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CoverPage
| Attachment 0060 |
| Vehicle Data Package for Propulsion System Modeling & Simulation |
| Solicitation No.: W56HZV-22-R-0026 |
| 29-Mar-2022 |
| Revision No.: 000 |
| Distribution Statement A: Approved for public release; distribution is unlimited. |
| SECURITY NOTICE: Contractor responses to the data requirements are likely to be at the Controlled Unclassified Information (CUI) level, and may be at the SECRET level. For security related guidance and procedures on how to mark, handle, and transmit classified information, contractors should refer to DoD 5220.22-M National Industrial Security Program Operating Manual, 28 Feb 2006, supporting DD 254, and the OMFV Security Classification Guide (CUI) signed by PEO GCS on 18 February 2021. |
All CUI responses should be marked with the following CUI Designation Indicator and Distribution Statement:
Controlled by: the name of the Offeror company (not required if identified in the letterhead) Controlled by: identification of the office creating the document CUI Category(ies): CTI, EXPT Distribution Statement: D POC: name and phone number or email of POC
DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors; Specific Authority: DoDM 5200.01 and DoDM 5200.45, date of determination is: 18 February 2021. Other requests for this document shall be referred to the attention of the PM Maneuver Combat Systems (MCS) Security Manager at: Program Executive Office Ground Combat Systems (PEO GCS), ATTN: SFAE-GCS-C, 6501 East Eleven Mile Road, Detroit Arsenal, MI 48397-5000.
WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et seq.), as amended. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.
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This content is classified at the SECRET level and may contain elements of controlled unclassified information (CUI), unclassified, or information classified at a lower level than the overall classification displayed. This content shall not be used as a source of derivative classification; refer instead to OMFV Security Classification Guide, 20210218. It must be reviewed for both Classified National Security Information (CNSI) and CUI in accordance with DoDI5230.09 prior to public release, or PM Maneuver Combat Systems (MCS) Security Manager at: Program Executive Office Ground Combat Systems (PEO GCS), ATTN: SFAE-GCS-C, 6501 East Eleven Mile Road, Detroit Arsenal, MI 48397-5000.
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Narrative
VEHICLE DATA PACKAGE FOR DYNAMIC SYSTEM MODELING AND SIMULATION
1.0 INTRODUCTION
This package describes the parametric data requirements for high resolution vehicle propulsion systems analysis. The nature of these methodologies is such that detailed vehicle data is necessary to formulate the models for the simulation to be performed. In order to facilitate the development of propulsion system models of modern military vehicle systems, an attempt has been made here to provide generic data sheets to define the system parameters necessary to conduct any desired simulations. These sheets include the minimal requirements necessary to conduct simulations. Special features or performance characteristics which are not covered by the data sheets need to be described and parameters provided in sufficient detail for high resolution simulations.
2.0 OBJECTIVES
The purpose of this package is to: 1) define in detail the parameters, and descriptions that are necessary to perform high resolution vehicle models using simulation methodologies and 2) provide standardized work sheets which will facilitate vehicle system description and model development.
3.0 RECOMMENDATIONS
As the government deems it necessary, this package will be updated to add data requirements as modeling methodologies and simulation technologies advance.
4.0 DISCUSSION
In order to determine the dynamic response of wheeled vehicles, parametric data that describes the main subsystems of the vehicle must be known. The following data sheets are included to capture that data.
JLTV Oct 2011
&8PREDECISIONAL - DRAFT RELEASE ONLY / Distribution Statement A* - Approved for Public Release; distribution unlimited. (*Distribution Statement A only applies when form is not filled in)
Powertrain Data
| POWERTRAIN CHARACTERISTICS |
| • Please provide diagrams that show the layout of powertrain components. | |
| • Any additional information relating to vehicle propulsion and cooling (fuel cell, hydraulic, hybrid electric) should also be included. | |
| • Please include the control strategy for advanced components and a top level control strategy. | |
| Engine Manufacturer/Model |
| Torque Converter Manufacturer/Model |
| Transfer Case Manufacturer/Model |
| Transmission Manufacturer/Model |
| Axle Manufacturer/Model |
| Electric Motor / Generator Manufacturer/Model |
| VEHICLE | | Units | | Units |
| Mass (Base vehicle) | | Mass (Base vehicle + kits + growth) | |
| Number of Driven Wheels | | Number of Driven Wheels | |
| Number of Undriven Wheels | | Number of Undriven Wheels | |
| Tire Size/ Rolling Radius or Sprocket Radius | | Tire Size/ Rolling Radius or Sprocket Radius | |
| Tire Manufacturer / Model | | Tire Manufacturer / Model | |
| Tire Rolling Resistance Coefficient | | Tire Rolling Resistance Coefficient | |
| Vehicle Wheelbase | | Vehicle Wheelbase | |
| Vertical Distance From Axles to Mass Center | | Vertical Distance From Axles to Mass Center | |
| Horizontal Dist From Last Rear Axle to Mass Center | | Horizontal Dist From Last Rear Axle to Mass Center | |
| AERODYNAMICS | | |
| | Units |
| Vehicle Frontal Area | |
| Frontal Drag Coefficient, Cd | |
| ENGINE DATA | | |
| | Units |
| Engine Inertia | |
| Engine Rated Power -- @ rpm | |
| Engine Rated Torque -- @ rpm | |
| Idle Engine Speed (RPM) and Fuel Flow | |
| Engine displacement | |
| Engine Maximum rpm | |
| Engine Curves NOTE: Tabular Data Required (Images alone are insuffucient) | | |
| • Engine Performance Curve (RPM vs Gross Torque/HP) | | |
| • Engine Fuel Map (Fuel Consumption based on HP vs RPM) Specify Fuel Used | | |
| • Engine Heat Rejection Map | | |
| Engine RPM vs Coolant Heat Rejection (note if include oil heat rejection) | |
| Engine RPm vs Fuel Heat Rejection (if applicable) | |
| Engine RPm vs Oil Heat Rejection (if applicable) | |
| Engine RPm vs Exhaust Heat Rejection | |
| Engine RPM vs Intercoolar Heat Rejection (if applicable) | |
| Engine RPM vs After Cooler Heat Rejection (if applicable) | |
| ● Engine Friction Power vs Speed Curve | | |
| • Engine RPM vs Accessory Torque Loss (ft-lbf) | | is this driven directly from the engine? |
| • Engine RPM vs Alternator/ISG Torque Loss (ft-lbf) | | |
| • Engine RPM vs Power Steering Pump Torque Loss (ft-lbf) | | |
| • Engine RPM vs Compressor Torque Loss (ft-lbf) | | |
| • Engine RPM vs Engine Fan Torque Loss (ft-lbf) | | |
| • Percent Engine Power Loss vs Temperature (°F) | | |
| • Percent Engine Power Loss vs Altitude (ft) | | |
| POWERTRAIN DATA | | | | | | | | |
| | | Units | | Transmission Spin Loss (Complete for each Gear) | | | |
| Final Drive Gear Ratio | | NA | | Gear # | 1 | Spin Loss | |
| Final Drive Efficiency | | NA | | | RPM | Torque | units |
| Wheel Rotational Inertia / Track & Running Gear Effective Inertia @ Sprocket | | | | | 0 | | |
| Axle Ratios | | NA | | | … | | |
| Axle Efficiency | | NA | | | … | | |
| Transmission Spin Losses | See box to the right | | | | … | | |
| Transmission Gear Ratios (individual) | Gear (1) | Ratio | Efficiency | | Max RPM | | |
| | 1 | | | | | | |
| | 2 | | | Gear # | 2 | Spin Loss | |
| | 3 | | | | RPM | Torque | units |
| | 4 | | | | 0 | | |
| | 5 | | | | … | | |
| | 6 | | | | … | | |
| | 7 | | | | … | | |
| | 8 | | | | Max RPM | | |
| | 9 | | | | | | |
| | 10 | | | Gear # | n | Spin Loss | |
| | Reverse | | | | RPM | Torque | units |
| (1) Please input values for the gear only if it exists, number of gears has been listed up to ten. | | | | | 0 | | |
| | | | | | … | | |
| Transfer Case Gear Ratios (individual) | Gear | Ratio | Efficiency | | … | | |
| | LOW | | | | … | | |
| | HIGH | | | | Max RPM | | |
| Engine Speed-Torque Map | Engine Speed (RPM) | Net Engine Torque (unit ) | Transmission Shift Strategy (Complete for each Gear) | | | |
| | | Gear # | 1 | Shift Speed (Trans Ouput rpm or Vehicle Speed ) | |
| | | | % Throttle | Upshift To Gear | Downshift from Gear |
| | | | 0 | NA | |
| | | | … | NA | |
| | | | … | NA | |
| | | | … | NA | |
| | | | 100 | NA | |
| Gear # | 2 | Shift Speed (Trans Ouput rpm or Vehicle Speed ) | |
| | % Throttle | Upshift To Gear | Downshift from Gear |
| | 0 | | |
| | … | | |
| | … | | |
| | … | | |
| 0.0 (stall) | | 100 | | |
| Torque Converter Model : | | | | | Gear # | n | Shift Speed (Trans Ouput rpm or Vehicle Speed ) | |
| Torque Converter Characteristics | Input Speed (RPM)(2) | Speed Ratio | Torque Ratio | Capacity Factor(3) | | % Throttle | Upshift To Gear | Downshift from Gear |
| | | | | | 0 | | |
| | | | | | … | | |
| | | | | | … | | |
| | | | | | … | | |
| | | | | | 100 | | |
| Provide engine RPM where the torque converter stall line crosses the installed engine full load torque curve |
| (4) Also Indicate Torque Converter Lock-up Schedule as a function of throttle position |
| (3) Capacity Factor is the ratio of converter pump speed (RPM) divided by the square root of the pump torque (lb-ft) |
| Energy Storage | | Units |
| Battery Voltage Rating | | |
| Rated Capacity (Amp-hrs) | | |
| Battery Type | | |
| Cell Diameter | | mm |
| Cell Height | | mm |
| Battery Width (Number of Cells) | | |
| Battery Length (Number of Cells) | | |
| Open Circuit Voltage Map, Discharge | Voltage v. SOC & Temp | V |
| Open Circuit Voltage Map, Charge | Voltage v. SOC & Temp | V |
| Internal Resistance Map, Discharge | IR v. SOC & Temp | Ohm |
| Internal Resistance Map, Charge | IR v. SOC & Temp | Ohm |
| Coulombic Efficiency, Discharge | 0-1 | |
| Coulombic Efficiency, Charge | 0-1 | |
| Surface Heat Transfer Coefficient | | W/m^2-K |
| Specific Heat Capacity | | J/kg-K |
| Density | | kg/m^3 |
| Temperature Coefficient | | mV / K |
| Motor/Generator Data | Units |
| Type | |
| Power Output vs rpm (Peak & Continuous) | |
| Torque Output vs rpm (Peak & Continuous) | |
| Efficiency Maps | |
| Max/Min Voltage | |
| Engine/Generator Gear Ratio | |
| Ampere Rating | |
| HYBRID SYSTEM |
| • Net System Performance Curve (RPM vs Gross Torque/HP) |
JLTV Oct 2011
&8PREDECISIONAL - DRAFT RELEASE ONLY / Distribution Statement A* - Approved for Public Release; distribution unlimited. (*Distribution Statement A only applies when form is not filled in)
Powertrain Cooling System Data
Powertrain system layout (CAD: CREO v5) indicating all heat exchangers in the air flow stream, including AC and electronics cooling, if applicable.
| Cooling system operating point functional diagram with and without full air conditioning load for each of the following scenarios: |
| a) hot day, full load, high tractive effort condition (usually 0.6 or 0.7 tractive effort / maximum vehicle weight). |
| b) hot day maximum engine power highway speed condition. |
| For each of the above scenarios, show: |
| a) Heat Addition of each component in the cooling system |
| b) Hot Side mass flow, total heat transfer, temperature both into and out of, and internal pressure drop for each heat exchanger |
| c) Cold side mass flow, total heat transfer, temperature both into and out of, and external pressure drop for each heat exchanger |
| d) Engine brake power, engine heat rejection, and fan power |
| e) Engine and fan speed. |
| f) Continuous temperature limits for components in the cooling system (i.e. coolant into radiator # degF) |
| Any/All full load cooling test data conducted on the vehicle. |
| A/C motor ratings (and quantity) of condenser fan motor(s). |
| Fan drive ratio to engine speed ratio and any modulating features |
The following data sheets are given as example, please tailor to the proposed approach.
| Fan Data | | | | |
| Please input values for each fan used | | | | |
| Main Fan | | | |
| | Fan Manufacturer / Model /PN | | |
| | Test Condition | | |
| | Test Fan Diameter | | in |
| | Shroud Type and Diameter | i.e. # with # dia duct | in |
| | Test Inlet Temperature | | degF |
| | Test Inlet Pressure | | atm |
| | Test Speed | | RPM |
| | Fan Speed at High Tractive Effort | | RPM |
| | Fan Speed at Maximum Road Speed | | RPM |
| Static Efficiency | Total Efficiency | Inlet Airflow | Static Pressure Rise | Fan Shaft Input Power |
| | (CFM) | (inH2O) | (Hp) |
| Heat Exchanger Data | | |
| Please input values for EACH heat exchanger used on the vehicle including AC Condenser. The following datasheet is geared towards plate fin geometry, if not applicable, please include sufficient level of detail for the heat exchanger type used | | |
| Also include information on liquid-liquid heat exchangers, if applicable to the design solution | | |
| Radiator | |
| | Height |
| | Width |
| | Depth |
| | Cold Side Fin Type and Height |
| | Hot Side Fin Type and Height |
| | Hot Side Fluid |
Heat Transfer
| Test Condition | |
| Degradation Factors applied? | |
| Air Inlet Temperature | degF |
| Air Inlet Pressure | Bar |
| Hot Side Inlet Temperature | degF |
| Hot Side Inlet Pressure | Bar |
| Heat Rejection at Max. Tractive Effort | kW |
| Heat Rejection at Max. Speed | kW |
| Hot Side Max. Inlet Temperature | degF |
| Hot Side Fluid Flow (lbm/s) |
| Heat Rejection (kW) | |
| Inlet Air Flow (lbm/s) | |
| External Pressure Drop | | Internal Pressure Drop | |
| Test Condition | | Test Condition | |
| Degradation Factors applied? | | Degradation Factors applied? | |
| Air Inlet Temperature | degF | Air Inlet Temperature | degF |
| Air Inlet Pressure | Bar | Air Inlet Pressure | Bar |
| Hot Side Inlet Temperature | degF | Hot Side Inlet Temperature | degF |
| Hot Side Inlet Pressure | Bar | Hot Side Inlet Pressure | Bar |
Air Flow (CFM) Air dP (Pa) Flow Rate (CFM/GPM) dP (Pa)
| Ballistic Grille Data | | | | |
| Please provide data for each ballistic grille used, if applicable | | | | |
| Inlet Grille | | | |
| | Pressure Drop | | |
| | | Test Condition | |
| | | Degradation Factors applied? | |
| | | Air Inlet Temperature | degF |
| | | Air Inlet Pressure | Bar |
| | | Height | |
| | | Width | |
| | | Depth | |
Air Flow (CFM) Air dP (Pa)
| Powertrain Cooling System Resistance |
| Please provide data for the anticipated pressure drop versus flow for the propulsion cooling system |
| Pressure Drop (assuming 1 atm ambient pressure) | | |
| Test Condition | |
| Degradation Factors applied? | |
| Air Temperature at Fan Inlet | degF |
| Air Pressure at Fan Inlet | Bar |
Air Flow (ACFM) Air dP (Pa)
ECS System
| Compressor Data | | | |
| Note: Data sheets from manufactures may vary, table provided is one possible format | | | |
| Compressor | | |
| | Manufacturer / Model /PN | |
| | Discharge Pressure | Mpag |
| | Suction Pressure | Mpag |
| | Super heat | degF |
| | Sub Cooling | degF |
| | Sub cooling | degF |
| Compressor RPM | Capacity | Power | Vol. Eff. | COP |
| (kW) | (kW) | (%) | |
| HVAC Fan/Blower Data | | | | |
| Please input values for each fan used | | | | |
| ECS Fan (HVAC Blower) | | | |
| | Fan Manufacturer / Model /PN | | |
| | Test Condition | | |
| | Test Fan Diameter | | in |
| | Shroud Type and Diameter | i.e. # with # dia duct | in |
| | Test Inlet Temperature | | degF |
| | Test Inlet Pressure | | atm |
| | Test Speed | | RPM |
| | Fan Speed at Max. Setting | | RPM |
| Static Efficiency | Total Efficiency | Inlet Airflow | Static Pressure Rise | Fan Shaft Input Power |
| | (CFM) | (inH2O) | (Hp) |
| Condenser Fan Data (If separate from propulsion cooling fan) | | | | |
| Please input values for each fan used | | | | |
| Condenser Fan | | | |
| | Fan Manufacturer / Model /PN | | |
| | Test Condition | | |
| | Test Fan Diameter | | in |
| | Shroud Type and Diameter | i.e. # with # dia duct | in |
| | Test Inlet Temperature | | degF |
| | Test Inlet Pressure | | atm |
| | Test Speed | | RPM |
| | Fan Speed at Max. Setting | | RPM |
| Static Efficiency | Total Efficiency | Inlet Airflow | Static Pressure Rise | Fan Shaft Input Power |
| | (CFM) | (inH2O) | (Hp) |
| Heat Exchanger Data | | |
| Please input values for heat exchanger in the ECS system. The following datasheet is geared towards plate fin geometry, if not applicable, please include sufficient level of detail for the heat exchanger type used | | |
| Evaporator | |
| | Height |
| | Width |
| | Depth |
| | Air Side Fin Type and Height |
| | Refrig. Side Fin Type and Height |
| | Refrigerant Type |
Heat Transfer
| Test Condition | |
| Degradation Factors applied? | |
| Air Inlet Temperature | degF |
| Air Inlet Pressure | Bar |
| Refrig. Side Inlet Temperature | degF |
| Refrig. Side Inlet Pressure | Bar |
| Evaporator Max. Heat Rejection | kW |
| Referigerant Flow Rate (lbm/s) |
| Heat Rejection (kW) | |
| Inlet Air Flow (lbm/s) | |
| External Pressure Drop | | Refrigerant Side Pressure Drop | |
| Test Condition | | Test Condition | |
| Degradation Factors applied? | | Degradation Factors applied? | |
| Air Inlet Temperature | degF | Air Inlet Temperature | degF |
| Air Inlet Pressure | Bar | Air Inlet Pressure | Bar |
| Hot Side Inlet Temperature | degF | Hot Side Inlet Temperature | degF |
| Hot Side Inlet Pressure | Bar | Hot Side Inlet Pressure | Bar |
Air Flow (CFM) Air dP (Pa) Refrigerant Flow Rate Air dP (Pa)
| Condenser | |
| Height |
| Width |
| Depth |
| Cold Side Fin Type and Height |
| Refrig. Side Fin Type and Height |
| Refrigerant Type |
Heat Transfer
| Test Condition | |
| Degradation Factors applied? | |
| Air Inlet Temperature | degF |
| Air Inlet Pressure | Bar |
| Refrig. Side Inlet Temperature | degF |
| Refrig. Side Inlet Pressure | Bar |
| Condenser Max. Heat Rejection | kW |
| Referigerant Flow Rate (lbm/s) |
| Heat Rejection (kW) | |
| Inlet Air Flow (lbm/s) | |
| External Pressure Drop | | Refrigerant Side Pressure Drop | |
| Test Condition | | Test Condition | |
| Degradation Factors applied? | | Degradation Factors applied? | |
| Air Inlet Temperature | degF | Air Inlet Temperature | degF |
| Air Inlet Pressure | Bar | Air Inlet Pressure | Bar |
| Hot Side Inlet Temperature | degF | Hot Side Inlet Temperature | degF |
| Hot Side Inlet Pressure | Bar | Hot Side Inlet Pressure | Bar |
Air Flow (CFM) Air dP (Pa) Refrigerant Flow Rate Refrigerant dP (Pa)
| Heater Core | | |
| Height | Note: If heater is electric, provide input power to electric heater |
| Width | |
| Depth | |
| Cold Side Fin Type and Height | |
| Hot Side Fin Type and Height | |
| Hot Side Fluid | |
Heat Transfer
| Test Condition | |
| Degradation Factors applied? | |
| Air Inlet Temperature | degF |
| Air Inlet Pressure | Bar |
| Hot Side Inlet Temperature | degF |
| Hot Side Inlet Pressure | Bar |
| Heater Design Capacity | kW |
| Hot Side Flow Rate (lbm/s) |
| Heat Rejection (kW) | |
| Inlet Air Flow (lbm/s) | |
| External Pressure Drop | | InternalPressure Drop | |
| Test Condition | | Test Condition | |
| Degradation Factors applied? | | Degradation Factors applied? | |
| Air Inlet Temperature | degF | Air Inlet Temperature | degF |
| Air Inlet Pressure | Bar | Air Inlet Pressure | Bar |
| Hot Side Inlet Temperature | degF | Hot Side Inlet Temperature | degF |
| Hot Side Inlet Pressure | Bar | Hot Side Inlet Pressure | Bar |
Air Flow (CFM) Air dP (Pa) Hot Fluid Flow Rate dP (Pa)
| Cabin System Resistance | | | | |
| Please provide data for the anticipated pressure drop versus flow for the cabin resistance, note may require two curves (Recirc mode, and fresh air mode) | | | | |
| Mode: (Fresh Air/Recirc.) | | | |
| | Pressure Drop | | |
| | | Test Condition | |
| | | Degradation Factors applied? | |
| | | Air Temperature at Fan Inlet | degF |
| | | Air Pressure at Fan Inlet | Bar |
Air Flow (ACFM) Air dP (Pa)
| Body Leakage Curve (If available) | | | |
| Pressure Drop (assuming 1 atm ambient pressure) | | |
| | Test Condition | |
| | Degradation Factors applied? | |
| | Air Temperature at Fan Inlet | degF |
Air Flow (ACFM) Air dP (Pa)
Environmental control system layout (preferably CAD) indicating:
| position and size of air vents and ductwork |
| location of electronics and crew |
| location of fans |
| location of body exhaustors and/or pressure relief valve |
| location of return vents |
| location of evaporator |
Expected flow volume at each vent location (or test data if available Expected air temperature and humidty at each vent location for:
| A/C Mode (Hot humid and hot dry day) |
| Heater Mode (Cold Day) |
AC Loads
Crew Heat
Crew
Number of Crew/Dismounts Heat Load (W)
| Electronics |
| Please provide nominal heat rejection and power consumption for electronics components |
| Component | Current | Power Consumption | Heat Rejection | Cooling Method |
| (A) | (W) | (W) | (e.g. Liquid/Air) |
Provide information on expected electronic and interior cooling loads image1.png