Attachment F - (MPC1 Preventive Maintenance Plan 20200825).xls
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Main Engines
| MPC -1 Maintenance Plan for Caterpiller C32 Main Engines | |||
| Job Plans for STB Main Engine | Job Plans for Port Main Engine | ||
| Description | Labor Hours | Description | Labor Hours |
| Monthly Inspection- STB Main Engine | 1 | Monthly Inspection- Port Main Engine | 1 |
| Quarterly Inspection - STB main Engine | 0.5 | Quarterly Inspection- Port Main Engine | 0.5 |
| Annual Inspection or Every 250 Service Hours - STB Main Engine (1) | 4.5 | Annual Inspection or Every 250 Service Hours - Port Main Engine (1) | 4.5 |
| Annual Inspection or Every 500 Service Hours - STB Main Engine (2) | 3.5 | Annual Inspection or Every 500 Service Hours - Port Main Engine (2) | 3.5 |
| Annual Inspection or Every 1000 Service Hours - STB Main Engine (3) | 10 | Annual Inspection or Every 1000 Service Hours - Port Main Engine (3) | 10 |
| Every 3000 Service Hours - STB Main Engine | 32.5 | Every 3000 Service Hours - Port Main Engine | 32.5 |
| Every 5000 Service Hours - STB Main Engine | 7 | Every 5000 Service Hours - Port Main Engine | 7 |
| Monthly Inspection - STB Main Engine Marine Gear | 0.5 | Monthly Inspection - Port Main Engine Marine Gear | 0.5 |
| Quarterly Inspection - STB Main Engine Marine Gear | 1 | Quarterly Inspection - Port Main Engine Marine Gear | 1 |
| Annual Inspecton - STB Main Engine Marine Gear | 6 | Annual Inspecton - Port Main Engine Marine Gear | 6 |
| Annual Inspection or Every 500 Service Hours - STB Main Engine Marine Gear | 1 | Annual Inspection or Every 500 Service Hours - Port Main Engine Marine Gear | 1 |
| Job Task for STB Main Engine | Job Task for Port Main Engine | ||
| Task Description | Task Description | ||
| Monthly Inspection- STB Main Engine | Monthly Inspection- Port Main Engine | ||
| Clean/inspect sea water strainer | Clean/inspect sea water strainer | ||
| Inspect/replace zinc rods | Inspect/replace zinc rods | ||
| Quarterly Inspection- STB Main Engine | Quarterly Inspection- Port Main Engine | ||
| Provide engine oil sample for analysis | Provide engine oil sample for analysis | ||
| Annual Inspection or Every 250 Service Hours - STB Main Engine (1) | Annual Inspection or Every 250 Service Hours - Port Main Engine (1) | ||
| Inspect auxiliary water pump rubber impeller | Inspect auxiliary water pump rubber impeller | ||
| Inspect /adjust/replace belts | Inspect /adjust/replace belts | ||
| Clean crankcase breather | Clean crankcase breather | ||
| Inspect/replace hoses and clamps | Inspect/repalce hoses and clamps | ||
| Obtain coolant sample for analysis | Obtain coolant sample for analysis | ||
| Annual Inspection or Every 500 Service Hours - STB Main Engine (2) | Annual Inspection or Every 500 Service Hours - Port Main Engine (2) | ||
| Change engine oil and filter | Change engine oil and filter | ||
| Replace fuel system primary and secondary filter | Replace fuel system primary and secondary filter | ||
| Clean engine | Clean engine | ||
| Annual Inspection or Every 1000 Service Hours - STB Main Engine (3) | Annual Inspection or Every 1000 Service Hours - Port Main Engine (3) | ||
| Test/clean aftercooler core | Test/clean aftercooler core | ||
| Replace closed crankcase venilation (CCV) fumes disposal filter | Replace closed crankcase venilation (CCV) fumes disposal filter | ||
| Inspect turbocharger | Inspect turbocharger | ||
| Every 3000 Service Hours - STB Main Engine | Every 3000 Service Hours - Port Main Engine | ||
| Inspect auxiliary water pump bronze impeller | Inspect auxiliary water pump bronze impeller | ||
| Change cooling system coolant | Change cooling system coolant | ||
| Replace cooling system water temperature regulator | Replace cooling system water temperature regulator | ||
| Inspect crankshaft vibration damper | Inspect crankshaft vibration damper | ||
| Inspect engine mounts | Inspect engine mounts | ||
| Check/clean/calibrate engine speed/timing sensors | Check/clean/calibrate engine speed/timing sensors | ||
| Inspect/adjust engine valve lash | Inspect/adjust engine valve lash | ||
| Inspect engine valve rotators | Inspect engine valve rotators | ||
| Inspect heat exchangers | Inspect heat exchangers | ||
| Inspect starting motors | Inspect starting motors | ||
| Every 5000 Service Hours - STB Main Engine | Every 5000 Service Hours - Port Main Engine | ||
| Inspect alternator | Inspect alternator | ||
| Inspect waterpump | Inspect waterpump | ||
| Monthly Inspection - STB Main Engine Marine Gear | Monthly Inspection - Port Main Engine Marine Gear | ||
| Clean & inspect Hoses & fittings | Clean & inspect Hoses & fittings | ||
| Quarterly Inspection - STB Main Engine Marine Gear | Quarterly Inspection - Port Main Engine Marine Gear | ||
| Clean & inspect zincs | Clean & inspect zincs | ||
| Annual Inspection Or Every 500 Service Hours - STB Main Engine Marine Gear | Annual Inspection Or Every 500 Service Hours - Port Main Engine Marine Gear | ||
| Change Oil & filters | Change Oil & filters | ||
| Annual Inspection - STB Main Engine Marine Gear | Annual Inspection - Port Main Engine Marine Gear | ||
| Clean & inspect heat exchanger | Clean & inspect heat exchanger |
Gen Sets
| MPC -1 Maintenance Plan for Caterpiller C4.4 Gen Sets | |||
| Job Plans for STB Generator set | Job Plans for Port Generator set | ||
| Description | Labor Hours | Description | Labor Hours |
| Weekly Inspection- STB Generator sets | 2 | Weekly Inspection on Generator sets | 2 |
| Quarterly Inspection- STB Generator Sets | 0.5 | Quarterly Inspection- Port Generator Sets | 0.5 |
| Semi Annual Inspection- STB Generator sets | 1 | Semi Annual Inspection- Port Generator sets | 1 |
| Annual Inspection or Every 500 Service Hours - STB Generator sets (1) | 6 | Annual Inspection or Every 500 Service Hours - Port Generator sets (1) | 6 |
| Annual Inspection or Every 500 Service Hours - STB Generator sets (2) | 4 | Annual Inspection or Every 500 Service Hours - Port Generator sets (2) | 4 |
| Annual Inspection or Every 1000 Service Hours - STB Generator sets (3) | 4 | Annual Inspection or Every 1000 Service Hours - Port Generator sets (3) | 4 |
| Biannual Inspection or Every 2000 Service Hours - STB Generator sets | 12 | Biannual Inspection or Every 2000 Service Hours - Port Generator sets | 12 |
| Job Task for STB Generator set | Job Task for Port Generator set | ||
| Task Description | Task Description | ||
| Weekly Inspection- Generator Sets | Weekly Inspection- Generator Sets | ||
| Inspect automatic start/stop | Inspect automatic start/stop | ||
| Test space heater | Test space heater | ||
| Test winding temperature | Test winding temperature | ||
| Check voltage and frequency | Check voltage and frequency | ||
| Quarterly Inspection- Generator Sets | Quarterly Inspection- Generator Sets | ||
| Provide engine oil sample for analysis | Provide engine oil sample for analysis | ||
| Semi Annual Inspection-Generator sets | Semi Annual Inspection-Generator sets | ||
| Stator Lead Checks | Stator Lead Checks | ||
| Annual Inspection or Every 500 Service Hours - Generator sets (1) | Annual Inspection or Every 500 Service Hours - Generator sets (1) | ||
| Inspect/Replace Engine Air Cleaner Element | Inspect/Replace Engine Air Cleaner Element | ||
| Inspect Auxiliary Water Pump Rubber Impeller | Inspect Auxiliary Water Pump Rubber Impeller | ||
| Inspect batteries | Battery Electrolyte Level check | ||
| Engine Crankcase Breather replace | Engine Crankcase Breather replace | ||
| Inspect Engine Mounts | Inspect Engine Mounts | ||
| Inspect heat exchanger | Inspect heat exchanger | ||
| Inpsect/replace hoses and clamps | Inpsect/replace hoses and clamps | ||
| Annual Inspection or Every 500 Service Hours - Generator sets (2) | Annual Inspection or Every 500 Service Hours - Generator sets (2) | ||
| Replace oil and filter | Replace oil and filter | ||
| Replace fuel system primary and secondary water seperator filter element | Replace fuel system primary and secondary water seperator filter element | ||
| Clean/inspect sea water strainer | Clean/inspect sea water strainer | ||
| Annual Inspection or Every 1000 Service Hours - Generator sets (3) | Annual Inspection or Every 1000 Service Hours - Generator sets (3) | ||
| Check engine valve lash | Check engine valve lash | ||
| Biannual Inspection or Every 2000 Service Hours - Generator sets | Biannual Inspection or Every 2000 Service Hours - Generator sets | ||
| Inspect/clean/test aftercooler core | Inspect/clean/test aftercooler core | ||
| Inspect alternator | Inspect alternator | ||
| Replace coolant temperature regulator | Replace coolant temperature regulator | ||
| Inspect generator | Inspect generator | ||
| Test/record generator set vibration | Test/record generator set vibration | ||
| Inspect/test rotating rectifier | Inspect/test rotating rectifier | ||
| Inspect starting motor | Inspect starting motor | ||
| Inspect turbochargers | Inspect turbochargers | ||
| Inspect waterpumps | Inspect waterpumps |
Electrical Breakers & Outlets
| MPC -1 Maintenance Plan for all Electrical Breakers & Outlets | |||
| Description | Labor Hours | Description | Labor Hours |
| Quarterly Inspection- All External & Internal 110v Outlets | 2 | Quarterly Inspection- All breaker Panels | 2 |
| Quarterly Inspection- All Electrical Controllers | 2 | ||
| Task Description | Task Description | ||
| Quarterly Inspection- All Internal & External 110v Outlets | Quarterly Inspection- All Electrical Panels | ||
| Measure resistance | Inspect and clean breakers as needed | ||
| Inspect and clean as needed | Inspect for tightness of connectors | ||
| Quarterly Inspection- All Electrical Controllers | |||
| Inspect and clean breakers as needed | |||
| Inspect for tightness of connectors |
Lights
| MPC -1 Maintenance Plan for all Lights | |||
| Description | Labor Hours | Description | Labor Hours |
| Quarterly Inspection - Forward Search Light | 1 | Quarterly Inspection- Aft Search Light | 1 |
| Quarterly Inspection - Deck Lights | 1 | Quarterly Inspection- Flood Lights | 1 |
| Quarterly Inspection - All Navigational Lights | 1 | Quarterly Inspection- Emergency Lights | 1 |
| Task Description | Task Description | ||
| Quarterly Inspection - Forward Search Light | Quarterly Inspection- Aft Search Light | ||
| Clean relflector | Clean relflector | ||
| Inspect and clean corrosion on search light head, base & power supply | Inspect and clean corrosion on search light head, base & power supply | ||
| Perform operational test | Perform operational test | ||
| Quarterly Inspection - All Navigational Lights | Quarterly Inspection- Flood Lights | ||
| Inspect and clean corrosion | Inspect & clean corrosion | ||
| Perform operational test | Inspect rubber watertight seal | ||
| Report all defective lights | Perform operational test | ||
| Report all defective lights | |||
| Quarterly Inspection - Deck Lights | Qyarterly Inspection - Emergency Lights | ||
| Inspect and clean corrosion | Inspect and clean corrosion | ||
| Perform operational test | Perform operational test | ||
| Report all defective lights | Report all defective lights |
Deck Equipment
| MPC -1 Maintenance Plan for all Deck Equipment | |||
| Description | Labor Hours | Description | Labor Hours |
| Weekly Inspection- STB Deck Crane | 4 | Weekly Inspection- Port Deck Crane | 4 |
| Monthly Inspection- STB Deck Crane | 8 | Monthly Inspection- Port Deck Crane | 8 |
| Quarterly Inspection- STB Deck Crane | 8 | Quarterly Inspection- Port Deck Crane | 8 |
| Annual Inspection- STB Deck Crane | 8 | Annual Inspection- Port Deck Crane | 8 |
| Monthly Inspection- STB Deck Recovery winch & Hook | 0.5 | Monthly Inspection- Port Deck Recovery winch & Hook | 0.5 |
| Annual Inspection or every 500 operating hours-STB Deck Recovery winch | 1 | Annual Inspection or every 500 operating hours-Port Deck Recovery winch | 1 |
| Monthly Inspection- Anchor Winch | 1 | Quarterly Inspection- Deck Rollers | 1 |
| Quarterly Inspection- Anchor Winch | 1 | Quarterly Inspection-HSMST Skid | 0.5 |
| Monthly Inspection- Fairleads & Sheaves | 0.5 | ||
| Quarterly Inspection - Wipers | 0.5 | ||
| Job Task for STB Deck Crane | Job Task for Port Deck Crane | ||
| Task Description | Task Description | ||
| Weekly Checklist - STB Deck Crane | Weekly Checklist - Port Deck Crane | ||
| Lubricate all required points as per lubrication chart | Lubricate all required points as per lubrication chart | ||
| Inspect proper tightness of turret, winches, and swing drive mounting bolts | Inspect proper tightness of turret, winches, and swing drive mounting bolts | ||
| Inspect winch brake for proper operation at rated winch capacity | Inspect winch brake for proper operation at rated winch capacity | ||
| Inspect presence of proper ooperation of load hook safety latch | Inspect presence of proper ooperation of load hook safety latch | ||
| Inspect operation of all safety devices | Inspect operation of all safety devices | ||
| Check boom angle indicator for range of travel | Check boom angle indicator for range of travel | ||
| Check load indicating or LMI system for operation (if equipped) | Check load indicating or LMI system for operation (if equipped) | ||
| Check all electrical connections to/from crane for wear or damage | Check all electrical connections to/from crane for wear or damage | ||
| Monthly inspection-STB Deck Crane | Monthly inspection-Port Deck Crane | ||
| Inspect all cylinders and valves for sign of leaks | Inspect all cylinders and valves for sign of leaks | ||
| Lubricate all required points as per lubrication chart | Lubricate all required points as per lubrication chart | ||
| Inspect load hooks for cracks or having more than 15% normal throat opening or 10° twist | Inspect load hooks for cracks or having more than 15% normal throat opening or 10° twist | ||
| Inspect all structural members, pedestal, turret, boom and sheave head for cracks, bends, deformation, or broken members | Inspect all structural members, pedestal, turret, boom and sheave head for cracks, bends, deformation, or broken members | ||
| Inspect all welds for cracks | Inspect all welds for cracks | ||
| Inspect all pins and keepers for proper installation | Inspect all pins and keepers for proper installation | ||
| Inspect all control, safety, and capacity placards for readability and secure attachment | Inspect all control, safety, and capacity placards for readability and secure attachment | ||
| Inspect/replace all hydraulic hoses for twisting, chaffing, abrasion and/or deterioration. | Inspect/replace all hydraulic hoses for twisting, chaffing, abrasion and/or deterioration. | ||
| Inspect hydraulic hose at crimp ends for annular cracking or separation | Inspect hydraulic hose at crimp ends for annular cracking or separation | ||
| Perform corrosion control on affected areas | Perform corrosion control on affected areas | ||
| Inspect electrical system for damage, moisture and/or corroded connections if equipped | Inspect electrical system for damage, moisture and/or corroded connections if equipped | ||
| Inspect proper operations of electrical safety devices and auxiliary equipment | Inspect proper operations of electrical safety devices and auxiliary equipment | ||
| Quarterly inspections-STB Deck Crane | Quarterly inspections-Port Deck Crane | ||
| Inspect for loose bolts and fasteners | Inspect for loose bolts and fasteners | ||
| Inspect all bearings, pins, shafts & gears for wear cracks and distortions include all sheave pins and bearings. | Inspect all bearings, pins, shafts & gears for wear cracks and distortions include all sheave pins and bearings. | ||
| Inspect sheaves for excessive wear, damage and cracks | Inspect sheaves for excessive wear, damage and cracks | ||
| Inspect hydraulic system for proper operating pressure | Inspect hydraulic system for proper operating pressure | ||
| Un-spool load line and check according to rope maintenance procedure | Un-spool load line and check according to rope maintenance procedure | ||
| Inspect turret mounting bolts for proper torque | Inspect turret mounting bolts for proper torque | ||
| Inspect boom and telescope cylinders for drift caused by oil leaking around piston | Inspect boom and telescope cylinders for drift caused by oil leaking around piston | ||
| Inspect cylinders for, damaged rods, dented barrels, leaking pistons, rod seals, welds, and holding valves | Inspect cylinders for, damaged rods, dented barrels, leaking pistons, rod seals, welds, and holding valves | ||
| Inspect hydraulic hose tubing for evedence of dammage such as blistering, crushing, or abrasion. | Inspect hydraulic hose tubing for evedence of dammage such as blistering, crushing, or abrasion. | ||
| Inspect operation of overload system | Inspect operation of overload system | ||
| Inspect emergency stops and safety devices | Inspect emergency stops and safety devices | ||
| Inspect telescoping boom wear pads for excissive wear, missing, loose or damaged fasteners | Inspect telescoping boom wear pads for excissive wear, missing, loose or damaged fasteners | ||
| Annual Inspection-STB Deck Crane | Annual Inspection-Port Deck Crane | ||
| Perform non-destructive testing (NDT) to load hook. Inspect for hook and shank elongation fatigue cracking, and laminar cracking | Perform non-destructive testing (NDT) to load hook. Inspect for hook and shank elongation fatigue cracking, and laminar cracking | ||
| Perform non-destructive examination (NDE) to the following critical components: | Perform non-destructive examination (NDE) to the following critical components: | ||
| Main boom hinge pins, bosses and bushings | Main boom hinge pins, bosses and bushings | ||
| all cylinder pins and connections | all cylinder pins and connections | ||
| all boom sections | all boom sections | ||
| Sheaves, sheave pins, bosses and bushings | Sheaves, sheave pins, bosses and bushings | ||
| Turret ears, bosses, and turret to bearing mounting bolts | Turret ears, bosses, and turret to bearing mounting bolts | ||
| Winch mounting plates and bolts | Winch mounting plates and bolts | ||
| Winch drum and wedge | Winch drum and wedge | ||
| Winch brake | Winch brake | ||
| Rotational bearing | Rotational bearing | ||
| Pedestal to bearing interface | Pedestal to bearing interface | ||
| pedestal to bearing flange, bolts, and gussets | pedestal to bearing flange, bolts, and gussets | ||
| Pedestal to bearing weld | Pedestal to bearing weld | ||
| Pedestal to foundation interface | Pedestal to foundation interface | ||
| Swing drive pinions, gearboxes and brakes | Swing drive pinions, gearboxes and brakes | ||
| Monthly Inspection- STB Deck Recovery winch & Hook | Monthly Inspection- Port Deck Recovery winch & Hook | ||
| Perform operational check | Perform operational check | ||
| Inspect all hydraulic hoses and fittings for leaks or damage | Inspect all hydraulic hoses and fittings for leaks or damage | ||
| Annual Inspection or every 500 operating hours-STB Deck Recovery winch | Annual Inspection or every 500 operating hours-Port Deck Recovery winch | ||
| Change lubricating oil | Change lubricating oil | ||
| Monthly Inspection- Anchor Winch | Quarterly Inspection- Deck Rollers | ||
| Lube zerk fitings with bearing grease | Inspect rollers for wear, damage or corrosion | ||
| Lube brake screw with lithium grease | Grease as needed | ||
| Inspect chain & shackel for wear | |||
| Deploy and retreive anchor for operational check | |||
| Quarterly Inspection- Anchor Winch | |||
| Inspect chain & cable for corrosion | |||
| Monthly Inspection- Fairleads & Sheaves | Quarterly Inspection-HSMST Skid | ||
| Inspect fairleads and sheves for damage | Inspect for corrosion or damage | ||
| Clean & lubricate as needed | Inspect bushings on hinging portion for wear | ||
| Monthly Inspection- Wipers | |||
| Inspect condition of wiper blades | |||
| Perform operational check |
Engineering Equipment
| MPC -1 Maintenance Plan for all Engineering Equipment | |||
| Description | Labor Hours | Description | Labor Hours |
| Semi Annual inspection on Port Seakeeper | 2 | Semi Annual inspection on Starboard Seakeeper | 2 |
| Semi Annual inspection on Centerline Seakeeper | 2 | ||
| Annual inspection on Port Seakeeper | 2 | Annual inspection on Starboard Seakeeper | 2 |
| Annual inspection on Centerline Seakeeper | 2 | ||
| Monthly inspection on Air Compressor | 1 | Annual Inspection on Bow Thruster | 1 |
| Quarterly inspection or every 500 hrs on Air Compressor | 1 | ||
| Monthly Inspection - AC air handler unit | 0.5 | ||
| Semi Annual inspection or every 500 Hours on Aquamiser water maker | 1 | Quarterly Inspection - AC air handler unit | 0.5 |
| Semi Annual inspection or every 500 Hours on Aquamiser water maker | 1 | Annual Inspection - AC air handler unit | 1 |
| Quarterly Inspection - Forward Ballast Pump | 1 | Quarterly Inspection - Aft Ballast Pump | 1 |
| Quarterly Inspection - Bilge/Fire Pump | 1 | ||
| Quarterly Inspection - STB Steering Gear | 1 | Quarterly Inspection - STB Steering Gear | 1 |
| Semi-Annual Inspection - STB Steering Gear | 1 | Semi-Annual Inspection - STB Steering Gear | 1 |
| Task Description | Task Description | ||
| Quarteryl Inspection - STB Steering Gear | Quarteryl Inspection - Port Steering Gear | ||
| Grease bearings | Grease bearings | ||
| Clean & inspect hydraulic hoses & fittings | Clean & inspect hydraulic hoses & fittings | ||
| Inspect & tighten nuts & bolts | Inspect & tighten nuts & bolts | ||
| Semi-Annual Inspection - STB Steering Gear | Semi-Annual Inspection - Port Steering Gear | ||
| Replace oil & filters | Replace oil & filters | ||
| Semi Annual inspection on Port Seakeeper | Semi Annual inspection on Centerline Seakeeper | ||
| Inspect zinc anode | Inspect zinc anode | ||
| Flush heat exchanger with fresh water to insure no internal blockages | Flush heat exchanger with fresh water to insure no internal blockages | ||
| Inspect hose clamps | Inspect hose clamps | ||
| Visually inspect for coolant leaks | Visually inspect for coolant leaks | ||
| Clean and inspect ground cable connection | Clean and inspect ground cable connection | ||
| Inspect all hose and break manifold fittings for corrosion or leaks | Inspect all hose and break manifold fittings for corrosion or leaks | ||
| Inspect all cables located on the gyro frame and sphere for damage or chafing | Inspect all cables located on the gyro frame and sphere for damage or chafing | ||
| Inspect all electrical connectors on the gyro control box an motor for damage or corrosion | Inspect all electrical connectors on the gyro control box an motor for damage or corrosion | ||
| Inspect foundation frames and hardware for corrosion | Inspect foundation frames and hardware for corrosion | ||
| Inspect all eight retainer screws | Inspect all eight retainer screws | ||
| Annual inspection on Port Seakeeper | Annual inspection on Centerline Seakeeper | ||
| Change cooling system coolant | Change cooling system coolant | ||
| Inspect heat exchanger and fittings for any leaks or severe corrosion | Inspect heat exchanger and fittings for any leaks or severe corrosion | ||
| Inspect water cooling pump for proper operation | Inspect water cooling pump for proper operation | ||
| Inspect all hoses & fittings for damage | Inspect all hoses & fittings for damage | ||
| Inspect areas under break cylinders for leaks from the cylinder rod seals | Inspect areas under break cylinders for leaks from the cylinder rod seals | ||
| Visually inspect bushings for wear during operation | Visually inspect bushings for wear during operation | ||
| Inspect all hose and break manifold fittings for corrosion or leaks | Inspect all hose and break manifold fittings for corrosion or leaks | ||
| Inspect all cables located on the gyro frame and sphere for damage or chafing | Inspect all cables located on the gyro frame and sphere for damage or chafing | ||
| Inspect all electrical connectors on the gyro control box an motor for damage or corrosion | Inspect all electrical connectors on the gyro control box an motor for damage or corrosion | ||
| Inspect gimbal angle sensor calibration | Inspect gimbal angle sensor calibration | ||
| Monthly inspection on Air Compressor | Annual Inspection on Bow Thruster | ||
| Inspect for air leaks spray with soapy water around joints during operation | Change hydraulic filter | ||
| Check tightness of screws and bolts, tighten as needed | Change hydraulic oil | ||
| Inspect belt tension, tihgten as needed | Inspect zinc anode | ||
| clean exterior | Monthly Inspection - AC air handler unit | ||
| Quarterly inspection or every 500 hrs on Air Compressor | Clean air filter screen | ||
| Change synthetic lubricant while crankcase is warm | Quarterly Inspection - AC air handler unit | ||
| Check drain outlets for clogging | |||
| Semi Annual inspection or every 500 Hours on Aquamiser water maker | Annual Inspection - AC air handler unit | ||
| Change filter cartrige | Check level of non-toxic ani-freeze | ||
| Flush with fresh water | Inspect motorized water valves for corrosion | ||
| Change crankcase oil | Inspect all controls and sensors for proper location and fastening | ||
| Service membranes | |||
| Quarterly Inspection - Forward Ballast Pump | Quarterly Inspection - Aft Ballast Pump | ||
| Inspect impeller | Inspect impeller | ||
| Inspect and clean external housing | Inspect and clean external housing | ||
| Quarterly Inspection - Bilge/Fire Pump | |||
| Inspect impeller | |||
| Inspect and clean external housing |
Safety & Lifesaving Equipment
| MPC -1 Maintenance Plan on all Lifesaving Equipment | ||||
| Description | Labor Hours | Start Date | Description | Labor Hours |
| Monthly Inspection- STB Inflatable Liferaft | 0.5 | Monthly Inspection- Port Inflatable Liferaft | 0.5 | |
| Semi Annual inspection on Type 1 PFD's | 0.5 | Semi Annual inspection- Lifering, lifelines, strobe lights & smoke marker | 0.5 | |
| Monthly Inspection- EPIRB | 0.5 | |||
| Monthly Inspection- Fire Extinguishers | 0.5 | |||
| Quarterly Inspection- watertight Doors & Hatches | 1 | |||
| Semi annual Inspection- Fire Supression system | 3 | |||
| Task Description | Task Description | |||
| Monthly Inspection- STB Inflatable Liferaft | Monthly Inspection- Port Inflatable Liferaft | |||
| Inspect rigid case for damage | Inspect rigid case for damage | |||
| Inspect hydrstatic release system | Inspect hydrstatic release system | |||
| Record expiration dates for certification | Record expiration dates for certification | |||
| Semi Annual inspection- Type 1 PFD's | Semi Annual inspection- Lifering, lifelines, strobe lights & smoke marker | |||
| Inspect reflective tape | Inspect reflective tape | |||
| Inspect ARC strobe light | Perform operational check on strobe light | |||
| Inspect emergency whistle | Record expiration date on smoke marker | |||
| Inspect lifeline | ||||
| Monthly Inspection- EPIRB | Monthly Inspection- Fire Extinguishers | |||
| Perform montly test | Inspect physical condition | |||
| Inspect for damage | Inspect operational gauge | |||
| Record expiration date | ||||
| Inspect hydrostatic release system & record expiration date | ||||
| Quarterly Inspection- Watertight Doors & Hatches | Semia annual Inspection- Fire Supression system | |||
| Inspect and apply grease to watertight rubber seals | Visual & functional test on Chemetron FM-200 System | |||
| Tighten handles and mechanism as needed | Visual & functional test on kitchen hood system | |||
| Visual & functional test on ordnance locker MD 150 supression system |
Communications & Nav Equipment
| MPC -1 Maintenance Plan on all Communications Equipment | |||
| Description | Labor Hours | Description | Labor Hours |
| Quarterly Inspection on ICOM VHF Radios | 1 | Quarterly Inspection on ICOM HF Radio | 0.5 |
| Quarterly Inspection on ICOM HF Radio | 0.5 | Quarterly Inspection - Standard Horizon Loud Hailer | 0.5 |
| Quarterly Inspection- Command Communication System 1MC | 0.5 | Quarterly Inspection- All Sound Powered Telephones | 0.5 |
| Quarterly Inspection - Standard Horizon Loud Hailer | 0.5 | Quarterly Inspection- Furuno NAVNET 3D System | 0.5 |
| Quarterly Inspection - Security & Surveillance System | 0.5 | Quarterly Inspection- Motorola Two Way Radio | 0.5 |
| Quarterly Inspection- COMNAV Autopilot System | 0.5 | ||
| Quarterly Inspection on Ships Horn | 0.5 | ||
| Task Description | Task Description | ||
| Quarterly Inspection on ICOM VHF Radios | Quarterly Inspection on ICOM HF Radio | ||
| Measure power output | Measure power output | ||
| Measure transmitter frequency | Measure transmitter frequency | ||
| Measure receiver frequency | Measure receiver frequency | ||
| Inspect & clean VHF antenna | Inspect & clean HF antenna | ||
| Measure VSWR | Measure VSWR | ||
| Quarterly Inspection- Command Communication System 1MC | Quarterly Inspection - Standard Horizon Loud Hailer | ||
| Inspect & clean all internal & external speakers | Clean & inspect external speakers | ||
| Perform operational test | Perform operational | ||
| Quarterly Inspection - Security & Surveillance System | Quarterly Inspection- All Sound Powered Telephones | ||
| Clean & inspect all cameras | Clean and inspect all sound powered telephones | ||
| Perform operational test on forward & aft dome cameras | Perform opertional test on all units | ||
| Quarterly Inspection- COMNAV Autopilot System | Quarterly Inspection- Furuno NAVNET 3D System | ||
| Inspect system and ensure securely mounted | Inspect all cables | ||
| Inspect cabling & wiring to all system components are securely mounted | Remove all dust with a dry clean cloth on cabinet & display screen | ||
| Inspect all hydraulic pump lines for leaks | Clean radome with fresh water | ||
| Inspect transducer for tight connectioncable | |||
| Inspect power cable for tight connection | |||
| Quarterly Inspection - Ships Horn | Inspect ground for corrosion | ||
| Inspect airline for leaks with soap & water | Check voltage on power supply | ||
| Perform operational test | |||
| Quarterly Inspection- Motorola Two Way Radio | |||
| Measure power output | |||
| Measure transmitter frequency | |||
| Measure receiver frequency | |||
| Inspect & clean antenna | |||
| Measure VSWR |
Appliances
| MPC -1 Maintenance Plan for All Appliances | |||
| Description | Labor Hours | Description | Labor Hours |
| Quarterly Inspection- Whirlpool Washer/Dryer | 1 | Quarterly Inspection - Electric Range | 1 |
| Quarterly Inspection- Refrigerator | 1 | Annual Inspection- Water Heater | 1 |
| Quarterly Inspection - Whirlpool Microwave | 1 | ||
| Quarterly Inspection - STB Dometic Toilets | 1 | Quarterly Inspection- Port Dometic Toilet | 1 |
| Task Description | Task Description | ||
| Quarterly Inspection- Washer/Dryer | Quarterly Inspection - Electric Range | ||
| Inspect fresh water hoses for wear | Clean range surface, oven & broiler | ||
| Inspect drain hose for wear | Perform operational test | ||
| Clean and inspect dryer hose for excessive build up | |||
| Clean and wipe down washer/dryer unit | |||
| Perform operational test | Annual Inspection- Water Heater | ||
| Inspect anode rod | |||
| Quarterly Inspection- Refrigerator | Manually operate temperature pressure relief valve | ||
| Inspect water filter status | Clean external surface | ||
| Clean & inspect internal & external surface | |||
| Quarterly Inspection - STB Dometic Toilets | Quarterly Inspection- Port Dometic Toilet | ||
| Inspect toilet, plumbing connections, wires & wire connections | Inspect toilet, plumbing connections, wires & wire connections | ||
| Open & close all plumbing valves including sea cocks | Open & close all plumbing valves including sea cocks | ||
| Check in-line water filters & vented loops for blockage | Check in-line water filters & vented loops for blockage | ||
| Quarterly Inspection - Whirlpool Microwave | |||
| Perform operational test | |||
| Clean internal & external surface |
File details come from the government source that posted it. Updated .