23B0405B (SDs)_Part4.pdf

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ATTACHMENT J-1502000-07-001-018-02-03

REFERENCE PM REQUIREMENT FOR UPS SYSTEM AY YSK-3816

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ATTACHMENT J-1502000-07-001-018-02-03

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ATTACHMENT J-1502000-07-001-018-02-03

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ATTACHMENT J-1502000-07-001-018-02-03

ATTACHMENT-J-1502000-001-019-01-01

SITE PLAN & INVENTORY FOR LIGHTNING ARRESTORS AND GRAUNDING DEVICES AT YSK-5229

Page 1 of

ATTACHMENT-J-1502000-001-019-01-01

SITE PLAN & INVENTORY FOR LIGHTNING ARRESTORS AND GRAUNDING DEVICES AT YSK-5229

Page 2 of

ATTACHMENT J-1502000-07-001-020-01-01

SITE PLAN FOR AUXILIARY GENERATOR SYSTEM AT YSK-F69

Page 1 of

ATTACHMENT J-1502000-07-001-020-01-02

INVENTORY FOR AUXILIARY GENERATOR SYSTEM AT YSK-F69

The equipment / parts described below do not constitute all Auxiliary Generator System. Therefore the Contractor shall maintain all equipment / parts that are installed in the field to ensure the Auxiliary Generator Systems are fully functional and in normal working condition. Fuel distribution / cooling water piping and ventilation fans equipped at machine room are responded by the Contractor’s PM work.

1. PSEFA PORTION

a. YSK-F69

(1) Generator Assembly Model No Capacity QTY OEM Serial No.

DGFA 175KVA 1 Set Onan Corporation Co., Ltd 1990992046

OEM Model No. Serial No.

• Engine Cummins Power Generation Co. Ltd. 6CTA8.3-G2 45893187

• Alternator Onan Corporation Co., Ltd N/A

• Control Panel Onan Corporation Co., Ltd N/A

(a) Related Equipment:

• Fuel piping including solenoid valve, gate valves, pressure gauge and bonding wiring.

• Fuel storage tank (1,893L) and thermal gauge.

Planed Maintenance ( Under 500kw-Standby) Genset Model : DGFA Engine Model : 6CTA8.3

Parts Qty 3 Month 3か月毎

6 Month 6ヶ月毎

1 Year 1年毎

2 Year 2年毎

Note:

備考

* The Batteries were furnished by the Customer.

Not include the quotation. (Min 1080CCA x 1)

FS1251 1

3906694 1

1402241 1

1402252 1

Compressed Air Blow

エアブロー

実負荷及び模擬負荷接続による運転にはユーティリティ側の停電が必要です。

*3 Perform more often in dusty condition.

*4 Visually check belt for evidence of wear or slippage. Replace if hard or brittle.

目視による損傷の有無点検、異常がある際は交換 *5 Drain1 cup or more of fuel to remove water and sediment.

Inspect Generator

Check Vibration Damper (Viscours or Rubber)

Check Cooling Fan Belt Tensioner

V V 負荷運転による点検

Change Air Cleaner Element *3

ｴｱｰｸﾘｰﾅ交換

Check Radiator Hoses for Wear & Cracks V

V 発電機点検及び整流器点検

*2 Check for oil, fuel, cooling and exhaust leaks. Check exhaust system audibly and オーナーズマニュアル参照

L L

*1 Refer to Cummins Engine Owners Manual for maintenance information.

Performance testing with Load*6

Greese Generator Bearing

発電機ベアリング給脂

V

Inspect and clean as required exterior of radiator *3 C

ラジエータ外観清掃

1カップ以上ドレンし凝縮水、異物を排出する。 *6 Need Utility Outage when connect to Actual Load and/or Dummy Load

雰囲気に汚染度により頻度は早まる

オイル、燃料、冷却水、排気漏れ点検、排気系統異音、目視点検

Measure and/or PI testing and record resistance readings of windings with insulation tester (Megger) 発電機絶縁計測

V ダンパー点検

Check Fan Hub Belt-Driven V

ファンハブ点検

V ベルトテンショナー点検

Change Coolant*1

冷却水交換

ES-

Coolant 36L

V ラジエータホース点検

Check Anti-freeze and DCA Concentration *1 V V V

不凍液、DCA濃度点検、補充

Change Secondary Fuel Filters *1

燃料2次フィルタ交換

Change Crankcase Oil *1

オイル交換

FS1280 1

Change Primary Fuel Filters *1

燃料1次フィルタ交換

Change Crankcase Oil Filter*1

オイルフィルター交換

LF9009 1

PB18 2

Check Drive Belt or Change *4 V V V ◎

ドライブベルト点検または交換 3288900 1

Inspect general condition, any unusual condition of vibration, leakage, noise, temperature, or deterioration

V V V V 維持運転 （無負荷） 各部点検（漏れ・異音等）

Check Starting Battery or Change Furnished Parts V V V ◎

バッテリ点検または交換

Check Cooling Fan V V V V

ラジエータファン点検

Drain Exhaust Condensate Trap V V V V

排気凝縮水ドレン

Drain Water and Sediment from Fuel Tank *5 V V V V

燃料タンク水分ドレン

Drain Fuel Filter *1,5 V V V V

燃料フィルタ水分ドレン

Check Battery Charging System V V V V

バッテリー充電装置点検

Check Air Cleaner *3 V V V V

ｴｱｰｸﾘｰﾅ点検

Check Charge Air Piping *1 V V V V

過給気配管点検

Check Fuel Level V V V V

燃料レベル点検

Check Coolant Level V V V V

冷却水レベル点検

2014.12.03 Explanatory note： V / Check 点検 C / Clean 清掃

凡例： ◎ / Replace 交換 A / Adjust 調整

Check Coolant Heater V V V V

クーラントヒータ点検

L / Lubricate 給脂

Maintenance Items メンテナンス項目

General Genset Inspection *1,2 V V V V

総合目視点検

Check Oil Level V V V V

オイルレベル点検

ATTACHMENT-J-1502000-07-001-020-01-03

REFERENCE PM REQUIREMENT FOR AUXILIARY GENERATOR SYSTEM AT YSK-F69

1. Quarterly Dummy Load Test: The Contractor shall perform the dummy load test. Government will prepare dummy load.

2. Annual PM Work: The Contractor shall perform the PM work in accordance with the OEM recommended procedure, manuals and check sheet.

a. Replace the following parts with new ones at the following period.

Performance Period

Base (2024th)

1st Option (2025th)

2nd Option (2026th)

3rd Option (2027th)

4th Option (2028th)

X X X Parts Name Parts No. QTY

1. Fan belt 3288856 1 EA

2. O-ring for filter head 3906694 1 EA

3. Fuel filter FS1251 1 EA

4. Fuel filter FS1280 1 EA

5. Oil filter LF9009 1 EA

6. Lubrication oil (18L / Can) CK4 2 EA

7. Primary air cleaner element AF947 1 EA

8. Secondly air cleaner element AF963 1 EA

b. Replace the following parts with new ones at the following period.

Performance Period Base

(2024th) 1st Option (2025th)

2nd Option (2026th)

3rd Option (2027th)

4th Option (2028th)

X X Parts Name Parts No. QTY

1. Fan belt 3288856 1 EA

2. O-ring for filter head 3906694 1 EA

3. Fuel filter FS1251 1 EA

4. Fuel filter FS1280 1 EA

5. Oil filter LF9009 1 EA

6. Lubrication oil (18L / Can) CK4 2 EA

7. Coolant ES 2 EA

8. Primary air cleaner element AF947 1 EA

9. Secondly air cleaner element AF963 1 EA

c. Perform operation test and make necessary adjustment to ensure the existing auxiliary generator system is fully operational condition after completion of the replacement work.

ATTACHMENT-J-1502000-07-001-020-01-03

REFERENCE PM REQUIREMENT FOR AUXILIARY GENERATOR SYSTEM AT YSK-F69

WORK ITEM

(EI) PROVIDE D/G W/AIR CLEANER, EXHAUST GAS SILENCER & FUEL TANK.

(EB) PROVIDE FD VENT PIPE FOR ENGINE FD TANK W/AIR VENT.

(Z=2) PROVIDE D/G CONTROL PANEL INCLUDING BATTERY CHARGER & BATTERY.

(ED PRO�DE EXHAUST GAS DUCT W/INSULATING MATER�L(ROCKWOOL).

(ED PROVIDE PACKAGE VENTILATION AIR DUCT.

(E5) PROVIDE FD STORAGE TANK.

(EE) PROVIDE REMOTE FILL BOX.

� PROVIDE STEP LADDER.

� PROVIDE BOA FILL PIPE.

(1=§) PROVIDE FD LEAK DffiCTOR.

(ED PROVIDE FD SUPPLY PUMP.

(EED PROVIDE SIMPLEX STRAINER.

(Ea) PROVIDE FD PIPING BE'TWEEN FD STORAGE TANK & ENGINE GENERATOR.

CZ=i) PROVIDE FLOAT SWITCH.

(E@ PROVIDE TWO ABC POWDER FIRE EXTINGUISHER.

LEGEND

SYMBOL DESCRIPTION

NEW

® FO SUPPLY PUMP

- FLEXIBLE METAL HOSE

-J'- AIR INLET

- AIR OUTLET

EXST

= ASPHALT CONCRETE

= CONCRETE

0 MANHOLE

-l<----><- FENCE

COOLING AIR

DUCT

1550Wx600H

(H)

5,486.5

.,,_,. -I'- <EIXED

EMERGENCY

TRAfJSFOR�ER

CUB'CLE

(EID)

94kVA �

GENERATOR UNIT

3tl 4W 60Hz ABC POWDER FIRE

EXTINGUISHER

l

·, � '"I"'

6 IBLDG 5611

r---__ ,_ --------

:;1 I T�B�37�2 �11

= I 1°"01

TR 300kVA TR 300kVA

,1• '- I L==___J L==___J I

C_- \ /

--�"�T __ , ____ , ____ j 'v' '

\ -STEP LMlD,.f 1<.EB> i' , I

'" j

/ / �O FLOA� SWITCH

/ (H) :

l __ 1./

4,500

-L -----------i-="7

"' I j

25A

(H)

1000GAL

FO STORAGE

.IAtili.

MECHANICAL PLAN

SCALE=l :50

L_ , ____ , ----1- --

BLDG B37

Ii ill ll .ill §.M

SCALE=1 :50

l�--" - ..

l � � � !

V, z 0 '"

�1·1•1011 ·· �c�};i1;

CODE ID NO. 80091

DRAWING SIZE: A 1

CONSTR CONTR NO.

SPEC

17045050

SHEET 7 OF 20

ENG DWG NO. I ON NO.

M1

WO # C4JJ2

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ATTACHMENT-J-1502000-07-001-021-01-01

SITE PLAN FOR AUXILIARY GENERATOR SYSTEM AT YSK-561

ATTACHMENT J-1502000-07-001-021-01-02

The equipment / parts described below do not constitute all Auxiliary Generator System. Therefore the Contractor shall maintain all equipment / parts that are installed in the field to ensure the Auxiliary Generator Systems are fully functional and in normal working condition. Fuel distribution / cooling water piping and ventilation fans equipped at machine room are responded by the Contractor’s PM work.

YSK-561

Generator Assembly Model No Capacity QTY OEM Serial No. / Install Year

(1) 60-JS6DT3 60kw 1 Set MTU Co., Ltd 336351-1-1-0811 / Oct 2011

OEM Model No. Serial No.

• Engine John Deere Co., Ltd N/A PE5030L066114

• Alternator MTU Co., Ltd 361CSL1602-2 716279 08/11

• Control Panel

ATTACHMENT J-1502000-07-001-021-01-03

REFERENCE PM REQUIREMENT FOR AUXILIARY GENERATOR SYSTEM AT YSK-561

1. GENERATOR PM WORK

Q = Quarterly PM Work, A = Annual PM Work, B = Biennial, 5Y = Once Five (5) Years

No Item Lubrication and Maintenance Service

Intervals

Q A BE 5Y

1 Check Engine Oil and Coolant Level ● 2 Check Fuel Filter ● 3 Check Air Cleaner Dust Unloader Valve & Indicator (a) ● 4 Perform Visual Walkaround Inspection ● 5 Check Lamps ● 6 Operate Engine at Rated Speed and no Load for 10 Minutes ● 7 Changing Engine Oil And Replacing Oil Filter(b) ● 8 Replacing Fuel Filter Element ● 9 Cleaning Crankcase Vent Tube ● 10 Checking Air Intake System ● 11 Checking Engine Speeds ● 12 Checking Belt Tensioner Spring Tension and Belt Wear(Automatic Tensioner) ● 13 Checking Engine Electrical Ground Connection ● 14 Servicing Fire Extinguisher ● 15 Checking Engine Mounts ● 16 Servicing Battery ● 17 Checking Cooling System ● 18 Replenishing SCAs as Required ● 19 Testing Diesel Engine Coolant ● 20 Pressure Testing Cooling System ● 21 Checking Crankshaft Vibration Damper ( c ) X 22 Flushing Cooling System (d) ● 23 Testing Thermostats ● 24 Operate Engine at Rated Speed and 50%–70% Load a Minimum of 30 Minutes ● 25 Adding Coolant ● 26 Replacing Air Cleaner Elements ● 27 Replacing Poly-V-belt ● 28 Checking Fuses ● 29 Checking Air Compressor (If Equipped) ● 30 Adjusting Speed Gain ● 31 Bleeding Fuel System ●

a. Scheduled Replacement Work:

Note: The Contractor shall perform the operation test and make necessary adjustment to ensure the auxiliary generator system is fully functional after completion of the PM work.

(1) Annual Replacement Work: Replace the following parts with new ones.

Parts Name Parts No. QTY

1. Oil Filter RE519626 1 EA

2. Engine Oil TY26679J 20 Liter

3. Fuel filter RE533026 1 EA

4. Seal Kit RE516553 1 LS

5. Replenish Diesel Engine Coolant VC76215-005 As require

(2) Biennial Replacement Work: Replace the following parts with new ones.

Performance Year (Period) 2024th (Base)

2025th (1st Op)

2026th (2nd Op)

2027th (3rd Op)

2028th (4th Op)

X X X Parts Name Parts No. QTY

1. John Deere COOL-GARDII VC76215-005 5 Liter

2. Snap Ring R523237 1 EA

3. Thermostat RE526915 1 EA

(3) Once Five (5) Years Replacement Work: Replace the following parts with new ones.

Performance Year (Period) 2024th (Base)

2025th (1st Op)

2026th (2nd Op)

2027th (3rd Op)

2028th (4th Op)

X Parts Name Parts No. QTY

1. Cool-Gard II Test Strips TY26605 10 Pack

2. Primary Air Cleaner Elements (1) 1 EA

3. Secondly Air Cleaner Elements (1) 1 EA

4. Pulley V Belt R527921 1 EA

b. Simulation Loat Test: Perform simulation load test to confirm the existing auxiliary generator is working functional and properly in accordance with designated capacity after completion of OH work.

Performance Year (Period)

2024th (Base)

2025th (1st Op)

2026th (2nd Op)

2027th (3rd Op)

2028th (4th Op)

X X X

2. Related Equipment: Annual PM Work

(a) Check conditions for the relating equipment specified in the Site Plan for Auxiliary Generator Systems at YSK-561 (Attachment J-1502000-07-004-002-01-01).

Fuel Storage Tank:

• Check leaking.

• Check exterior conditions.

• Check function of level indicator, leak detector and alarm panel.

Pump:

• Check leaking.

• Check rotation way.

• Check thermal resistance.

• Check working condition.

Piping:

• Check leaking.

• Check exterior conditions.

• Check bonding wiring.

ATTACHMENT J-1502000-07-001-022-01-01

SITE PLAN FOR PERMANENT GENERATOR (DCA-60LSIB) AT YSK-4818

ATTACHMENT J-1502000-07-001-022-01-02

INVENTORY FOR PERMANENT GENERATOR SYSTEM (DCA-60LSIB) AT YSK-4818

The equipment / parts described below do not constitute all Auxiliary Generator System. Therefore the Contractor shall maintain all equipment / parts that are installed in the field to ensure the Auxiliary Generator Systems are fully functional and in normal working condition.

1 YSK-4818 (FOR TRAINING ROOM):

DCA-60LSIB 60KVA 1 Set Denyo Co., Ltd 3914899

OEM Model No. Serial No.

• Engine Isuzu Motor Ltd. BJ-4J J1X 210061

• Alternator Denyo Co., Ltd DB-06611 V049187

ATTACHMENT J-1502000-07-001-022-01-03

REFERENCE PM REQUIREMENT FOR PERMANENT GENERATOR (DCA-60LSIB) SYSTEM AT YSK-4818

The Contractor shall perform the following type of PM work in accordance with the OEM recommended procedure, manuals and check sheet.

Note: The generator is working as permanent generator, and working 80 hours per month.

1. Semiannual PM Work:

a. Replace the existing following parts with new ones.

1. Oil filter cartridge 1 EA

2. Fuel filter element 1 EA

3. Fuel pre-filter element 1 EA

4. Solenoid pump filter element 1 EA

5. Engine oil 15 L

6. Consumption parts 1 LS

2. Annual PM Work:

a. Replace the existing following parts at the following period with new ones (1,000Hrs PMI).

Replacement Year (Period) 2024th

(Base) 2025th

(1st Op) 2026th

(2nd Op) 2027th

(3rd Op) 2028th

(4th Op) X X X

Parts Name Parts No. QTY

1. Oil filter cartridge 1 EA

2. Fuel filter element 1 EA

3. Fuel pre-filter element 1 EA

4. Solenoid pump filter element 1 EA

5. Air filter element 1 EA

6. Engine oil 15 L

7. Consumption parts 1 LS

b. Replace the existing following parts at the following period with new ones (2,000Hrs PMI).

2024th

(Base) 2025th

(1st Op) 2026th

(2nd Op) 2027th

(3rd Op) 2028th

(4th Op) X X

Parts Name Parts No. QTY

1. Oil filter cartridge 1 EA

2. Fuel filter element 1 EA

3. Solenoid pump filter element 1 EA

4. Air filter element 1 EA

5. Engine oil 15 L

6. Battery 1 EA

7. Coolant 12 L

8. Consumption parts 1 LS

Note: Perform actual load test and make necessary adjustment after completion of annual PM work.

1. REFERENCE OEM MAINTENANCE CHECK SHEET AT EACH SCHEDULED PM WORK.

CHECK ITEMS NOTE RESULT

E N

G

IN

E

B O

D Y

CHECK LEAKING OF WATER, LUBRICATION OIL, FUEL

CHECK LOOSED BOLTS & NUTS

ADJUST VALVE CLEARANCE

MEASURE COMPRESSION PRESSURE

CHECK DAMPER

L U

B R

IC

A

T

IO

N

CHECK ENGINE OIL

CHECK BREEZER HOSE

CHECK AND CLEAN BREEZER FILETR

CHECK AND CLEAN OIL FILETR

CHECK AND CLEAN BYPASS OIL FILTER

CHECK AND CLEAN OIL GOVERNER FILTER

FU

L

CHECK FUEL TANK

CHECK FUEL FILTER

CHECK GOVERNER LING CONDITION

CHECK WATER SEPARATOR

CHECK AND CLEAN FEED PUMP STREIGHNER

CHECK INJECTION TIMING

CHECK INJECTION CONDITION

C O

O L

E R

CHECK RADIATOR

CHECK AND ADJUST V-BELTS AND PULLEY

CHECK WATER PUMP

CHECK RESERVER TANK

CHECK CORROSION RESISTER

IN

O U

T

CHECK AND CLEAN AIR CLEANER

CHECK AIR HEATER CONDITION

CHECK TURBO CHARGER

CHECK INTAKE COOLER

CHECK MUFFLER AND EXHAUST CONDITION

E L

E C

T R

IC

CHECK BATTERY AND TERMINAL

CHECK ALTERNATOR

CHECK CELL MOTOR

CHECK WIRING AND TERMINAL

CHECK GAUGE CONDITION

CHECK THERMAL PROTECTION

CHECK LUBERICATIO PRESSURE, WATER

TEMPERATURE, SENSOR

CHECK CONSTANT SPEED HANDLE AND LEVER

A

L T

E R

N A

T

D Y

CHECK SLIP RING

CHECK BEARING

CHECK THERMOS GAUGE

CHECK THERMAL RESISTANCE

C O

N T

R O

L

CHECK GENERATED VOLTAGE AT NO LOAD

CHECK INDICATIOR CONDITION

CHECK MCB AND DISTRIBUTION TERMINAL

CHECK IDLING

G E

N E

R A

CHECK BONNET

CHECK ACOUSTIC MATERIAL

CHECK HOOKING EQUIPMENT

CHECK COMMON BASE

CHECK STARTER

CHECK SEQUENCE

PERMANENT GENERATOR

(FOR GUN RANGE)

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ATTACHMENT J-1502000-07-001-022-02-01

SITE PLAN FOR PERMANENT GENERATOR (DCA-300SPK3) AT YSK-4818 (GUN RNAGE)

Tsutomu.Toriyama.JA Line

ATTACHMENT J-1502000-07-001-022-02-02

INVENTORY FOR PERMANENT GENERATOR SYSTEM (DCA-300SPK3) AT YSK-4818 (GUN RANGE)

1. YSK-4818 (FOR GUN RANGE):

DCA-300SPK3 270/300kVA 1 Unit Denyo Co., Ltd 3744430

Note: The generator is permanent use for power source to gun range, not auxiliary use.

ATTACHMENT J-1502000-07-001-022-02-03

REFERENCE PM REQUIREMENT FOR PERMANENT GENERATOR SYSTEM (DCA-300SPK3) AT YSK-4818 (GUN RANGE)

The Contractor shall perform the following type of PM work in accordance with the OEM recommended procedure, manuals and check sheet.

Note: The generator is working as permanent generator, and working 80 hours per month.

1. Quarterly PM Work: Replace the existing following parts with new ones.

Parts Name Parts No. QTY

1. Oil filter cartridge 1 EA

2. Engine oil 15 L

2. Semiannual pm Work: Replace the existing following parts with new ones.

1. Oil filter cartridge 1 EA

2. Fuel filter element 1 EA

3. Fuel pre-filter element 1 EA

4. Engine oil 62 L

5. Consumption parts 1 LS

3. Annual PM Work:

a. Replace the existing following parts at the following period with new ones (2,000Hrs PMI).

2024th

(Base) 2025th

(1st Op) 2026th

(2nd Op) 2027th

(3rd Op) 2028th

(4th Op) X X X

Parts Name Parts No. QTY

1. Oil filter cartridge 1 EA

2. Fuel filter element 2 EA

3. Corrosion filter cartridge 1 EA

4. Fan belt 1 EA

5. Air filter element 1 EA

6. Battery 2 EA

7. Engine oil 62 L

8. Coolant 37 L

9. Consumption parts 1 LS

b. Replace the existing following parts at the following period with new ones (1,000Hrs PMI).

2024th

(Base) 2025th

(1st Op) 2026th

(2nd Op) 2027th

(3rd Op) 2028th

(4th Op) X X

Parts Name Parts No. QTY

1. Oil filter cartridge 1 EA

2. Fuel filter element 1 EA

3. Fuel pre-filter element 1 EA

4. Air filter element 1 EA

5. Engine oil 62 L

6. Coolant 37 L

7. Consumption parts 1 LS

1. REFERENCE OEM MAINTENANCE CHECK SHEET AT EACH SCHEDULED PM WORK.

E N

G

ADJUST VALVE CLEARANCE

MEASURE COMPRESSION PRESSURE

CHECK DAMPER

L U

B R

IC

A

T

IO

N

CHECK ENGINE OIL

CHECK BREEZER HOSE

CHECK AND CLEAN BREEZER FILETR

CHECK AND CLEAN OIL FILETR

CHECK AND CLEAN BYPASS OIL FILTER

CHECK AND CLEAN OIL GOVERNER FILTER

FU

CHECK GOVERNER LING CONDITION

CHECK WATER SEPARATOR

CHECK AND CLEAN FEED PUMP STREIGHNER

CHECK INJECTION TIMING

CHECK INJECTION CONDITION

C O

O L

E R

CHECK RADIATOR

CHECK AND ADJUST V-BELTS AND PULLEY

CHECK WATER PUMP

CHECK RESERVER TANK

CHECK CORROSION RESISTER

IN

O

CHECK TURBO CHARGER

CHECK INTAKE COOLER

CHECK MUFFLER AND EXHAUST CONDITION

E L

E C

T

CHECK CELL MOTOR

CHECK WIRING AND TERMINAL

CHECK GAUGE CONDITION

CHECK THERMAL PROTECTION

CHECK LUBERICATIO PRESSURE, WATER

A

L T

E R

N A

T

D Y

CHECK SLIP RING

CHECK BEARING

CHECK THERMOS GAUGE

CHECK THERMAL RESISTANCE

C O

N T

R O

L

CHECK GENERATED VOLTAGE AT NO LOAD

CHECK INDICATIOR CONDITION

CHECK MCB AND DISTRIBUTION TERMINAL

CHECK IDLING

G E

N E

R

CHECK HOOKING EQUIPMENT

CHECK COMMON BASE

uxiliary

G enerator

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ATTACHMENT J-1502000-07-001-023-01-01

SITE PLAN FOR AUXILIARY GENERATOR SYSTEM AT YSK-2053

Tsutomu.Toriyama.JA Rectangle

ATTACHMENT J-1502000-07-001-023-01-02

INVENTORY FOR AUXILIARY GENERATOR SYSTEM AT YSK-2053

The equipment / parts described below do not constitute all Auxiliary Generator System. Therefore the Contractor shall maintain all equipment / parts that are installed in the field to ensure the Auxiliary Generator Systems are fully functional and in normal working condition.

1. SRF PORTION:

a. YSK-2053

DCA-220ESMB 200KVA 1 Set Denyo Co., Ltd Unknown

ATTACHMENT J-1502000-07-001-023-01-03

REFERENCE PM REQUIREMENT FOR AUXILIARY GENERATOR SYSTEM AT YSK-2053

1. Annual PM Work: The Contractor shall perform the PM work in accordance with the OEM recommended procedure, manuals and check sheet.

a. Replace the existing following parts at the following period with new ones.

Replacement Year (Period) 2024th

(Base) 2025th

(1st Op) 2026th

(2nd Op) 2027th

(3rd Op) 2028th

(4th Op) X X X

Parts Name Parts No. QTY

1. Engine oil 37 L

2. Engine oil element 1 EA

3. Engine coolant 13L

4. Fuel element 2 EA

5. Air element 1 EA

6. Consumption parts 1 LS

b. Replace the existing following parts at the following period with new ones.

2024th

(Base) 2025th

(1st Op) 2026th

(2nd Op) 2027th

(3rd Op) 2028th

(4th Op) X X

Parts Name Parts No. QTY

1. Engine oil 37 L

2. Engine oil element 1 EA

3. Engine coolant 13L

4. Fuel element 2 EA

5. Air element 1 EA

6. Alternator belt 1 EAS

7. Fan belt 1 EA

8. Battery 1 EA

9. Consumption parts 1 LS

2. REFERENCE OEM MAINTENANCE CHECK SHEET AT EACH SCHEDULED PM WORK.

E N

G

ADJUST VALVE CLEARANCE

MEASURE COMPRESSION PRESSURE

CHECK DAMPER

L U

B R

IC

A

T

IO

N

CHECK ENGINE OIL

CHECK BREEZER HOSE

CHECK AND CLEAN BREEZER FILETR

CHECK AND CLEAN OIL FILETR

CHECK AND CLEAN BYPASS OIL FILTER

CHECK AND CLEAN OIL GOVERNER FILTER

FU

CHECK GOVERNER LING CONDITION

CHECK WATER SEPARATOR

CHECK AND CLEAN FEED PUMP STREIGHNER

CHECK INJECTION TIMING

CHECK INJECTION CONDITION

C O

O L

E R

CHECK RADIATOR

CHECK AND ADJUST V-BELTS AND PULLEY

CHECK WATER PUMP

CHECK RESERVER TANK

CHECK CORROSION RESISTER

IN

O

CHECK TURBO CHARGER

CHECK INTAKE COOLER

CHECK MUFFLER AND EXHAUST CONDITION

E L

E C

T

CHECK CELL MOTOR

CHECK WIRING AND TERMINAL

CHECK GAUGE CONDITION

CHECK THERMAL PROTECTION

CHECK LUBERICATIO PRESSURE, WATER

A

L T

E R

N A

T

D Y

CHECK SLIP RING

CHECK BEARING

CHECK THERMOS GAUGE

CHECK THERMAL RESISTANCE

C O

N T

R O

L

CHECK GENERATED VOLTAGE AT NO LOAD

CHECK INDICATIOR CONDITION

CHECK MCB AND DISTRIBUTION TERMINAL

CHECK IDLING

G E

N E

R

CHECK HOOKING EQUIPMENT

CHECK COMMON BASE

AUXILIARY GENERATOR

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SITE PLAN FOR AUXILIARY GENERATOR SYSTEM AT YSK-1997

Tsutomu.Toriyama.JA Rectangle

Tsutomu.Toriyama.JA Line

Tsutomu.Toriyama.JA Line

ATTACHMENT J-1502000-07-001-024-01-01

SITE PLAN FOR AUXILIARY GENERATOR SYSTEM AT YSK-1997

ATTACHMENT J-1502000-07-001-024-01-01

PANEL

WIRING

ENGINE

WIRING

EMCP 4.1 / 4.2

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ATTACHMENT J-1502000-07-001-024-01-01

ALBAN CAT POWER SYSTEMS

Division of ALBAN TRACTOR CO. INC

JOB NAME: NAVFAC TO-0033 JOB NUMBER: 773200

Revision No.: 0 Date: 12/1/15

Section Five

ADDITIONAL POWER SYSTEMS ACCESSORIES

Automatic Transfer Switch

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ATTACHMENT J-1502000-07-001-024-01-01

NAVY PROJECT JAPAN

Automatic Transfer Switch with Bypass Isolation

Customer: ALBAN TRACTOR Submittal Date: November 30, 2015

Submittals for Approval Tel. # 571-313-8041

ASCO Power Technologies L.P Baltimore / Washington Sales Office

12310 Pinecrest Rd. Suite 204 Reston, VA 20191

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ATTACHMENT J-1502000-07-001-024-01-01

We Keep Your Power On November 30, 2015

ASCO POWER TECHNOLOGIES L.P, BALTIMORE/MARYLAND SALES OFFICE 12310 PINECREST RD SUITE 204 RESTON, VA 20190 TEL # 571-313-8041 FAX # 703-342-0391

Automatic Transfer Switch Bill of Material

NAVY PROJECT JAPAN

Note:

Standard Lead Time: 11 weeks after final release.

ATS

DESIGNATION QTY

AMPS/

POLES BYPASS TRANSITION CATALOG NUMBER OPTIONAL ACC. ENCL. DRG. WIRING DRG. BOM

- 1 230/4 YES CLOSED J7ACTBB30230L5XC 6J,17M 802093 806097-530 TO BE

ENGINEERED

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ATTACHMENT J-1502000-07-001-024-01-01

ASCO Order Voltage Confirmation Sheet

To ensure the accuracy of your order, it is important that we confirm the voltages for all line items. This confirmation should be independent of the voltage shown in the ASCO proposal. Please check the box for each line to confirm the information shown is accurate. Please initial and date at the bottom of this form to acknowledge your approval.

Customer: ___________________________ Location: ______________________

P.O. #: ___________________________ Project Name: ______________________

Item #1:

Cat. #: _________________________________ Voltage:________ V

Item #2:

Cat. #: _________________________________ Voltage:________ V

Item #3:

Cat. #: _________________________________ Voltage:________ V

Item #4:

Cat. #: _________________________________ Voltage:________ V

Item #5:

Cat. #: _________________________________ Voltage:________ V

Customer Name (printed) Initial Date

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ATTACHMENT J-1502000-07-001-024-01-01

11/30/15

Navy Project Japan ACTB Detailed Information

# 1 ATS AMPS : 0230 QTY : 1

Bulletin Number : 7000 Series ByPass Transfer Switches

Catalog Number : J7ACTBB30230L5XC,6J,17M

Service Voltage / Hz : 440V/60Hz OptionalAccessories : 6J,17M

By-pass Isolation : Yes Product Description : Automatic Closed Transition Bypass Switch

No. of Switched Poles : 4 Neutral Configuration : Switched [B]

Enclosure : 1(C)-UL Type 1 enclosure Service : Three Phase, 4-wire

ACCESSORIES DESCRIPTION

# Accessory Code Description

1 6J This Accessory makes the switch Non-Automatic and it will be labeled as such. Selector switch for the selection of automatic or manual transfer to normal and emergency. Transfer mode:

Selects automatic or manual operation. Manual mode control: selects transfer to normal or emergency.

2 17M Selector switch to select between open and closed transition operation

DRAWINGS FOR APPROVAL

Drawing Number Description

802093 Composite Enclosure Outline and Mounting Diagram

806097-530 Three-Phase Wiring Diagram

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ASCO

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ASCO

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ATTACHMENT J-1502000-07-001-024-01-02

INVENTORY FOR AUXILIARY GENERATOR SYSTEM AT YSK-1997

1. YSK-1997 (For mech. RM111):

D100-8 175A/100KW, 60Hz, 440V 1 Unit Caterpillar Co., Ltd CAT00C44JL4R00121

Engine: C4.4 4,400cc E5G00256

ATTACHMENT J-1502000-07-001-024-01-03

REFERENCE PM REQUIREMENT FOR AUXILIARY GENERATOR SYSTEM AT YSK-1997

1. YSK-1997 (For mech. RM111): PM work shall be performed in accordance with OEM maintenance manual and check sheet.

a. Quarterly PM Work:

(1) Check fuel line and water drain separator.

(2) Check generator monitor indicator.

(3) Check generator fixed condition.

(4) Check electrical wiring connecting condition.

(5) Check and clean interior surface of generator governor.

(6) Check clamp and hoses.

(7) Check cooling water leaking.

(8) Check cooling water pump.

(9) Check oil leaking from engine.

(10) Check fuel leaking.

(11) Check engine parts such as V-belts and pulleys.

(12) Check engine harness.

(13) Check monitor for engine manual starting.

(14) Check system error.

b. Annual PM Work:

(1) Perform ATS test

(2) Check alternator

(3) Clean exterior surface of engine.

(4) Check engine mount.

(5) Check isolation for generator starter.

(6) Check isolation for auxiliary parts.

(7) Check generator diode and coil.

(8) Check connecting wiring conditions for generator.

(9) Replace the existing following parts with new ones.

• Engine oil (CK4 10W30): 4 liters x 3 cans

• Filter A (7W2326): 2 EA

• Filter A (4395037): 1 EA

• Element (3608960): 2 EA

• Oil sampling kit (AEZ05363): 2 EA

• Fuel sampling Kit (999A010000): 1 EA

c. Biennial PM Work:

(1) Replace the existing thermostat and V-belts with new ones at the following period.

Base

(2024th) 1st

(2025th) 2nd

(2026th) 3rd

(2027th) 4th

(2028th) X X X

d. Once Three (3) Years PM Work Replace the existing battery with new one at the following period.

Base

(2024th) 1st

(2025th) 2nd

(2026th) 3rd

(2027th) 4th

(2028th) X

e. Once Five (5) Years PM Work

(1) Perform simulation load test to confirm functional and in normal working condition.

Base

(2024th) 1st

(2025th) 2nd

(2026th) 3rd

(2027th) 4th

(2028th) X

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SITE PLAN FOR UPS SYSTEM AT IKE-843

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