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This solicitation is for a design-bid-build construction project to build the P4040 French Creek Ambulatory Care Clinic at Camp Lejeune, North Carolina. The Navy seeks a general contractor to design and construct the new clinic building, which will include examination rooms, administrative offices, waiting areas, and support spaces. Proposals are due by August 20, 2021 and the contract is to be awarded by September 17, 2021. The period of performance is 730 calendar days for design and construction. The estimated cost range is between $25-50 million. Small businesses are encouraged to compete for this opportunity.

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AMEND 06 ATTACHMENT E PRICE PROPOSAL FORM.docx DOCX document
AMD 5 ATTACH 2 Site Visit 6.17.21.pdf PDF
AMD 5 ATTACH 1 P4040 PPIs VER2.xlsx XLSX spreadsheet
N4008521R2524P0005.pdf PDF
Amendment 0004.pdf PDF
Amendment 0003 Attachment (1) NC20210038 WGDET.pdf PDF
Amendment 0003 Attachment (2) PPIs.xlsx XLSX spreadsheet
Amendment 0003.pdf PDF
Amendment 0002.pdf PDF
MP501.pdf PDF
Interim MCMH French Creek_Drawing Set_Compiled.pdf PDF
Amendment 0001 Continuation Sheet.pdf PDF
N4008521R2524P00001.pdf PDF
Attachment B - Construction Experience Project Data Sheet.docx DOCX document
1430035dwg10of20_Architectural.pdf PDF
1430035dwg06of20_Civil.pdf PDF
1430035dwg15of20_FireSup.pdf PDF
1430035dwg20of20_Comm.pdf PDF
1430035dwg19of20_Electrical.pdf PDF
ATTACHMENT E PRICE PROPOSAL FORM.docx DOCX document
ATTACHMENT D SMALL BUSINESS SUBCONTRACTING PLAN.docx DOCX document
1430035spc01of03.pdf PDF
1430035dwg02of20_LifeSafety.pdf PDF
RFP N4008521R2524.pdf PDF
1430035dwg16of20_FireAlarm.pdf PDF
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1430035dwg14of20_Equipment.pdf PDF
1430035dwg13of20_Interiors.pdf PDF
ATTACHMENT C Past Performance Questionnaire.pdf PDF
1430035dwg11of20_Architectural.pdf PDF
1430035dwg05of20_Borings.pdf PDF
1430035dwg03of20_Phasing.pdf PDF
1430035spc03of03.pdf PDF
1430035dwg08of20_Structural.pdf PDF
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WORK ORDER NO.

At the

PREPARED BY:

Architectural: Mechanical:

Civil: Electrical:

Structural:

APPROVED BY:

Specifications:

For Commander, NAVFAC:

Date:

Submitted By: Date:

UNCLASSIFIED/FOR OFFICIAL USE ONLY

kjw Image

FRENCH CREEK AMBULATORY CARE CLINIC ADDITION/ALTERATION 16029

PROJECT TABLE OF CONTENTS

DI VI SI ON 01 - GENERAL REQUI REMENTS

01 11 00 SUMMARY OF WORK

01 14 00 WORK RESTRICTIONS

01 20 00.00 20 PRICE AND PAYMENT PROCEDURES

01 30 00 ADMINISTRATIVE REQUIREMENTS

01 31 23.13 20 ELECTRONIC CONSTRUCTION AND FACILITY SUPPORT CONTRACT

MANAGEMENT SYSTEM

01 32 17.00 20 NETWORK ANALYSIS SCHEDULES (NAS)

01 33 00 SUBMITTAL PROCEDURES

01 33 29 SUSTAINABILITY REPORTING

01 35 16.00 50 CUTTING AND PATCHING PROCEDURES

01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS

01 42 00 SOURCES FOR REFERENCE PUBLICATIONS

01 45 00.00 20 QUALITY CONTROL

01 45 35 SPECIAL INSPECTIONS

01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS

01 57 19.00 20 TEMPORARY ENVIRONMENTAL CONTROLS

01 57 19.01 20 SUPPLEMENTAL TEMPORARY ENVIRONMENTAL CONTROLS

01 58 00 PROJECT IDENTIFICATION

01 60 00.00 22 REQUIREMENTS FOR PESTICIDE AND HERBICIDE COORDINATION

01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT

01 78 00 CLOSEOUT SUBMITTALS

01 78 23 OPERATION AND MAINTENANCE DATA

01 78 24.00 20 FACILITY ELECTRONIC OPERATION AND MAINTENANCE SUPPORT

INFORMATION (eOMSI)

01 78 30.00 22 GIS DATA DELIVERABLES

01 91 00.15 TOTAL BUILDING COMMISSIONING

DI VI SI ON 02 - EXI STI NG CONDI TI ONS

02 41 00 DEMOLITION

02 82 16.00 20 ENGINEERING CONTROL OF ASBESTOS CONTAINING MATERIALS

02 83 13.00 20 LEAD IN CONSTRUCTION

02 84 16 HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs

AND MERCURY

DI VI SI ON 03 - CONCRETE

03 30 00 CAST-IN-PLACE CONCRETE

DI VI SI ON 04 - MASONRY

04 20 00 UNIT MASONRY

DI VI SI ON 05 - METALS

05 12 00 STRUCTURAL STEEL

05 21 00 STEEL JOIST FRAMING

05 30 00 STEEL DECKS

05 40 00 COLD-FORMED METAL FRAMING

05 43 13.00 50 SLOTTED CHANNEL EQUIPMENT SUPPORT FRAMING

05 50 13 MISCELLANEOUS METAL FABRICATIONS

05 51 00 METAL STAIRS

05 51 33 METAL LADDERS

05 52 00 METAL RAILINGS

PROJECT TABLE OF CONTENTS Page 1

DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES

06 10 00 ROUGH CARPENTRY

06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS

06 61 16 SOLID SURFACING FABRICATIONS

06 64 00.00 50 PLASTIC PANELING FABRICATIONS

DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON

07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS

07 16 16.00 50 CRYSTALLINE WATERPROOFING

07 17 00 BENTONITE WATERPROOFING

07 21 13 BOARD AND BLOCK INSULATION

07 21 16 MINERAL FIBER BLANKET INSULATION

07 22 00 ROOF AND DECK INSULATION

07 27 13.00 50 MODIFIED BITUMINOUS SHEET AIR BARRIERS

07 27 26.00 50 FLUID-APPLIED MEMBRANE AIR BARRIERS

07 52 00 MODIFIED BITUMINOUS MEMBRANE ROOFING

07 52 13.26 50 MODIFIED BITUMINOUS MEMBRANE ROOFING REPAIR

07 60 00 FLASHING AND SHEET METAL

07 61 15.00 20 ALUMINUM STANDING SEAM ROOFING

07 72 00.00 50 ROOF ACCESSORIES

07 81 00 SPRAY-APPLIED FIREPROOFING

07 84 00 FIRESTOPPING

07 92 00 JOINT SEALANTS

07 95 00.00 50 EXPANSION CONTROL

DI VI SI ON 08 - OPENI NGS

08 11 13 STEEL DOORS AND FRAMES

08 14 00 WOOD DOORS

08 31 13.00 50 ACCESS DOORS AND FRAMES

08 32 13.01 50 ALUMINUM SLIDING SYSTEMS

08 33 13.00 50 COILING COUNTER DOORS

08 33 23 OVERHEAD COILING DOORS

08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS

08 51 13 ALUMINUM WINDOWS

08 71 00 DOOR HARDWARE

08 71 13.00 50 AUTOMATIC DOOR OPERATORS

08 81 00 GLAZING

08 91 00 METAL WALL AND DOOR LOUVERS

DI VI SI ON 09 - FI NI SHES

09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 24 23 CEMENT STUCCO

09 29 00 GYPSUM BOARD

09 30 10 TILING

09 51 00 ACOUSTICAL CEILINGS

09 65 00 RESILIENT FLOORING

09 65 66 RESILIENT ATHLETIC FLOORING

09 68 00 CARPETING

09 90 00 PAINTS AND COATINGS

09 96 00 HIGH-PERFORMANCE COATINGS

DI VI SI ON 10 - SPECI ALTI ES

10 14 00.10 EXTERIOR SIGNAGE

10 14 00.20 INTERIOR SIGNAGE

PROJECT TABLE OF CONTENTS Page 2

10 21 13 TOILET COMPARTMENTS

10 21 23.16 CUBICLE TRACK AND HARDWARE

10 26 00 WALL AND DOOR PROTECTION

10 28 13 TOILET ACCESSORIES

10 44 00.00 50 FIRE EXTINGUISHERS AND CABINETS

10 90 00.00 50 MISCELLANEOUS SPECIALTIES

DI VI SI ON 12 - FURNI SHI NGS

12 24 13 ROLLER WINDOW SHADES

12 35 70 HEALTHCARE CASEWORK

12 48 13 ENTRANCE FLOOR MATS AND FRAMES

DI VI SI ON 13 - SPECI AL CONSTRUCTI ON

13 21 48 PREFABRICATED AUDIOMETRIC ROOMS

13 49 19 X-RAY SHIELDING

DI VI SI ON 21 - FI RE SUPPRESSI ON

21 13 13.00 20 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION

DI VI SI ON 22 - PLUMBI NG

22 00 70 PLUMBING, HEALTHCARE FACILITIES

22 60 70 GAS AND VACUUM SYSTEMS FOR HEALTHCARE FACILITIES

DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)

23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS

23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS

23 05 48.00 40 VIBRATION CONTROLS FOR HVAC PIPING AND EQUIPMENT

23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC

23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS

23 09 23.13 20 BACnet DIRECT DIGITAL CONTROL SYSTEMS FOR HVAC

23 11 25 FACILITY GAS PIPING

23 23 00 REFRIGERANT PIPING

23 52 43.00 20 LOW PRESSURE WATER HEATING BOILERS (UNDER 800,000 BTU/HR

OUTPUT)

23 64 11 WATER CHILLERS, AIR COOLED TYPE

23 64 26 CHILLED AND HEATING HOT WATER PIPING SYSTEMS

23 81 00.00 20 UNITARY AIR CONDITIONING EQUIPMENT

DI VI SI ON 25 - I NTEGRATED AUTOMATI ON

25 50 00.00 20 CYBERSECURITY OF FACILITY-RELATED CONTROL SYSTEMS

DI VI SI ON 26 - ELECTRI CAL

26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS

26 05 75 POWER SYSTEM STUDY

26 08 00 APPARATUS INSPECTION AND TESTING

26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS

26 20 00 INTERIOR DISTRIBUTION SYSTEM

26 27 14.00 20 ELECTRICITY METERING

26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS

26 41 00 LIGHTNING PROTECTION SYSTEM

26 51 00 INTERIOR LIGHTING

26 55 80.00 20 SURGICAL LIGHTING FIXTURES

PROJECT TABLE OF CONTENTS Page 3

26 56 00 EXTERIOR LIGHTING

DI VI SI ON 27 - COMMUNI CATI ONS

27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM

27 51 16 RADIO AND PUBLIC ADDRESS SYSTEMS

27 52 32.00 10 NURSE CALL TONE-VISUAL (NCTV) SYSTEM

27 54 00.00 20 COMMUNITY ANTENNA TELEVISION (CATV) SYSTEMS

DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY

28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)

28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM

DI VI SI ON 31 - EARTHWORK

31 23 00.00 20 EXCAVATION AND FILL

DI VI SI ON 32 - EXTERI OR I MPROVEMENTS

32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID

PAVEMENTS

32 05 33 LANDSCAPE ESTABLISHMENT

32 10 00 BITUMINOUS CONCRETE PAVEMENT

32 13 13.06 PORTLAND CEMENT CONCRETE FOR PAVEMENT AND SITE FACILITIES

32 16 15 CONCRETE BLOCK PAVEMENTS

32 17 23.00 20 PAVEMENT MARKINGS, TACTILE WARNING MATERIAL & SIGNAGE

32 31 13 CHAIN LINK FENCES AND GATES

32 92 23 SODDING

32 93 00 EXTERIOR PLANTS

DI VI SI ON 33 - UTI LI TI ES

33 11 00 WATER UTILITY DISTRIBUTION PIPING

33 30 00 SANITARY SEWERS

33 40 00 STORM DRAINAGE UTILITIES

33 71 01 OVERHEAD TRANSMISSION AND DISTRIBUTION

33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION

33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

DI VI SI ON 34 - TRANSPORTATI ON

34 71 13.19 VEHICLE BARRIERS

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 4

SECTION 06 10 00

ROUGH CARPENTRY

02/12

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN FOREST & PAPER ASSOCIATION (AF&PA)

AF&PA T10 (2001) Wood Frame Construction Manual for One- and Two-Family Dwellings

AF&PA T101 (2005) National Design Specification (NDS) for Wood Construction

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI B18.2.1 (1996; Errata 2003) Square and Hex Bolts and Screws Inch Series

ANSI B18.5.2.1M (1981; R 1995) Metric Round Head Short Square Neck Bolts

ANSI B18.6.1 (1981; R 2004) Wood Screws

AMERICAN WOOD PROTECTION ASSOCIATION (AWPA)

AWPA C1 (2003) All Timber Products - Preservative Treatment by Pressure Processes

AWPA C2 (2003) Lumber, Timber, Bridge Ties and Mine Ties - Preservative Treatment by Pressure Processes

AWPA C20 (2003) Structural Lumber Fire-Retardant Treatment by Pressure Processes

AWPA C27 (2002) Plywood - Fire-Retardant Treatment by Pressure Processes

AWPA C28 (2003) Standard for Preservative Treatment of Structural Glued Laminated Members and Lamination Before Gluing of Southern Pine, Coastal Douglas Fir, Hemfir and Western Hemlock by Pressure Processes

AWPA C9 (2003) Plywood - Preservative Treatment by Pressure Processes

AWPA M2 (2007) Standard for Inspection of Treated Wood Products

SECTION 06 10 00 Page 1

AWPA M6 (2007) Brands Used on Forest Products

ASME INTERNATIONAL (ASME)

ASME B18.2.2 (2010) Standard for Square and Hex Nuts

ASME B18.5.2.2M (1982; R 2010) Metric Round Head Square Neck Bolts

ASTM INTERNATIONAL (ASTM)

ASTM A 307 (2007b) Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength

ASTM A 687 (1993) Standard Specification for High-Strength Nonheaded Steel Bolts and Studs

ASTM F 1667 (2005) Driven Fasteners: Nails, Spikes, and Staples

ASTM F 547 (2006) Nails for Use with Wood and Wood-Base Materials

FM GLOBAL (FM)

FM DS 1-49 (2000) Perimeter Flashing

INTERNATIONAL CODE COUNCIL (ICC)

ICC IBC (2015) International Building Code

SOUTHERN PINE INSPECTION BUREAU (SPIB)

SPIB 1003 (2002) Standard Grading Rules for Southern Pine Lumber

U.S. DEPARTMENT OF COMMERCE (DOC)

PS1 (1995) Construction and Industrial Plywood

(APA V995)

PS20 (1999) American Softwood Lumber Standard

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

CID A-A-1923 (Rev A; Notice 2) Shield, Expansion (Lag, Machine and Externally Threaded Wedge Bolt Anchors)

CID A-A-1924 (Rev A; Notice 2) Shield, Expansion (Self Drilling Tubular Expansion Shell Bolt Anchors

CID A-A-1925 (Rev A; Notice 2) Shield Expansion (Nail Anchors)

FS FF-B-588 (Rev E) Bolt, Toggle: and Expansion

SECTION 06 10 00 Page 2

Sleeve, Screw

U.S. GREEN BUILDING COUNCIL (USGBC)

LEED (V3/2009) Leadership in Energy and Environmental Design(tm) Green Building Rating System for New Construction

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

Nailers and Nailing Strips; G

Drawings of field erection details, including materials and methods of fastening nailers in conformance with Factory Mutual wind uplift rated systems specified in other Sections of these specifications.

SD-03 Product Data

Adhesives and Sealants; G

Regional Materials: ( LEED Credit MR 5); G

Product data indicating location of material manufacturer and distance from manufacturer to Project Site for regional materials (materials that are extracted, harvested or recovered, and manufactured or processed within 500 miles by air of the Project site. Indicate distance from point of extraction, harvest, recovery to Project Site for each raw or recycled material used in regionally manufactured materials included in this Section.

Indicate material only cost for each regional material included in this Section. Submit in format provided in Section 01 33 29

SUSTAINABILITY REPORTING.

FSC Certified Wood (LEED Credit MR 7); G

Provide chain-of-custody documentation for all FSC Certified wood products. Indicate material only cost for each FSC Certified wood product, and each non-certified wood product, included in this Section. Submit in format provided in Section 01 33 29

SUSTAINABILITY REPORTING.

SD-06 Test Reports

Preservative-treated lumber and plywood

SD-07 Certificates

Certificates of grade

SECTION 06 10 00 Page 3

Manufacturer's certificates (approved by an American Lumber Standards approved agency) attesting that lumber and material not normally grade marked meet the specified requirements.

Certificate of Inspection for grade marked material by an American Lumber Standards Committee (ALSC) recognized inspection agency prior to shipment.

SD-11 Closeout

All approved LEED Submittals specified under SD-03 Product Data; S

1.3 DELIVERY AND STORAGE

Deliver materials to the site in an undamaged condition. Store materials off the ground to provide proper ventilation, with drainage to avoid standing water, and protection against ground moisture and dampness.

Store materials with a moisture barrier at both the ground level and as a cover forming a well ventilated enclosure. Remove defective and damaged materials and provide new materials.

1.4 GRADING AND MARKING

1.4.1 Lumber

Mark each piece of framing and board lumber or each bundle of small pieces of lumber with the grade mark of a recognized association or independent inspection agency. Such association or agency shall be certified by the Board of Review, American Lumber Standards Committee, to grade the species used. Surfaces that are to be exposed to view shall not bear grademarks, stamps, or any type of identifying mark. Hammer marking will be permitted on timbers when all surfaces will be exposed to view.

1.4.2 Plywood

Mark each sheet with the mark of a recognized association or independent inspection agency that maintains continuing control over the quality of the plywood. The mark shall identify the plywood by species group or span rating, exposure durability classification, grade, and compliance with PS1.

Surfaces that are to be exposed to view shall not bear grademarks or other types of identifying marks.

1.4.3 Preservative-Treated Lumber and Plywood

The Contractor shall be responsible for the quality of treated wood products. Each treated piece shall be inspected in accordance with AWPA M2 and permanently marked or branded, by the producer, in accordance with AWPA M6. The Contractor shall provide Contracting Officer's Representative (COR) with the inspection report of an approved independent inspection agency that offered products comply with applicable AWPA Standards. The appropriate Quality Mark on each piece will be accepted, in lieu of inspection reports, as evidence of compliance with applicable AWPA treatment standards.

1.4.4 Fire-Retardant Treated Lumber

Mark each piece in accordance with AWPA M6, except pieces that are to be natural or transparent finished. In addition, exterior fire-retardant lumber shall be distinguished by a permanent penetrating blue stain.

Labels of a nationally recognized independent testing agency will be

SECTION 06 10 00 Page 4 accepted as evidence of conformance to the fire-retardant requirements of

AWPA M6.

1.5 SIZES AND SURFACING

PS20 for dressed sizes of yard and structural lumber. Lumber shall be surfaced four sides. Size references, unless otherwise specified, are nominal sizes, and actual sizes shall be within manufacturing tolerances allowed by the standard under which the product is produced. Other measurements are IP or SI standard.

1.6 MOISTURE CONTENT

Air-dry or kiln-dry lumber. Kiln-dry treated lumber after treatment.

Maximum moisture content of wood products shall be as follows at the time of delivery to the job site:

a. Framing lumber and boards - 19 percent maximum.

b. Materials other than lumber - Moisture content shall be in accordance with standard under which the product is produced.

1.7 PRESERVATIVE TREATMENT

Treat lumber and timber in accordance with AWPA C1 and AWPA C2, and plywood in accordance with AWPA C1 and AWPA C9. Treat structural glued laminated timber in accordance with AWPA C1 and AWPA C28.

a. 0.25 pcf intended for above ground use.

b. 0.40 pcf intended for ground contact and fresh water use. All wood shall be air or kiln dried after treatment. Specific treatments shall be verified by the report of an approved independent inspection agency, or the AWPA Quality Mark on each piece. Brush coat areas that are cut or drilled after treatment with either the same preservative used in the treatment or with a 2 percent copper naphthenate solution. The following items shall be preservative treated:

1. Wood framing, woodwork, and plywood up to the first-floor level of structures having crawl spaces when the bottoms of such items are 24 inches or less from the earth underneath.

2. Wood members that are in contact with water.

3. Wood sills, soles, plates, furring, and sleepers that are less than24 inches from the ground, furring and nailers that are set into or in contact with concrete or masonry.

4. Nailers, edge strips, crickets, curbs, and cants for roof decks.

1.8 FIRE-RETARDANT TREATMENT

Fire-retardant treated wood shall be pressure treated in accordance with AWPA C20 for lumber and AWPA C27 for plywood. Material use shall be defined in AWPA C20 and AWPA C27 for Interior Type A and B and Exterior Type. Treatment and performance inspection shall be by an independent and qualified testing agency that establishes performance ratings. Each piece

SECTION 06 10 00 Page 5 or bundle of treated material shall bear identification of the testing agency to indicate performance in accordance with such rating.

1.9 QUALITY ASSURANCE

1.9.1 Certificates of Grade

Submit certificates attesting that products meet the grade requirements specified in lieu of grade markings where appearance is important and grade marks will deface material.

1.10 SUSTAINABLE DESIGN REQUIREMENTS

See Section 01 33 29 SUSTAINABILITY REPORTING for additional sustainable design and LEED requirements and definitions.

PART 2 PRODUCTS

2.1 REGIONAL MATERIALS OF PRODUCTS

Raw or recycled materials in wood products shall be extracted, harvested, or recovered and manufacturer or processed within 500 miles by air of the Project site.

2.2 FSC-CERTIFIED WOOD PRODUCTS

Wood materials used for products within this Section shall be FSC Certified products by the Forest Stewardship Council (FSC). Manufacturer and vendor shall be certified for chain-of-custody by a FSC-accredited certification body.

2.3 LUMBER

2.3.1 Framing Lumber

Framing lumber such as nailing strips, and nailers be one of the species listed in the table below. Minimum grade of species shall be as listed.

Table of Grades for Framing and Board Lumber

SPIB 1003 Southern Pine Standard Light No. 2 Boards standard grading Framing or No.

rules 3 Structural Light Framing (Stud Grade for 2x4 nominal size, 10 feet and shorter)

2.4 PLYWOOD

2.4.1 Plywood

Plywood for mounting of electrical panels; C-D Grade, Exposure 1, 3/4 inch thick unless otherwise indicated.

2.5 ADHESIVES AND SEALANTS

a. VOC content: Provide adhesive with a VOC content of 250 g/L or

SECTION 06 10 00 Page 6 less.

2.6 FASTENERS

Unless otherwise indicated or specified, fasteners shall be of the type and size necessary for the project requirements. Sizes, types, and spacing of fastenings of manufactured building materials shall be as recommended by the product manufacturer unless otherwise indicated or specified. Fasteners exposed to the weather or embedded in or in contact with preservative treated wood, exterior masonry, or concrete walls or slabs shall be Type 304 stainless steel. Nails and fastenings for fire-retardant treated lumber and woodwork exposed to the weather shall be copper alloy.

2.6.1 Bolts, Nuts, Studs, and Rivets

ANSI B18.2.1 , ANSI B18.5.2.1M , ASME B18.5.2.2M , ASME B18.2.2 , and

ASTM A 687 .

2.6.2 Anchor Bolts

ASTM A 307 , size as indicated, complete with nuts and washers.

2.6.3 Expansion Shields

CID A-A-1923 , CID A-A-1924 , and CID A-A-1925 . Except as shown otherwise, maximum size of devices shall be 3/8 inch.

2.6.4 Lag Screws and Lag Bolts

ANSI B18.2.1 .

2.6.5 Toggle Bolts

FS FF-B-588 .

2.6.6 Wood Screws

ANSI B18.6.1 .

2.6.7 Nails

ASTM F 547 , size and type best suited for purpose; staples shall be as recommended by the manufacturer of the materials to be joined. For sheathing and subflooring, length of nails shall be sufficient to extend 1 inch into supports. In general, 8-penny or larger nails shall be used for nailing through 1 inch thick lumber and for toe nailing 2 inch thick lumber; 16-penny or larger nails shall be used for nailing through 2 inch thick lumber. Nails used with treated lumber and sheathing shall be galvanized. Nailing shall be in accordance with the recommended nailing schedule contained in AF&PA T10. Where detailed nailing requirements are not specified, nail size and spacing shall be sufficient to develop an adequate strength for the connection. The connection's strength shall be verified against the nail capacity tables in AF&PA T101 . Reasonable judgment backed by experience shall ensure that the designed connection will not cause the wood to split. If a load situation exceeds a reasonable limit for nails, a specialized connector shall be used.

SECTION 06 10 00 Page 7

2.6.8 Wire Nails

ASTM F 1667 .

PART 3 EXECUTION

3.1 INSTALLATION

Conform to AF&PA T10 unless otherwise indicated or specified. Fit framing lumber and other rough carpentry, set accurately to the required lines and levels, and secure in place in a rigid manner. Do not splice framing members between bearing points. Provide as necessary for the proper completion of the work all framing members not indicated or specified.

Spiking and nailing not indicated or specified otherwise shall be in accordance with the Nailing Schedule contained in ICC IBC ; perform bolting in an approved manner. Spikes, nails, and bolts shall be drawn up tight.

3.1.1 Sills

3.1.1.1 Anchors in Masonry

Except where indicated otherwise, embed anchor bolts not less than 15 inchesin masonry unit walls and provide each with a nut and a 2 inch diameter washer at bottom end. Fully grout bolts with mortar.

3.1.1.2 Anchors in Concrete

Except where indicated otherwise, embed anchor bolts not less than 8 inches in poured concrete walls and provide each with a nut and a 2 inch diameter washer at bottom end. A bent end may be substituted for the nut and washer; bend shall be not less than 90 degrees. Powder-actuated fasteners spaced 3 feet o.c. may be provided in lieu of bolts for single thickness plates on concrete.

3.1.2 Plywood

Install with the grain of the outer plies or long dimension at right angles to supports. Fasten to supports as indicated or as required.

3.2 MISCELLANEOUS

3.2.1 Wood Roof Nailers

Provide sizes and configurations indicated or specified and anchored securely to continuous construction.

3.2.1.1 Roof Nailing Strips

Provide roof nailing strips for roof decks as indicated. Apply nailing strips in straight parallel rows in the direction and spacing indicated.

Strips shall be surface applied.

a. Surface-Applied Nailers: Shall be 3 inches wide and of thickness to finish flush with the top of the insulation. Anchor strips securely to the roof deck with powder actuated fastening devices or expansion shields and bolts, spaced not more than 24 inches o.c. On decks with slopes of one inch or more, provide surface applied wood nailers for securing insulation and for nailing of roofing felts.

SECTION 06 10 00 Page 8

b. Embedded Nailers: Shall be nominal 2 by 3 with 2 inch sides beveled. Set and anchor nailers to finish flush with the roof deck surface.

3.2.1.2 Roof Edge Strips and Nailers

Provide at perimeter of roof, around openings through roof, and where roofs abut walls, curbs, and other vertical surfaces. Except where indicated otherwise, nailers shall be 6 inches wide and the same thickness as the insulation. Anchor nailers securely to underlying construction.

Anchor perimeter nailers in accordance with FM DS 1-49 .

3.2.2 Wood Blocking

Provide proper sizes and shapes at proper locations for the installation and attachment of wood and other finish materials, fixtures, equipment, and items whether specifically indicated or specified or not. Provide minimum 2 x 4 inch wood blocking between metal studs for support and anchorage of wall bumpers scheduled in hardware sets specified in Section

08 71 00 DOOR HARDWARE.

3.2.3 Temporary Closures

Provide with hinged doors and padlocks and install during construction at exterior doorways and other ground level openings that are not otherwise closed. Cover windows and other unprotected openings with polyethylene or other approved material, stretched on wood frames. Provide dustproof barrier partitions to isolate areas as directed.

3.2.4 Temporary Centering, Bracing, and Shoring

Provide for the support and protection of masonry work during construction as specified in Section 04 20 00 MASONRY. Forms and centering for cast-in-place concrete work are specified in Section 03 30 00

CAST-IN-PLACE CONCRETE.

3.3 ERECTION TOLERANCES

a. Framing members shall be within the following limits:

(1) Layout of walls and partitions: 1/4 inch from intended position;

(2) Plates and runners: 1/4 inch in 8 feet from a straight line;

(3) Studs: 1/4 inch in 8 feet out of plumb, not cumulative; and

(4) Face of framing members: 1/4 inch in 8 feet from a true plane.

3.4 CONSTRUCTION WASTE MANAGEMENT

Comply with the Waste Management Plan specified in Section 01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT for additional requirements.

-- End of Section --

SECTION 06 10 00 Page 9

SECTION 06 41 16.00 10

PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS

08/10

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI A161.2 (1998) Decorative Laminate Countertops, Performance Standards for Fabricated High Pressure

ARCHITECTURAL WOODWORK INSTITUTE (AWI)

AWI AWS (2009) Architectural Woodwork Standards

ASTM INTERNATIONAL (ASTM)

ASTM D1037 (2012) Evaluating Properties of Wood-Base Fiber and Particle Panel Materials

ASTM E84 (2016) Standard Test Method for Surface Burning Characteristics of Building Materials

ASTM F547 (2006; R 2012) Nails for Use with Wood and Wood-Base Materials

BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)

ANSI/BHMA A156.9 (2010) Cabinet Hardware

COMPOSITE PANEL ASSOCIATION (CPA)

CPA A208.1 (2009) Particleboard

CPA A208.2 (2009) Medium Density Fiberboard (MDF) for Interior Applications

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

ANSI/NEMA LD 3 (2005) Standard for High-Pressure Decorative Laminates

U.S. GREEN BUILDING COUNCIL (USGBC)

LEED (V3/2009) Leadership in Energy and Environmental DesignTM Green Building Rating System for New Construction

SECTION 06 41 16.00 10 Page 1

WINDOW AND DOOR MANUFACTURERS ASSOCIATION (WDMA)

ANSI/WDMA I.S.1A (2013) Interior Architectural Wood Flush Doors

1.2 SYSTEM DESCRIPTION

Work in this section includes laminate clad custom casework/millwork shown on the drawings and as described in this specification. This Section includes high-pressure laminate surfacing and cabinet hardware.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

Shop Drawings; G Installation

SD-03 Product Data

Wood Materials; G

Finish Schedule; G Certification Support Brackets; G

Regional Materials: ( LEED Credit MR 5); G

Product data indicating location of material manufacturer and distance from manufacturer to Project site for regional materials (materials that are extracted, harvested or recovered, and manufactured or processed within 500 miles by air of the Project site). Indicate distance from point of extraction, harvest, recovery to Project site for each raw or recycled material used in regionally manufactured materials included in this Section.

Indicate material only cost for each regional material included in the Section. Submit in format provided in Section 01 33 29

SUSTAINABILITY REPORTING.

FSC Certified Wood (LEED Credit MR 7); G

Provide chain-of-custody documentation for all FSC Certified wood products. Indicate material only cost for each FSC Certified wood product, and each non-certified wood product, included in this Section. Submit in format provided in Section 01 33 29

SUSTAINABILITY REPORTING.

Low-Emitting Adhesives and Sealants (LEED Credit IEQ 4.1); G

Manufacturer's product data for sealants, sealant primers, and adhesives used on the interior of the building (defined as inside of the waterproofing system and applied on-site), including

SECTION 06 41 16.00 10 Page 2 printed statement of VOC content in gram per liter and material safety data sheets. Submit in format provided in Section 01 33 29

SUSTAINABILITY REPORTING.

SD-04 Samples

Plastic Laminates; G

SD-07 Certificates

Quality Assurance; G Laminate Clad Millwork; G

SD-11 Closeout Submittals

All approved LEED submittals specified under SD-3 Product Data; S

1.4 QUALITY ASSURANCE

1.4.1 General Requirements

Unless otherwise noted on the drawings, all materials, construction methods, and fabrication shall conform to and comply with the custom grade quality standards as outlined in AWI AWS 2014 Edition 2, Section for laminate clad cabinets. These standards shall apply in lieu of omissions or specific requirements in this specification. Contractors and their personnel engaged in the work shall be able to demonstrate successful experience with work of comparable extent, complexity and quality to that shown and specified. Submit a quality control statement which illustrates compliance with and understanding of AWI AWS requirements, in general, and the specific AWI AWS requirements provided in this specification. The quality control statement shall also certify a minimum of ten years Contractor's experience in laminate clad millwork fabrication and construction. The quality control statement shall provide a list of a minimum of five successfully completed projects of a similar scope, size, and complexity.

1.4.2 Mock-ups

Prior to final approval of shop drawings, provide a full-size mock-up of a reception desk construction, including all components and hardware necessary to illustrate construction. The completed mock-up shall include countertops. The mock-up shall utilize specified finishes in the patterns and colors as indicated. Upon disapproval, rework or remake the mock-up until approval is secured. Remove rejected units from the jobsite.

Approved mock-up may remain as part of the finished work if applicable.

Submit shop drawings showing all fabricated millwork items in plan view, elevations and cross-sections to accurately indicate materials used, details of construction, dimensions, methods of fastening and erection, and installation methods proposed. Shop drawing casework items shall be clearly cross-referenced to millwork items located on the project drawings. Shop drawings shall include a color schedule of all millwork items to include all countertop, exposed, and semi-exposed cabinet finishes to include finish material manufacturer, pattern, and color.

1.5 DELIVERY, STORAGE, AND HANDLING

Casework may be delivered knockdown or fully assembled. Deliver all units

SECTION 06 41 16.00 10 Page 3 to the site in undamaged condition, stored off the ground in fully enclosed areas, and protected from damage. The storage area shall be well ventilated and not subject to extreme changes in temperature or humidity.

1.6 SEQUENCING AND SCHEDULING

Coordinate work with other trades. Units shall not be installed in any room or space until painting, and ceiling installation are complete within the room where the units are located. Floor cabinets shall be installed before finished flooring materials are installed.

1.7 SUSTAINABLE DESIGN REQUIREMENTS

See Section 01 33 29 SUSTAINABILITY REPORTING for additional Sustainable design and Leed requirements and definitions.

PART 2 PRODUCTS

2.1 REGIONAL MATERIALS OF PRODUCTS

Raw or recycled materials in wood products shall be extracted, harvested, or recovered and manufactured or processed within 500 miles by air of the Project site.

2.2 FSC-CERTIFIED WOOD PRODUCTS

Wood materials used for products within this Section shall be FSC Certified products by the Forest Stewardship Council (FSC). Manufacturer and vendor shall be certified for chain-of-custody by FSC-accredited certification body.

2.3 LOW-EMITTING ADHESIVES AND SEALANTS

For field applications that are used on the interior of the building, adhesives and sealants shall comply with the VOC content limits specified in Section 01 33 29 SUSTAINABILITY REPORTING.

2.4 WOOD MATERIALS

2.4.1 Lumber

a. All framing lumber shall be kiln-dried Grade III to dimensions as shown on the drawings. Frame front, where indicated on the drawings, shall be nominal 3/4 inch hardwood.

2.4.2 Panel Products

2.4.2.1 Particleboard

All particleboard shall be industrial grade, medium density (40 to 50 pounds per cubic foot), 3/4 inch thick. A moisture-resistant particleboard in grade Type 2-M-2 or 2-M-3 shall be used as the substrate for components as located on the drawings and other areas subjected to moisture. Particleboard shall meet the minimum standards listed in ASTM D1037 and CPA A208.1 .

SECTION 06 41 16.00 10 Page 4

2.4.2.2 Medium Density Fiberboard

Medium density fiberboard (MDF) shall be an acceptable panel substrate where noted on the drawings. Medium density fiberboard shall meet the minimum standards listed in CPA A208.2 .

2.4.2.3 Plywood

All plywood panels used for framing purposes shall be 7 ply veneer core hardwood plywood, AWI AWS Grade AA. Nominal thickness of plywood panels shall be as indicated in this specification and on the drawings.

2.4.2.4 Fire-Retardant-Treated Plywood

Products with a flame-spread index of 25 or less when tested according to ASTM E84, with no evidence of significant progressive combustion when the test is extended an additional 20 minutes, and with the flame front not extending more than 10.5 feet beyond the centerline of the burners at any time during the test.

a. Kiln-dry plywood after treatment to a maximum moisture content of 15 percent.

b. For items indicated to receive a stained or natural finish, use organic resin chemical formulation.

2.5 SOLID POLYMER MATERIAL

Solid surfacing millwork components shall conform to the requirements of Section 06 61 16 SOLID POLYMER (SOLID SURFACING) FABRICATIONS.

2.6 HIGH PRESSURE DECORATIVE LAMINATE (HPDL)

All plastic laminates shall meet the requirements of ANSI/NEMA LD 3 and ANSI A161.2 for high-pressure decorative laminates. Design, colors, surface finish and texture, and locations shall be as indicated on the drawings. Submit two samples of each plastic laminate pattern and color.

Samples shall be a minimum of 5 by 7 inches in size. Plastic laminate types and nominal minimum thicknesses for casework components shall be as indicated in the following paragraphs.

2.6.1 Horizontal General Purpose Standard (HGS) Grade

Horizontal general purpose standard grade plastic laminate shall be 0.048 inches (plus or minus 0.005 inches) in thickness. This laminate grade is intended for horizontal surfaces where postforming is not required.

2.6.2 Vertical General Purpose Standard (VGS) Grade

Vertical general purpose standard grade plastic laminate shall be 0.028 inches (plus or minus 0.004 inches) in thickness. This laminate grade is intended for exposed exterior vertical surfaces of casework components where postforming is not required.

2.7 EDGE BANDING

Edge banding for casework doors and drawer fronts shall be PVC vinyl and shall be 0.125 inch thick. Material width shall be as indicated on the drawings. Color and pattern shall match exposed door and drawer front laminate pattern and color.

SECTION 06 41 16.00 10 Page 5

2.8 CABINET HARDWARE

Submit one sample of each cabinet hardware item specified to include hinges and pulls. All hardware shall conform to ANSI/BHMA A156.9 , unless otherwise noted, and shall consist of the following components:

2.8.1 Door Hinges

Fully concealed, self-closing, clip-on type hinges with nickel plated finish. 110-degree operation BHMA Grade 1.

2.8.2 Cabinet Pulls

Accessible type, solid brass, 4 inches off center wire pull with satin chrome finish. BHMA Grade 1.

2.8.3 Drawer Slides

a. For drawers not more than 3 inches high and 24 inches wide provide side mounted, full extension type, zinc-plated with polymer rollers.

BHMA Grade.

b. For drawers more than 3 inches high but not more than 6 inches high and not more than 24 inches wide, provide side-mounted, full extension type, zinc-plated slides with steel ball-bearings. BHMA Grade 1HD-100.

c. For drawers more than 6 inches high or more than 24 inches wide, provide side-mounted, full extension type, zinc-plated slides with steel ball-bearings. BHMA Grade 1HD-200.

d. All drawer slides to include an integral stop to avoid accidental drawer removal.

2.9 FASTENERS

Nails, screws, and other suitable fasteners shall be the size and type best suited for the purpose and shall conform to ASTM F547 where applicable.

2.10 ADHESIVES, CAULKS, AND SEALANTS

2.10.1 Adhesives

Adhesives shall be of a formula and type recommended by AWI. Adhesives shall be selected for their ability to provide a durable, permanent bond and shall take into consideration such factors as materials to be bonded, expansion and contraction, bond strength, fire rating, and moisture resistance.

2.10.1.1 Wood Joinery

Adhesives used to bond wood members shall be a Type II for interior use.

Adhesives shall withstand a bond test as described in ANSI/WDMA I.S.1A .

2.10.1.2 Laminate Adhesive

Adhesive used to join high-pressure decorative laminate to wood shall be adhesive consistent with AWI and laminate manufacturer's recommendations.

SECTION 06 41 16.00 10 Page 6

PVC edgebanding shall be adhered using a polymer-based hot melt glue.

2.10.2 Caulk

Caulk used to fill voids and joints between laminated components and between laminated components and adjacent surfaces shall be clear, 100 percent silicone.

2.10.3 Sealant

Sealant shall be of a type and composition recommended by the substrate manufacturer to provide a moisture barrier at sink cutouts and all other locations where unfinished substrate edges may be subjected to moisture.

2.11 ACCESSORIES

2.11.1 Grommets

Grommets shall be metal material for cutouts with a diameter of 2 inches.

Locations shall be as indicated on the drawings.

2.11.2 Surface Mount Support Brackets

Recessed and surface mount aluminum "L" brackets with factory finish powder coat finish to match adjacent wall paint. Bracket size and spacing per manufacturers recommendations to achieve 450 lbs weight capacity based on evenly distributed static loads.

2.12 FABRICATION

Verify field measurements as indicated in the shop drawings before fabrication. Fabrication and assembly of components shall be accomplished at the shop site to the maximum extent possible. Construction and fabrication of millwork and their components shall meet or exceed the requirements for AWI premium grade unless otherwise indicated in this specification. Cabinet style, in accordance with AWI AWS, Section 400-G descriptions, shall be flush overlay as indicated on the drawings.

2.12.1 Base and Wall Cabinet Case Body

2.12.1.1 Cabinet Components

Frame members shall be glued-together, kiln-dried hardwood lumber. Top corners, bottom corners, and cabinet bottoms shall be braced with either hardwood blocks or water-resistant glue and nailed in place metal or plastic corner braces. Cabinet components shall be constructed from the following materials and thicknesses:

2.12.1.1.1 Body Members (Ends, Divisions, Bottoms, and Tops)

3/4 inch 7-ply veneer core hardwood plywood panel product.

2.12.1.1.2 Face Frames and Rails

3/4 inch hardwood lumber panel product

2.12.1.1.3 Shelving

3/4 inch 7-ply veneer core hardwood plywood panel product.

SECTION 06 41 16.00 10 Page 7

2.12.1.1.4 Cabinet Backs

1/4 inch 7-ply veneer core hardwood plywood panel product

2.12.1.1.5 Door Fronts

5/8-inch veneer core panel product

2.12.1.2 Joinery Method for Case Body Members

2.12.1.2.1 Tops, Exposed Ends, and Bottoms

a. Steel "European" assembly screws (1-1/2 inch from end, 5 inch on center, fasteners will not be visible on exposed parts).

b. Doweled, glued under pressure (approx. 4 dowels per 12 inches of joint).

c. Stop dado, glued under pressure, and either nailed, stapled or screwed (fasteners will not be visible on exposed parts).

2.12.1.2.2 Exposed End Corner and Face Frame Attachment

2.12.1.2.2.1 Mitered Joint

Lock miter or spline or biscuit, glued under pressure (no visible fasteners)

2.12.1.2.2.2 Non-Mitered Joint (90 degree)

Butt joint glued under pressure (no visible fasteners)

2.12.1.2.3 Cabinet Backs (Wall Hung Cabinets)

Wall hung cabinet backs must not be relied upon to support the full weight of the cabinet and its anticipated load for hanging/mounting purposes.

Method of back joinery and hanging/mounting mechanisms should transfer the load to case body members. Fabrication method shall be:

2.12.1.2.3.1 Full Bound

Full bound, captured in grooves on cabinet sides, top, and bottom.

Cabinet backs for floor standing cabinets shall be side bound, captured in grooves; glued and fastened to top and bottom.

2.12.1.2.3.2 Wall Anchor Strips

Wall Anchor Strips shall be required for all cabinets with backs less than 1/2 inch thick. Strips shall consist of minimum 1/2 inch thick lumber, minimum 2-1/2 inches width; securely attached to wall side of cabinet back

- top and bottom for wall hung cabinets, top only for floor standing cabinets.

2.12.2 Cabinet Floor Base

Floor cabinets shall be mounted on a base constructed of 3/4 inch veneer core exterior plywood. Base assembly components shall be treated lumber.

Finished height for each cabinet base shall be not less than the full

SECTION 06 41 16.00 10 Page 8 height of the installed, specified wall base or as indicated on the drawings. Bottom edge of the cabinet door or drawer face shall be flush with top of base.

2.12.3 Cabinet Door Fronts

Door and drawer fronts shall be fabricated from 5/8 inch 7-ply hardwood veneer core plywood. All door front edges shall be surfaced with high pressure plastic laminate color and pattern to match exterior face laminate as indicated on the drawings.

2.12.4 Shelving

2.12.4.1 General Requirements

Shelving shall be fabricated from 3/4 inch veneer core plywood. All shelving top and bottom surfaces shall be finished with HPDL plastic laminate. Shelf edges shall be finished in a PVC edgebanding.

2.12.4.2 Shelf Support System

The shelf support system shall be:

2.12.4.2.1 Recessed (Mortised) Metal Shelf Standards

Mortise standards flush with the finishes surface of the cabinet interior side walls, two per side. Pposition and space standards on the side walls to provide a stable shelf surface that eliminates tipping when shelf front is weighted. Install and adjust standards vertically to provide a level, stable shelf surface when clips are in place.

2.12.5 Laminate Application

Laminate application to substrates shall follow the recommended procedures and instructions of the laminate manufacturer and ANSI/NEMA LD 3 , using tools and devices specifically designed for laminate fabrication and application. Provide a balanced backer sheet (Grade BK) wherever only one surface of the component substrate requires a plastic laminate finish.

Apply required grade of laminate in full uninterrupted sheets consistent with manufactured sizes using one piece for full length only, using adhesives specified herein or as recommended by the manufacturer. Fit corners and joints hairline. All laminate edges shall be machined flush, filed, sanded, or buffed to remove machine marks and eased (sharp corners removed). Clean up at easing shall be such that no overlap of the member eased is visible. Fabrication shall conform to ANSI A161.2 . Laminate types and grades for component surfaces shall be as follows unless otherwise indicated on the drawings:

2.12.5.1 Case Body

a. Exterior (exposed) surfaces to include exposed and semi-exposed face frame surfaces: HPDL Grade VGS.

b. Interior (semi-exposed) surfaces to include interior back wall, bottom, and side walls: HPDL Grade VGS or HGS.

SECTION 06 41 16.00 10 Page 9

2.12.5.2 Adjustable Shelving

2.12.5.2.1 Top and Bottom Surfaces

HPDL Grade HGS

2.12.5.2.2 All Edges

PVC edgebanding

2.12.5.3 Fixed Shelving

2.12.5.3.1 Top and Bottom Surfaces

HPDL Grade HGS

2.12.5.3.2 Exposed Edges

PVC edgebanding

2.12.5.4 Door Access Panels

2.12.5.4.1 Exterior (Exposed) and Interior (Semi-Exposed) Faces

HPDL Grade VGP

2.12.5.4.2 Edges

PVC edgebanding

2.12.5.5 Tolerances

Flushness, flatness, and joint tolerances of laminated surfaces shall meet the AWI AWS premium grade requirements.

2.12.6 Finishing

2.12.6.1 Filling

No fasteners shall be exposed on laminated surfaces. All nails, screws, and other fasteners in non-laminated cabinet components shall be countersunk and the holes filled with wood filler consistent in color with the wood species.

2.12.6.2 Sanding

All surfaces requiring coatings shall be prepared by sanding with a grit and in a manner that scratches will not show in the final system.

2.12.6.3 Coatings

Types, method of application and location of casework finishes shall be in accordance with the finish schedule, drawings and Section 09 90 00 PAINTS AND COATINGS. All cabinet reveals shall be painted. Submit descriptive data which provides narrative written verification of all types of construction materials and finishes, methods of construction, etc. not clearly illustrated on the submitted shop drawings. Data shall provide written verification of conformance with AWI AWS for the quality indicated to include materials, tolerances, and types of construction. Both the

SECTION 06 41 16.00 10 Page 10 manufacturer of materials and the fabricator shall submit available literature which describes re-cycled product content, operations and processes in place that support efficient use of natural resources, energy efficiency, emissions of ozone depleting chemicals, management of water and operational waste, indoor environmental quality, and other production techniques supporting sustainable design and products.

PART 3 EXECUTION

3.1 INSTALLATION

Installation shall comply with applicable requirements for AWI AWS premium quality standards. Countertops and fabricated assemblies shall be installed level, plumb, and true to line, in locations shown on the drawings. Cabinets and other laminate clad casework assemblies shall be attached and anchored securely to the floor and walls with mechanical fasteners that are appropriate for the wall and floor construction.

3.1.1 Anchoring Systems

3.1.1.1 Floor

Base cabinets shall utilize a floor anchoring system as detailed on the drawings. Anchoring and mechanical fasteners shall not be visible from the finished side of the casework assembly. Cabinet assemblies shall be attached to anchored bases without visible fasteners as indicated in the drawings. Where assembly abuts a wall surface, anchoring shall include a minimum 1/2 inch thick lumber or panel product hanging strip, minimum 2-1/2 inch width; securely attached to the top of the wall side of the cabinet back.

3.1.1.2 Wall

Cabinet to be wall mounted shall utilize minimum 1/2 inch thick lumber or panel product hanging strips, minimum 2-1/2 inch width; securely attached to the wall side of the cabinet back, both top and bottom.

3.1.2 Hardware

Casework hardware shall be installed in types and locations as indicated on the drawings. Where fully concealed European-style hinges are specified to be used with particleboard or fiberboard doors, the use of plastic or synthetic insertion dowels shall be used to receive 3/16 inch "Euroscrews". The use of wood screws without insertion dowels is prohibited.

3.1.3 Doors, and Removable Panels

The fitting of doors, and removable panels shall be accomplished within target fitting tolerances for gaps and flushness in accordance with AWI AWS premium grade requirements.

3.2 CONSTRUCTION WASTE MANAGEMENT

Comply with the Waste Management Plan specified in Section 01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT for additional requirements.

SECTION 06 41 16.00 10 Page 11

SECTION 06 61 16

SOLID SURFACING FABRICATIONS

08/10

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM D2583 (2013a) Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor

ASTM D570 (1998; E 2010; R 2010) Standard Test Method for Water Absorption of Plastics

ASTM D638 (2014) Standard Test Method for Tensile Properties of Plastics

ASTM D696 (2008; E 2013) Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between -30 degrees C and 30 degrees C With a Vitreous Silica Dilatometer

ASTM E84 (2015a) Standard Test Method for Surface Burning Characteristics of Building Materials

ASTM G21 (2015) Determining Resistance of Synthetic Polymeric Materials to Fungi

CSA GROUP (CSA)

CSA B45.5-11/IAPMO Z124 (2011; Update 1 2012) Plastic Plumbing Fixtures - First Edition

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

ANSI/NEMA LD 3 (2005) Standard for High-Pressure Decorative Laminates

NSF INTERNATIONAL (NSF)

NSF/ANSI 51 (2012) Food Equipment Materials

TILE COUNCIL OF NORTH AMERICA (TCNA)

TCNA Hdbk (2013) Handbook for Ceramic, Glass, and Stone Tile Installation

SECTION 06 61 16 Page 1

U.S. GREEN BUILDING COUNCIL (USGBC)

LEED (V3/2009)Leadership in Energy and Environmental DesignTM Green Building Rating System for New Construction

1.2 SYSTEM DESCRIPTION

a. Work under this section includes countertops, vertical surfaces, windowsills and other items utilizing solid polymer (solid surfacing) fabrication as shown on the drawings and as described in this specification. Do not change source of supply for materials after work has started, if the appearance of finished work would be affected.

b. In most instances, installation of solid polymer fabricated components and assemblies will require strong, correctly located structural support provided by other trades. To provide a stable, sound, secure installation, close coordination is required between the solid polymer fabricator/installer and other trades to ensure that necessary structural wall support, cabinet counter top structural support, proper clearances, and other supporting components are provided for the installation of wall panels, countertops, shelving, and all other solid polymer fabrications to the degree and extent recommended by the solid polymer…

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