL10 100A, NQ Panelboard, Dual MCB ^ CPL11 100A, NQ Panelboard, Dual MCB ^ CPL14 100A, NQ Panelboard, Dual MCB ^ CPL15 100A, NQ Panelboard, Dual MCB ^ EPLA1 100A, NQ Panelboard, Dual MCB ^ EPLA2 225A, NQ Panelboard, Dual MCB ^ EPLA3 225A, NQ Panelboard, Dual MCB ^ EPLA4 225A, NQ Panelboard, Dual MCB ^ EPLA5 100A, NQ Panelboard, Dual MCB ^ EPLA6 100A, NQ Panelboard, Dual MCB ^ EPLA7 100A, NQ Panelboard, Dual MCB ^ EPLB1 100A, NQ Panelboard, Dual MCB ^ EPLB2 225A, NQ Panelboard, Dual MCB ^ EPLB3 225A, NQ Panelboard, Dual MCB ^ EPLB4 225A, NQ Panelboard, Dual MCB ^ EPLB5 100A, NQ Panelboard, Dual MCB ^ EPLB6 100A, NQ Panelboard, Dual MCB ^ CPL3-CAB 100A, NQ Panelboard, Dual MCB ^ CPL4-CAB 100A, NQ Panelboard, Dual MCB ^ EPLA1-CAB 100A, NQ Panelboard, Dual MCB ^ EPLA2-CAB 100A, NQ Panelboard, Dual MCB ^ EPLA3-CAB 100A, NQ Panelboard, Dual MCB ^ EPLB1-CAB 100A, NQ Panelboard, Dual MCB ^ EPLB2-CAB 100A, NQ Panelboard, Dual MCB ^ EPLB3-CAB 100A, NQ Panelboard, Dual MCB ^
Transformers - Section 262201 Square D
LIST OF GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 03 - 4
T-EVPA
112.5kVA, 480V:208Y/120V, Dry-Type XFMR, WR ^
T-NDPL 225kVA, 480V:208Y/120V, Dry-Type XFMR ^ T-FLSDPH2 15kVA, 480V:480Y/277V, Dry-Type XFMR ^ T-FLSPL 15kVA, 480V:208Y/120V, Dry-Type XFMR ^ T-EDPHA1 45kVA, 480V:480Y/277V, Dry-Type XFMR ^ T-EDPLA 75kVA, 480V:208Y/120V, Dry-Type XFMR ^ T-UDPLA 75kVA, 480V:208Y/120V, Dry-Type XFMR, K-13 ^ T-EDPLM 75kVA, 480V:208Y/120V, Dry-Type XFMR, K-13 ^ T-EDPLB 225kVA, 480V:208Y/120V, Dry-Type XFMR ^ T-EDPHB1 45kVA, 480V:480Y/277V, Dry-Type XFMR ^ T-FLSDPH2-CAB 15kVA,480V:480Y/277V, Dry-Type XFMR ^ T-FLSPL1-CAB 15kVA, 480V:208Y/120V, Dry-Type XFMR ^ T-EDPHA2-CAB 15kVA, 480V:480Y/277V, Dry-Type XFMR ^ T-EDPLA-CAB 75kVA, 480V:208Y/120V, Dry-Type XFMR ^ T-EDPLB-CAB 75kVA, 480V:208Y/120V, Dry-Type XFMR ^ T-EDPHB2-CAB 15kVA, 480V:480Y/277V, Dry-Type XFMR ^ T-EDPLM-CAB 45kVA, 480V:208Y/120V, Dry-Type XFMR, K-13 ^ T-UDPLA-CAB 45kVA, 480V:208Y/120V, Dry-Type XFMR, K-13 ^
Generator - Section 26 32 13 Kohler GEN-CB-LB 1000kW KD-1000 Emergency Generator ^ ^ Silencer ^ ^ Battery Charger ^ ^ Starting Batteries ^ ^ EPO Switch ^ ^ Day Tank ^
Load Banks - Generator - Section 26 32 14 GEN-B1-LB 1000kW Model 4900 Resistive Load Bank ASCO ^ Control Panel ASCO GEN-B1-LB-DS 1600A Bolted Pressure Switch, NEMA 4X SS Square D
Load Banks - UPS - Section 263354 UPS-LB 60kW Model 4100 Resistive Load Bank ASCO ^ Control Panel ASCO UPS-LB-DS 200A, Non-Fusible Switch, NEMA 4X SS Square D
Static UPS - Section 26 33 53 Eaton UPS-A 80kW, Eaton 93PM Uninterruptible Power
Supply ^ ^ Batteries ^
LIST OF GOVERNMENT FURNISHED EQUIPMENT (GFE) 26 00 03 - 5
^ Battery Rack ^ ^ Battery Disconnect ^
Transfer Switches - Section 26 36 00 Kohler ATS-A 1600A, Model KBS-DMTA-1600S ^ ATS-B 1600A, Model KBS-DMTA-1600S ^ ATS-FLS 225A, Model KBS-DMTA-0225S ^ ATS-ELEV1 150A, Model KBS-DMTA-0150S ^ ATS-ELEV2 150A, Model KBS-DMTA-0150S ^
STS - Section 26 36 14 L3Harris STS1 150A, Static Transfer Switch ^ STS2 150A,…
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