Attachment G - (MPC-1 OM HSMST Maintenance Checklist 20200825).pdf

Attachment G HSMST Maintenance Checklist

PACIFIC MISSILE RANGE FACILITY

DETACHMENT FAR EAST DET GUAM

FOR

OPERATION AND MAINTENANCE OF RANGE SUPPORT

CRAFT, HIGH-SPEED MANEUVERABLE SURFACE

TARGETS, SHIP-DEPLOYABLE SURFACE TARGETS AND

SURFACE TOWED TARGETS

HSMST MAINTENANCE CHECKLIST

25 AUGUST 2020

HSMST MAINTENANCE DISCREPANCY SHEET

Type of Maintenance: _ Page: _____of _______

Target Type: _ Hull Number: ______

DISCREPANCY NUMBER REMARKS NAME

The Boat Master shall ensure this form is filled out every time maintenance (scheduled / unscheduled) is performed. The Boat Master shall retain a copy of the checklist and any noted discrepancies. The original shall be turn into the COR.

Boat Master: _ COR: ________

Daily Maintenance Schedule (Boat In the Water)

Hull Number: _ Current Engine Hours: _ Date: _

ACTION REMARKS INITIAL

Ensure that the bilge pump switch is in the "AUTO" position. If the boat is equipped with a circuit breaker, ensure that it's in the "ON" position

BILGE PUMP

Check for proper operation

DOCK LINES AND SPONSON

Check lines for security Check lines for damage Check lines for excessive wear Ensure there is the proper amount of slack for tidal movement

Check sponson for damage Check sponson for excessive wear Check sponson properly inflated

HULL

Check for abrasions Check for damage Check for punctures Check for cracking Check for gouges Check for paint damage

SPONSON

Inspect patches, skirts, doublers, etc.

for signs of lifting or damage

Ensure that lifelines are secure, properly rigged, and not damaged or frayed

Check general condition of valves clean and free of debris, cover caps in place any valve leak must be promptly repaired

Check that rubbing strips are in place and well secured

Boat Master: _ COR: _

Daily Maintenance Schedule (Boat In Water)

Hull Number: Current Engine Hours: Date:

ELEPHANT TRUNKS

_(LOCATED ON TRANSOM)

Ensure they are in the down position

Clear for proper drainage Clear for proper drainage

Weekly Maintenance Schedule (Boat in the Water) (Page 1 of 4)

ACTION REMARKS

INITIAL

FORWARD COMPARTMENT

Check for watertight integrity

Check bulkhead for damage

Flush and fill with new coolant

Excessive water

FIRE EXTINGUISHERS AND

HALON SYSTEM

Check fire extinguishers for proper stowage

Check if seals intact

Check inspections current

Pull pin safety wired

Excessive corrosion

Check Halon System for bottle properly charged

Check inspections current

Manual pull cable in good condition

Excessive corrosion

FUEL TANK INCLUDING FILL

CAP AND FILLER NECK

Check for accumulation of water

Fill cap & neck for damage

Check for corrosion

ENGINE AND TRANSMISSION

INCLUDING MOUNTS AND ALL

ASSOCIATED HARDWARE

Check for corrosion

Check for security

Check for damage

Check for cleanliness

(Page 2 of 4)

ACTION

REMARKS

LIGHT INCLUDING RUNNING

AND CONSOLE

Check for damage Check for cleanliness

MANUAL BILGE PUMP

Check hose in good condition Pump for proper operation Pump handle properly stowed Pump diaphragm check for deterioration

HOISTING FITTINGS

Check for security Check for damage Check for cracks

HANDRAILS

Check for corrosion Check for security Check for damage Check for cracks

ELECTRICAL SYSTEM

Check for corrosion Check for security Check for damage Check for cracks Check for frayed wires Check for loose connections Check for chaffing

INSTALLED EQUIPMENT

AND COMPONENTS

(Page 3 of 4)

HOSES AND CLAMPS

Check for tightness

Check for corrosion

Check for damage

ENGINE, TRANSMISSION

AND OUTDRIVE

Engine: Start & check for leaks, (fuel, oil, engine, transmission, outdrive and water

Abnormal noises (engine, transmission and outdrive)

Proper operating ranges (oil pressure, battery voltage, water temperature)

Ensure boat is properly secured.

Place the throttle/shift lever into each of the selected gears.

Observe for movement in the direction selected

BELTS

Check for fraying

Overall condition Proper tension not to exceed ½” deflection

BOAT HOOK(S) (IF

APPLICABLE)

Aboard (1minimum)

Proper stowage

OTHER LINES AND

EOUIPMENT

Equipment properly stowed

Check lines for fraying

Check lines for excessive wear

Check lines for damage

Check lines for proper amount of slack for tidal movement

Weekly Maintenance Schedule (Boat in the Water) (Page 4 of 4)

ACTION REMARK INITIAL

HATCH COVERS

Check for proper operation

Check for damage

Check for corrosion

Check for security

LINE CLEATS AND TOW

BITTS

Check for cracks

Check for security

ANTENNAS AND COUPLERS

Check for proper connections

Check for damage

Check for security

Check for corrosion

Check impedance

ENGINE CONTROLS

Check cable and linkage arrangement for cleanliness, tautness, tight mounting

HYDRAULIC STEERING

RESERVOIR

Check pressure and hydraulic fluid level

LIFTING SLING

Inspect webbing for fraying and deterioration

BILGE PUMP DISCHARGE

OUTLETS

Discharge outlets clear Intact and not damaged

OUTDRIVE AND

PROPELLERS

Outdrive check for damage Outdrive check for corrosion Outdrive check for leaks Propellers check for bent blades Propellers check for corrosion Propellers check for looseness

ENGINE AND TRANSMISSION

Check for signs of obvious leaks (water, fuel and oil)

FUEL LINES, VALVES,

FITTINGS, FILTERS AND

MANIFOLD

Check for any leakage Check for corrosion Check for loose fittings

BILGE

Ensure there is no accumulation of water

Maintenance Schedule (25 Hours) (Page 1 of 2)

ENGINE

Change oil Change oil filter

TRANSMISSION

Change oil Remove and clean screen

FLUIDS

Check and fill as necessary

COOLING SYSTEM

Check for missing parts Check for loose parts Check for damage Check for corrosion Check for proper levels

CONTROL CABLES

Check for missing parts Check for loose parts Check for damage Check for corrosion Lubricate as needed

STEERING SYSTEM

Check for missing parts Check for loose parts Check for damage Check for corrosion

HYDRAULIC SYSTEM

Check for proper levels Check for Leaks Check for loose parts Check properly charged

Maintenance Schedule (25 Hours) (Page 2 of 2)

ACTION

REMARKS

BELTS

Check for fraying Check for wear Check for proper tension

EXHAUST SYSTEM

Check for missing parts Check for loose parts

Maintenance Schedule (50 Hours/60 Days)

ALTERNATOR

Check mounting for corrosion

Check mounting for tightness

FIXTURES

Check tightness of cables Check overall condition of fixtures

Check for moisture or evidence of arcing

Check mounting integrity

Check engine mounting for security

Check for accessory drivers, filters, pumps, belts, etc

ENGINE FLUIDS

Check for proper levels Check for leakage or over-flowing

OUTDRIVE

Check for proper oil levels

Check clamps and bellows for leaks and damage

EXHAUST SYSTEM

Inspect hoses and clamps for tightness and deterioration

FUEL SYSYEM

Inspect Valves packing and for proper operation

Make a complete system check of Fuel System for leakage at all lines and fittings

SEA WATER SYSTEM

Piping check for leakage at all lines and fittings

Check for damaged flexible hoses

Maintenance Schedule (50 Hours/60 Days)

BILGE SYSTEM

Piping check all lines, hoses and fittings for leakage

Electric Bilge Pump check connections for wear and corrosion

Check strainer Check float switch Hand-operated bilge pump, inspect mounting

Check operation

STEERING SYSTEM

Inspect Steering wheel mounting

Check bearings for freedom Hydraulic lines check all connections for leakage

Check for wear and damage

FIRE EXTINGUISHING

SYSTEM

Check for proper location Check for proper mounting Weight of bottles Check cables for damage or corrosion (Halon only)

COMPARTMENTS &

LOCKERS

Inspect hatches & access panels for general condition

Checks dogs & gaskets

HULL

Inspect for cleanliness Check for damage Inspect hull fittings for damage or loose mountings

Maintenance Schedule (100 Hours/120 Days) (Page 1 of 3)

ON-BOARD EQUIPMENT

Ensure all equipment is properly stowed

Check condition of belts Change oil Check filter Check valve clearance Change air filter Change crankcase-ventilation filter

Check turbo-charger Check t aw water pump impeller. Replace if worn

Check alternator Check starter Change fuel filter Vent fuel system Check corrosion protection

OUTDRIVE

Check corrosion protection Check oil level (upper & lower)

Lubricate primary & steering shaft journals

Check propeller & mounting nuts for damage

Inspect propellers for damage and replace if necessary

Check zinc plate, replace when 50% eroded

(Page 2 of 3)

HYDRAULIC STEERING

Grease ram guide tube Inspect reservalve & system at operation pressure

MANUAL BILGE PUMP

ELECTRIC BILGE PUMP

Check for proper operation at control panel & at float switch

Clean outlet hose & inlet strainer

SEAWATER STRAINER

Inspect strainer for debris & clean

Inspect & clean sea water systems

INFLATABLE COLLAR

Check pressure in all chambers Inspect for damage

INSTRUMENT PANEL

Check for proper operation of all switches and controls

OUTDRIVE HYDRAULIC

TRIM PUMP

Check oil level, fill as required

HINGES & MOVING

PARTS

Check for tightness Lubricate as required

BATTERY CHARGING

Inspect and test for proper charge

Clean terminals and grease

(Page 3 of 3)

REMOTE CONTROL

SYSTEM (RCS)

Inspect outside of control box Inspect inside of control box and all installed components & cabling

Inspect coax cable & antenna Check Throttle actuator chain tension and adjust as required

Lubricate steering actuator chain as required

Check Steering actuator chain tension and adjust as required

Perform a complete functional check of RCS

SLING FITTINGS

Check sling attaching hardware for corrosion, cracks, etc

Annual Maintenance Schedule

OUTDRIVE

Adjust locking as required Change Oil

CARDEN SHAFT

Inspect & tighten shaft bolts

CONTROL CABLES

(ALL)

Check for proper operation Lubricate as required

ELECTRICAL SYSTEM

(ENTIRE)

Check for loose wires

Check for damage Check for fraying Check for chafing Check for faulty breakers, replace as required

Check all switches, replace as

Check all bulbs, replace as

SLING LIFT

Inspect attaching hardware, replace worn parts as needed

Inspect webbing

BATTERIES

Check specific gravity Perform load test Inspect for damage Clean as required

ON-BOARD EQUIPMENT

Visually inspect all on-board equipment. Repair or replace as required

Annual Maintenance Schedule

FUEL/WATER

SEPARATOR

Change element

COOLING SYSTEM

Flush and fill with new coolant

FIRE EXTINGUISHERS

Have all bottles inspected and charged as required