23B0405B (SDs)_Part10.pdf

CUI // FEDCON

ATTACHMENT J-1502000-07-005-004-04-03

REFERENCE PM REQUIREMENT FOR EMERGENCY CALLING SYSTEM AT IKE-824S

PM shall be performed in accordance with OEM maintenance manual.

1. Emergency Calling Systems

(1) Annual PM Work:

(a) Perform operational test of all functions, indication lamps, sounding devices for working properly and clean them as necessary.

(b) Check the normal and buck-up power supply system.

ATTACHMENT-J-1502000-07-005-004-05-01

SITE PLANE FOR INTERPHONE SYSTEM AT IKE-824S

ATTACHMENT J-1502000-07-005-004-05-02

INVENTORY FOR INTERPHONE SYSTEM AT IKE-824S

Interphone System Interphone Income Terminal 89 N-8010MS TOA Co., Ltd.

Interphone Income Fixture 89 YC-280 Interphone Income Exchanger 7 N-8000EX PoE Switch (8 Port) 2 PN27089K-M Rack Mount Fixture 2 PN71051 Interphone Income Multi I / F Unit 1 N-8000MI

ATTACHMENT J-1502000-07-005-004-05-03

REFERENCE PM REQUIREMENT FOR INTERPHONE SYSTEM AT IKE-824S

PM shall be performed in accordance with OEM maintenance manual.

1. Interphone Systems

(1) Annual PM Work:

(a) Clean exterior of Interphone Income Terminals.

(b) Check function.

ATTACHMENT-J-1502000-07-005-004-06-01

SITE PLAN FOR LED MASAGE BOARD SYSTEM

LO

C")

N

0 0

LO 0

'<I' '<I'

I IAir holes x4

Sign LED

Cabinet Material: Stainless steel(Painting)

�l1 ....___ s_ i_g_n_s_iz_e __ _

A3=1/20 n

N

LO

C") C")

Display size

Display Resolution

Max.Power Consumption

Avg.Power Consumption

Sign LED

Power Consumption

Input Voltage

LEDModule

Product Parameters

Pixel Pitch

Brightness

Module Size

View Angel

Power Consumption

Working Temperature

Exterior material

Degree of protection

Control Module

Output control

Internal memory

Transmission method

Display effect mode

Schedule function

Display character font

Number of registered text

Graphic display

Brightness adjustment

Operating OS

1600mm x BO Om m

W=320Dot H=160Dot

1375W

775W

DC12V 2.7Wx20=54W

1429W(Max) 829W(Avg)

AC100V~220V

Outdoor full-color LED module(SMD)

5.0mm

)7000 Nits

320mm x 160mm

H:160

/V:120

55W(Max) 31W(Avg)

-20

C~50

C

PC

front face:IP65 back face:IP44

Full color(l 6, 777k color)Control

4GB(MAX)

RJ45(LAN) ·USB

About 40 kinds such as fixed· flashing· scrolling

You can specify year, month, day, of the week etc

Depends on the computer

Depends on the computer

Depends on internal memory

BMP•JPEG•GIF•SWF Other 15 kinds in total

Adjustable than software

Windows7 32bit

CUI // FEDCON

CUI // FEDCON

ATTACHMENT J-1502000-07-005-004-06-01

INVENTORY FOR LED MASAGE BOARD SYSTEM AT IKE-824S

ATTACHMENT J-1502000-07-005-004-06-01

ATTACHMENT J-1502000-07-005-004-06-01

ATTACHMENT J-1502000-07-005-004-06-03

REFERENCE PM REQUIREMENT FOR LED MASAGE BOARD SYSTEM AT IKE-824S

1. LED Massage Board System

a. Annual PM Work: PM work shall be performed in accordance with OEM maintenance check sheet and manuals.

(a) Replace the existing USB & LAN cables and other consumption parts with new ones.

(b) Check LED indicators of display.

(c) Check main system.

(d) Check electric source.

(e) Check programing software.

b. Five (5) Years Scheduled Repair Work:

Base Period

(2024th) 1st Option

Period (2025th)

2nd Option Period

(2026th)

3rd Option Period

(2027th)

4th Option Period (2028th)

N/A N/A N/A N/A X

(1) Replace the following parts with new ones.

Parts Name QTY

1. LED Panels on one side with control devices and Information reproduction apparatus

1 EA

2. Upper sign board LED with power supply 1 LS

3. Signal devices, power supplies, HUB and others 1 LS

(2) Perform operation test and make necessary adjustment after completion of all work to make sure the system is fully functional.

ATTACHMENT J-1502000-07-005-004-07-01

SITE PLAN FOR ECO HOT WATER SUPPLY SYSTEM AT IKE-824S

ATTACHMENT J-1502000-07-005-004-07-02

INVENTORY FOR ECO HOT WATER SUPPLY SYSTEM AT IKE-824S

1. ECO HOT WATER SUPPLY SYSTEM: The system was provided by Maekawa-Seisaku-Syo Co., Ltd.

ID No. Name Specification Model No. Serial No/ OEM QTY EHW-1 EcoCute

Heat Pump Type Heating Capacity: 77.4kw Accessary: Spring Type Vibration Isolation Pad

HE-HWA-2HTC Maekawa Seisaku-Syo Co., Ltd.

EHW-2 Electric Temperature Riser

Heating Capacity: 6kw Hot Water Circulation Capacity: 17 L/min

EIL(1)-6 Maekawa Seisaku-Syo Co., Ltd.

CV-202 3-Way Motor Valve 50A, 4~20mmA, PHHLR001TTP-

Nippon Valve Co., Ltd. 1

TE-201 ~

TE-204

Resistance Temperature Sensor

Pt-100Ω PT50M-400 Maekawa Seisaku-Syo Co., Ltd.

TE-205 Resistance Temperature Sensor

Pt-100Ω PT50M2400 Maekawa Seisaku-Syo Co., Ltd.

PDS-201 Differential Switch WNS-C102W(B) Maekawa Seisaku-Syo Co., Ltd.

CP-201 Control Panel for EcoCute System

3-468580-400236 Maekawa Seisaku-Syo Co., Ltd.

PHW-1 ,2 Circulation Pump Vertical Type, 25A, 30L/min, 200Pa, 3Ø, 200V, 0.37kw, 50Hz

CR1-4 A-FGJ-A-

V-GHHV

965163011024 965163011025

Grundfos Pumps Corporation

SOV-201 Emergency Shut-off Valve

PF-25V Ben Co., Ltd. 1

2. RELATING EQUIPMENT FOR ECO HOT WATER SUPPLY SYSTEM:

PHW-3 Circulation Pump Line type, SUS, 40A, 17L/min, 190Pa, 3Ø, 200V, 1.5kw, 50Hz Accessary: Pressure Gauges

SLP2-40-1.5 Teraru Co., Ltd. 2

TE-2 Expansion Tank Closed Diaphragm, 3,000 L, Accessary: Pressure Gauges

EX-3000LS Hitachi kinzoku Co., Ltd.

THW-1-1

THW-1-2

Hot Water Storage Tank

6.6m³, 1,800Ø x 2,100H Accessary: Safety Relief Valve

Q0120-1 Q0120-2

Shimakura Tekkou Syo Co., Ltd.

VB201 Vacuum Breaker 15A VD-5N Ben Co., Ltd. 1 Air Vent Valve 20A 2

ATTACHMENT J-1502000-07-005-004-07-02

INVENTORY FOR ECO HOT WATER SUPPLY SYSTEM AT IKE-824S

Pressure Gauge Equipped at piping portion at Mechanical RM and around EcoCute Unit only Flexible Tube Piping

Note:

1) Child magnetic contactors for distributing electric power to each equipment listed this inventory is including as Electric parts of this inventory list.

ATTACHMENT J-1502000-07-005-004-07-03

REFERENCE PM REQUIREMENT FOR ECO HOT WATER SUPPLY SYSTEM AT IKE-824S

1. ECO HOT WATER SUPPLY SYSTEM: The PM work shall be performed in accordance with OEM procedure as follows and check sheet.

a. Semiannual PM Work: Simple Inspection

b. Annual Inspection: Detail Inspection.

c. Scheduled Replacement Work: Replace the following parts with new ones at the following period.

1) The replacement quantity (QTY) is two (2) Eco Hot Water Supply Units in total.

2) The relating parts such as gaskets, pipe fitting, washer and rubber mount are including the work.

3) Perform operation test and make necessary adjustment to ensure the Eco Hot Water Supply units are fully functional and operational condition after completion of the replacement work.

a. First Option Period (2025th):

Parts Name QTY Inverter Board for Compressor 2 EA Button Battery 4 EA Back-up Battery 2 EA Board Sequencer 2 EA Touch Panel 2 EA

b. Third Option Period (2027th):

Compressor 2 EA Solenoid Valve 8 EA Pressure Transmitter 8 EA Pressure Switch 2 EA Refrigerant and Refrigerant Machine Oil 2 LS

2. RELATING EQUIPMENT FOR ECO HOT WATER SUPPLY SYSTEM:

a. Semiannual PM Work:

Equipment Name Performance Circulation Pump Check thermal resistance of motor.

Visual Inspection Expansion Tank Visual Inspection Hot Water Storage Tank Visual Inspection Vacuum Breaker Visual Inspection Air Vent Valve Visual Inspection Pressure Gauge Visual Inspection Flexible Tube Visual Inspection Piping Visual Inspection

1) Visual inspection is checking for rotation way, temperature, leaking and abnormal noise.

b. Annual PM Work

Equipment Name Performance Vacuum Breaker Check Function Air Vent Valve Check Function Pressure Gauge Check Function Hot Water Storage Tank Check function for safety relief valves

ATTACHMENT J-1502000-07-005-005-01-02

INVENTORY FOR ELECTRIC WATER HEATER TANK SYSTEM AT IKE-827

EHW-1

Electric Water Heater Tank

Capacity: 99 L Accessary: Safety Relief Valve (2EA) 3Ø, 200V, 0.25kw

ES-95F (2) 733120002-

Nihon Itomic Co., Ltd 1

Note:

1) Child magnetic contactors for distributing electric power to each equipment listed this inventory is including as Electric parts of this inventory list.

2) Piping including valves at Electric Water Heater Tank is including the inventory.

ATTACHMENT J-1502000-07-005-005-01-03

REFERENCE PM REQUIREMENT FOR ELECTRIC WATER HEATER TANK SYSTEM AT IKE-827

1. Electric Water Heater Tank:

(1) Semiannual PM Work:

(a) Check working condition for safety relief valve and gauges.

(b) Check hot water temperature.

(c) Check and clean exterior condition.

(d) Check indication lamp and control panel condition of electric hot water tank.

(e) Check thermal resistance for electric heater, earth and branch breaker of power panel.

(f) Drain accumulated debris at the bottom tank:

ATTACHMENT J-1502000-07-006-001-01-01

SITE PLANS FOR AUXILIARY GENERATOR SYSTEMS AT YSK-3849 (SHOBU)

ATTACHMENT J-1502000-07-006-001-01-02

INVENTORY FOR AUXILIARY GENERATOR SYSTEMS AT YSK-3849 (SHOBU)

The equipment / parts described below do not constitute all Auxiliary Generator System. Therefore the Contractor shall maintain all equipment / parts that are installed in the field to ensure the Auxiliary Generator Systems are fully functional and in normal working condition. Fuel distribution and ventilation fans equipped at machine room are responded by the Contractor’s PM work.

1. HOUSING PORTION:

a. YSK-3849 (Shobu):

Generator Assembly Model No Capacity QTY OEM Serial No.

(1) KT-250CG 220KVA 1 Set Mitsubishi Denki Co., Ltd Unknown

OEM Model No. / Type Serial No.

• Engine: Mitsubishi Denki Co., Ltd d PG-255MX 087

• Alternator: Mitsubishi Denki Co., Ltd

• Control Panel: Mitsubishi Denki Co., Ltd

(2) Common Fuel Distribution System:

Equipment / Parts Model No OEM QTY

• Fuel Storage Tank (450 L) with Level Sensor: Unknown Unknown 1 EA

• Exhaust Silencer Unknown Unknown 1 EA

• Wing Pump Unknown Unknown 1 EA

• Fuel Distribution Piping 1 LS

ATTACHMENT J-1502000-07-07-006-001-01-03

REFERENCE PM REQUIREMENT FOR AUXILIARY GENERATOR SYSTEM AT YSK-3849 (SHOBU)

All PM work shall be performed in accordance with but not limited to the OEM recommended procedure and check sheet.

Annual PM Work:

Type of PM Work Performance Year (Period)

(Base period)

(1st Option)

(2nd Option)

(3rd Option)

(4th Option) Engine Once Every 12 Months PM Work

X X X X X

“3-Syu” PM Work X “4-Syu” PM Work X Engine Oil Analysis X X X X X Replace Control Panel X

1. Auxiliary Generator unit provided by OEM.

a. Generator:

(1) Exterior Condition:

• Make sure there is no deformation.

• Make sure there is no burnout damage.

• Make sure there is no overheat.

(2) Cleaning up:

• Remove both side covers and clean up interior surfaces at possible area.

(3) Bearing:

• Check oil leaking.

b. Control Board:

(1) Exterior Condition:

• Make sure there is no deformation.

• Make sure there is no burnout damage.

• Make sure there is no overheat.

(2) Cleaning up:

• Removed back cover and clean up main circuit board surfaces at possible area.

(3) Connecting terminal:

• Tighten connecting terminal.

(4) Battery charger:

• Measure voltage and Current

(5) DC-DC converter:

• Check input / charging voltage

• Check floating / maximum current.

c. Battery:

• Measure voltage and resistance by each battery.

• Measure total voltage.

d. Insulation resistance: Measure the insulation resistance at the following portions

• Between generator armature winding and Ground.

• Between R and E at main circuit.

• Between S and E at main circuit.

• Between T and E at main circuit.

• Between generator field winding and Ground.

• Between generator rotor coil and Ground.

• Between water heater and Ground.

• Between ventilation fan and Ground.

e. Protective Device: Check the function for the following protection devices.

• Lubrication. oil pressure low.

• Cooling water temperature high.

• Over speed.

• Start failure.

• Emergency stop.

• Excitation trouble.

• Over current.

• Battery charger trouble.

• Fuel level low.

• Circuit breaker operation.

f. Start / stop test:

• Perform automatic start and stop test, and confirm the correct seek time.

• Perform automatic manual and stop test, and confirm the correct seek time.

g. Operation record: Perform no load test and check the following condition.

• Voltage of generator between U and V, V and W, W and U.

• Frequency of generator.

• Lubrication oil pressure of engine.

• Lubrication oil temperature of engine.

• Cooling water temperature of engine.

• Abnormal noise or odor when operating from the generator.

• Generator voltage.

• Abnormal vibration.

• Check ventilation working starting time.

• Check current of working ventilation fan.

2. Other equipment: Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping:

3. 3-Syu” PM Work:

a. Replace the following parts of engine with new ones.

Parts Name QTY 1 O-ring Lock Cover 6 EA 2 Washer Lock Cover 6 EA 3 Breather 1 EA 4 Oil Filter Element 1 EA 5 Oil bypass Filter 1 EA 6 Fuel Filter 2 EA 7 Gasket 4 EA 8 Gasket 4 EA 9 Dust Seal 6 EA 10 Gasket for Fuel Injection 6 EA 11 Nozzle Assembly 6 EA 12 Clamp for high Pressure Piping 9 EA 13 Clamp for high Pressure Piping 3 EA 14 Pre-cleaner 1 EA 15 Lubrication Oil 15 liters 16 Coolant 31 liters

b. Perform operation test and make necessary adjustment to ensure the Auxiliary generator system is fully function and operational condition after completion of the above replacement work.

4. 4-Syu” PM Work:

a. Replace the following parts of Auxiliary Generator Unit with new ones.

Parts Name QTY 1 Lubrication Oil 15 liters 2 Coolant 31 liters

3 O-ring Lock Cover 6 EA 4 Oil Filter Element 1 EA 5 Hose T/C Return 1 EA 6 Clip 2 EA 7 Fuel Filter 2 EA 8 Gasket 4 EA 9 Gasket 4 EA 10 Dust Seal 6 EA 11 Gasket Fuel Injection 6 EA 12 Hose 1 EA 13 Clamp 2 EA 14 V-belt 1 EA 15 V-belt 1 EA 16 Hose 1 EA 17 Clamp 2 EA 18 Clamp 2 EA 19 Hose T/C 1 EA 20 Clamp 3 EA 21 Hose 1 EA 22 Hose 1 EA 23 Hose Rubber 1 EA 24 Heater Coolant 1 EA 25 Clamp 6 EA 26 Hose for Inside 2 EA 27 Hose for Inside 1 EA 28 Clamp 3 EA 29 Pre-cleaner 1 EA 30 Flexible Pipe 1 EA 31 Flexible Pipe 1 EA 32 Oil Bypass Filter 1 EA 33 Nozzle Assembly 6 EA

b. Perform operation test and make necessary adjustment to ensure the Auxiliary generator system is fully function and operational condition after completion of the above replacement work.

ATTACHMENT J-1502000-07-006-002-01-01

SITE PLANS FOR AUXILIARY GENERATOR SYSTEMS AT YSK-3853 (TSUBAKI)

ATTACHMENT J-1502000-07-006-002-01-02

INVENTORY FOR AUXILIARY GENERATOR SYSTEM AT YSK-3853 (TSUBAKI)

The equipment / parts described below do not constitute all Auxiliary Generator System. Therefore the Contractor shall maintain all equipment / parts that are installed in the field to ensure the Auxiliary Generator Systems are fully functional and in normal working condition. Fuel distribution and ventilation fans equipped at machine room are responded by

a. YSK-3853 (Tsubaki):

Generator Assembly Model No Capacity QTY OEM Serial No.

(1) KT-250CG 200KVA 1 Set Toyo Denki Seizo Co., Ltd 38203710

OEM Model No. / Type Serial No.

• Engine: Komatsu Seisakusyo Co., Ltd S6D125 81430

• Alternator: Toyo Denki Seizo Co., Ltd KTU382037101 CC 382037101

• Control Panel: Toyo Denki Seizo Co., Ltd

(2) Common Fuel Distribution System:

Equipment / Parts Model No OEM QTY

• Fuel Storage Tank (450 L) with Level Sensor: Unknown Unknown 1 EA

• Exhaust Silencer Unknown Unknown 1 EA

• Fuel distribution piping 1 LS

ATTACHMENT J-1502000-07-006-002-01-03

REFERENCE PM REQUIREMENT FOR AUXILIARY GENERATOR SYSTEM AT YSK-3853 (TSUBAKI)

All PM work shall be performed in accordance with but not limited to the OEM recommended procedure and check sheet.

1. Annual PM Work:

a. Check indicator conditions of panel.

b. Perform the following PM work

Type of PM Work Performance Year (Period) 2024th (Base)

2025th (1st Op)

2026th (2nd Op)

2027th (3rd Op)

2028th (4th Op)

Year PM Work X X “D” Type PM work X “E” Type PM work X “F” Type PM work X

a. Year PM Work

(1) Check speed relay of Auxiliary Generator Unit.

(2) Check switch conditions of Auxiliary Generator Unit

(3) Check contact blush conditions of sel-motor of Auxiliary Generator Unit

(4) Check indicator conditions of panel of Auxiliary Generator Unit.

(5) Check fan of Auxiliary Generator Unit.

(6) Drain water for silencer of engine exhaust piping of Auxiliary Generator Unit.

(7) Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping.

(8) Perform 30% simulation load test.

b. “D” Type PM work

(1) Check speed relay of Auxiliary Generator Unit.

(2) Check switch conditions of Auxiliary Generator Unit

(3) Check contact blush conditions of sel-motor of Auxiliary Generator Unit

(4) Check indicator conditions of panel of Auxiliary Generator Unit.

(5) Check fan and fan belts of Auxiliary Generator Unit.

(6) Drain water for silencer of engine exhaust piping of Auxiliary Generator Unit.

(7) Replace the following parts of Auxiliary Generator Unit with new ones.

Parts Name QTY

• Gaskets and Packing 1 LS

• O-ring 1 LS

• Pre-filter 1 LS

• Thermostat 1 LS

• Cartridge of lubrication oil 1 EA

• Cartridge of fuel oil 2 EA

• Lubrication oil 1 LS

• Antifreeze liquid 1 LS

• Starter battery 1 LS

(8) Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping.

(9) Perform 30% simulation load test.

c. “E” Type PM work

(1) Check speed relay of Auxiliary Generator Unit.

(2) Check switch conditions of Auxiliary Generator Unit.

(3) Check contact blush conditions of sel-motor of Auxiliary Generator Unit.

(4) Check indicator conditions of panel of Auxiliary Generator Unit.

(5) Clean interior surfaces of radiator of Auxiliary Generator Unit.

(6) Check fan and fan belts of radiator of Auxiliary Generator Unit.

(7) Drain water for silencer of engine exhaust piping of Auxiliary Generator Unit.

(8) Replace the following parts of Auxiliary Generator Unit with new ones.

• Gaskets and Packing 1 LS

• Seal 1 LS

• O-ring 1 LS

• Hose 1 LS

• Pre-filter 1 LS

• Thermostat 1 LS

• Cartridge of lubrication oil 1 EA

• Cartridge of fuel oil 2 EA

• Heater of cooling water 1 LS

• Nozzle of fuel oil 6 EA

• V-belt set 1 LS

• Switch of cooling water thermostat 1 LS

• Lubrication oil 1 LS

• Antifreeze liquid 1 LS

(9) Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping.

(10) Perform 30% simulation load test.

d. “F” Type PM work

(1) Maintain fuel injection pump in the factory in accordance with the OEM maintenance manual.

(2) Replace the following parts of Auxiliary Generator Unit with new ones.

Parts Name QTY

• Engine oil 30 liters

• Oil filter 1 LS

• Oil filter 1 LS

• Fuel filter 1 LS

• Thermostat 1 LS

• Coolant 40 liters

• Coolant hose set including clamp 1 LS

• Coolant pump 1 LS

• Injection valve nozzle chip 1 LS

• Injection valve cover gasket 1 LS

• Injection valve cap gasket 1 LS

• Overhaul gasket lit 1 LS

• V-belt 1 LS

• Valve stem seal 1 LS

• Piston ring set 1 LS

• Piston snap ring 1 LS

• Connecting rod metal set 1 LS

• Connecting rod bolt 1 LS

• Connecting rod nut 1 LS

• Cylinder head bolt 1 LS

• Cylinder head bolt 1 LS

• Supercharger inner parts set 1 LS

• Supercharger rubber hose 1 LS

• Low oil pressure switch 1 LS

• Coolant temperature raising switch 1 LS Note:

1) Provide temporary back-up generator during taking outage of the existing auxiliary generator to ensure uninterrupted power transmission to the facility during performing (1) and (2) work.

2) As necessary outage for the existing auxiliary generator may be continuous eight (8) calendar days

(Information purpose only).

3) Submit the temporary back-up auxiliary generator installation plan “hand drawing is acceptable” before starting (1) and (2) work as monthly PM work schedule.

(3) Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping.

(4) Perform 30% simulation load test.

ATTACHMENT J-1502000-006-003-01-01

SITE PLANS FOR AUXILIARY GENERATOR SYSTEMS AT YSK-4401 (BARA)

ATTACHMENT J-1502000-07-07-006-003-01-02

INVENTORY FOR AUXILIARY GENERATOR SYSTEM AT YSK-4401 (BARA)

The equipment / parts described below do not constitute all Auxiliary Generator System. Therefore the Contractor shall maintain all equipment / parts that are installed in the field to ensure the Auxiliary Generator Systems are fully functional and in normal working condition. Fuel distribution and ventilation fans equipped at machine room are responded by

a. YSK-4401 (Bara):

Generator Assembly Model No Capacity QTY OEM Serial No.

(1) HT-220CG 200KVA 1 Set Toyo Denki Seizo Co., Ltd 28000036

OEM Model No. / Type Serial No.

• Engine: Hino Jidousya Co., Ltd. K13D-T B10254

• Alternator: Toyo Denki Seizo Co., Ltd BC25002-4S M023134T

• Control Panel: Toyo Denki Seizo Co., Ltd

(2) Common Fuel Distribution System:

Equipment / Parts Model No OEM QTY

• Fuel Storage Tank (450 L) with Level Sensor: Unknown Unknown 1 EA

• Exhaust Silencer Unknown Unknown 1 EA

• Piping 1 LS

ATTACHMENT J-1502000-07-006-003-01-03

REFERENCE PM REQUIREMENT FOR AUXILIARY GENERATOR SYSTEM AT YSK-4401 (BARA)

All PM work shall be performed in accordance with but not limited to the OEM recommended procedure and check sheet.

b. Perform the following PM work

Type of PM Work Performance Year (Period) 2024th (Base)

2025th (1st Op)

2026th (2nd Op)

2027th (3rd Op)

2028th (4th Op)

Year PM Work X X “D” Type PM work X “E” Type PM work X “F” Type PM work X

a. Year PM Work

(1) Check speed relay of Auxiliary Generator Unit.

(2) Check switch conditions of Auxiliary Generator Unit

(3) Check contact blush conditions of sel-motor of Auxiliary Generator Unit

(4) Check indicator conditions of panel of Auxiliary Generator Unit.

(5) Check fan of Auxiliary Generator Unit.

(6) Drain water for silencer of engine exhaust piping of Auxiliary Generator Unit.

(7) Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping.

(8) Perform 30% simulation load test.

b. “D” Type PM work

(1) Check speed relay of Auxiliary Generator Unit.

(2) Check switch conditions of Auxiliary Generator Unit

(3) Check contact blush conditions of sel-motor of Auxiliary Generator Unit

(4) Check indicator conditions of panel of Auxiliary Generator Unit.

(5) Check fan and fan belts of Auxiliary Generator Unit.

(6) Drain water for silencer of engine exhaust piping of Auxiliary Generator Unit.

(7) Replace the following parts of Auxiliary Generator Unit with new ones.

Parts Name QTY

• Gaskets and Packing 1 LS

• O-ring 1 LS

• Pre-filter 1 LS

• Thermostat 1 LS

• Cartridge of lubrication oil 1 EA

• Cartridge of fuel oil 2 EA

• Lubrication oil 1 LS

• Antifreeze liquid 1 LS

• Starter battery 1 LS

(8) Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping.

(9) Perform 30% simulation load test.

c. “E” Type PM work

(1) Check speed relay of Auxiliary Generator Unit.

(2) Check switch conditions of Auxiliary Generator Unit.

(3) Check contact blush conditions of sel-motor of Auxiliary Generator Unit.

(4) Check indicator conditions of panel of Auxiliary Generator Unit.

(5) Clean interior surfaces of radiator of Auxiliary Generator Unit.

(6) Check fan and fan belts of radiator of Auxiliary Generator Unit.

• Gaskets and Packing 1 LS

• Seal 1 LS

• O-ring 1 LS

• Hose 1 LS

• Pre-filter 1 LS

• Thermostat 1 LS

• Cartridge of lubrication oil 1 EA

• Cartridge of fuel oil 2 EA

• Heater of cooling water 1 LS

• Nozzle of fuel oil 6 EA

• V-belt set 1 LS

• Switch of cooling water thermostat 1 LS

• Lubrication oil 1 LS

• Antifreeze liquid 1 LS

(9) Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping.

(10) Perform 30% simulation load test.

d. “F” Type PM work

(1) Maintain fuel injection pump in the factory in accordance with the OEM maintenance manual.

(2) Replace the following parts of Auxiliary Generator Unit with new ones.

Parts Name QTY

• Engine oil 30 liters

• Oil filter 1 LS

• Oil filter 1 LS

• Fuel filter 1 LS

• Thermostat 1 LS

• Coolant 40 liters

• Coolant hose set including clamp 1 LS

• Coolant pump 1 LS

• Injection valve nozzle chip 1 LS

• Injection valve cover gasket 1 LS

• Injection valve cap gasket 1 LS

• Overhaul gasket lit 1 LS

• V-belt 1 LS

• Valve stem seal 1 LS

• Piston ring set 1 LS

• Piston snap ring 1 LS

• Connecting rod metal set 1 LS

• Connecting rod bolt 1 LS

• Connecting rod nut 1 LS

• Cylinder head bolt 1 LS

• Cylinder head bolt 1 LS

• Supercharger inner parts set 1 LS

• Supercharger rubber hose 1 LS

• Low oil pressure switch 1 LS

• Coolant temperature raising switch 1 LS Note:

1) Provide temporary back-up generator during taking outage of the existing auxiliary generator to ensure

2) As necessary outage for the existing auxiliary generator may be continuous eight (8) calendar days

(Information purpose only).

3) Submit the temporary back-up auxiliary generator installation plan “hand drawing is acceptable” before starting (1) and (2) work as monthly PM work schedule.

ATTACHMENT J-1502000-07-006-004-01-03

REFERENCE PM REQUIREMENT FOR AUXILIARY GENERATOR SYSTEM AT YSK-4402 (UME)

All PM work shall be performed in accordance with but not limited to the OEM recommended procedure and check sheet.

b. Perform the following PM work

Type of PM Work Performance Year (Period) 2024th (Base)

2025th (1st Op)

2026th (2nd Op)

2027th (3rd Op)

2028th (4th Op)

Year PM Work X X “D” Type PM work X “E” Type PM work X “F” Type PM work X

a. Year PM Work

(1) Check speed relay of Auxiliary Generator Unit.

(2) Check switch conditions of Auxiliary Generator Unit

(3) Check contact blush conditions of sel-motor of Auxiliary Generator Unit

(4) Check indicator conditions of panel of Auxiliary Generator Unit.

(5) Check fan of Auxiliary Generator Unit.

(6) Drain water for silencer of engine exhaust piping of Auxiliary Generator Unit.

(7) Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping.

(8) Perform 30% simulation load test.

b. “D” Type PM work

(1) Check speed relay of Auxiliary Generator Unit.

(2) Check switch conditions of Auxiliary Generator Unit

(3) Check contact blush conditions of sel-motor of Auxiliary Generator Unit

(4) Check indicator conditions of panel of Auxiliary Generator Unit.

(5) Check fan and fan belts of Auxiliary Generator Unit.

(6) Drain water for silencer of engine exhaust piping of Auxiliary Generator Unit.

(7) Replace the following parts of Auxiliary Generator Unit with new ones.

Parts Name QTY

• Gaskets and Packing 1 LS

• O-ring 1 LS

• Pre-filter 1 LS

• Thermostat 1 LS

• Cartridge of lubrication oil 1 EA

• Cartridge of fuel oil 2 EA

• Lubrication oil 1 LS

• Antifreeze liquid 1 LS

• Starter battery 1 LS

(8) Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping.

(9) Perform 30% simulation load test.

c. “E” Type PM work

(1) Check speed relay of Auxiliary Generator Unit.

(2) Check switch conditions of Auxiliary Generator Unit.

(3) Check contact blush conditions of sel-motor of Auxiliary Generator Unit.

(4) Check indicator conditions of panel of Auxiliary Generator Unit.

(5) Clean interior surfaces of radiator of Auxiliary Generator Unit.

(6) Check fan and fan belts of radiator of Auxiliary Generator Unit.

Parts Name QTY

• Gaskets and Packing 1 LS

• Seal 1 LS

• O-ring 1 LS

• Hose 1 LS

• Pre-filter 1 LS

• Thermostat 1 LS

• Cartridge of lubrication oil 1 EA

• Cartridge of fuel oil 2 EA

• Heater of cooling water 1 LS

• Nozzle of fuel oil 6 EA

• V-belt set 1 LS

• Switch of cooling water thermostat 1 LS

• Lubrication oil 1 LS

• Antifreeze liquid 1 LS

(9) Check condition of fuel storage tank with level sensor, wing pump and fuel distribution piping.

(10) Perform 30% simulation load test.

d. “F” Type PM work

(1) Maintain fuel injection pump in the factory in accordance with the OEM maintenance manual.

(2) Replace the following parts of Auxiliary Generator Unit with new ones.

Parts Name QTY

• Engine oil 30 liters

• Oil filter 1 LS

• Oil filter 1 LS

• Fuel filter 1 LS

• Thermostat 1 LS

• Coolant 40 liters

• Coolant hose set including clamp 1 LS

• Coolant pump 1 LS

• Injection valve nozzle chip 1 LS

• Injection valve cover gasket 1 LS

• Injection valve cap gasket 1 LS

• Overhaul gasket lit 1 LS

• V-belt 1 LS

• Valve stem seal 1 LS

• Piston ring set 1 LS

• Piston snap ring 1 LS

• Connecting rod metal set 1 LS

• Connecting rod bolt 1 LS

• Connecting rod nut 1 LS

• Cylinder head bolt 1 LS

• Cylinder head bolt 1 LS

• Supercharger inner parts set 1 LS

• Supercharger rubber hose 1 LS

• Low oil pressure switch 1 LS

• Coolant temperature raising switch 1 LS Note:

1) Provide temporary back-up generator during taking outage of the existing auxiliary generator to ensure

2) As necessary outage for the existing auxiliary generator may be continuous eight (8) calendar days (Information purpose only).

3) Submit the temporary back-up auxiliary generator installation plan “hand drawing is acceptable” before starting (1) and (2) work as monthly PM work schedule.

ATTACHMENT J-1502000-07-007-001-01-01

SITE PLAN FOR AUXILIARY GENERATOR SYSTEMS AT YSK-1907

ATTACHMENT J-1502000-07-007-001-01-01

ATTACHMENT J-1502000-07-007-001-01-01

ATTACHMENT J-1502000-07-007-001-01-01

ATTACHMENT J-1502000-07-007-001-01-02

INVENTORY FOR AUXILIARY GENERATOR SYSTEM AT YSK-1907

The equipment / parts described below do not constitute all Auxiliary Generator System. Therefore the Contractor shall maintain all equipment / parts that are installed in the field to ensure the Auxiliary Generator Systems are fully functional and in normal working condition. Fuel distribution / cooling water piping and ventilation fans equipped at machine room are responded by the Contractor’s PM work.

1. DLA PORTION:

a. YSK-1907

(1) Generator Assembly Model No Capacity QTY OEM Serial No. / Install Year DCA-60SPIT 50KVA 1 Set Denyo Co., Ltd. 3830218 / Jan 2010

OEM Model No.

• Engine Isuzu Co., Ltd A-6BG1

• Alternator Marathon Electric Co., Ltd DB-0661I

• Control Panel Denyo Co., Ltd.

Equipment / Parts Model No OEM QTY

(2) Fuel Distribution System:

• Fuel Storage Tank with Level Sensor: FR-512, S-2P No-Ken Co., Ltd. 1

• Solenoid Valve with Filter 1

• Hand Pump 1

• Fuel Pump 1

• Packaged Day Tank 1

• Float Switch FEW-SS422N-10W

Explosion Proof, LSE-2F-2L

Wakou Keisoku Co., Ltd. 1

(3) Other Related Equipment:

Exhaust Fan with Hood 1

ATTACHMENT J-1502000-07-007-001-01-03

REFERENCE PM REQUIREMENT FOR AUXILIARY GENERATOR SYSTEM AT YSK-1907

a. Perform Dummy Load Test.

1) The Contractor shall provide dummy load and necessary parts.

2) Historical performance month for the dummy load test is performed at December.

b. Auxiliary Generator Unit: The Contractor shall perform the PM work in accordance with the OEM recommended procedure, manuals and check sheet.

Note: Historical performance month for the following PMI is performed at Jun.

(1) Replace the existing following parts at the following period with new ones.

Replacement Year (Period) 2024th (Base)

2025th (1st Op)

2026th (2nd Op)

2027th (3rd Op)

2028th (4th Op)

X X X

Parts Name Parts No. QTY

1. Engine Oil 20 L

2. Engine Oil Element 1 EA

3. Coolant for Engine 9 L

4. Fuel Element 1 EA

5. Air Element 1 EA

6. Consumption parts 1 LS

(2) Replace the existing following parts at the following period with new ones.

Replacement Year (Period) 2024th (Base)

2025th (1st Op)

2026th (2nd Op)

2027th (3rd Op)

2028th (4th Op)

X X

Parts Name Parts No. QTY

1. Engine oil 20 L

2. Engine oil element 1 EA

3. Engine coolant 9 L

4. Fuel element 2 EA

5. Air element 1 EA

6. Battery 1 EA

7. Fan belt 1 LS

8. Consumption parts 1 LS

(3) Perform actual load test and make necessary adjustment after completion of annual PM work.

c. Related Equipment:

(1) Fuel Storage Tank:

• Check leaking.

• Check exterior conditions.

• Check function of level indicator, leak detector and alarm panel.

b. Pump:

• Check leaking.

• Check rotation way.

• Check thermal resistance.

• Check working condition.

d. Piping:

• Check leaking.

• Check exterior conditions.

• Check bonding wiring.

1. REFERENCE OEM MAINTENANCE CHECK SHEET AT EACH SCHEDULED PM WORK.

CHECK ITEMS NOTE RESULT

E N

G

IN

E

B O

D Y

CHECK LEAKING OF WATER, LUBRICATION OIL, FUEL

CHECK LOOSED BOLTS & NUTS

ADJUST VALVE CLEARANCE

MEASURE COMPRESSION PRESSURE

CHECK DAMPER

L U

B R

IC

A

T

IO

N

CHECK ENGINE OIL

CHECK BREEZER HOSE

CHECK AND CLEAN BREEZER FILETR

CHECK AND CLEAN OIL FILETR

CHECK AND CLEAN BYPASS OIL FILTER

CHECK AND CLEAN OIL GOVERNER FILTER

FU

E

L

CHECK FUEL TANK

CHECK FUEL FILTER

CHECK GOVERNER LING CONDITION

CHECK WATER SEPARATOR

CHECK AND CLEAN FEED PUMP STREIGHNER

CHECK INJECTION TIMING

CHECK INJECTION CONDITION

C O

O L

E R

CHECK RADIATOR

CHECK AND ADJUST V-BELTS AND PULLEY

CHECK WATER PUMP

CHECK RESERVER TANK

CHECK CORROSION RESISTER

IN

O U

T

CHECK AND CLEAN AIR CLEANER

CHECK AIR HEATER CONDITION

CHECK TURBO CHARGER

CHECK INTAKE COOLER

CHECK MUFFLER AND EXHAUST CONDITION

E L

E C

T R

IC

CHECK BATTERY AND TERMINAL

CHECK ALTERNATOR

CHECK CELL MOTOR

CHECK WIRING AND TERMINAL

CHECK GAUGE CONDITION

CHECK THERMAL PROTECTION

CHECK LUBERICATIO PRESSURE, WATER

TEMPERATURE, SENSOR

CHECK CONSTANT SPEED HANDLE AND LEVER

CHECK ITEMS NOTE RESULT

A

L T

E R

N A

T

R

B

D Y

CHECK SLIP RING

CHECK BEARING

CHECK THERMOS GAUGE

CHECK THERMAL RESISTANCE

C O

N T

R O

L

CHECK GENERATED VOLTAGE AT NO LOAD

CHECK INDICATIOR CONDITION

CHECK MCB AND DISTRIBUTION TERMINAL

CHECK IDLING

G E

N E

R A

L

CHECK BONNET

CHECK ACOUSTIC MATERIAL

CHECK HOOKING EQUIPMENT

CHECK COMMON BASE

CHECK STARTER

CHECK SEQUENCE

MATERIAL COST LABOR COST PROPOSAL EST

QTY. UN. UN.COST TOTAL UN.COST TOTAL UN.COST

A001 CFAY PORTION - - -

A001A Transformer - - -

A001A-01 NDK-100135 - - -

A001A-01-1 Monthly PM Work - - -

1 Worker X HR - xxxxxxx xxxxxxx xxxxxxx 2 Misc Material 1 LS xxxxxxx xxxxxxx - xxxxxxx 3 Transportation 2 LS xxxxxxx xxxxxxx xxxxxxx 4 SSHO & QC Manager X HR - xxxxxxx xxxxxxx xxxxxxx 5 Submittal X HR - xxxxxxx xxxxxxx xxxxxxx 6 OH (X%) 1 LS - - xxxxxxx 7 Profit (XX%) 1 LS - - xxxxxxx

A001A-01-2 Annual PM Work - - -

1 Worker X HR - xxxxxxx xxxxxxx xxxxxxx 2 Misc Material 1 LS xxxxxxx xxxxxxx - xxxxxxx 3 SSHO & QC Manager X HR - xxxxxxx xxxxxxx xxxxxxx 4 Submittal X HR - xxxxxxx xxxxxxx xxxxxxx 5 OH (X%) 1 LS - - xxxxxxx

6 Profit (XX%) 1 LS - - xxxxxxx

A001B Auxiliary Generator - - -

A001B-01 YSK-1942 (D825D5A) - - -

A001B-01-1 Quarterly PM Work - - - 1 Worker X HR - xxxxxxx xxxxxxx xxxxxxx 2 Misc Material 1 LS xxxxxxx xxxxxxx - xxxxxxx 3 Transportation 2 LS xxxxxxx xxxxxxx xxxxxxx 4 SSHO & QC Manager X HR - xxxxxxx xxxxxxx xxxxxxx 5 Submittal X HR - xxxxxxx xxxxxxx xxxxxxx 6 OH (X%) 1 LS - - xxxxxxx 7 Profit (XX%) 1 LS - - xxxxxxx

A001B-01-2 Semiannual PM Work - - -

1 Worker X HR - xxxxxxx xxxxxxx xxxxxxx 2 Misc Material 1 LS xxxxxxx xxxxxxx - xxxxxxx 3 Transportation 2 LS xxxxxxx xxxxxxx xxxxxxx 4 SSHO & QC Manager X HR - xxxxxxx xxxxxxx xxxxxxx 5 Submittal X HR - xxxxxxx xxxxxxx xxxxxxx 6 OH (X%) 1 LS - - xxxxxxx 7 Profit (XX%) 1 LS - - xxxxxxx

A001B-01-3 Annual PM Work (Including Scheduled Replacement Work) - - -

1 Replacement Work 1 LS xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx 2 Misc Material 1 LS xxxxxxx xxxxxxx - xxxxxxx 3 Transportation 2 LS xxxxxxx xxxxxxx xxxxxxx 4 SSHO & QC Manager X HR - xxxxxxx xxxxxxx xxxxxxx 5 Submittal X HR - xxxxxxx xxxxxxx xxxxxxx 6 OH (X%) 1 LS - - xxxxxxx 7 Profit (XX%) 1 LS - - xxxxxxx

A001B-01-2 Total

A001A Total

A001A-01-1 Total

ELIN /Sub

ELIN

ITEM DESCRIPTION

A001A-01-2 Total

A001B-01-1 Total

A001B-01-3 Total A001B Total

TIMATE

TOTAL

xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx

ATTACHMENT J-1502000-01

DEFINITIONS AND ACRONYMS

Definition Description Equipment, Installed Encompasses building-type equipment, built-in equipment, and large, substantially affixed equipment/property, and is normally acquired and installed as part of a facility project. Installed equipment is normally required to make a facility useful and operable. Removing such equipment would impair the usefulness, safety, or environment of the facility or the facility restoration work required after its removal, is substantial.

Maintenance, Preventive Maintenance designed to increase the availability of the facilities/equipment by reducing the number of unexpected breakdowns or service interruptions.

It is any planned maintenance activity that improves equipment life and avoid any unplanned maintenance requirements.

Repair

Repair is the restoration of facilities or equipment to such a condition that it may be effectively utilized for its designated purposes by overhaul, reconstruction, or replacement of constituent parts or materials which have deteriorated by action of the elements or usage, and which have not been corrected through maintenance. This term also applies to replacement of the entire unit or system if beyond economical repair. The intent of repair is to have the equipment at normal working condition.

Replacement Replacement, as a distinct work element, is confined to a program of planned replacement of a facility or its components. It may be further limited to major components such as air conditioning compressors, furnaces or hot water heaters. Replacement is performed when the equipment has reached the end of its useful life; when it no longer can perform due to degradation of its internal components and repair is no longer cost effective. Included under the replacement would be the major rebuilding of any component, since rebuilding also restores performance.

Restoration Restoration of real property to such a condition that it can be used for its intended purpose. Includes repair or replacement work to restore facilities damaged by inadequate sustainment, excessive age, natural disaster, fire, accident or other causes.

Sustainment Maintenance and repair activities necessary to keep a typical inventory of facilities in “normal working condition”. Sustainment includes regularly scheduled maintenance as well as cyclical major repairs or replacement of components that occur periodically over the expected service life of the facilities.

Service Order Any work required to return a facility, system, equipment or component to normal working condition. Service orders are minor facility problem requests or requests for facilities-related work that are too small to be planned and estimated.

Service Order, EMERGENCY Emergency is defined as any facility deficiency that immediately compromises the mission or life, health and safety. Always includes, but is not limited to, failure of any utility, fire protection, environmental control, or security alarm systems.

Service Order, URGENT Urgent is defined as any deficiency that does not immediately endanger personnel or property, but extended delays of repairs could result in damage to Government property, or soon affect the security, health, or well-being of personnel or the continued operation of a service or system.

Service Order, ROUTINE Routine is defined as any deficiency that does not qualify as emergency or urgent, but is needed to maintain the agreed upon facility condition. Maintain means to repair to such a condition that it may be used for its intended purpose and to normal working condition. Does not include improvements.

ATTACHMENT J-1502000-01

DEFINITIONS AND ACRONYMS

Acronym Title A Annually AZU Azuma BLDG. Building C-GIS Cubicle type. Gas Insulated Switchgear EA Each FC Frequency Converter IKE Ikego KO Contracting Officer LED Light Emitting Diode LO Lot LS Lump Sum mm Millimeter MSDS Material Safety Data Sheet MO Monthly N/A Not Applicable NDK North Dock NO. Number OEM Original Equipment manufacturer QTY Quantity PA Public Address PM Préventive Maintenance Q Quarterly QTY Quantity SA Semiannual SRM Sustainment, Restoration and Modernization TM Time TSU Tsurumi UPS Uninterruptible Power Supply VCB Vacuum Circuit Breaker VMC Vacuum Magnetic Contactor YSK Yokosuka

005-005-07-03-ECO-PM

07-006-004-GENE-YSK-4402

014_J_01Definition_1502