Attachment_0060_Vehicle_Data_Package_for_Propulsion_System.xlsx

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Optionally Manned Fighting Vehicle (OMFV) Draft Request for Proposal (RFP) W56HZV-22-R-0026
Solicitation number
W56HZV-22-R-0026
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This document contains a draft request for proposal for an Optionally Manned Fighting Vehicle program and related vehicle data package requirements. The U.S. Army is seeking industry feedback on the draft RFP by May 2nd for the detailed design, prototype build, and test phase of the OMFV program. The vehicle data package requirements include detailed parametric data for modeling and simulation of vehicle propulsion systems, powertrain components, cooling systems, batteries, motors, and other technical specifications. Feedback should be provided using the provided comment resolution matrix templates. Instructions are also included for requesting controlled unclassified and classified information related to the draft RFP and vehicle performance specifications.

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CoverPage

Attachment 0060
Vehicle Data Package for Propulsion System Modeling & Simulation
Solicitation No.: W56HZV-22-R-0026
29-Mar-2022
Revision No.: 000
Distribution Statement A: Approved for public release; distribution is unlimited.
SECURITY NOTICE: Contractor responses to the data requirements are likely to be at the Controlled Unclassified Information (CUI) level, and may be at the SECRET level. For security related guidance and procedures on how to mark, handle, and transmit classified information, contractors should refer to DoD 5220.22-M National Industrial Security Program Operating Manual, 28 Feb 2006, supporting DD 254, and the OMFV Security Classification Guide (CUI) signed by PEO GCS on 18 February 2021.

All CUI responses should be marked with the following CUI Designation Indicator and Distribution Statement:

Controlled by: the name of the Offeror company (not required if identified in the letterhead) Controlled by: identification of the office creating the document CUI Category(ies): CTI, EXPT Distribution Statement: D POC: name and phone number or email of POC

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors; Specific Authority: DoDM 5200.01 and DoDM 5200.45, date of determination is: 18 February 2021. Other requests for this document shall be referred to the attention of the PM Maneuver Combat Systems (MCS) Security Manager at: Program Executive Office Ground Combat Systems (PEO GCS), ATTN: SFAE-GCS-C, 6501 East Eleven Mile Road, Detroit Arsenal, MI 48397-5000.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et seq.), as amended. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

SECRET responses should use the following Instructions:

This content is classified at the SECRET level and may contain elements of controlled unclassified information (CUI), unclassified, or information classified at a lower level than the overall classification displayed. This content shall not be used as a source of derivative classification; refer instead to OMFV Security Classification Guide, 20210218. It must be reviewed for both Classified National Security Information (CNSI) and CUI in accordance with DoDI5230.09 prior to public release, or PM Maneuver Combat Systems (MCS) Security Manager at: Program Executive Office Ground Combat Systems (PEO GCS), ATTN: SFAE-GCS-C, 6501 East Eleven Mile Road, Detroit Arsenal, MI 48397-5000.

Classified by: List name, position title of the Derivative classifier and office of origin Derived from: OMFV SCG, 20210218 Declassify on: YYYYMMDD (Refer to declassification column to determine the date)

Controlled by: the name of the Offeror company (not required if identified in the letterhead) Controlled by: identification of the office creating the document CUI Category(ies): CTI, EXPT Distribution Statement: D POC: name and phone number or email of POC

Narrative

VEHICLE DATA PACKAGE FOR DYNAMIC SYSTEM MODELING AND SIMULATION

1.0 INTRODUCTION

This package describes the parametric data requirements for high resolution vehicle propulsion systems analysis. The nature of these methodologies is such that detailed vehicle data is necessary to formulate the models for the simulation to be performed. In order to facilitate the development of propulsion system models of modern military vehicle systems, an attempt has been made here to provide generic data sheets to define the system parameters necessary to conduct any desired simulations. These sheets include the minimal requirements necessary to conduct simulations. Special features or performance characteristics which are not covered by the data sheets need to be described and parameters provided in sufficient detail for high resolution simulations.

2.0 OBJECTIVES

The purpose of this package is to: 1) define in detail the parameters, and descriptions that are necessary to perform high resolution vehicle models using simulation methodologies and 2) provide standardized work sheets which will facilitate vehicle system description and model development.

3.0 RECOMMENDATIONS

As the government deems it necessary, this package will be updated to add data requirements as modeling methodologies and simulation technologies advance.

4.0 DISCUSSION

In order to determine the dynamic response of wheeled vehicles, parametric data that describes the main subsystems of the vehicle must be known. The following data sheets are included to capture that data.

JLTV Oct 2011

&8PREDECISIONAL - DRAFT RELEASE ONLY / Distribution Statement A* - Approved for Public Release; distribution unlimited. (*Distribution Statement A only applies when form is not filled in)

Powertrain Data

POWERTRAIN CHARACTERISTICS
• Please provide diagrams that show the layout of powertrain components.
• Any additional information relating to vehicle propulsion and cooling (fuel cell, hydraulic, hybrid electric) should also be included.
• Please include the control strategy for advanced components and a top level control strategy.
Engine Manufacturer/Model
Torque Converter Manufacturer/Model
Transfer Case Manufacturer/Model
Transmission Manufacturer/Model
Axle Manufacturer/Model
Electric Motor / Generator Manufacturer/Model
VEHICLEUnitsUnits
Mass (Base vehicle)Mass (Base vehicle + kits + growth)
Number of Driven WheelsNumber of Driven Wheels
Number of Undriven WheelsNumber of Undriven Wheels
Tire Size/ Rolling Radius or Sprocket RadiusTire Size/ Rolling Radius or Sprocket Radius
Tire Manufacturer / ModelTire Manufacturer / Model
Tire Rolling Resistance CoefficientTire Rolling Resistance Coefficient
Vehicle WheelbaseVehicle Wheelbase
Vertical Distance From Axles to Mass CenterVertical Distance From Axles to Mass Center
Horizontal Dist From Last Rear Axle to Mass CenterHorizontal Dist From Last Rear Axle to Mass Center
AERODYNAMICS
Units
Vehicle Frontal Area
Frontal Drag Coefficient, Cd
ENGINE DATA
Units
Engine Inertia
Engine Rated Power -- @ rpm
Engine Rated Torque -- @ rpm
Idle Engine Speed (RPM) and Fuel Flow
Engine displacement
Engine Maximum rpm
Engine Curves NOTE: Tabular Data Required (Images alone are insuffucient)
• Engine Performance Curve (RPM vs Gross Torque/HP)
• Engine Fuel Map (Fuel Consumption based on HP vs RPM) Specify Fuel Used
• Engine Heat Rejection Map
Engine RPM vs Coolant Heat Rejection (note if include oil heat rejection)
Engine RPm vs Fuel Heat Rejection (if applicable)
Engine RPm vs Oil Heat Rejection (if applicable)
Engine RPm vs Exhaust Heat Rejection
Engine RPM vs Intercoolar Heat Rejection (if applicable)
Engine RPM vs After Cooler Heat Rejection (if applicable)
● Engine Friction Power vs Speed Curve
• Engine RPM vs Accessory Torque Loss (ft-lbf)is this driven directly from the engine?
• Engine RPM vs Alternator/ISG Torque Loss (ft-lbf)
• Engine RPM vs Power Steering Pump Torque Loss (ft-lbf)
• Engine RPM vs Compressor Torque Loss (ft-lbf)
• Engine RPM vs Engine Fan Torque Loss (ft-lbf)
• Percent Engine Power Loss vs Temperature (°F)
• Percent Engine Power Loss vs Altitude (ft)
POWERTRAIN DATA
UnitsTransmission Spin Loss (Complete for each Gear)
Final Drive Gear RatioNAGear #1Spin Loss
Final Drive EfficiencyNARPMTorqueunits
Wheel Rotational Inertia / Track & Running Gear Effective Inertia @ Sprocket0
Axle RatiosNA…
Axle EfficiencyNA…
Transmission Spin LossesSee box to the right…
Transmission Gear Ratios (individual)Gear (1)RatioEfficiencyMax RPM
1
2Gear #2Spin Loss
3RPMTorqueunits
40
5…
6…
7…
8Max RPM
9
10Gear #nSpin Loss
ReverseRPMTorqueunits
(1) Please input values for the gear only if it exists, number of gears has been listed up to ten.0
…
Transfer Case Gear Ratios (individual)GearRatioEfficiency…
LOW…
HIGHMax RPM
Engine Speed-Torque MapEngine Speed (RPM)Net Engine Torque (unit )Transmission Shift Strategy (Complete for each Gear)
Gear #1Shift Speed (Trans Ouput rpm or Vehicle Speed )
% ThrottleUpshift To GearDownshift from Gear
0NA
…NA
…NA
…NA
100NA
Gear #2Shift Speed (Trans Ouput rpm or Vehicle Speed )
% ThrottleUpshift To GearDownshift from Gear
0
…
…
…
0.0 (stall)100
Torque Converter Model :Gear #nShift Speed (Trans Ouput rpm or Vehicle Speed )
Torque Converter CharacteristicsInput Speed (RPM)(2)Speed RatioTorque RatioCapacity Factor(3)% ThrottleUpshift To GearDownshift from Gear
0
…
…
…
100
Provide engine RPM where the torque converter stall line crosses the installed engine full load torque curve
(4) Also Indicate Torque Converter Lock-up Schedule as a function of throttle position
(3) Capacity Factor is the ratio of converter pump speed (RPM) divided by the square root of the pump torque (lb-ft)
Energy StorageUnits
Battery Voltage Rating
Rated Capacity (Amp-hrs)
Battery Type
Cell Diametermm
Cell Heightmm
Battery Width (Number of Cells)
Battery Length (Number of Cells)
Open Circuit Voltage Map, DischargeVoltage v. SOC & TempV
Open Circuit Voltage Map, ChargeVoltage v. SOC & TempV
Internal Resistance Map, DischargeIR v. SOC & TempOhm
Internal Resistance Map, ChargeIR v. SOC & TempOhm
Coulombic Efficiency, Discharge0-1
Coulombic Efficiency, Charge0-1
Surface Heat Transfer CoefficientW/m^2-K
Specific Heat CapacityJ/kg-K
Densitykg/m^3
Temperature CoefficientmV / K
Motor/Generator DataUnits
Type
Power Output vs rpm (Peak & Continuous)
Torque Output vs rpm (Peak & Continuous)
Efficiency Maps
Max/Min Voltage
Engine/Generator Gear Ratio
Ampere Rating
HYBRID SYSTEM
• Net System Performance Curve (RPM vs Gross Torque/HP)

JLTV Oct 2011

&8PREDECISIONAL - DRAFT RELEASE ONLY / Distribution Statement A* - Approved for Public Release; distribution unlimited. (*Distribution Statement A only applies when form is not filled in)

Powertrain Cooling System Data

Powertrain system layout (CAD: CREO v5) indicating all heat exchangers in the air flow stream, including AC and electronics cooling, if applicable.

Cooling system operating point functional diagram with and without full air conditioning load for each of the following scenarios:
a) hot day, full load, high tractive effort condition (usually 0.6 or 0.7 tractive effort / maximum vehicle weight).
b) hot day maximum engine power highway speed condition.
For each of the above scenarios, show:
a) Heat Addition of each component in the cooling system
b) Hot Side mass flow, total heat transfer, temperature both into and out of, and internal pressure drop for each heat exchanger
c) Cold side mass flow, total heat transfer, temperature both into and out of, and external pressure drop for each heat exchanger
d) Engine brake power, engine heat rejection, and fan power
e) Engine and fan speed.
f) Continuous temperature limits for components in the cooling system (i.e. coolant into radiator # degF)
Any/All full load cooling test data conducted on the vehicle.
A/C motor ratings (and quantity) of condenser fan motor(s).
Fan drive ratio to engine speed ratio and any modulating features

The following data sheets are given as example, please tailor to the proposed approach.

Fan Data
Please input values for each fan used
Main Fan
Fan Manufacturer / Model /PN
Test Condition
Test Fan Diameterin
Shroud Type and Diameteri.e. # with # dia ductin
Test Inlet TemperaturedegF
Test Inlet Pressureatm
Test SpeedRPM
Fan Speed at High Tractive EffortRPM
Fan Speed at Maximum Road SpeedRPM
Static EfficiencyTotal EfficiencyInlet AirflowStatic Pressure RiseFan Shaft Input Power
(CFM)(inH2O)(Hp)
Heat Exchanger Data
Please input values for EACH heat exchanger used on the vehicle including AC Condenser. The following datasheet is geared towards plate fin geometry, if not applicable, please include sufficient level of detail for the heat exchanger type used
Also include information on liquid-liquid heat exchangers, if applicable to the design solution
Radiator
Height
Width
Depth
Cold Side Fin Type and Height
Hot Side Fin Type and Height
Hot Side Fluid

Heat Transfer

Test Condition
Degradation Factors applied?
Air Inlet TemperaturedegF
Air Inlet PressureBar
Hot Side Inlet TemperaturedegF
Hot Side Inlet PressureBar
Heat Rejection at Max. Tractive EffortkW
Heat Rejection at Max. SpeedkW
Hot Side Max. Inlet TemperaturedegF
Hot Side Fluid Flow (lbm/s)
Heat Rejection (kW)
Inlet Air Flow (lbm/s)
External Pressure DropInternal Pressure Drop
Test ConditionTest Condition
Degradation Factors applied?Degradation Factors applied?
Air Inlet TemperaturedegFAir Inlet TemperaturedegF
Air Inlet PressureBarAir Inlet PressureBar
Hot Side Inlet TemperaturedegFHot Side Inlet TemperaturedegF
Hot Side Inlet PressureBarHot Side Inlet PressureBar

Air Flow (CFM) Air dP (Pa) Flow Rate (CFM/GPM) dP (Pa)

Ballistic Grille Data
Please provide data for each ballistic grille used, if applicable
Inlet Grille
Pressure Drop
Test Condition
Degradation Factors applied?
Air Inlet TemperaturedegF
Air Inlet PressureBar
Height
Width
Depth

Air Flow (CFM) Air dP (Pa)

Powertrain Cooling System Resistance
Please provide data for the anticipated pressure drop versus flow for the propulsion cooling system
Pressure Drop (assuming 1 atm ambient pressure)
Test Condition
Degradation Factors applied?
Air Temperature at Fan InletdegF
Air Pressure at Fan InletBar

Air Flow (ACFM) Air dP (Pa)

ECS System

Compressor Data
Note: Data sheets from manufactures may vary, table provided is one possible format
Compressor
Manufacturer / Model /PN
Discharge PressureMpag
Suction PressureMpag
Super heatdegF
Sub CoolingdegF
Sub coolingdegF
Compressor RPMCapacityPowerVol. Eff.COP
(kW)(kW)(%)
HVAC Fan/Blower Data
Please input values for each fan used
ECS Fan (HVAC Blower)
Fan Manufacturer / Model /PN
Test Condition
Test Fan Diameterin
Shroud Type and Diameteri.e. # with # dia ductin
Test Inlet TemperaturedegF
Test Inlet Pressureatm
Test SpeedRPM
Fan Speed at Max. SettingRPM
Static EfficiencyTotal EfficiencyInlet AirflowStatic Pressure RiseFan Shaft Input Power
(CFM)(inH2O)(Hp)
Condenser Fan Data (If separate from propulsion cooling fan)
Please input values for each fan used
Condenser Fan
Fan Manufacturer / Model /PN
Test Condition
Test Fan Diameterin
Shroud Type and Diameteri.e. # with # dia ductin
Test Inlet TemperaturedegF
Test Inlet Pressureatm
Test SpeedRPM
Fan Speed at Max. SettingRPM
Static EfficiencyTotal EfficiencyInlet AirflowStatic Pressure RiseFan Shaft Input Power
(CFM)(inH2O)(Hp)
Heat Exchanger Data
Please input values for heat exchanger in the ECS system. The following datasheet is geared towards plate fin geometry, if not applicable, please include sufficient level of detail for the heat exchanger type used
Evaporator
Height
Width
Depth
Air Side Fin Type and Height
Refrig. Side Fin Type and Height
Refrigerant Type

Heat Transfer

Test Condition
Degradation Factors applied?
Air Inlet TemperaturedegF
Air Inlet PressureBar
Refrig. Side Inlet TemperaturedegF
Refrig. Side Inlet PressureBar
Evaporator Max. Heat RejectionkW
Referigerant Flow Rate (lbm/s)
Heat Rejection (kW)
Inlet Air Flow (lbm/s)
External Pressure DropRefrigerant Side Pressure Drop
Test ConditionTest Condition
Degradation Factors applied?Degradation Factors applied?
Air Inlet TemperaturedegFAir Inlet TemperaturedegF
Air Inlet PressureBarAir Inlet PressureBar
Hot Side Inlet TemperaturedegFHot Side Inlet TemperaturedegF
Hot Side Inlet PressureBarHot Side Inlet PressureBar

Air Flow (CFM) Air dP (Pa) Refrigerant Flow Rate Air dP (Pa)

Condenser
Height
Width
Depth
Cold Side Fin Type and Height
Refrig. Side Fin Type and Height
Refrigerant Type

Heat Transfer

Test Condition
Degradation Factors applied?
Air Inlet TemperaturedegF
Air Inlet PressureBar
Refrig. Side Inlet TemperaturedegF
Refrig. Side Inlet PressureBar
Condenser Max. Heat RejectionkW
Referigerant Flow Rate (lbm/s)
Heat Rejection (kW)
Inlet Air Flow (lbm/s)
External Pressure DropRefrigerant Side Pressure Drop
Test ConditionTest Condition
Degradation Factors applied?Degradation Factors applied?
Air Inlet TemperaturedegFAir Inlet TemperaturedegF
Air Inlet PressureBarAir Inlet PressureBar
Hot Side Inlet TemperaturedegFHot Side Inlet TemperaturedegF
Hot Side Inlet PressureBarHot Side Inlet PressureBar

Air Flow (CFM) Air dP (Pa) Refrigerant Flow Rate Refrigerant dP (Pa)

Heater Core
HeightNote: If heater is electric, provide input power to electric heater
Width
Depth
Cold Side Fin Type and Height
Hot Side Fin Type and Height
Hot Side Fluid

Heat Transfer

Test Condition
Degradation Factors applied?
Air Inlet TemperaturedegF
Air Inlet PressureBar
Hot Side Inlet TemperaturedegF
Hot Side Inlet PressureBar
Heater Design CapacitykW
Hot Side Flow Rate (lbm/s)
Heat Rejection (kW)
Inlet Air Flow (lbm/s)
External Pressure DropInternalPressure Drop
Test ConditionTest Condition
Degradation Factors applied?Degradation Factors applied?
Air Inlet TemperaturedegFAir Inlet TemperaturedegF
Air Inlet PressureBarAir Inlet PressureBar
Hot Side Inlet TemperaturedegFHot Side Inlet TemperaturedegF
Hot Side Inlet PressureBarHot Side Inlet PressureBar

Air Flow (CFM) Air dP (Pa) Hot Fluid Flow Rate dP (Pa)

Cabin System Resistance
Please provide data for the anticipated pressure drop versus flow for the cabin resistance, note may require two curves (Recirc mode, and fresh air mode)
Mode: (Fresh Air/Recirc.)
Pressure Drop
Test Condition
Degradation Factors applied?
Air Temperature at Fan InletdegF
Air Pressure at Fan InletBar

Air Flow (ACFM) Air dP (Pa)

Body Leakage Curve (If available)
Pressure Drop (assuming 1 atm ambient pressure)
Test Condition
Degradation Factors applied?
Air Temperature at Fan InletdegF

Air Flow (ACFM) Air dP (Pa)

Environmental control system layout (preferably CAD) indicating:

position and size of air vents and ductwork
location of electronics and crew
location of fans
location of body exhaustors and/or pressure relief valve
location of return vents
location of evaporator

Expected flow volume at each vent location (or test data if available Expected air temperature and humidty at each vent location for:

A/C Mode (Hot humid and hot dry day)
Heater Mode (Cold Day)

AC Loads

Crew Heat

Crew

Number of Crew/Dismounts Heat Load (W)

Electronics
Please provide nominal heat rejection and power consumption for electronics components
ComponentCurrentPower ConsumptionHeat RejectionCooling Method
(A)(W)(W)(e.g. Liquid/Air)

Provide information on expected electronic and interior cooling loads image1.png

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